[Federal Register Volume 90, Number 92 (Wednesday, May 14, 2025)]
[Proposed Rules]
[Pages 20411-20413]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2025-08501]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2025-0749; Project Identifier AD-2025-00179-T]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Notice of proposed rulemaking (NPRM).
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SUMMARY: The FAA proposes to adopt a new airworthiness directive (AD)
for certain The Boeing Company Model 787-9 and 787-10 airplanes. This
proposed AD was prompted by reports of multiple supplier notices of
escapement (NOEs) documenting pressure deck splice fittings that were
possibly manufactured with an incorrect titanium alloy material. This
proposed AD would require an inspection of the attach fittings and
upper splice fitting of the stub beam horizontal pressure deck (HPD) to
determine the type of titanium alloy material, and applicable on-
condition actions. The FAA is proposing this AD to address the unsafe
condition on these products.
DATES: The FAA must receive comments on this proposed AD by June 30,
2025.
ADDRESSES: You may send comments, using the procedures found in 14 CFR
11.43 and 11.45, by any of the following methods:
Federal eRulemaking Portal: Go to regulations.gov. Follow
the instructions for submitting comments.
Fax: 202-493-2251.
Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590.
Hand Delivery: Deliver to Mail address above between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays.
AD Docket: You may examine the AD docket at regulations.gov under
Docket No. FAA-2025-0749; or in person at Docket Operations between 9
a.m. and 5 p.m., Monday through Friday, except Federal holidays. The AD
docket contains this NPRM, any comments received, and other
information. The street address for Docket Operations is listed above.
Material Incorporated by Reference:
For the Boeing material identified in this proposed AD,
contact Boeing Commercial Airplanes, Attention: Contractual & Data
Services (C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA
90740-5600; telephone 562-797-1717; website myboeingfleet.com.
You may view this material at the FAA, Airworthiness
Products Section, Operational Safety Branch, 2200 South 216th St., Des
Moines, WA. For information on the availability of this material at the
FAA, call 206-231-3195. It is also available at regulations.gov under
Docket No. FAA-2025-0749.
FOR FURTHER INFORMATION CONTACT: Joseph Hodgin, Aviation Safety
Engineer, FAA, 2200 South 216th St., Des Moines, WA 98198; phone: 206-
231-3962; email: [email protected].
SUPPLEMENTARY INFORMATION:
Comments Invited
The FAA invites you to send any written relevant data, views, or
arguments about this proposal. Send your comments to an address listed
under the ADDRESSES section. Include ``Docket No. FAA-2025-0749;
Project Identifier AD-2025-00179-T'' at the beginning of your comments.
The most helpful comments reference a specific portion of the proposal,
explain the reason for any recommended change, and include supporting
data. The FAA will consider all comments received by the closing date
and may amend this proposal because of those comments.
Except for Confidential Business Information (CBI) as described in
the following paragraph, and other information as described in 14 CFR
11.35, the FAA will post all comments received, without change, to
regulations.gov, including any personal information you provide. The
agency will also post a report summarizing each substantive verbal
contact received about this NPRM.
Confidential Business Information
CBI is commercial or financial information that is both customarily
and actually treated as private by its owner. Under the Freedom of
Information Act (FOIA) (5 U.S.C. 552), CBI is exempt from public
disclosure. If your comments responsive to this NPRM
[[Page 20412]]
contain commercial or financial information that is customarily treated
as private, that you actually treat as private, and that is relevant or
responsive to this NPRM, it is important that you clearly designate the
submitted comments as CBI. Please mark each page of your submission
containing CBI as ``PROPIN.'' The FAA will treat such marked
submissions as confidential under the FOIA, and they will not be placed
in the public docket of this NPRM. Submissions containing CBI should be
sent to Joseph Hodgin, Aviation Safety Engineer, FAA, 2200 South 216th
St., Des Moines, WA 98198; phone: 206-231-3962; email:
[email protected]. Any commentary that the FAA receives that is
not specifically designated as CBI will be placed in the public docket
for this rulemaking.
Background
The FAA has received reports of multiple supplier NOEs documenting
pressure deck splice fittings that were possibly manufactured with an
incorrect titanium alloy material. The titanium material that was
possibly used is a Grade 1 or 2 commercially pure unalloyed titanium,
which has significantly reduced strength and fatigue- and damage-
tolerance properties compared to the type design Grade 5 Ti-6Al-4V
alloy material. This condition, if not addressed, could result in
premature cracks in a pressure deck splice fitting, and lead to loss of
residual strength of the surrounding structure resulting in the
inability to sustain limit load.
FAA's Determination
The FAA is issuing this NPRM after determining that the unsafe
condition described previously is likely to exist or develop on other
products of the same type design.
Material Incorporated by Reference Under 1 CFR Part 51
The FAA reviewed Boeing Alert Requirements Bulletin B787-81205-
SB530091-00 RB, Issue 001, dated February 7, 2025. This material
specifies procedures for a high frequency eddy current (HFEC)
inspection or handheld X-ray fluorescence (XRF) spectrometer inspection
of the affected stub beam HPD attach fittings and upper splice fitting
(if applicable to the group) to determine the titanium alloy material,
and applicable related investigative and corrective actions. Related
investigative actions include an open hole HFEC inspection for cracking
of the fastener hole locations common to the interfacing structure of
affected stub beam HPD attach fittings and affected upper splice
fittings. Corrective actions include repairing cracks and obtaining
instructions for installation of new fittings, replacing all affected
stub beam HPD attach fittings with new stub beam HPD attach fittings
made of Ti-6Al-4V alloy material, and replacing all affected upper
splice fittings (if applicable to the group) with new upper splice
fittings made of Ti-6Al-4V alloy material.
This material is reasonably available because the interested
parties have access to it through their normal course of business or by
the means identified in the ADDRESSES section.
Proposed AD Requirements in This NPRM
This proposed AD would require accomplishing the actions specified
in the material already described, except for any differences
identified as exceptions in the regulatory text of this proposed AD.
For information on the procedures and compliance times, see this
material at regulations.gov under Docket No. FAA-2025-0749.
Costs of Compliance
The FAA estimates that this AD, if adopted as proposed, would
affect 11 airplanes of U.S. registry. The FAA estimates the following
costs to comply with this proposed AD:
Estimated Costs
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Cost on U.S.
Action Labor cost Parts cost Cost per product operators
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Inspection..................... Up to 12 work-hours x $0 Up to $1,020...... Up to $11,220.
$85 per hour = $1,020.
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The FAA estimates the following costs to do any replacements that
would be required based on the results of the proposed inspection. The
agency has no way of determining the number of aircraft that might need
these replacements:
On-Condition Costs
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Action Labor cost Parts cost Cost per product
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Open hole HFEC inspection............ Up to 3 work-hours x $0..................... Up to $255.
$85 per hour = $255.
Replacement.......................... 52 work-hours x $85 per Up to $17,570.......... Up to $21,990.
hour = $4,420.
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The FAA has received no definitive data on which to base the cost
estimates for certain installation instructions or repairs specified in
this proposed AD.
The FAA has included all known costs in its cost estimate.
According to the manufacturer, however, some or all of the costs of
this proposed AD may be covered under warranty, thereby reducing the
cost impact on affected operators.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: General requirements.
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
[[Page 20413]]
Regulatory Findings
The FAA determined that this proposed AD would not have federalism
implications under Executive Order 13132. This proposed AD would not
have a substantial direct effect on the States, on the relationship
between the national government and the States, or on the distribution
of power and responsibilities among the various levels of government.
For the reasons discussed above, I certify this proposed
regulation:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Would not affect intrastate aviation in Alaska, and
(3) Would not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Proposed Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA proposes to amend 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive:
The Boeing Company: Docket No. FAA-2025-0749; Project Identifier AD-
2025-00179-T.
(a) Comments Due Date
The FAA must receive comments on this airworthiness directive
(AD) by June 30, 2025.
(b) Affected ADs
None.
(c) Applicability
This AD applies to The Boeing Company Model 787-9 and 787-10
airplanes, certificated in any category, as identified in Boeing
Alert Requirements Bulletin B787-81205-SB530091-00 RB, Issue 001,
dated February 7, 2025.
(d) Subject
Air Transport Association (ATA) of America Code 53, Fuselage.
(e) Unsafe Condition
This AD was prompted by reports of multiple supplier notices of
escapement (NOEs) documenting pressure deck splice fittings that
were possibly manufactured with an incorrect titanium alloy
material. The unsafe condition, if not addressed, could result in
premature cracks in a pressure deck splice fitting, and lead to loss
of residual strength of the surrounding structure resulting in the
inability to sustain limit load.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
Except as specified by paragraph (h) of this AD: At the
applicable times specified in the ``Compliance'' paragraph of Boeing
Alert Requirements Bulletin B787-81205-SB530091-00 RB, Issue 001,
dated February 7, 2025, do all applicable actions identified in, and
in accordance with, the Accomplishment Instructions of Boeing Alert
Requirements Bulletin B787-81205-SB530091-00 RB, Issue 001, dated
February 7, 2025.
Note 1 to paragraph (g): Guidance for accomplishing the actions
required by this AD can be found in Boeing Alert Service Bulletin
B787-81205-SB530091-00, Issue 001, dated February 7, 2025, which is
referred to in Boeing Alert Requirements Bulletin B787-81205-
SB530091-00 RB, Issue 001, dated February 7, 2025.
(h) Exceptions to Requirements Bulletin Specifications
(1) Where the Compliance Time columns of the tables in the
``Compliance'' paragraph of Boeing Alert Requirements Bulletin B787-
81205-SB530091-00 RB, Issue 001, dated February 7, 2025, refer to
the Issue 001 date of Requirements Bulletin B787-81205-SB530091 RB,
this AD requires using the effective date of this AD.
(2) Where Boeing Alert Requirements Bulletin B787-81205-
SB530091-00 RB, Issue 001, dated February 7, 2025, specifies
contacting Boeing for repair instructions and certain installation
instructions: This AD requires doing the repair or installation
using a method approved in accordance with the procedures specified
in paragraph (i) of this AD.
(i) Alternative Methods of Compliance (AMOCs)
(1) The Manager, AIR-520, Continued Operational Safety Branch,
FAA, has the authority to approve AMOCs for this AD, if requested
using the procedures found in 14 CFR 39.19. In accordance with 14
CFR 39.19, send your request to your principal inspector or
responsible Flight Standards Office, as appropriate. If sending
information directly to the manager of the certification office,
send it to the attention of the person identified in paragraph
(j)(1) of this AD. Information may be emailed to: [email protected].
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the responsible Flight Standards Office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair, modification, or alteration required by this AD
if it is approved by The Boeing Company Organization Designation
Authorization (ODA) that has been authorized by the Manager, AIR-
520, Continued Operational Safety Branch, FAA, to make those
findings. To be approved, the repair method, modification deviation,
or alteration deviation must meet the certification basis of the
airplane, and the approval must specifically refer to this AD.
(j) Related Information
(1) For more information about this AD, contact Joseph Hodgin,
Aviation Safety Engineer, FAA, 2200 South 216th St., Des Moines, WA
98198; phone: 206-231-3962; email: [email protected].
(2) Material identified in this AD that is not incorporated by
reference is available at the address specified in paragraph (k)(3)
this AD.
(k) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference of the material listed in this paragraph
under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this material as applicable to do the actions
required by this AD, unless the AD specifies otherwise.
(i) Boeing Alert Requirements Bulletin B787-81205-SB530091-00
RB, Issue 001, dated February 7, 2025.
(ii) [Reserved]
(3) For the material identified in this AD, contact Boeing
Commercial Airplanes, Attention: Contractual & Data Services (C&DS),
2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-5600;
telephone 562-797-1717; website myboeingfleet.com.
(4) You may view this material at the FAA, Airworthiness
Products Section, Operational Safety Branch, 2200 South 216th St.,
Des Moines, WA. For information on the availability of this material
at the FAA, call 206-231-3195.
(5) You may view this material at the National Archives and
Records Administration (NARA). For information on the availability
of this material at NARA, visit www.archives.gov/federal-register/cfr/ibr-locations, or email [email protected].
Issued on April 30, 2025.
Victor Wicklund,
Deputy Director, Integrated Certificate Management Division, Aircraft
Certification Service.
[FR Doc. 2025-08501 Filed 5-13-25; 8:45 am]
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