    [Barracks Portable, Sectional, All Wood, Insulated]
    [From the U.S. Government Publishing Office, www.gpo.gov]

    NON-CIRCULATING
    BARRACKS PORTABLE
    SECTIONAL ALL WOOD
    INSULATED
    PROCEDURE FOR ERECTING
    WAR DEPARTMENT • 20 JUNE 1944
    NiSU LIBRARY.
    TM5-9601
    WAR DEPARTMENT TECHNICAL MANUAL

    WAR DEPARTMENT TECHNICAL MANUAL
    TM 5-9601
    BARRACKS PORTABLE
    SECTIONAL ALL WOOD
    INSULATED
    PROCEDURE FOR ERECTING
    WAR DEPARTMENT 20 JUNE 1944
    United States Government Printing Office
    Washington: 1944
    WAR DEPARTMENT,
    Washi ngton 25, D. C., 20 June 1944.
    The 5-9601, Barracks, Portable, Sectional, All Wood, Insulated, Procedure for Erecting, is
    published for the information and guidance of all concerned.
    [A.G. 300.7 (4 Apr 44).]
    By order of the Secretary of War :
    G. C. MARSHALL,
    Chief of Staff.
    Off icial :
    J. A. ULIO,
    Major General,
    The Adjutant General.
    Distrib ution :
    Armies (10); Corps (10); Sv C (10); Dept (10) ; Def Comd (1); D (2); Technical
    Sv (2); Arm and Sv Board (2).
    (For explanation of symbols, see FM 21-6).
    CONTENTS
    Paragraph Page
    SECTION I. PACKING LISTS. 1
    SECTION II. ERECTION PROCEDURE.
    Materials ________________________________________________________________________ 1 11
    Foundation ___________________ _________________________________________________ 2 11
    Sills _________ ___ ____________ ________ -_________________________________________ 3 11
    Floor ________________________________________________________________________ __ - 4 11
    Walls__________ 5 15
    Gable ___ 6 19
    Roof __ _________________________________________________________________________ 7 21
    Electric string support_________ 8 26
    Roofing _________________________________________ ___ ______________________ ___ — 9 26
    Miscellaneous ___________ 10 27
    Additional “B” units------------------------------------------ 11 30
    Additional “C” units....._____ _______________________________________________________ 12 30
    SECTION I
    PACKING LISTS
    Figure 1. Exterior view of completed 20- by 4-8-feet basic building.
    DESCRIPTION OF BUILDING
    The complete basic building 20 by 48 feet is contained
    within the 48 packages ready for erection by following
    the erection procedure. The completed building is a
    wood building resting on wood posts supporting wood
    sills. These sills carry the floor panels which are prefabricated
    complete in units or sections of approximately
    4- by 8-foot size. The side walls, end walls, and
    gables are also prefabricated in complete units. Some
    units are blank or completely covered with siding and
    others having the windows set in place. The screening
    is on the interior and is packaged separately. The
    roof units or panels are supported by trusses, the members
    of which are distributed in several of the roof
    packages and are ready for erection. The roof covering
    is of a rolled roofing type and must be applied
    separately. The building is easily dismantled at the
    panel points by cutting the roofing between the panels.
    On reerection, 8-inch strips of the extra roofing are
    applied over the cuts. This building is also expandable
    by the use of additional units packaged separately comprising
    of B units 8 by 20 feet (blank panels and window
    panels) and C units 8 by 20 feet (side panels with
    doors) whichever may be required.
    1
    Figure 2. Package shapes—basic building, 20 by 48 feet.
    2
    PACKAGE 37/48
    PACKAGE l/48
    PACKAGES 2/48 to 16/48 in clu si ve .
    PACKAGE 38/4Q
    PACKAGE 39/48
    PACKAGES 1^8 TO 2^48 INCLUSIVE
    PACKAGES 23/4Q an o 2a!A8>
    PACKAGE 40/48
    PACKAGES 41/48 to 48/48 inc lusi ve
    PACKAGES 25/48 to 36/48 INCLUSIVE
    MASTER PACKING LIST
    Number of
    packages
    Package
    mark Quantity Contents Cubic
    feet
    Approximate
    weight
    1________ 1/48 14 1/2 by 7-1/2-in. machine bolts and nuts 11.5 400 lb.
    240 1/2 by 4-in. machine bolts and nuts
    72 1/2 by 5-1/2-in. machine bolts and nuts. ..
    652 1/2-in. cut washers__________________
    15 lb. 20d D. H. nails____________________
    12 lb. 16d D. H. nails____________________
    17 lb. 8d D. H. nails__ ___ ________________
    8 lb. 16d common nails_________________
    5 lb. 8d common nails_________________ ___
    5 lb. 8d C' S' G nails_____________________
    16 1-1 /2-in. hook and eyes_______________
    3 pr. 3-1 /2 by 3-1 /2-in. butts, door hinges___
    2 Mortise lock and knobs_____________ _
    1 qt. Can sealer_____ __ ____ ______
    2 Erection instructions_______ __ _____ _
    4 lb. Roofing nails_______________ ____
    4 pt. Roofing cement___________________
    1.__ _____ 2/48 2 F Floor panels 13 344 lb
    2 S-3 Stair stringer__________ .
    6 SK-1 Skirting______________________
    1.................. 3/48 2 F Floor panels 13 344 lb.
    1 S-3 Stair stringer_______________
    6 SK-1 Skirting __________________
    4 S-4 Stair tread__
    1.................. 4/48____ 2 F Floor panels__________ _____ 13 344 lb.
    9 SK-1 Skirting__________________
    4 S-4 Stair tread__________________
    3 B-l Batten____________________
    1. ............ 5/48 2 F Floor panels 13 344 lb.
    3 SK-1 Skirting___________________
    24 B-l Battens_________ ___________
    1________ 6/48___ 2 F Floor panels 13 344 lb.
    2 G-8 Plates__________ __ _________
    4 B-4 Batten_____________________
    11 B-l Batten___________________
    1............... 7/48........ 2 F Floor panels_____ 13 344 lb
    6 G-8 Plates________ __ _________
    1............. . 8/48........ 2 F ' Floor panels 13 344 lb.
    6 G-8 Plates_____________________
    1................. 9/48......... 2 F Floor panels 13 344 lb.
    3 G-8 Plates.__ ___________
    2 G-5 Plates_______________
    1 RB-1 Ridge board..... .......................
    2 G-3 Plates................................................
    3
    Number of
    packages
    Package
    mark Quantity Contents Cubic
    feet
    Approximate
    weight
    10/48 2 F Floor panels.... .................. .............. 13 344 lb.
    2 D-l Door jamb.......................................
    6 C Eave closure ..................................
    11/48 2 F Floor panels.......................... ........... 13 344 lb.
    2 D—1 Door jamb ..............................
    6 C Eave closure ...........................
    12/48 2 F Floor panels....... ............................. 13 344 lb.
    4 RB-2 Ridge board ................................
    13/48 2 F Floor panels...................................... 13 344 lb.
    14/48 2 F Floor panels....... ........ ....... ........ ..... 13 344 lb.
    15/48 2 F Floor panels ............ ........................ 13 344 lb.
    16/48 2 F Floor panels........ ............................. 13 344 lb
    17/48___ 2 W-l Wall panel............................... ........ 22 400 lb.
    2 W—2 Wall panel .............................
    6 H—1 Sole plate .............. ....
    1 A Sill strap ................ .. ....... .....
    2 MS Mud sili ..........................
    18/48 2 W-l Wall panel___ ___ ___ ___ ______ 22 400 lb.
    2 W-2 Wall panel ..............................
    11 H—1 Sole plates ............................ ....
    2 A Sill strap ...........................
    L 19/48 2 W-l Wall panel.................................... 22 400 lb.
    2 W-2 Wall panel ......................... ....
    3 A Sill strap .......................... .....
    4 S Window screens ...................... .....
    20/48 2 W-l Wall panel........... .......................... . 22 400 lb.
    2 W-2 Wall panel ....................... .
    4 S Window screen^ .. ............ ....
    L 21/48 2 W-l Wall panel.__________ __________ 22 400 lb.
    2 W-2 Wall panel ..............................
    4 S Window screens ..................... ........
    L 22/48 2 W-l Wall panel.... .......................... ......... 22 400 lb.
    2 W-2 Wall panel _______ ________
    4 S Window screens . ............
    L .......... 23/48...... 2 W-2 Wall panels......... ............................ 23 420 lb.
    2 W-3 Wall panels ...............................
    7 H—1 Sole plate .................... .......
    4 H—2 Sole plate ______ _______
    L ..__ ____ 24/48........ 2 W-2 Wallpanel....... ................................ 23 420 lb.
    2 W-3 Wall panel ______ _______
    4 H—1 Sole plate . .. ______
    L 25/48 .. 2 R Roof panel ______ .__ ________ 23.2 520 lb.
    4 S-l Floor joist.........................................
    16 T-2 Tie ...........................—
    1............... . 26/48___ 2 R Roof panels................................. ..... 23.2 520 lb.
    4 S—1 Floor joist
    6 T-2 Tie .............................
    L ................... 27/48....... 2 R Roof panels .................................. 23.2 520 lb.
    4 S-l Floor joist.........................................
    4
    Number of
    packages
    Package
    mark Quantity Contents Cubic
    feet
    Approximate
    weight
    1 28/48 2 R Roof panel__ _________________ 23.2 520 lb.
    2 S—1 Floor joist_____________________
    4 S—5 Floor sill
    1 29/48 2 R Roof panel __________________ 23.2 520 lb.
    8 S—5 Floor sill . ________________
    1 30/48 2 R Roof panel____________________ 23.2 520 lb.
    10 T-l Tie _______________________
    4 S-2 Floor sill . _________________
    1 31/48 2 R Roof panel____________________ 23.2 520 lb.
    12 T-5 Tie connector
    8 S-2 Floor sill__________
    1 32/48 2 R Roof panel______ .......... 23.2 520 lb.
    4 SK-2 Skirting_____________ ________
    12 T-l Tie _____________________
    4 SK-3 Skirting _________________
    1 33/48..... 2 R Roof panel___________________ 23.2 520 lb.
    10 F-l Floor filler___________________
    4 RK Rake board_________________
    1 RB—3 Ridge board _____ ____
    4 KB Rake batten
    22 T-4 Tie connector .. ___________
    1 ____ 34/48....... 2 R Roof panels__________________ 23.2 520 lb.
    32 SS Screen stop ___________ _
    2 B-3 Batten _________________
    2 D-2 Door head .. _______________
    2 D-3 Door sill
    4 F-2 Floor filler.. ______________
    12 T-6 Tie _____________________
    4 B-2 Batten _______________
    10 T-3 Tie .. ____ _________________
    1________ 35/48 2 R Roof panel _____________ 23.2 520 lb.
    1________ 36/48...... 2 R Roof panel_______________ 23.2 520 lb.
    1________ 37/48___ 3 P-1 Foundation post_____________ . 7.6 339 lb.
    1________ 38/48...... 2 P-2 Foundation post______________ 5.1 226 lb.
    1 ........... 39/48___ 4 G Gable panels__________________ 30.8 340 lb.
    1........... . . 40/48... ... 2 D Doors_______________________ 11.94 200 lb.
    1.............. 41/48___ 1 2 squares roofing____________________ 1.8 114 lb.
    1 ............ 42/48___ 1 2 squares roofing ________________ . 1.8 114 lb.
    1................. 43/48___ 1 2 squares roofing_____ ___ ___________ 1.8 114 lb.
    1............ 44/48___ 1 2 squares roofing___ __ _______ ___ _ 1.8 114 lb.
    1 .......... 45/48___ 1 2 squares roofing 1.8 114 lb.
    1 ............ . 46/48___ 1 2 squares roofing________ ____ _____ __ 1.8 114 lb.
    1 ________ 47/48___ 1 2 squares roofing____________________ 1.8 114 lb.
    1 ............. 48/48___ 1 1 square roofing............... ........................ 1.7 57 lb.
    Total________________________ 732.64 17,000 lb.
    5
    PACKAGE V7
    PACKAGE
    PACaKnoAt GE V7
    PACKAGE ^7
    PACKAGE. ^7
    PACKAGE ^7
    PACKAGE ^7
    Figure 3. Package shapes—building unit “B” 8 by 20 feet.
    PACKING LIST
    “B” UNIT
    Number of
    packages
    Package
    mark Quantity Contents Cubic
    feet
    Approximate
    weight
    1 ___ 1/7 . . 2 F Floor panels__________________ 13 350 lb.
    2 1/2 by 7-1/2-in. machine bolts and nuts....
    13 1/2 by 5-1/2-in. machine bolts and nuts....
    40 1 /2 by 4-in. machine bolts and nuts_____
    110 1/2-in. cut washers__________________
    24b. 20d D. H. nails______________________
    2 lb. 16d D. H. nails_____________________
    2 lb. 8d D. H. nails______________________
    1 lb. 16d common nails____________________
    1 lb. 8d common nails____________________
    1 lb. 8d C' S' G nails_____________________
    2 1-1/2-in. hooks and eyes for screen_____
    1 ______ 2/7_____ 3 F Floor panels... ________________ 27.7 585 lb.
    4 B-l Batten_______ ________________
    2 C Eave closure__________________
    3 G—8 Plates________________________
    1 RB-2 Ridge board__________________
    4 SK-1 Skirting______________________
    1 A Sill strap_____________________
    1________ 3/7_____ 2 W-l Wall panels__ 22 400 lb.
    2 W-2 Wall panels_______ __ _________
    4 H-l Sole plates______________ ______
    2 S Window screens_______________
    1 ______ 4/7_____ 2 R Roof panels__________________ 23.2 520 lb.
    2 F-l Floor filler____________________
    2 S-l Floor joist____________________
    4 T-l Tie__________________________
    1 __ ___ 5/7-------- 2 R Roof panels___________ . . .. . 23.2 520 lb.
    2 S-2 Floor sill_____________________
    2 S-5 Floor sill__________________
    4 T-2 Tie__________________________
    2 T-3 Tie connector_____________
    4 T-4 Tie connector_______________
    2 T-5 Tie connector_________________
    2 T-6 Tie connector_________________
    4 SS Screen stop_________________ .
    1____ ........ 6/7........... 1 P Foundation post 1 6 70 lb.
    1 ______ 7/7...... 1 2 squares roofing 1 8 114 lb.
    Total___ ____ __ ______________ 112.5 2,559 lb.
    616079 0 - 44 -2
    7
    PACKAGE 1/8
    Figure Package shapes—building unit “C” 8 by 20 feet.
    8
    PACKAGE 2/8
    PACKAGE 3/6
    PACKAGE e/8
    PACKAGE 7/8
    PACKAGE 4/8 & 5/a
    PACKAGE fl/fi
    PACKING LIST
    “C” UNIT
    Number of
    packages
    Package
    mark Quantity Contents Cubic
    feet
    Approximate
    weight
    1................. 1/8------- 2 F Floor panels__________________
    1/2 by 5-1/2-in. machine bolts and nuts...
    13 350 lb.
    13
    36 1/2 by 4-in. machine bolts and nuts____
    98 1/2-in. cut washers__________________
    2 lb. 20d D. H. nails._ ___________________
    2 lb. 16d D. H. nails____ __ _______________
    2 lb. 8d D. H. nails______________________
    2 lb. 16d common nails___________________
    1 lb. 8d common nails. __________________
    3 pr.
    2
    3-1/2 by 3-1/2-in. butts______________
    Mortise lock sets____________________
    1 _______ 2/8 3 F Floor panels___________________
    S-3 Stair stringer_________________
    27.7 585 lb.
    3
    8 S-4 Stair tread___________________
    1 A Sill strap_______ _____________
    2 B-l Batten______________ _______
    2 B-5 Batten ___________ ............
    4 B-6 Batten______________________
    2 C Eave closure____________ ....
    3 G—8 Plates_____________________ .
    1 RB-2 Ridge board_________________
    2 SK-1 Skirting....>.___ __ ______ ______
    2 SK-4 Skirting________ ___ .... . ___ .
    1 _______ 3/8 2 W4R Wall panels__________________
    W4L Wall panels_________________
    13.5 250 lb.
    24
    H-3 Sole plates___________________
    2 D-5 Door sill_____________________
    2 MS Mud Sill_________ __ ________
    1 _______ 4/8......... 2 R Roof panels__ __ ___ ___ ______
    F-l Floor filler_____
    23.2 520 lb.
    22
    S-l Floor joist______ ____ __ _
    4 T-l Tie______________ ________
    2 D-4 Door head__________________
    I________ 5/8____ 2 R Roof panels_______ 23.2 520 lb.
    2 S-2 Floor sill___________________
    2 S-5 Floor sill..__ __________________
    4 T-2 Tie..._____ _____________
    2 T-3 Tie connector_______________
    4 T-4 Tie connector____________
    2 T-6 Tie connector___________
    1________ 6/8_____ 1 P Foundation post. 1.6 70 lb.
    1 ____ 7/8____ 1 2 squares roofing_______________
    D-l Doors.____ ___ __ _____ ___ _
    1 8 114 lb.
    1 .... ..... . .. 8/8____ 2 12.7 210 lb.
    Total___ _______ .... 116.7 2,619 lb.
    9
    @ Stakes set up.
    © Staking plan.
    ^STAKES; NOTE USE GRATING
    MATERIAL
    Figure 5. Stakes.
    ^STAKES SEE N O T ^
    SECTION II
    ERECTION PROCEDURE
    1. Materials
    Check with shipping list to be certain that the
    entire 48 packages are available for immediate
    use. (Refer to Master Packing List.)
    2. Foundation (refer to figures 5 and 6)
    a. Lay out foundation as shown in foundation
    plan, figure 5®, using transit or steel tapes. Be
    sure that the layout is square.
    b. The batter boards can be adjusted to the
    desired grade of the top of the posts with a
    level or transit. None of the posts should be
    less than 12 inches above the ground line. If
    no transit or level is available, the posts can be
    set to grade with a 10-foot straight edge and a
    spirit level (see fig. 5(2)).
    c. Sufficient 6- by 6-inch timber is supplied
    to make twenty-seven 18-inch posts. This will
    be sufficient only if the barrack is set on level
    ground. If the barrack is to be set on a slope,
    additional timber is required for posts. Any
    post which stands over 2 feet above the ground
    line should be buried at least 18 inches. If no
    6- by 6-inch timber is available, 2- by 6-inch
    lumber can be laminated to form a 6- by 6-inch
    post. The laminated posts should be used on
    the high side of the slope.
    d. After all posts have been cut to the length
    and set in place, check for line, square, and level
    (see fig. 6@).
    3. Sills (refer to fig. 3)
    a. Place main lateral sills, “S-l,” across building
    over posts 8 foot on centers; nail through
    lap on center posts with 20d doublehead nails;
    tie sills to post with a 2- by 2-inch scab, using
    16 double-head nails.
    b. Place longitudinal outside sills “S-2,” tying
    sills to posts with 2- by 2-inch scab, nailing to
    ends of “S-l” sills with 16d common nails and
    toenails, to posts, using 20d double-head nails.
    Be sure that sill is placed so that 2- by 2-inch
    ledge in center is in position to carry sill “S-5J*
    c. Place intermediate lateral sills, “S-5,”
    across building, centered between sills “S-l,”
    lap over center posts, nailing through lap with
    double-head nails. Apply 2- by 2-inch scab for
    tying to posts, using 16d double-head nails.
    Fasten outside ends by nailing through face of
    “S-2” sill into ends of “S-5” sill, using 16d
    common nails.
    d. Check structure for level and line. Check
    position of tops of posts in relation to sills. All
    outside posts must be flush with sills.
    4. Floor (refer to fig. 8)
    a. Start placing floor panels across building,
    working from one corner of the building and
    extending full width of building. Bolt these
    sections together using 4-inch bolts with washers.
    After this 8- by 20-foot section has been
    bolted together, shift section in place. The
    sides of the section must be flush with the sills..
    The ends of the floor joists must be flush with
    end sills and lap over one-half of the center silL
    Assemble additional floor sections. Shift into
    place so that the ends of the floor joists on the
    first section and ends of the floor joists on the
    second section meet. All other sections are assembled
    and placed in same manner. Tie floor
    to sills by using metal crating band as is shown
    on figure 8® and (2).
    b. After floor is in place and tied down, apply
    floor fillers, “F-l,” for interior, and “F-2” for
    building ends. Fit fillers to properly close opening
    between finished floor sections at panel ends;
    nail through to joist with 8d common nails.
    II
    (T) Location of foundation posts.
    Figure 6. Posts.
    12
    S /L L S A M C H O K E P TO E O l/A /D A T /O A f E O S T J W IT H
    a m c h o k . b l o c k B r e a c h p o s t -S e e De t a il s -
    s n e e r t /b 3
    C H E C H L E V E L O E S / L L S S E E P A E T L A i i l M C F L O O K P A A E L S .
    ANCMOO, ^ e > L O C ic A NA/LCD T o
    S IL L 4 PO ST W ITH -
    /’ l A N D & ‘ 4 -
    Figure 27, Four roof panels in place showing T-l installed and scaffold platform made from step material.
    d. When three pairs of roof panels are in
    place, insert lower chord members “T-l” and
    “T-4.” Next nail “T-2” members to lower
    chord member “T-l” and to roof panel rafter
    member adjacent to ridge. Apply second collar
    tie “T-6” to intermediate rafter (see fig. 34).
    Figure 28. Detail of connections at T-l, T-4 and T-5.
    23
    Figure 32. Detail of tie 6.
    Figure 29. Detail of connections at T-l, T-3, and T-U.
    Figure 31. Detail of connection at
    T-l, T-2, and brace G.
    Figure 33. View of completed roof framing.
    24
    Figure 30. Applying T-J/. and eave board.
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    e. Follow through with the erection of the
    entire roof structure in the sequence indicated
    above.
    /. Place other gable panels before installing
    last section of roof.
    8. Electric String Support
    a. Install the 2- by 4-work electric string support
    “G” the full length of building in place and
    manner as is shown on detailed drawings. Nail
    securely, using double-head nails.
    b. Place soffit board “C” at building caves;
    apply by nailing with 8d nails.
    c. Apply skirting, “SK-1,” “SK-2,” and
    “SK-3,” around building.
    d. Apply corner filler “B-4.”
    e. Apply gable filler and rake board “RK”
    to gables; nail with lOd nails.
    f. Apply batten strips “B-l,” “B-2,” and
    “B-3,” over panel joints.
    9. Roofing
    a. Apply roll roofing; run roofing the length
    of the building starting at eaves. Nail securely.
    Apply roofing with both nails and cement, allowing
    3-inch lap. Allow li/2-inch projection of
    roofing at building ends over rake board to be
    covered by 1- by 2-inch fascia strip, “RK-B.”
    b. When roll roofing is completed on both
    sides of the ridge as instructed above, civer
    ridge with the required width of roofing nailed
    and cemented in order to provide watertight
    ridge cap.
    c. Apply 1- by 2-inch fascia strip “RK-B” on
    building ends to cover ends of roofing.
    Figure 35. Completed end of building.
    26
    10. Miscellaneous
    a. Install steps, cutting stringer “S-3” to
    required length. Apply step boards “S-4” (see
    fig. 11).
    b. Install window screens, using screen slides
    nailed to adjacent studding with 8d casing
    nails. Apply screen hook and eyes.
    c. Hang door and apply hardware; all in accordance
    with detailed drawing.
    Figure 36. Window installed and screening
    ready for erection. Figure 37. Screens installed.
    27
    Figure 38. Interior view of completed end of building.
    28
    Figure 39. Isometric of “C” building unit.
    PLATE G
    29
    11. Additional "3" Units
    Additional B Units where required and furnished
    are erected as described above under
    the various steps.
    12. Additional "C" Units (see fig. 14)
    a. Additional “C” units when required and
    furnished are erected as described above under
    the various steps except for paragraph 6 above.
    b. The wall panels are marked W4L and
    W4R and should have the bottom plate H-3
    nailed into position.
    c. When the panels have been erected into
    position the doorhead D-4 should be nailed to
    the panel on each side and sill, D-5 nailed to
    the flooring.
    d. Apply batten strips B-5 over door with
    B-6 at sides and hang door similar to those on
    ends of building.
    Figure 40. Completed door in “C” unit.
    o
    30
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    UNT LIBRARIES DENTON TX 78203 ■III lllll III IIIIIUI 1001895384