[Federal Register Volume 90, Number 142 (Monday, July 28, 2025)]
[Notices]
[Pages 35575-35576]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2025-14123]


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DEPARTMENT OF TRANSPORTATION

National Highway Traffic Safety Administration

[Docket No. NHTSA-2025-0005; Notice 1]


PACCAR, Inc., Receipt of Petition for Decision of Inconsequential 
Noncompliance

AGENCY: National Highway Traffic Safety Administration (NHTSA), 
Department of Transportation (DOT).

ACTION: Receipt of petition.

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SUMMARY: PACCAR, Inc. (PACCAR) has determined that certain model year 
(MY) 2022-2025 Peterbilt and Kenworth trucks do not fully comply with 
Federal Motor Vehicle Safety Standard (FMVSS) No. 121, Air Brake 
Systems. PACCAR filed a noncompliance report dated December 17, 2024, 
and amended the report on January 14, 2025. PACCAR petitioned NHTSA 
(the ``Agency'') on January 9, 2025, for a decision that the subject 
noncompliance is inconsequential as it relates to motor vehicle safety. 
This document announces receipt of PACCAR's petition.

DATES: Send comments on or before August 27, 2025.

ADDRESSES: Interested persons are invited to submit written data, 
views, and arguments on this petition. Comments must refer to the 
docket and notice number cited in the title of this notice and may be 
submitted by any of the following methods:
     Mail: Send comments by mail addressed to the U.S. 
Department of Transportation, Docket Operations, M-30, West Building 
Ground Floor, Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 
20590.
     Hand Delivery: Deliver comments by hand to the U.S. 
Department of Transportation, Docket Operations, M-30, West Building 
Ground Floor, Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 
20590. The Docket Section is open on weekdays from 10 a.m. to 5 p.m. 
except for Federal Holidays.
     Electronically: Submit comments electronically by logging 
onto the Federal Docket Management System (FDMS) website at https://www.regulations.gov/. Follow the online instructions for submitting 
comments.
     Comments may also be faxed to (202) 493-2251.
    Comments must be written in the English language, and be no greater 
than 15 pages in length, although there is no limit to the length of 
necessary attachments to the comments. If comments are submitted in 
hard copy form, please ensure that two copies are provided. If you wish 
to receive confirmation that comments you have submitted by mail were 
received, please enclose a stamped, self-addressed postcard with the 
comments. Note that all comments received will be posted without change 
to https://www.regulations.gov, including any personal information 
provided.
    All comments and supporting materials received before the close of 
business on the closing date indicated above will be filed in the 
docket and will be considered. All comments and supporting materials 
received after the closing date will also be filed and will be 
considered to the fullest extent possible.
    When the petition is granted or denied, notice of the decision will 
also be published in the Federal Register pursuant to the authority 
indicated at the end of this notice.
    All comments, background documentation, and supporting materials 
submitted to the docket may be viewed by anyone at the address and 
times given above. The documents may also be viewed on the internet at 
https://www.regulations.gov by following the online instructions for 
accessing the dockets. The docket ID number for this petition is shown 
in the heading of this notice.
    DOT's complete Privacy Act Statement is available for review in a 
Federal Register notice published on April 11, 2000 (65 FR 19477-78).

FOR FURTHER INFORMATION CONTACT: Ahmad Barnes, General Engineer, NHTSA, 
Office of Vehicle Safety Compliance, (202) 366-7236.

SUPPLEMENTARY INFORMATION: 
    I. Overview: PACCAR determined that certain MY 2022-2025 Peterbilt 
and Kenworth trucks do not fully comply with paragraph S5.3.4.1 of 
FMVSS No. 121, Air Brake Systems (49 CFR 571.121).
    PACCAR filed a noncompliance report dated December 17, 2024, and 
amended the report on January 14, 2025, pursuant to 49 CFR part 573, 
Defect and Noncompliance Responsibility and Reports. PACCAR petitioned 
NHTSA on January 9, 2025, for an exemption from the notification and 
remedy requirements of 49 U.S.C. Chapter 301 on the basis that this 
noncompliance is inconsequential as it relates to motor vehicle safety, 
pursuant to 49 U.S.C. 30118(d) and 30120(h) and 49 CFR part 556, 
Exemption for Inconsequential Defect or Noncompliance.
    This notice of receipt of PACCAR's petition is published under 49 
U.S.C. 30118 and 30120 and does not represent any agency decision or 
another exercise of judgment concerning the merits of the petition.
    II. Vehicles Involved: Approximately 13,767 of the following 
vehicles, manufactured between July 16, 2021 and August 16, 2024, were 
reported by the manufacturer:

 MY 2022-2025 Peterbilt 579
 MY 2025 Peterbilt 537
 MY 2025 Peterbilt 548
 MY 2025 Kenworth T880
 MY 2025 Kenworth T480
 MY 2022-2025 Kenworth T680
 MY 2025 Kenworth T380

    III. Rule Requirements: Paragraph S5.3.4.1 of FMVSS No. 121 
includes the requirements relevant to this petition. Paragraph 
S5.3.4.1(a) of FMVSS No. 121 provides that the air pressure in each of 
the service brake chambers of a truck must drop from 95 to 5 psi in 
0.55 seconds or less upon the first movement of the service brake 
control. Paragraph S5.3.4.1(b) of FMVSS No. 121 requires that for 
trucks designed to tow vehicles equipped with air brakes, the pressure 
in a 50-cubic-inch test reservoir (connected to the control line output 
coupling) must drop to 5 psi within 0.75 seconds or less after the 
first movement of the service brake control.
    IV. Noncompliance: PACCAR explains that the subject vehicles may 
exceed the intended service brake release timing, and therefore do not 
comply with paragraphs S5.3.4.1 of FMVSS No. 121. Specifically, the 
subject vehicles exceed the brake release timing requirement by 0.07-
0.25 seconds.
    V. Summary of PACCAR's Petition: The following views and arguments 
presented in this section, ``V. Summary of PACCAR's Petition,'' are the 
views and arguments provided by PACCAR. They have not been evaluated by 
the

[[Page 35576]]

Agency and do not reflect the views of the Agency. PACCAR describes the 
subject noncompliance and contends that the noncompliance is 
inconsequential as it relates to motor vehicle safety.
    PACCAR explains that tests performed by its engineers in June of 
2024 found that while battery electric vehicle (BEV) trucks met the 
maximum brake release timing requirements in paragraph S5.3.4.1 of 
FMVSS No. 121, internal combustion engine (ICE) vehicles failed to meet 
the timing requirements. PACCAR notes that while the BEV and ICE 
vehicles share a ``similar air routing structure'' and similar 
interacting driver assist systems (such as Hill Start, Adaptive Cruise 
Control, and Stop & Auto-Go), ICE vehicles have a differing valve 
placement. In September of 2024, PACCAR contracted Link Commercial 
Vehicle Testing (Link) to conduct further compliance testing of the air 
brakes on a model T680 Kenworth truck. Link tested the air brakes on 
the T680 Kenworth truck both with and without a check valve (meant to 
prevent air backflow) installed. The tests conducted by Link found that 
the air brakes performed within FMVSS No. 121 standards with the check 
valve installed or with the ABS system active while the trucks are in 
operation. The same tests found that vehicles without the control valve 
or an active ABS system exceeded the brake release timing requirements 
because of air backflow from the Hill Start Aid valve assembly back 
into the Stop & Auto-Go control line.
    PACCAR prefaces its arguments by quoting sections of the Federal 
Registry on the nature and purpose of FMVSS No. 121. PACCAR quotes 
NHTSA as saying that FMVSS No. 121 is ``a set of requirements to govern 
the braking behavior of a vehicle during application of the service 
brakes'' (. . .) ``(p)rincipal among these are stopping performance 
requirements that include a minimum stopping distance requirement for 
trucks and buses and lateral stability and wheel lockup requirements 
for all vehicles.'' The brake release time requirements are to assure 
that air brake systems ``can meet the [standard's] stopping distance 
requirements without lockup.'' \1\
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    \1\ FMVSS No. 121 Final Rule, 36 FR 3817 (Feb. 27, 1971)
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    PACCAR then quoted a research report regarding pneumatic brake 
release timing in heavy duty vehicles released by NHTSA in 1985:

    Pneumatic release timing, defined as the time required for the 
pressure in the brake chambers to fall from 95 psi to 5 psi after 
the driver releases the brake control, also effects air brake system 
performance. If the driver in attempting to stop a vehicle, locks 
the wheels causing the vehicle to begin to skid immediate release of 
the brakes is necessary if the driver is to regain control. 
Therefore, release timing should also be as fast as possible. (R. 
Radlinski & S. Williams, NHTSA Heavy Duty Vehicle Brake Research 
Program Report No. 5--Pneumatic Timing, Report No. DOT HS 806 897 
(NHTSA Dec. 1985))

    PACCAR argues that the subject vehicles meet the purposes of FMVSS 
No. 121 as described in NHTSA's own statements in the Federal Register 
and the above-mentioned research report by ``minimizing stopping 
distance, avoiding lockup, and maintaining vehicle stability'' although 
they do not conform with the brake release times as required in FMVSS 
No. 121.
    PACCAR states that the longer braking time does not adversely 
affect braking performance, and thereby meets the purpose of the 
regulations, for the following reasons:
    1. PACCAR believes that the vehicle's stopping distance is not 
negatively impacted by the vehicle's inability to meet the brake timing 
requirements. PACCAR explains that the test vehicle was able to meet 
the stopping distance requirements of FMVSS No. 121 S5.3.1 with or 
without the control valve installed.
    2. PACCAR contends that the vehicle's inability to meet brake 
timing requirements does not create an increased risk of vehicle 
lockup. Link tested the vehicle's ABS performance according to the 
stability and control test specified in FMVSS No. 121, paragraph 
S5.3.6, both with and without the control valve, and found the 
performance to meet requirements under either condition.
    3. PACCAR argues that longer brake timing in the vehicle without a 
control valve was not found to impact vehicle stability control because 
the vehicle is equipped with an electronic stability control system 
(ESC). With an ESC system, the brake air pressure is released from the 
ABS modulator in the ``delivery air circuit,'' thus circumventing the 
need for a ``control air circuit'' that contains the check valve. 
Therefore, PACCAR states that the vehicle is still in compliance with 
FMVSS No. 136 with or without the check valve.
    4. PACCAR states that NHTSA's Pneumatic Timing Report mentions that 
the risk of dangerous destabilization in tractor trucks hauling 
trailers can be mitigated by ensuring that the trailer release timing 
is equal to or slower than the tractor release timing. PACCAR states 
that the noncompliant vehicles (with or without a check valve) achieve 
this desired timing between tractor brakes and trailer brakes by 
ensuring that the tractor brake timing will be faster than the brakes 
on the trailer. In the test published by Link, it was found that the 
tractor release time is 0.70 seconds, whereas the release timing for 
the 50-in reservoir (and by extension the trailer's brakes) is slower 
at 1 second. Regardless of whether or not the trailer is equipped with 
ABS, PACCAR states, the ESC system will correct any instability caused 
by noncompliant release times.
    PACCAR reiterates that the purpose of the regulation is met, even 
if the vehicles not equipped with a check valve do not comply with the 
exact brake release timing requirements in the regulation. PACCAR 
states that there is no decrease in stopping distance, increased risk 
of wheel lock-up, or increase in vehicle instability.
    PACCAR concludes by stating its belief that the subject 
noncompliance is inconsequential as it relates to motor vehicle safety 
and its petition to be exempted from providing notification of the 
noncompliance, as required by 49 U.S.C. 30118, and a remedy for the 
noncompliance, as required by 49 U.S.C. 30120, should be granted.
    NHTSA notes that the statutory provisions (49 U.S.C. 30118(d) and 
30120(h)) that permit manufacturers to file petitions for a 
determination of inconsequentiality allow NHTSA to exempt manufacturers 
only from the duties found in sections 30118 and 30120, respectively, 
to notify owners, purchasers, and dealers of a defect or noncompliance 
and to remedy the defect or noncompliance. Therefore, any decision on 
this petition only applies to the subject vehicles that PACCAR no 
longer controlled at the time it determined that the noncompliance 
existed. However, any decision on this petition does not relieve 
vehicle distributors and dealers of the prohibitions on the sale, offer 
for sale, or introduction or delivery for introduction into interstate 
commerce of the noncompliant vehicles under their control after PACCAR 
notified them that the subject noncompliance existed.

(Authority: 49 U.S.C. 30118, 30120: delegations of authority at 49 
CFR 1.95 and 501.8)

Otto G. Matheke III,
Director, Office of Vehicle Safety Compliance.
[FR Doc. 2025-14123 Filed 7-25-25; 8:45 am]
BILLING CODE 4910-59-P