[Sweeper, Rotary, Tractor-Mounted]
[From the U.S. Government Publishing Office, www.gpo.gov]
Document
W I.35: 5-9O82./I-2- Reserve
WAR DEPARTMENT TECHNICAL MANUAL
NON-CIRCULATING
SWEEPER, ROTARY
TRACTOR-MOUNTED
POWER TAKE-OFF DRIVE
MODEL K
BQRTH TEXAS STATE TEACHERS COLLEGE
LIIRART
NOTE.—This is a reprint for stock only of TM 5-9082, 13 February 1943. No distribution will be made to personnel possessing the original publication.
WAR DEPARTMENT
FEBRUARY 1943
WA R DEPARTMENT TECHNICAL MANUAL
TM 5-9082
SWEEPER, ROTARY
TRACTOR-MOUNTED
POWER TAKE-OFF DRIVE
MODEL K
WAR DEPARTMENT . F E B RUA RY 1943
United States Government Printing Office
Washington : 1948
WAR DEPARTMENT
Washington 25, D. C., 13 February 1943
TM 5-9082, Sweeper, Rotary, Tractor-Mounted, Power Take-Off Drive—Model K, is published for the information and guidance of all concerned.
[AG062.il (26 Apr 41)]
By order of the Secretary of War :
Official :
J. A. ULIO
Major General
The Adjutant General
G. C. MARSHALL
Chief of Staff
(H)
CONTENTS
Page
Section I - Operation V
Description................................................... 1
Installation on Case “DI” Tractor ............................ 2
Installation on International 1-6 Tractor 8
Operating Instructions 15
Section II - Maintenance
Index to Maintenance Section
Brush
Pump ........................................................ I®
Lubrication ................................................. 21
Chain Adjustment 21
Power Take-Off Shaft......................................... 22
Servicing the Gearcase Assembly.............................. 23
Section III - Parts List 27
Index to Parts List Section 27
Requisition Instructions..................................... 28
Sprockets Guard and Brush Brg’s.............................. 30
Brush-Hood and Supports 30
Palmyra Fibre Brush 30
Tractor to Gearcase Drive.................................... 30
Gearcase Assembly............................................ 33
Brush Raising Control........................................ 34
Brush Frame.................................................. 38
Tractor Frame................................................ 38
List of Parts Manufacturers.................................. 40
Parts Index by Part Numbers.................................. 41
Section IV - Brush Filling Machine 42
Brush Filling Machine Assembly............................... 43
Preparation of the Brush..................................... 44
Filling the Brush............................................ 46
Brush Filler Parts List ..................................... 48
in
SECTION I
OPERATION
OPERATION
1
DESCRIPTION
This sweeper is designed to fit on either a Model “DI” Case or an 1-6 International tractor. It has a rotary brush, driven off the front end of the tractor crankshaft and sweeps to the right hand side of the tractor.
The sweeper being narrow and being mounted on tractors having good maneuvei ability, it is possible to sweep sidewalks, platforms, streets, runways and aprons with a minimum of effort and time.
The brush fibre used permits sweeping snow, sand or other material with equal thoroughness. Provision is made to adjust the brush to insure uniform wear and maximum fibre life.
Control of the brush height is accomplished by means of a hydraulic lift mechanism operated by the driver of the tractor from the seat.
To avoid injury to the brush drive mechanism that might be caused by engaging the clutch at high tractor speeds or with a heavy load on the brush, the design requires that the clutch be engaged or disengaged with the motor stopped.
The sweeper being mounted entirely on the front of the tractor permits using a mower or similar device at the rear. Likewise, the tractor is available for drawbar work at all times without disturbing the sweeper.
When shipment is made, the frame arrangement is such as to fit on the Case “DI” tractor. To mount on an 1-6 International tractor a few minor changes are necessary. Parts are furnished and marked to show which are used for each tractor.
2
INSTALLATION ON CASE “DI” TRACTOR
The sweeper as shipped is assembled for mounting on the Case “DI” tractor. The general assembly is shown on page 6.
To mount the sweeper on the Case “DI” tractor, proceed as follows:
1. Remove the tractor starting crank from the tractor. To do so, remove the two capscrews which hold the crank bearing to the front casting.
2. Remove the tractor radiator as is explained in the Case Tractor Manual - Section 17, Page 57, which reads as follows:
a) Disconnect spark plug wires to avoid any possibility of starting.
b) Drain water and remove outlet drain pipe.
c) Remove radiator cap, air intake pipe and fuel tank caps.
d) Remove hood (4 rear hood tie bolts) and (2 front fillister head capscrews) from over engine.
e) Disconnect shutter control rod on upper right front side and remove heat indicator from radiator inlet elbow.
f) Remove 2 capscrews connecting inlet elbow to cylinder head and take out gasket to prevent damaging.
g) Remove 2 front 1/2 x 5" capscrews to unfasten radiator from bracket.
h) Loosen both radiator hose clamps; rock radiator to loosen connection, and slide hose downward from upper outlet.
i) Tilt radiator toward left side of tractor and turn fan blades to clear shroud.
j) Raise and remove radiator.
3. Remove the setscrew and locknut from hub of tractor fan drive pulley and pull drive pulley from crankshaft.
4. Remove drivehead KEO-1606, by taking out pin EO-1507 from special fan drive pulley EO-1505. Reverse Step 3 to mount special fan drive pulley EO-1505 onto crankshaft. Use setscrew and locknut removed from original pulley.
3
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10
6. With collar KO-1533 held loosely against bearing KO-1530, slide shaft KRO-1605 through collar KO-1533 and bearing KO-1530.
7. Slip power take-off head KRO-1606, marked 1-6, over end of shaft KRO-1605 and reinsert pin KO-1509 which was removed from shaft KEO-1605 in Step 6. Remove grease fitting from end of shaft KEO-1605 and put it in the end of shaft KRO-1605.
8. Remove the tractor starting crank assembly from the tractor. If the tractor is equipped with headlights which are mounted in the holes on the side of the radiator support casting, they must be removed. Withdraw light wires into outlet hole before mounting adapter frame KO-2310.
9. Mount the tractor adapter frame KO-2310, with assembled parts, to the tractor, exercising care that the slotted end of the power take-off head KRO-1606 slips freely over the cranking pin in the tractor crankshaft. Attach frame KO-2310 to tractor by means of four 5/8 x 1-1/2" NC hex capscrew into the front face of the tractor. Four additional capscrews, 5/8 x 2" 1g., are furnished of which two go into each side of the frame casting. The capscrews are 2" long to permit mounting headlights brackets if tractor is equipped with lights. Before inserting the lower capscrew in the left hand frame bracket, slip hose clip KO-2075 over capscrew with hose in clip so that hose runs in a horizontal plane below capscrew.
When shipped, two of the capscrews were wired to the face of frame KO-2310 and removed under Step 1. The rest of the necessary capscrews are shipped in a bag marked “1-6 Mounting Bolts.”
10. With the slotted end of the power take-off head KRO-1605 engaged with the pin in the tractor crankshaft, push shaft KRO-1605 towards tractor as far as it will go, withdraw shaft KRO-1605 approximately 1/16". Lock shaft in this position with the eccentric collar KO-1533 on bearing KO-1530. Tighten setscrews in collar.
11. Bring the brush, brush support frame and brush pivot frame KO-2330 against the hanger frame KO-2320 and bolt it in place loosely.
11
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12
12. Remove the offset or half link from chain KEO-1560. Now connect the remaining chain and the extra length of chain KRO-1560, shipped with sweeper, together. Install this transfer drive chain over the upper/clutch sprocket KO-1550 and around the 24 tooth sprocket of the lower combination sprocket KO-1565. Line up chain by moving sprocket KO-1565 on shaft KO-1723. Tighten set screws in KO-1565 sprocket hub. Adjust chain slack by moving frame KO-2330 up or down as necessary. When the proper chain adjustment has been obtained, make sure that the brush is level and then tighten all four bolts holding KO-2330 to KO-2320. Then install the short diagonal tie bolt KO-2335 on the right hand side and the long bolt KO-2340 on the left hand side of the frame. Insert them through the upper lug on frame KO-2320 and then through the sleeves on frame KO-2330. Tighten bolts with the two nuts provided for each at the lower end.
13. Hook the brush counterbalance spring 00-2045 into the eye of the lift arm casting on frame KO-2100. Insert the spring eyebolt KO-2040 into the angle bracket on the left hand side of frame KO-2320. Adjust spring tension so that the brush almost floats on the ground.
14. Remove the bolt in the lift arm casting on frame KO-2100. It is directly above the eye into which the brush tension spring 00-2045 was hooked in the preceding step. With brush floating on ground and ram 60-2020 in released position, pull chain KO-2015 towards lift arm casting. Allow from one and one-half to two links slack and place chain in the vertical slot at the top of the lift arm casting. Reinsert bolt and tighten. The chain serves a two fold purpose: . first, to raise the brush; second, to act as a stop to prevent brush from sucking under.
15. Remove the bolts which hold the lower telescoping section KRO-1615 to the upper chain guard KEO-1615. Reinstall the upper curved section KEO-1615 to the angle brackets KO-1616. Bolt the lower section KRO-1615 to the lower edge of the upper guard KEO-1615. Using the machine bolt in the pad in the end of each bracket KO-1616 bolt assembled chain guard to front face of frame KO-2310.
16. Remove the two bolts from the left hand fender which are located on the inside near the bottom and near the center of the fender arc. Bolt the oil pump base bracket KRO-2066, with the short vertical leg of the bracket against the inside of the fender and using bolts furnished with bracket into these two bolt holes. Mount the hand oil pump KO-2065 on top of bracket KRO-2066 with handle to the rear.
13
PUMP MOUNTING ON INTERNATIONAL 1-6 TRACTOR
KRO-2O66-* KO-20G5-* XO-ZO5.5-
14
17. Connect the hose XO-2055 between the union 00-2071 which is in the pump near the base and pointed forward, and the street elbow in ram 60-2020. The capscrew holding hose clip KO-2075, which was mounted under step 9, should now be tightened.
18. Remove the bleeder screw in the lift ram taking care not to loose the gasket under the screw head. Fill the pump by removing breather and filler plug KO-2065-10 with SAE #10 oil and pump the air out of the system. The air is out when oil comes out the ram bleeder screw hole. When is does, replace screw and gasket, refill pump and replace filler plug KO-2065-10 in pump.
19. Go over the entire installation, making sure that all bolts are tight. Lubricate the entire sweeper, see Lubrication Chart in Maintenance Section. Remove the plug in the top of the gearbox housing and the one in the take-off end of the housing, about 1-1/2" below the shaft centerline. Fill to this level through the top plug opening with #G0-90, lubricant, gear, universal, SAE #90.
f
20. Turn to operating instructions before starting tractor and then make any necessary adjustments before starting to sweep.
15
OPERATING INSTRUCTIONS
PRELIMINARY
1. Go over the entire installation and make sure that all bolts and setscrews are tight. This should be done after the initial installation and periodically every ten hours of Operation.
2. If the brush has stood for several days, soak the fibre with water before starting to sweep.
3. The sweeper clutch is located at the front end of the power take-off shaft KEO-1605 or KRO-1605. It is engaged by grasping the front jaw clutch member KO-1575 with one hand and sliding it into engagement with the jaws of the sprocket hub KO-1550. CLUTCH MUST BE ENGAGED BEFORE STARTING MOTOR. The clutch is automatically held in either the engaged or disengaged position by a spring loaded ball which snaps into a groove in the shaft.
4. For snow sweeping the dust hood may be removed if desired.
STARTING AND SWEEPING
1. To raise the brush off the ground, close valve in pump KO-2065 by turning knob KO-2065-3 to the right until tight. Actuate handle KO-2065-1 up and down until brush is clear of ground.
2. Engage clutch as explained in Step 3 above.
3. Start tractor motor, following tractor manual instructions. If tractor is not equipped with a starter, use crank KO-1610 and crank through power take-off shaft KEO-1605 or KRO-1605.
4. Check machine for smooth operation. Make any necessary adjustments before starting to sweep. The following procedure should be followed.
5. Drive to area to be swept, lower brush by turning knob KO-2065-3 on the hydraulic pump to the left and proceed. Use no more brush pressure than is necessary to get dean sweeping. This practice will prolong brush life and give desired sweeping results.
6. To disengage the clutch, stop the motor and pull out the sliding member KO-1575 as far as it will go. A spring KO-1595 loaded ball KO-1590 snaps into place both when the clutch is in the engaged and disengaged positions.
16
SE CTION II
MAINTENANCE
CONTENTS
Brush - Inspection, Care & Maintenance 17
Pump - Inspection & Servicing 18
Pump, Cross Section View 19
Lubrication Chart . 20
Lubrication Instructions...................................... 21
Chain Adjustment -
Transfer Drive............................................ 21
Brush Drive .............................................. 21
Power Take-off Shaft Assembly................................. 22
Gear Case -
Disassembly.............................................. 23
Inspection................................................ 23
Repair ’........................... 23 & 24
Reassembly ............................................... 24
Cross Section View........................................ 25
MAINTENANCE
17
BRUSH
It is always advisable to soak the brush with water before using. This toughens the fibres and gives greatly prolonged brush life.
As the brush wears, it will be necessary to readjust the lift chain on the ram raising arm. The chain must be lengthened to compensate for brush wear and must be again shortened when a new brush is installed.
If the brush should wear unevenly and become tapered from end to end, the brush suspension frame can be adjusted to compensate for such wear. To do this the four bolts holding the brush suspension frame to the tractor adapter hanger frame are loosened sufficiently to permit rocking the brush frame slightly to offset the uneven wear. Care must be exercised that the chain adjustment is maintained when making this adjustment. For proper method of adjusting chain slack, turn to “Chain Adjustment - Transfer Drive’ on page 22.
In case the brush becomes noticeably tapered, additional brush life can be obtained by reversing the brush end for end. To do this the brush must'be removed from the sweeper as follows:
1. Remove the connecting link in the final drive chain KO-2150, thus releasing the chain.
2. Remove the bolts holding cap 00-1445 to socket 00-1444 at both ends of the brush core shaft. The brush will now drop out of the sweeper brush support frame.
3. Slide the bearing balls TT-1446 and the spacer TT-1443 off the end of the brush core shaft. Remove the cap screws holding sprocket AT-1438 to the end of the brush core.
4. Remount sprocket on opposite end of brush, following with spacer and ball.
5. Reverse removal procedure to again install brush on sweeper brush support frame.
18
At all times use only a minimum of brush pressure to insure satisfactory sweeping. Excessive pressure will cause undue wear and shorten brush life.
When the bristles of the brush have been worn down to within a few inches of the brush core (3 to 6 inches, depending on the quality of work to be done) the brush must be refilled. For refilling instructions turn to “Filling the Brush” in Section IV of this manual.
PUMP
The oil level in pump KO-2065 should be checked periodically. With release valve KO-2065-3 open fill with SAE #10 oil through breather plug KO-2065-10.
If the pump does not work properly, or react quickly, it is probably due to air in the oil line. This air can be bled from the system by loosening the bleeder screw in ram 60-2020 and actuating the pump until oil comes out of the ram bleeder screw hole. When it does, replace screw and refill pump.
When the pump does not hold pressure, there is either a leak in the line or the release valve ball KO-2065-22 is not seating properly. Check all connections for leaks. If this does not remedy the situation, remove release screw KO-2065-14 and with a soft punch or rod, hit ball KO-2065-22 two or three solid taps. This will seat the ball.
Replace release screw KO-2065-14.
Oil leakage can be stopped by tightening the packing gland on the piston rod and the packing gland KO-2065-15 on the release screw.
In case the pump still does not function properly, replace piston and housing assembly KO-2065-28, exercising care to keep gasket washer KO-2065-27 in place.
19
Oil Pump - brush Lift
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20
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LEVEL PLUG
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lubrication Chart
21
LUBRICATION
The sweeper should be greased daily or after each eight hours of operation. Follow the tractor manufacturer’s instructions for lubricating the tractor.
Location of grease fittings on the sweeper are shown on the Lubrication Chart by numbers 1, 2, 3, 4, 5, 6, 7, and 8. In all these locations, CG-1, general purpose grease No. 1, is to be used.
The gear case should be regularly checked to maintain the grease level to the height of the level plug 10 located about P/2" below the gear case shaft centerline, at least every eight hours of operation. Fill through plug opening 9 with GO-90, universal gear lubricant SAE 90.
It is best to run the chains without lubrication and none is recommended.
CHAIN ADJUSTMENT
TRANSFER DRIVE
The transfer drive chain KEO-1560 or KRO-1560 running from the power take-off shaft sprocket to the gearcase input shaft sprocket must be checked to insure proper tension from time to time. To adjust, proceed as follows:
1. Loosen the bolts that hold frame KO-2330 to the tractor frame KO-2320.
2. Adjust the tension rods KO-2335 and KO-2340 to raise or lower frame KO-2330 as required for proper chain slack.
3. Tighten the bolts loosened in step one above and recheck the chain slack. If it is correct, draw the upper nuts up snug on the tension rods and lock with the lower jam nuts.
BRUSH DRIVE
If the brush drive chain requires adjustment, it is done by loosening and tightening the adjusting nuts on studs TT-1447. By doing this the proper chain adjustment can be obtained. Always tighten all nuts to lock adjustment. *
22
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27
SECTION III
PARTS LIST
INDEX TO PARTS LIST SECTION
Preparation of Requisition 2°
Parts List
Sprocket, Guard & Brush Bearings 30
Brush Hood & Supports 30
Palm Fibre Brush ........... 30
Tractor to gear case Drive 30
Offsets, Brush & DI Drive Assembly Parts 31
Offset, 1-6 Drive Assembly Parts 32
Gear Case Assembly........................................ 33
Brush Raising Control 34
Offset - Gear Case Parts.................................. 35
Offset - Brush Lift Parts................................. 36
Offset - Oil Pump Parts 37
Brush Frame............................................... 38
Tractor Frame............................................. 38
Offset, Frame Parts .......... 39
List of Parts Manufacturers.................................... 40
Index to Parts by Part Number 41
PARTS LIST
PREPARATION OF REQUISITIONS
SAMPLE COPY FOR USE IN THE PRE PARA TION OF REQUISITIONS
State PERIOD designation by use of one of the following terms:
(1)
(2)
(3)
"INITIAL" - first requisition of authorized allowances.
"REPLENISHMENT” - subsequent requisitions to maintain authorized allowances.
“SPECIAL” - requisitions for necessary repairs not covered by allowances.
Emergency requisitions sent by telephone, telegraph, or radio must always be confirmed immediately with requisition marked: "Confirming (state identifying data)”
X?-
5>e
SAMPLE )
ITION
R
Prepare a separate Type "SPARE PARTS” requisition for each in upper right hand cor-different machine. ner of requisition form.
SPARE PARTS
To: .^aeJB.Mr..SuBEly. .Officer,_______
Columbus Quartermaster Depot, COLUMBUS, OHIO, 4ugua.t..l4x..l942--------------------------------------"ponod......Special............
** \,c •
v - e ship TO _.SD«la9ax..Ei»B»rtx..QMlfi#r*.^ln#..GamB».HwYork........................................
MARKED FOR: Engineer Supply Officer, 802nd Engr. Battalion, Pine Camp, N. Y.
„ O* rAe>-'
,a^°T',
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\ofcs'
00^'" ite®3’
Rxqdusitionkd Bt (-how Signature, Rank, OrgMniaation, Destination. If different from "skip to** include addreaa): AmovBD nxx For the Connandlng Officer:
Robert E. Roe, Mohn E. Doe,
Major, C. E., Col., C. E.,
Engineer Property Officer. Executive Officer
»XQLX)frC6sX Mfg. No. ARTICLES UNIT ON HAND AND DUE CONSUMED REQUIRED APPROVED
PARTS FOR E WEEPER, ROTARY, TRACTOR MS JNTED POWER ‘AKE-OFF DRIVEN M ODEL "K
SERIAL NO. 1030 U. S. A. REG. (0. E- 6752
Basis: Repair of Disabled Equip ment.
Delivery is requested by M irch 0, 1943
TRACTOR TO GEAR CASE IRIVE GROUP
EO-1505 Pulley,Case ea. 0 1 1
KO-1531 Housing-Bearing ea. 0 2 2
KO-1565 Sprocket Combination ea. 0 4 4
GEAR CASE ASSEMBLY IROUP
-"''1'02^17 20 Housing-Gear case ea. 0 5 5
F02-1725 Finion-Driver ea. 0 3 3
> BRUSH RAISING CONTR )L GR( UP
/60-2020 Ram-Hydraulic Lift ea. 0 1 I
r
X0-2055/ •lose-Oil Line ea. 0 1 1
NONEXPENDABLE ARTICLES SHO «N HAI E BEEN 1 LACED 01 I k I
REPORT (REPORT OF SURVEY, ETC
29
PREPARA TION OF REQUISITIONS
h. Sample requisition in the correct form for submission by the Engineer Property Officer is shown on the opposite page.
THIS SHALL BE FOLLOWED IN MAKING OUT REQUISITIONS.
In OL-der to eliminate duplication of work, Property Officers may authorise organisations to prepare requisitions in final form, leaving requisition number space blank for completion by Property Officer.
THE FOLLOWING RULES WILL BE OBSERVED CAREFULLY IN PREPARING REQUISITIONS FOR SPARE PARTS:
a. Prepare a seuarate requisition for each different rachine.
b. Type "SPARE PARTS" in upper right hand corner of requisition form.
c. State PERIOD designation by use of one of the following terms:
(1) "INITIAL" - first requisition of authorized allowances.
(2^ "REPLENISHMENT" - subsequent requisitions to maintain authorized allowances.
(3) 'SPECIAL" - requisitions for necessary repairs not covered by allowances.
d. Give complete shipping instructions.
e. State proper nomenclature of machine, and make, model, serial number and registration number.
f. State basis or authority, and date delivery is required, immediately below description of machine.
g. Group parts required under group headings as shown in manufacturers’ parts catalogs.
h. State manufacturers' parts numbers and nomenclature descriptions accurately and completely. Do not use abbreviations.
i. Double space between items.
j. Emergency requisitions sent by telephone, telegraph, or radio must always be confirmed immediately with requisition marked: "Confirming (state identifying data)".
k. Nonexpendable items must be accounted for.
30
SPROCKET GUARD & BRUSH BRG’S.
NO. PART NO. REQ. AT-1438 1 6 6 KO-1439 1 3 TT-1443 1 OO-1444R 1 OO-1444L 1 2 00-1445 2 4 TT-1446 2 2 TT-1446A2 2 TT-1447 4 8 BRUSH-HOOD PART NAME Sprocket-Brush Cap screw Lockwasher Guard-Brush Chain Bolt-Guard Anchor Spacer-Sprocket to bearing Socket-R. H. Brush brg. Socket-L. H. Brush brg. Set screw Cap-Brush Ball socket Bolt-Cap to socket Ball-Brush bearing Grease Fitting Bushing-Brush shaft Stud-Socket Adjusting Nut-Stud lock & SUPPORTS DESCRIPTION 3/4"P x 45T Sprocket 3/8" x 1" N.C. Hex. Hd. 3/8" S.A.E. Welded Unit 3/8" x 1" N.C. Hex. Hd. 2%" O.D. x 1%" B. x %" Lg. C.I. #00-1444 C.I. #00-1444 1/2" x 3/4" Sq Hd. C.I. #00-1445 3/8" x 2-1/4" N.C. Hex. Hd. C.I. UD-3046 1/8" Straight Hydraulic 1-1/2" O.D. x 1-1/4" x 3" lg. 1/2" x 4-1/4" N.C. 1/2" N.C. Hex.
BO-1448B OO-1448B2 OO-1448B3 PALMYRA 1 Hood-84" Brush 3 Bolt-Hood Anchor 1 Bracket-Hood Drive end 1 Bracket-Hood Dead end 4 Bolt-Bracket Anchor FIBRE BRUSH Curved ends 3/8" x 1-1/4" N.C. Hex. Hd. 3/8" x 1-1/2" x 13-1/2" 3/8" x 1-1/2" x 12-1/2" 1/2" x 1-1/2" N.C. Hex. Hd.
BT-1449B TT-1451B BT-1453 BT-1454B TRACTOR 1 Brush assembly Fibre 1 Core-Brush 1.2# Staples-Rope ret. 1 Wire/rope-Fibre ret. TO GEAR CASE DRIVE 84" Palmyra Fibre 120 #-22" Split Palmyra For 84" Brush 2" x 1/2" Wire 3/8" x 6 x 7 x 100' Galv.
EO-1505 EO-1507 KO-1509 KO-1530 KO-1531 KO-1532 KO-1533 KO-1534 KO-1535 KO-1542 KO-1543 1 1 1 1 1 1 1 1 1 4 1 2 Pulley-Case crankshaft Pin-Case-Shaft Drive Pin-Head to shaft Brg.-P. T. O. Outboard Housing-Bearing Bearing Collar-Bearing Set Screw Grease Fitting Bolt-Brg. to plate Pin-Tractor crank Key-Clutch to shaft Modified Case #5559A 3/8" x 3-1/2" And Cotters 3/8" x 2-1/4" And Cotters Fafnir 1-1/4" L.C.J. Fafnir 1-1/4" Flanged Fafnir 1-1/4" Style “B” Fafnir 1-1/4" Lock collar Lock Collar Bearing Housing 1/2" x 1-3/4" N.C. Hex. Hd. 3/8" x 2-1/4" Drill rod Hy-Pro #HP-1010
31
OO-I444L.--~ — 00-1448-53
________r' ' I___________ '-----------------
KO-16/feL
: r , ___________________JUijl ------------------------------
I \tTI45IB
BT-144 9 B 'TT-1454 B
/ 7\ g|B||g>-----------------BT-1453
o o o tZL_"*^T=U3
----KEL0-I6I5
-°- -^ °» ZKR°-'fo^ ,00-/448-62< >
/ 00-1444 R । * 1 * * * * * । । ^r1 /
BO-144SB
O O O |j» |F^__—TT- I44fe-A2^^^
° °l °l / TTI44fe ——<□) j) \
/ “—“ fj // o 0 \\ KO-1439
TT-14477 TT-1443.^ I ( \\ °
LQ) । [ i © c^) ® 11
n I \ U -ff 47-1438
|| 00-1445' \Xo o//
KO-1 b IO -----<
/-E 0-/505 KO-/530 V/O-I58O-, /-KO-IS5 O
/ J-EO-I5O7 K 0-/53 l-Ar KO-/5347/ Z-K 0-/555
I ^KEO-/6O© \|\ I KO-/533-t,// /V/-ko-/5S5
I j / /-KO-/5O9 |\ \ ! KO-l53£yZ/ ///<-KO-/575
j / / yEO-1605 A\Zo-I535>Z7//.// /// //~ KO-1595
kL \ / I i\ ///////////~KQ^S3°
I // / ! ° vz//.///
□□El ......................
h ?
\ Il । ; r r ___J
rr... O q ja---------------< f j
KO-/565 li Q \ Y-^/ <
KO-1743 ...\ > J J
I I / KJ h 1^\ V □ \
K 0-2320 -------*-li 1IT / °\ L
KO-233O-J / y^/\\ I , T ?
DRIVE ASSEMBLY F02-.736/ XZ W
TRACTOR TO GEARBOX X/ \\
^K. KO-1716 / KO-t7/5'\ 1 F02-I720
O N / \
CA5E DI TRACTOR KO-17/7 KO-1733 KO-1765
32
KRO ,Bne KOH535 x lK0-!533 /K0-.57-T
/KRO 1606 KOl5^l \ / iWO-15-30 //KO-1595
/ /^~ISO9 Kn 7Zp\\ .KO-ISSo/// *0-1*90
^ / / /KR°'l60S / j //// KO-1542
'4 /-,/ / --------j—
U rr n ’ ’/\ZJ koXs
FV'"'-LL<^y | KO-1530 | | ^\^^K0-/555
! ! ! L_KE0-,560^oXo
KO-^3io 0 i lKO-2330'1 /KO-17/5
j-1 \ KO-1565* । ’ //KO-1733
' ' \! // rz3
DRIVE ASSEMBLY 1 n 7 / f X X
TRRCTOR TO GEARBOX ,A=-^-' f
ON । !z^
i *A U Jj) >
INTERNATIONAL 1-6 TRRCTOR | ° __,Z>gMd
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K0-a3 2o/ TKo-jy^ /fOZ-171^ J
KO-1723 Z KO-1717 KO-1765/ FOZ-/72o'
33
PART NO.
NO. REQ.
PART NAME
DESCRIPTION
KO-1550
KO-1555 KEO-1560
KRO-1560 KEO-1561 KRO-1561 KO-1565
KO-1575 WO-1580
KO-1585
KO-1590 KO-1595
KEO-1605 KRO-1605 KEO-1606
KRO-1606
KO-1610
KEO-1615
KRO-1615
KO-1616R
KO-1616L
GEAR CASE
1 Sprocket & Clutch Unit
1 Grease Fitting
1 Bushing-clutch
1 Chain-Intrmt. Dr. Case
1 Chain-Intrmt. Dr.-I-6
2 Link-plain
1 Link-offset
1 Sprocket-combination
2 Set screw
1 Clutch-shifter member
2 Collar-sprocket end
4 Set screw
1 Collar-clutch end
2 Set screw
1 Ball-clutch shift lock
1 Spring-ball
1 Set screw
1 Shaft-case D.I. P.T.O.
1 Shaft-Inter. 1-6 P.T.O.
1 Sleeve-case Pulley to shaft
1 Sleeve-I-6 Motor to shaft
1 Crank-Tractor starting
1 Guard-Upper Chain
1 Guard-Extension
4 Bolts-Upper
4 Bolts-Lower
1 Bracket-R.H.
1 Bracket-L.H.
ASSEMBLY
14T., 3/4" P.W./Jaw clutch 1/8" Straight Hydraulic 1%" O.D. x U/4" B. x 1%" Lg.
3/4" P. x 31 links
3/4" P x 55 links
3/4" P. straight
3/4" P. offset
18 and 24T.-3/4" P.
5/16" x 5/16" Allen
C.S. #00-2125Dl
2%" O.D. x iy4" B. x %" Lg. 5/16" x 1/2" Allen
1%" O.D. x iy4" B. x %" Lg. 1/4" x 1/4" Allen
5/16" Dia.
5/16" O.D.x.040 Wxl-1/4"
3/8" x 3/8" Allen 1-1/4" x 28-19/32" Lg. 1-1/4" x 34-3/4" Lg.
2-5/32" O.D. x 1-1/4" B. x 2-7/32" Lg.
2" O.D. x 1-1/4" B. x 3-1/4" Lg.
For P.T.O. Shaft
Case D.I.-“U” Shape
I-6-“H” Shape
5/16" x 3/4" N.C. Hex. Hd.
5/16" x 5/8" N.C. Hex. Hd. Chain guard support Chain guard support
KO-1715
1 U bolt
2 Lockwasher
2 Nut
FO2-1720
KO-1723
FO2-1725
FO2-1726 KO-1727 FO2-1730
2 Cotter key
1 Housing-Gear case
1 Plug-Filling
1 Plug-Level Test
1 Plug-Drain
1 Shaft-Input
2 Key-Woodruff
1 Pinion-Driver
1 Slinger-Grease shield
1 Shim Washer
1 Bearing-Input shaft
Gear case to frame 1/2" S.A.E.
1/2" N.C. Hex. Hd.
1/8" x 1" Lg.
C.I. FO-104A 1" Sq. Hd. pipe 1/4" Sq. Hd. pipe 1/2" Sq. Hd. pipe 1-1/4" x 11" Lg. Style “D”
C.I. FO-101A
16 Ga. x 4" O.D. x 1-9/64B l-% Od.xl-1/8 B.xl/16 Thk. N.D. #7506
34
PART NO. NO. REQ. PART NAME DESCRIPTION
FO2-1731 1 Washer-Pinion 3/4" Special
FO2-1732 1 Nut-Pinion retainer 3/4" Cast, special
1 Cotter 1/8" x 1-1/2" Long
KO-1733 1 Housing-Input C.I. #FO-109
6 Capscrew 1/2" x 1" N.C. Hex. Hd.
6 Lockwashers 1/2" S.A.E.
KO-1716 1 Screw-Hsg. Adj. 3/8" x 1-1/2" N.C. Hex. Hd.
KO-1717 1 Nut-Screw lock 3/8" N.C. Hex. Jam Nut
FO2-1734 2 Gasket-Input Hsg. l/32"x6-l/2" O.D.x4-3/4" B
FO2-1735 2 Bearing-Shaft outer N.D. #87508
FO2-1736 2 Sleeve-Bearing adapter 1-3/4" O.D. x 2" Lg.
4 Set screw 5/16" x 1/2" Allen
FO2-1755 1 Cover-top 12 Ga. x 2-3/4" x 9-1/4"
6 Screw 1/4" x 3/4" Rd. Hd. Mach.
6 Lockwasher 1/4" S.A.E.
FO2-1756 1 Gasket-Top cover 1/32" x 2-3/4" x 9-1/4"
FO2-1760 1 Bearing-Output shaft-
Inner N.D. #WC-77506
KO-1765 1 Shaft-Output 1-1/4" x 10-15/16" Lg.
1 Key-Woodruff Style D
KO-1770 1 Gear-Bevel driven C.I. #FO-103A
2 Set screw 5/16" x 5/16" Allen
KO-1771 1 Washer Spring type
KO-1772 1 Washer 2" OD x 1/4" Th’K x 1-
17/64" B
KO-1773 1 Spacer sleeve 1-1/2" OD x 11 Ga. x
3-3/16" Lg.
KO-1774 1 Slinger-Grease shield #16 Ga.x4" ODxl-17/64 B
FO2-1775 1 Cover-Driven End C.I. #FO-110A
6 Cap screw 1/2" x 1" N.C. Hex. Hd.
6 Lockwasher 1/2" S.A.E.
KO-1780 1 Cover-Dead End Welded Unit
4 Cap screw 5/8" x 1" N.C. Hex. Hd.
4 Lockwashers 5/8" S.A.E.
BRUSH RAISING CONTROL
KO-2015 1 Chain-Brush raising 5/16" Strt. Link x 24" Lg.
00-2016 1 Cold Shut-Chain Conn. 5/16" Std.
1 Bolt 1/4" x 2-1/2" Machine bolt
60-2020 1 Ram-Hydraulic Lift HYDRECO #154
XO-2025 2 Pin-Ram End 1" x 3-1/4" and cotter
KO-2040 1 Eyebolt-Spring 5/8" x 9" Threaded
1 Nut 5/8" N.C. Hex.
1 Washer 5/8" Plain
00-2045 1 Spring-Brush balance 1-3/4" OD x 11/32" wire
x 22" Lg.
KO-2050 1 Lever-Ram thrust Welded Unit
KO-2052 1 Pin-Lever Pivot 3/4" x 4-1/2" and cotters
XO-2055 1 Hose-Oil Line 1/4"xl0' Lg.-l/4" male th’d.
35
^^^ZZZZZZZZ^ZZZZZZZZZZZZZZZZZZZZZZZZZZZ^/y.
XX L'|||p¥^2i
. - KO-/733. Z^ ^X 7 W y ^KO-1770
\ x *--------Fo a‘173 a
' \ ‘ x *--------FO 2-/73 1
zZ'Z'' \^\ Z^X X * F02-/72O-
Z^ZT Z^ //““------------F02-/725
Z-.'-.'?A Z^ Z" \ / / * Z------K0-/773
VzXXX Z^ ' * $ z/K0-/772
Z^^ZZ^wJzx/ / ^ 1 //KO-/774
* /X//FO2-/735
s / ///^2.-n~7S Rsfaw^
X "zA z-t C = W ----K0-ZO65-I4
oo-ao-7ix \ ^Xjgdn ^^/// n/^---------------------------------------KO-2O65-4
\ \ ————^ KO-2065-3
ck
38
KRO-2066 1 Bracket-I-6 Pump 2 Bolt-pump to bracket 2 Bolt-Brk’t to tractor Formed 3/8" x 1" N.C. Hex. Hd. 3/8" x 1-1/8" N.C. Hex. Hd.
00-2071 1 Union-Hose Adapter 1/4" Male & 1/4" Female
KO-2075 1 Clip-Hose anchor 11/16" Hole
KO-2076 1 Clip-Hose anchor 1/4" Hole
BRUSH FRAME
KO-2100 1 Frame-Brush support Welded Unit
KO-2105 2 Link-Connecting 3/8" x 2-1/2" x 6"
2 Bolt-Linkclamp 1/2" x 3" N.C. Hex. Hd.
00-2110 1 Cap-Countershaft ball C.S. #00-2110-A-l
2 Bolt 3/8" x 3" N.C. Hex. Hd.
00-2115 1 Ball-Countershaft Br’g. C.I. #00-2115-Al
1 Grease fitting 1/8" x 1-1/4" x 67-1/2"
00-2116 1 Bushing Brg. ball 1-1/2" ODxl-1/4" B.x2" Lg.
FO2-2121 1 Sprocket-Countershaft 3/4" P., 14T., 1-1/4"B.
1 Set screw 5/16" x 5/16" Allen
1 Key-Woodruff Style “D”
KO-2136 1 Countershaft 1-1/4" x 27-1/4" Lg.
KO-2140 1 Coupling-shaft 2" OD x 1-1/4" B. x 4" Lg.
2 Key-Woodruff Style “D”
4 Set screw 1/2" x 3/8" Lg. Allen
KO-2150 1 Chain-Brush drive 3/4" P. x 89 Links
KEO-1561 1 Link-Plain 3/4" P. Straight
KRO-1561 1 Link-Offset 3/4" P. Offset
TRACTOR FRAME
KEO-2306 2 Spacer-Case Adapter
Frame 1-1/2" Rd. x 1-1/4" Lg.
KO-2310 1 Tractor Adapter FrameWelded Unit
4 Cap screw* 5/8" x 1-1/2" N.C. Hex. Hd.
4 Cap screw 5/8" x 2" N.C. Hex. Hd.
2 Cap screw 5/8" x 3" N.C. Hex Hd.
2 Cap screw 3/4" x 1-1/2" N.C. Hex. Hd.
10 Lockwasher 5/8" S.A.E.
2 Lockwasher 3/4" S.A.E.
2 Nut 5/8" N.C. Hex.
KO-2315 1 Shaft-Brush arm pivot 1-1/2" x 46" Lg.
2 Cotter 3/16" x 2" Lg.
KO-2316 1 Spacer-Pivot shaft 1-1/2" P. x 7-3/8" Lg.
KO-2320 1 Frame-Legs & Plate Welded Unit
10 Bolts 1/2" x 3-1/4" NC. Hex. Hd.
KO-2330 1 Frame-Brush arm Pivot Welded Unit
4 Bolts 5/8" x 2" NC. Hex. Hd.
4 Washer 5/8" Plain
2 Grease fitting 1/8" Straight Hydraulic
KO-2335 1 Tie Bolt-R.H. 1/2" x 18" Threaded
KO-2340 1 Tie Bolt-L.H. 1/2" x 23-1/4" Threaded
4 Nut-Tie Bolt 1/2" N.C. Hex.
39
K0-2.3I0 q ---- ^KO-2.320
1 O 0 I [ I I n----n—|-r--------A /X— -J /
o 11 ° ; °; r n=/
;i_________ ii :i //
K£O-£3O6\\^ :: o , 0 | 7/
.5 ts /KO-ZJSfe^"'^ O |©j \//\
FO2-2IZI / K0-2I4CK I ! \*/
,_________„ J_____, luiA-llj 'I © X
/OO-ailO / 00-2115 In 0 KO-2330
/Xx / /00-ailfe |gi KO-2.335
Orf h^W!n I j B / /KO‘Z34°
q „ 77 -- ■ LJJ gj..
o
_\ , "■ fol ’ _________
3 m m c\ / K0'“15
-- —~7—\ LI________________________________ ,t^\ / / / KO-2316 / KO-2I5O\ |_________/ J
•--KO-2.IOO / ________
3 J ral [ .............................Z' y
40
LIST OF PARTS MANUFACTURERS
Component Manufacturer and Part Number
Bearings - Gearbox New Departure, Bristol, Conn. Part No. 7506, 87508, WC-87506
Ram - Brush Lift Hydraulic Equipment Co., Cleveland, Ohio Part No. 154
Hose - Hydraulic Swivel Union Eastman Manufacturing Co., Manitowoc, Wisconsin Part No. 9400, B-1200, 961
Pump Valve and Piston Assembly American Hydraulic, Inc., Sheboygan, Wisconsin Part No., JX-5085, J-151
Springs Advance Spring Company, Chicago, Illinois
Sprockets Cullman Wheel Co., Chicago, Illinois
Roller Chain Diamond Chain Company Indianapolis, Indiana Part No. 433
Bearing - P.T.O. Shaft The Fafnir Bearing Co., New Britain, Conn.
Part No. 1-1/4" L. C. J.
Grease Gun Stewart-Warner Co., Chicago, Illinois Part No. 55852
41
INDEX TO PARTS BY PART NUMBERS
PART NO. PAGE PART NO. PAGE PART NO. PAGE
AT-1438 30 KO-1590 33 KO-2065-28 36
BO-1448B 30 KO-1595 33 KO-2075 33
BT-1449B 30 KO-1610 33 KO-2076 38
BT-1453 30 KO-1616R 33 KO-2100 38
BT-1454B 30 KO-1616L 33 KO-2105 38
EO-1505 30 KO-1715 33 KO-2136 38
EO-1507 30 KO-1716 34 KO-2140 38
FO2-1720 33 KO-1717 34 KO-2150 38
FO2-1725 33 KO-1723 33 KO-2310 38
FO2-1726 33 KO-1727 33 KO-2315 38
FO2-1730 33 KO-1733 34 KO-2316 38
FO2-1731 34 KO-1765 34 KO-2320 38
FO2-1732 34 KO-1770 34 KO-2330 38
FO2-1734 34 KO-1771 34 KO-2335 38
FO2-1735 34 KO-1772 34 KO-2340 38
FO2-1736 34 KO-1773 34 KRO-1560 33
FO2-1755 34 KO-1774 34 KRO-1561 33
FO2-1756 34 KO-1780 34 KRO-1605 33
FO2-1760 34 KO-2015 34 KRO-1606 33
FO2-1775 34 KO-2040 34 KRO-1615 33
FO2-2121 38 KO-2050 34 KRO-2066 38
KEO-1560 33 KO-2052 34 OO-1444-R 30
KEO-1561 33 KO-2065 36 OO-1444-L 30
KEO-1605 33 KO-2065-1 36 00-1445 30
KEO-1606 33 KO-2065-2 36 OO-1448-B2 30
KEO-1616 33 KO-2065-3 36 OO-1448-B3 30
KEO-2066 36 KO-2065-4 36 00-2016 34
KEO-2306 36 KO-2065-5 36 00-2045 34
KO-1439 30 KO-2065-6 36 00-2071 38
KO-1509 30 KO-2065-7 36 00-2110 38
KO-1530 30 KO-2065-8 36 00-2115 38
KO-1531 KO-1532 30 30 KO-2065-9 KO-2065-10 36 36 00-2116 38
KO-1533 30 KO-2065-11 36 TT-1443 \ 30
KO-1534 30 KO-2065-14 36 TT-1446 30
KO-1535 30 KO-2065-15 36 TT-1446-A2 30
KO-1542 30 KO-2065-16 36 TT-1447 30
KO-1543 30 KO-2065-17 36 TT-1451B 30
KO-1550 33 KO-2065-18 36 WO-1580 no
KO-1555 33 KO-2065-19 36 oo
KO-1565 33 KO-2065-20 36 XO-2025 34
KO-1575 33 KO-2065-22 36 XO-2055 34
KO-1585 33 KO-2065-27 36 60-2020 34
42
SECTION IV BRUSH FILLING MACHINE
BRUSH FILLING MACHINE
43
BRUSH FILLING MACHINE ASSEMBLY
1. Support the two end stands BF-1005 and BF-1010 to hold them vertical. The gusset plates at the junction of the floor and vertical members should be toward the front.
2. Bolt the lower tie channel BF-1025 against the back of the vertical stand legs and the upper tie channel BF-1030 against the back of the upper end of the vertical legs.
3. Bolt the tie angle BF-1020 across the rear of the horizontal members of the stands.
4. Mount the drum shaft BF-1105 against the front of the vertical legs with one BF-1120 bearing and one shim BF-1115 at each end of the shaft with the keyway end toward the left.
5. Install the brake band wheel BF-1125 on the keyed end of the shaft. Tighten the setscrew.
6. Slip the brake band BF-1150 over the projecting end of the pin in the left hand stand BF-1010 with the free end toward the right facing the end of the machine. Remove the nut and spring BF-1165 from the threaded bolt and slip the bolt through the twisted lug on the stand. Then slip the spring over the eyebolt and replace the nut. Finally, place the washer and cotter key which retain the band in place on the anchor pin.
7. On the inner projecting end of this pin remove the end cotter pin and one washer, then slip on the short pawl BF-1225 and the long pawl BF-1230 after which the washer and cotter pin are replaced.
8. Determine the location of the adjustable vertical member BF-1040 by the length of the brush to be filled. This member is clamped to the upper and lower tie channels by means of straps BF-1045 having two bolts through each.
9. Grease the drum shaft bearings before starting to operate the machine.
44
" FILLING THE BRUSH
PREPARATION OF THE BRUSH
1. When the bristles of the brush have been worn down to within a few inches of the brush core (3 to 6 inches, depending on the quality of the work to be done) the brush must be refilled.
2. To remove'the brush from the sweeper, remove the capscrews holding cap 00-1445 to socket 00-1444 and remove the connecting link in the final drive chain KO-2150 thus releasing the chain and permitting the brush to be dropped out of the socket. If the driven sprocket AT-1438 is to be used on another brush it must be removed but may stay in place on the core without interfering with the refilling.
3. The old filler material must now be removed from the brush. To do so, the wire rope is loosened at the end next the sprocket, if the sprocket is not removed, and several feet of rope pulled loose. By giving the rope short sharp pulls while restraining the brush shaft ends the filler and rope will be loosened from the core. This is continued until all the rope except the last turn at the outside of the groove is loosened.
4. Now inspect the wire rope for weak spots and if replacing is required the old rope is completely removed, the new wire rope stapled to the core with one turn alongside the first groove as in the case of the old rope. Be sure that the grooves are clean before proceeding.
5. Bolt the rachet disc BF-1200 to the end of the core to which the wire rope is attached with the open end of the notches in the disc facing counter-clockwise.
6. Slip the lever arm and dog assembly BF-1205 over the end of the shaft next the disc and slip one bearing ball TT-1446 over each end of the shaft. Then lay the assembly into the pillow block bases AU-4030 and attach caps AU-4035 with the bolts provided.
45
BF-I2.3O —. /BF-IOSS*
BF-12.2-5- —| / /BF-/HI2. /BP-IO3O /BPI04S
x5T\ / / /BF-ia/5- / /
J /BF-iaao / / /BF-IIO5
BF’1130 1 r“/F7 / I-------------------Jr-n__—BF-II IS
^'WTw7 II/' ' W;- ,< B F-112.0
BF-1160^. WJt%1 / ^S^BF-IUO
BF-II5O\^-, *
flU-4030^ WW A ’.J L '
BF- IO3O\ ‘r ________n ___
LJ V- " ^'BF-IOZLS
- b r-1 o i o
BRUSH FILLING MACHINE
46
«
7. The core is now rotated by hand pulling the top of the core toward the operator until the groove is filled from end to end with the wire rope. If a new wire rope is used, it should be cut off at the floor level with the groove completely filled. This gives about three feet surplus to permit stapling one turn alongside the last ring of fibre.
8. Hook BF-1110 is hooked in the hole nearest the end of the core and using the wire rope leader to extend the end of the brush rope, the latter is attached to the leader and thus to the hook with wire rope clips.
9. The wire rope is now rewound on the drum using the crank handle in the brake wheel BF-1125 until all but the attached end of the rope is unwound from the core.
10. The brake band is then tightened by turning the nut on the end of band BF-1150 eyebolt until the brake band wheel can no longer be turned by hand when grasping the spokes with both hands and attempting to turn it clockwise.
11. The last step before starting to refill the core is to place about 140 pounds of brush fibre in a tank of boiling water for a minimum of ten minutes. (One bale of fibre weighs about 112 pounds.)
FILLING THE BRUSH
12. Have a man grasp the extension handle BF-1120 and place about an armful of steamed fibre on a stand or table slightly to the right of the wire rope running from core to the drum.
13. Take a bunch of fibre as large as can conveniently be held in both hands and hook it behind the wire rope then pulling it down against the brush core while pulling the ends toward you forming a “U” shape. Signal the assistant'to pull down on the handle while
47
spreading the fibre a long the new point of contact between the wire rope and the core until all the material has been disposed of. With a little practice and teamwork, it will be easily possible to distribute the fibre evenly, leaving a minimum number of gaps or overfilled spots. This procedure is continued until the entire brush is filled to the last full depth groove.
14. The core is then given one complete revolution more while stapling the surplus length of wire rope against the fibre in the last groove to hold it compact and upright.
15. The wire rope clip holding the end to the leader is then removed and the remaining end of the rope stapled to the core. As in the case of the beginning, about ten to fifteen staples should be used to retain the wire rope at the end.
16. To insure holding the fibre in place after drying and during use, it is necessary to drive about twenty to thirty additional staples along the entire length of the brush. Two tools are furnished for this purpose. BF-1260 is used to start the staple by inserting a staple into its forked end, locating a thin spot in the brush to permit spotting the staple over the rope and starting the staple into the core by striking the end with a hammer. Tool BF-1265 is used for setting the staple after it is started. Staples should be spaced as uniformly as possible across the brush but are more conveniently located at points along the brush where the filling is not as thick as at other points.
17. When stapling is completed, the brush is removed from the machine by reversing the sequence of operations 5 and 6.
NOTE: Remember to soak the brush before using and while in use to prolong the length of useful life of the fibre.
48
BRUSH FILLER PARTS LIST
PART NO.
BF-1005
BF-1010
BF-1020
BF-1025
BF-1030
BF-1035
BF-1040
BF-1045
AU-4030
TT-1446
TT-1446A2
TT-1445
BF-1105
BF-1110
BF-1115
BF-1120
BF-1125
BF-1130
BF-1131
BF-1150
BF-1155
BF-1160
BF-1165
BF-1200
BF-1205
BF-1210
BF-1211
BF-1212
BF-1213
NO.
REQ. PART NAME DESCRIPTION
1 Stand-R.H. Leg 4" Chan. 6' High
1 Stand-L.H. Leg 4" Chan. 6' High
3 Cotter 3/16" x 1-1/2"
3 Washer 1" Wrought
1 Tie Angle-Std. Leg 2-l/2"x2-l/2"x5/16"xll8
1 Tie Channel-Lower 4" x 5.4# x 121-1/2"
1 Tie Channel-Upper 4" x 5.4# x 121-1/2"
1 Brace-Upper Frame 1/2" x 2" x 35-1/4"
10 Bolt-Frame 1/2" x 1-1/4" Mach. Bolt
1 Vert. Adj. Member Welded Unit
2 Strap-Ver. Mem. Clamp 1/2" x 1-1/2" x 6-1/2"
4 Bolt 1/2" x 3" Mach. Bolt
2 Base-Pillow Block C.I. Patt. UD-2044B
4 Bolt 1/2" x 3-1/2" Mach. Bolt
2 Ball-Pillow Block C.I. Patt. UD-3046
2 Grease Fitting 1/8" Str. Hvdraulic
2 Bushing-Ball 1-1/2" x 1-1/4" x 3" lg. Brz.
2 Cap-Bearing Ball C.I. Patt. E-3045
4 Bolt 3/8" x 3" Mach. Bolt
1 Drum-Wire Rope 4" Pipe x 116" & Shafts
1 Hook-Rope Anchor 1/2" x 8-1/4" Formed
2 Shim-Bearing Spacer 1" x 1-3/4" x 6" Flat
2 Bearing-Drum Shaft C.I. Patt. GL-22
2 Grease Fittings 1/8" Str. Hydraulic
4 Bolt 1/2" x 2-1/2" Mach. Bolt
1 Wheel-Brake C.I. Patt. PEP
1 Setscrew 5/16" x 3/4" Sq. Head
1 Key-Wheel to Shaft Style D Woodruff
1 Handle-Crank C.I. Patt. SH-4
1 Bolt-Handle Retainer 1/2" x 5" Sp. Head
1 Brake-Band Assem. Band & Lining W/ Bolt
1 Brake Band Unit Band & Bolt less lining
1 Wingnut-Bolt Adj. l/2"-13 Wingnut
1 Washer 1/2" Wrought
1 Lining Only 1/8" x 1-1/2" x 58"
16 Rivets #9 Split
1 Spring-Band Tension 1" OD x 1/8" W x 7 Turns
1 Ratchet Disc. 3/16" x 16" Notched
1 Lever Arm-Handle Welded Unit
1 Retainer-Lever 3/8"xl-l/4"x8-l/2" Offset
1 Bolt 1/2" x 1-1/2" Special
1 Dog-Ratchet Lever Welded Unit
1 Bushing-Dog 11/16" OD x 1/2 B. x 7/16"
49
BF',23° 7 /BF-1035’
BF-I2.ZS / / ;BF-/a/a BF |O3O ,QF'IO4S
Z5T\ ! / / /BF-I2J5' / /
f///\\ I 1 /BF-iaao / / /BF-1105
BF’,,3° 1 u A l--------------------------4-ru— / --BF-1115"
WT_ /r 1~H/ 11 — b f -11 a o
BF-llfeO^ WTmJ / BF-IIIO
bf-iisoZM'-mS? fl //// s'-kZBF'l2-'5'°
\jq //// ^bf-iejs'
/ — BF'IOO^
BF-iaO5"\ Vfg I BF’104-0
BF-iaoo^.
BF-I BF- Z&O
tt- 14 45 —Zx:.« n/rT?''’ r< -tWj DU U u I| up T
W< , >BF-IZG5-TT-)446-Z^' , i
aU-4030^ J I
B f- ic>2.o \ '•-. r!\.:; ^•»- ^===-
BF-IOIO
BRUSH FILLING MACHINE.
50
NO.
PART NO. REQ. PART NAME DESCRIPTION
1 Bolt 1/2x2 Machine Bolt
BF-1215 1 Spring-Ratchet Dog 1/2" OD x 1/16" W x 3"
BF-1220 1 Handle 1-1/2"’Pipe x 44"
BF-1225 1 Pawl-Disc Short Welded Unit
BF-1230 1 Pawl-Disc-Lg. Welded Unit
BF-1250 1 Leader-Wire Rope 3/8" x 42" W/clips
BF-1255 1 Clip-Wire Rope 3/8" M.I.
BF-1260 1 Tool-Staple Start. Fork end 5/8" x 18"
BF-1265 1 Tool-Staple Set. , Cup end 5/8" x 18"
U. 5. GOVERNMENT PRINTING OFFICE : 0-1948
UNT LIBRARIES DENTON TX 78203
1001728960