[Federal Register Volume 90, Number 149 (Wednesday, August 6, 2025)]
[Rules and Regulations]
[Pages 37787-37793]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2025-14933]


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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2025-1724; Project Identifier AD-2025-01178-T; 
Amendment 39-23096; AD 2025-15-09]
RIN 2120-AA64


Airworthiness Directives; The Boeing Company Airplanes

AGENCY: Federal Aviation Administration (FAA), DOT.

ACTION: Final rule; request for comments.

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SUMMARY: The FAA is superseding Airworthiness Directive (AD) 2024-15-
03, which applied to all The Boeing Company Model 777 airplanes. AD 
2024-15-03 required identifying the part number, and the serial number 
if applicable, of the Captain's and First

[[Page 37788]]

Officer's seats and applicable on-condition actions for affected seats. 
AD 2024-15-03 also required a one-time detailed inspection and 
repetitive checks of the horizontal movement system (HMS) for the 
Captain's and First Officer's seats and applicable on-condition 
actions. Since the FAA issued AD 2024-15-03, the FAA determined that AD 
2024-15-03 contains an error when providing conditions for taking 
credit using a previous revision of the service information. This AD 
requires the actions of AD 2024-15-03 and revises paragraph (j) of this 
AD to clarify which actions are not required. The FAA is issuing this 
AD to address the unsafe condition on these products.

DATES: This AD is effective August 21, 2025.
    The Director of the Federal Register approved the incorporation by 
reference of certain publications listed in this AD as of October 15, 
2024 (89 FR 72976, September 9, 2024).
    The FAA must receive comments on this AD by September 22, 2025.

ADDRESSES: You may send comments, using the procedures found in 14 CFR 
11.43 and 11.45, by any of the following methods:
     Federal eRulemaking Portal: Go to regulations.gov. Follow 
the instructions for submitting comments.
     Fax: 202-493-2251.
     Mail: U.S. Department of Transportation, Docket 
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New 
Jersey Avenue SE, Washington, DC 20590.
     Hand Delivery: Deliver to Mail address above between 9 
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
    AD Docket: You may examine the AD docket at regulations.gov by 
searching for and locating Docket No. FAA-2025-1724; or in person at 
Docket Operations between 9 a.m. and 5 p.m., Monday through Friday, 
except Federal holidays. The AD docket contains this final rule, any 
comments received, and other information. The street address for Docket 
Operations is listed above.
    Material Incorporated by Reference:
     For Boeing material identified in this AD, contact Boeing 
Commercial Airplanes, Attention: Contractual & Data Services (C&DS), 
2600 Westminster Boulevard, MC 110-SK57, Seal Beach, CA 90740-5600; 
phone 562-797-1717; website myboeingfleet.com.
     You may view this material at the FAA, Airworthiness 
Products Section, Operational Safety Branch, 2200 South 216th St., Des 
Moines, WA. For information on the availability of this material at the 
FAA, call 206-231-3195. It is also available at regulations.gov under 
Docket No. FAA-2025-1724.

FOR FURTHER INFORMATION CONTACT: Julie Linn, Aviation Safety Engineer, 
FAA, 2200 South 216th Street, Des Moines, WA 98198; phone 206-231-3584; 
email [email protected].

SUPPLEMENTARY INFORMATION:

Comments Invited

    The FAA invites you to send any written data, views, or arguments 
about this final rule. Send your comments using a method listed under 
the ADDRESSES section. Include ``Docket No. FAA-2025-1724 and Project 
Identifier AD-2025-01178-T'' at the beginning of your comments. The 
most helpful comments reference a specific portion of the final rule, 
explain the reason for any recommended change, and include supporting 
data. The FAA will consider all comments received by the closing date 
and may amend this final rule because of those comments.
    Except for Confidential Business Information (CBI) as described in 
the following paragraph, and other information as described in 14 CFR 
11.35, the FAA will post all comments received, without change, to 
regulations.gov, including any personal information you provide. The 
agency will also post a report summarizing each substantive verbal 
contact received about this final rule.

Confidential Business Information

    CBI is commercial or financial information that is both customarily 
and actually treated as private by its owner. Under the Freedom of 
Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public 
disclosure. If your comments responsive to this AD contain commercial 
or financial information that is customarily treated as private, that 
you actually treat as private, and that is relevant or responsive to 
this AD, it is important that you clearly designate the submitted 
comments as CBI. Please mark each page of your submission containing 
CBI as ``PROPIN.'' The FAA will treat such marked submissions as 
confidential under the FOIA, and they will not be placed in the public 
docket of this AD. Submissions containing CBI should be sent to Julie 
Linn, Aviation Safety Engineer, FAA, 2200 South 216th Street, Des 
Moines, WA 98198; phone 206-231-3584; email [email protected]. Any 
commentary that the FAA receives that is not specifically designated as 
CBI will be placed in the public docket for this rulemaking.

Background

    The FAA issued AD 2024-15-03, Amendment 39-22794 (89 FR 72976, 
September 9, 2024) (AD 2024-15-03), for all The Boeing Company Model 
777-200, -200LR, -300, -300ER, and 777F series airplanes. AD 2024-15-03 
superseded AD 2019-16-05, Amendment 39-19708 (84 FR 45895, September 
23, 2019), and required identifying the part number, and the serial 
number if applicable, of the Captain's and First Officer's seats and 
applicable on-condition actions for affected seats, including 
inspecting the fore/aft and vertical manual control levers for 
looseness, installing serviceable seats, and doing a seat functional 
test after any cable adjustment. AD 2024-15-03 also required a one-time 
detailed inspection and repetitive checks of the HMS for the Captain's 
and First Officer's seats and applicable on-condition actions, 
including clearing the seat tracks of foreign object debris (FOD), 
overhauling the HMS, and replacing the horizontal stabilizer. AD 2024-
15-03 was prompted by reports of uncommanded fore and aft movement of 
the Captain's and First Officer's seats. The FAA issued AD 2024-15-03 
to address uncommanded fore and aft movement of the Captain's and First 
Officer's seats which, during a critical part of a flight such as 
takeoff or landing, could cause a flight control obstruction or 
unintended flight control input, which could result in the loss of the 
ability to control the airplane.

Actions Since AD 2024-15-03 Was Issued

    Since the FAA issued AD 2024-15-03, the FAA determined that 
paragraph (j) of AD 2024-15-03 inadvertently provided credit for the 
actions in both paragraphs (g) and (h) of AD 2024-15-03 for a seat that 
met the criteria in any row of Figure 1 to paragraph (j) of AD 2024-15-
03. The FAA intended to provide credit for the actions in paragraph (g) 
of AD 2024-15-03 if the airplane records show that a seat meets the 
conditions pertaining to Boeing Special Attention Service Bulletin 777-
25-0607 Revision 1, dated July 17, 2018; and credit for the actions in 
paragraph (h) of AD 2024-15-03 if the airplane records show that a seat 
meets the conditions pertaining to Boeing Special Attention Service 
Bulletin 777-25-0619, Revision 1, dated August 8, 2018.

FAA's Determination

    The FAA is issuing this AD because the agency has determined the 
unsafe condition described previously is likely to exist or develop in 
other products of the same type design.

[[Page 37789]]

Material Incorporated by Reference Under 1 CFR Part 51

    The FAA reviewed Boeing Special Attention Service Bulletin 777-25-
0607, Revision 2, dated January 27, 2023, which the Director of the 
Federal Register approved for incorporation by reference as of October 
15, 2024 (89 FR 72976, September 9, 2024).
    The FAA also reviewed Boeing Special Attention Service Bulletin 
777-25-0619, Revision 2, dated January 27, 2023, which the Director of 
the Federal Register approved for incorporation by reference as of 
October 15, 2024 (89 FR 72976, September 9, 2024).
    This material is reasonably available because the interested 
parties have access to it through their normal course of business or by 
the means identified in the ADDRESSES section.

AD Requirements

    This AD retains all requirements of AD 2024-15-03, except that this 
AD corrects paragraph (j) of AD 2024-15-03. This AD requires 
accomplishing the actions specified in the material already described, 
except for any differences identified as exceptions in the regulatory 
text of this AD.

Justification for Immediate Adoption and Determination of the Effective 
Date

    Section 553(b) of the Administrative Procedure Act (APA) (5 U.S.C. 
551 et seq.) authorizes agencies to dispense with notice and comment 
procedures for rules when the agency, for ``good cause,'' finds that 
those procedures are ``impracticable, unnecessary, or contrary to the 
public interest.'' Under this section, an agency, upon finding good 
cause, may issue a final rule without providing notice and seeking 
comment prior to issuance. Further, section 553(d) of the APA 
authorizes agencies to make rules effective in less than thirty days, 
upon a finding of good cause.
    An unsafe condition exists that requires the immediate adoption of 
this AD without providing an opportunity for public comments prior to 
adoption. The FAA has found that the risk to the flying public 
justifies forgoing notice and comment prior to adoption of this rule 
because of the urgency to correct AD 2024-15-03 to ensure compliance. 
AD 2024-15-03 does not fully address the unsafe condition because it 
allows operators to forego complying with required corrective actions 
and inspections when the Captain's or First Officer's seat has not met 
the necessary conditions. Paragraph (j) of AD 2024-15-03 incorrectly 
provides credit for all actions in the AD when the credit should be 
limited to the service information applicable to the airplane 
configuration. Without limiting the extent of the credit given, the 
unsafe condition still exists. Accordingly, notice and opportunity for 
prior public comment are impracticable and contrary to the public 
interest pursuant to 5 U.S.C. 553(b).
    In addition, the FAA finds that good cause exists pursuant to 5 
U.S.C. 553(d) for making this amendment effective in less than 30 days, 
for the same reasons the FAA found good cause to forgo notice and 
comment.

Regulatory Flexibility Act

    The requirements of the Regulatory Flexibility Act (RFA) do not 
apply when an agency finds good cause pursuant to 5 U.S.C. 553 to adopt 
a rule without prior notice and comment. Because the FAA has determined 
that it has good cause to adopt this rule without notice and comment, 
RFA analysis is not required.

Costs of Compliance

    The FAA estimates that this AD affects 286 airplanes of U.S. 
registry. The FAA estimates the following costs to comply with this AD:

                                  Estimated Costs for Required Actions per Seat
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                                                                                                 Cost on U.S.
              Action                    Labor cost        Parts cost      Cost per product        operators
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Identification, seat (retained     1 work-hour x $85                $0  $85................  $24,310.
 actions from AD 2024-15-03).       per hour = $85.
Detailed inspection, HMS           1 work-hour x $85                 0  $85................  $24,310.
 (retained actions from AD 2024-    per hour = $85.
 15-03).
Checks, HMS (retained actions      2 work-hours x $85                0  $170 per check       $48,620 per check
 from AD 2024-15-03).               per hour = $170                      cycle.               cycle.
                                    per check cycle.
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    The FAA estimates the following costs to do any on-condition 
actions that would be required based on the results of the inspection. 
The FAA has no way of determining the number of aircraft that might 
need these on-condition actions:

                                         On-Condition Actions per Seat *
----------------------------------------------------------------------------------------------------------------
                Action                        Labor cost               Parts cost            Cost per product
----------------------------------------------------------------------------------------------------------------
Adjustment, control lever cable......  1 work-hour x $85 per    $0.....................  $85.
                                        hour = $85.
Overhaul, HMS........................  11 work-hours x $85 per  Up to $5,824...........  Up to $6,759.
                                        hour = $935.
Inspection of each seat's fore/aft     1 work-hour x $85 per    $0.....................  $85 per seat.
 and vertical manual control levers.    hour = $85 per seat.
Installation of serviceable seats....  1 work-hour x $85 per    $0.....................  $85 per seat.
                                        hour = $85 per seat.
Clearing FOD.........................  1 work-hour x $85 per    $0.....................  $85 per seat.
                                        hour = $85 per seat.
Replacement of the horizontal          1 work-hour x $85 per    $7,937 per actuator....  $8,022 per actuator.
 actuator.                              hour = $85 per
                                        actuator.
Operational test, adjusted control     1 work-hour x $85 per    $0.....................  $85 per seat.
 lever cable.                           hour = $85 per seat.
----------------------------------------------------------------------------------------------------------------
* The estimated cost for tooling to align an affected seat for adjustment of the control lever cable is up to
  $46,064.


[[Page 37790]]

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, section 106, describes the 
authority of the FAA Administrator. Subtitle VII: Aviation Programs 
describes in more detail the scope of the Agency's authority.
    The FAA is issuing this rulemaking under the authority described in 
Subtitle VII, Part A, Subpart III, Section 44701: General requirements. 
Under that section, Congress charges the FAA with promoting safe flight 
of civil aircraft in air commerce by prescribing regulations for 
practices, methods, and procedures the Administrator finds necessary 
for safety in air commerce. This regulation is within the scope of that 
authority because it addresses an unsafe condition that is likely to 
exist or develop on products identified in this rulemaking action.

Regulatory Findings

    This AD will not have federalism implications under Executive Order 
13132. This AD will not have a substantial direct effect on the States, 
on the relationship between the national government and the States, or 
on the distribution of power and responsibilities among the various 
levels of government.
    For the reasons discussed above, I certify that this AD:
    (1) Is not a ``significant regulatory action'' under Executive 
Order 12866, and
    (2) Will not affect intrastate aviation in Alaska.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

The Amendment

    Accordingly, under the authority delegated to me by the 
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority:  49 U.S.C. 106(g), 40113, 44701.


Sec.  39.13  [Amended]

0
2. The FAA amends Sec.  39.13 by:
0
a. Removing Airworthiness Directive (AD) 2024-15-03, Amendment 39-22794 
(89 FR 72976, September 9, 2024); and
0
b. Adding the following new AD:

2025-15-09 The Boeing Company: Amendment 39-23096; Docket No. FAA-
2025-1724; Project Identifier AD-2025-01178-T.

(a) Effective Date

    This airworthiness directive (AD) is effective August 21, 2025.

(b) Affected ADs

    This AD replaces AD 2024-15-03, Amendment 39-22794 (89 FR 72976, 
September 9, 2024) (AD 2024-15-03).

(c) Applicability

    This AD applies to all The Boeing Company Model 777-200, -200LR, 
-300, -300ER, and 777F series airplanes, certificated in any 
category.

(d) Subject

    Air Transport Association (ATA) of America Code 25, Equipment/
furnishings.

(e) Unsafe Condition

    This AD was prompted by reports of uncommanded fore/aft movement 
of the Captain's and First Officer's seats. The FAA is issuing this 
AD to address uncommanded fore/aft movement of the Captain's and 
First Officer's seats. Uncommanded fore/aft seat movement during a 
critical part of a flight, such as takeoff or landing, and could 
cause a flight control obstruction or unintended flight control 
input, which could result in the loss of the ability to control the 
airplane.

(f) Compliance

    Comply with this AD within the compliance times specified, 
unless already done.

(g) Seat Part Number Identification and On-Condition Actions

    Except as specified in paragraphs (i) and (j) of this AD: At the 
applicable time specified in paragraph 1.E., ``Compliance,'' of 
Boeing Special Attention Service Bulletin 777-25-0607, Revision 2, 
dated January 27, 2023, do an inspection to determine the part 
number, and serial number as applicable, of the Captain's and First 
Officer's seats, and all applicable on-condition actions, in 
accordance with the Accomplishment Instructions of Boeing Special 
Attention Service Bulletin 777-25-0607, Revision 2, dated January 
27, 2023. A review of airplane maintenance records is acceptable in 
lieu of this inspection if the part number and serial number of the 
Captain's and First Officer's seats can be conclusively determined 
from that review.

(h) Detailed Inspection, and Repetitive Checks of Horizontal Movement 
System and On-Condition Actions

    Except as specified in paragraphs (i) and (j) of this AD: At the 
applicable times specified in paragraph 1.E., ``Compliance,'' of 
Boeing Special Attention Service Bulletin 777-25-0619, Revision 2, 
dated January 27, 2023, do all applicable actions identified as 
``RC'' (required for compliance) in, and in accordance with, the 
Accomplishment Instructions of Boeing Special Attention Service 
Bulletin 777-25-0619, Revision 2, dated January 27, 2023. Actions 
identified as terminating action in Boeing Special Attention Service 
Bulletin 777-25-0619, Revision 2, dated January 27, 2023, terminate 
the applicable required actions of this AD, provided the terminating 
action is done in accordance with the Accomplishment Instructions of 
Boeing Special Attention Service Bulletin 777-25-0619, Revision 2, 
dated January 27, 2023.

(i) Exceptions to Service Bulletin Specifications

    (1) Where Boeing Special Attention Service Bulletin 777-25-0619, 
Revision 2, dated January 27, 2023, uses the phrase ``the Original 
issue date of this service bulletin,'' this AD requires replacing 
those words with ``October 8, 2019 (the effective date of AD 2019-
16-05)''.
    (2) Where Boeing Special Attention Service Bulletin 777-25-0607, 
Revision 2, dated January 27, 2023, specifies compliance for certain 
actions ``within 72 months after the Original Issue date of this 
service bulletin,'' this AD requires replacing those words with 
``within 36 months after October 8, 2019 (the effective date of AD 
2019-16-05).''
    (3) Where Boeing Special Attention Service Bulletin 777-25-0607, 
Revision 2, dated January 27, 2023, specifies compliance for certain 
actions ``within 36 months after the Revision 2 date of this service 
bulletin,'' this AD requires compliance within 36 months after 
October 15, 2024 (the effective date of AD 2024-15-03).

(j) Acceptable Conditions for Compliance

    If the airplane records show that an Ipeco Captain's or First 
Officer's seat installed on an airplane meets the conditions in any 
of the seven rows for Boeing Special Attention Service Bulletin 777-
25-0607, Revision 1, dated July 17, 2018, in Figure 1 to paragraph 
(j) of this AD, then the actions in paragraph (g) of this AD are not 
required for that seat. If the airplane records show that an Ipeco 
Captain's or First Officer's seat meets the conditions in any of the 
five rows for Boeing Special Attention Service Bulletin 777-25-0619, 
Revision 1, dated August 8, 2018, in Figure 1 to paragraph (j) of 
this AD, then the actions specified in paragraph (h) of this AD are 
not required for that seat.

Figure 1 to Paragraph (j)--Alternative Acceptable Seats

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(k) Alternative Methods of Compliance (AMOCs)

    (1) The Manager, AIR-520, Continued Operational Safety Branch, 
FAA, has the authority to approve AMOCs for this AD, if requested 
using the procedures found in 14 CFR 39.19. In accordance with 14 
CFR 39.19, send your request to your principal inspector or 
responsible Flight Standards Office, as appropriate. If sending 
information directly to the manager of the certification office, 
send it to the attention of the person identified in paragraph (l) 
of this AD. Information may be emailed to: [email protected].
    (2) Before using any approved AMOC, notify your appropriate 
principal inspector, or lacking a principal inspector, the manager 
of the responsible Flight Standards Office.
    (3) An AMOC that provides an acceptable level of safety may be 
used for any repair, modification, or alteration required by this AD 
if it is approved by The Boeing Company Organization Designation 
Authorization (ODA) that has been authorized by the Manager, AIR-
520, Continued Operational Safety Branch, FAA, to make those 
findings. To be approved, the repair method, modification deviation, 
or alteration deviation must meet the certification basis of the 
airplane, and the approval must specifically refer to this AD.
    (4) AMOCs approved for AD 2019-16-05 are approved as AMOCs for 
the corresponding provisions of Boeing Special Attention Service 
Bulletin 777-25-0607, Revision 2, dated January 27, 2023, and Boeing 
Special Attention Service Bulletin 777-25-0619, Revision 2, dated 
January 27, 2023, that are required by paragraphs (g) and (h) of 
this AD.
    (5) Except as required by paragraph (i) of this AD: For material 
that contains steps that are labeled as Required for Compliance 
(RC), the provisions of paragraphs (k)(5)(i) and (ii) of this AD 
apply.
    (i) The steps labeled as RC, including substeps under an RC step 
and any figures identified in an RC step, must be done to comply 
with the AD. If a step or substep is labeled ``RC Exempt,'' then the 
RC requirement is removed from that step or substep. An AMOC is 
required for any deviations to RC steps, including substeps and 
identified figures.
    (ii) Steps not labeled as RC may be deviated from using accepted 
methods in accordance with the operator's maintenance or inspection 
program without obtaining approval of an AMOC, provided the RC 
steps, including substeps and identified figures, can still be done 
as specified, and the airplane can be put back in an airworthy 
condition.

(l) Related Information

    For more information about this AD, contact Julie Linn, Aviation 
Safety Engineer, FAA, 2200 South 216th Street, Des Moines, WA 98198; 
phone 206-231-3584; email [email protected].

(m) Material Incorporated by Reference

    (1) The Director of the Federal Register approved the 
incorporation by reference (IBR) of the material listed in this 
paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
    (2) You must use this material as applicable to do the actions 
required by this AD, unless this AD specifies otherwise.
    (3) The following material was approved for IBR on October 15, 
2024 (89 FR 72976, September 9, 2024).
    (i) Boeing Special Attention Service Bulletin 777-25-0607, 
Revision 2, dated January 27, 2023.
    (ii) Boeing Special Attention Service Bulletin 777-25-0619, 
Revision 2, dated January 27, 2023.
    (4) For Boeing material identified in this AD, contact Boeing 
Commercial Airplanes, Attention: Contractual & Data Services (C&DS), 
2600 Westminster Boulevard, MC 110-SK57, Seal Beach, CA 90740-5600; 
phone 562-797-1717; website myboeingfleet.com.
    (5) You may view this material at the FAA, Airworthiness 
Products Section, Operational Safety Branch, 2200 South 216th St., 
Des Moines, WA. For information on the availability of this material 
at the FAA, call 206-231-3195.
    (6) You may view this material at the National Archives and 
Records Administration (NARA). For information on the availability 
of this material at NARA, visit www.archives.gov/federal-register/cfr/ibr-locations or email [email protected].


[[Page 37793]]


    Issued on August 4, 2025.
Peter A. White,
Deputy Director, Integrated Certificate Management Division, Aircraft 
Certification Service.
[FR Doc. 2025-14933 Filed 8-5-25; 8:45 am]
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