[Federal Register Volume 86, Number 89 (Tuesday, May 11, 2021)]
[Proposed Rules]
[Pages 25817-25830]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2021-09881]


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CONSUMER PRODUCT SAFETY COMMISSION

16 CFR Chapter II

[Docket No. CPSC-2021-0014]


Off-Highway Vehicle (OHV) Fire and Debris-Penetration Hazards; 
Advance Notice of Proposed Rulemaking; Request for Comments and 
Information

AGENCY: Consumer Product Safety Commission.

ACTION: Advance notice of proposed rulemaking.

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SUMMARY: The Consumer Product Safety Commission (CPSC or Commission) is 
considering developing a rule to address the risk of injury associated 
with fire and debris-penetration hazards associated with off-highway 
vehicles (OHVs). This advance notice of proposed rulemaking (ANPR) 
initiates a rulemaking proceeding under the Consumer Product Safety Act 
(CPSA). We invite written comments from interested persons concerning 
the risk of injury associated with OHV fire and debris-penetration 
hazards, the regulatory alternatives discussed in this notice, other 
possible means to address this risk, and the economic impacts of the 
various alternatives. We also invite interested persons to submit an 
existing standard, or a statement of intent to modify or develop a 
voluntary standard, to address the risks of injury described in this 
ANPR.

DATES: Written comments and submissions in response to this notice must 
be received by July 12, 2021.

ADDRESSES: You may submit comments, identified by Docket No. CPSC-2021-
0014, by any of the following methods:
    Electronic Submissions: Submit electronic comments to the Federal 
eRulemaking Portal at: www.regulations.gov. Follow the instructions for 
submitting comments. The Commission encourages you to submit electronic 
comments by using the Federal eRulemaking Portal, as described above.
    Written Submissions: Submit written submissions by mail/hand 
delivery/courier to: Division of the Secretariat, Consumer Product 
Safety Commission, Room 820, 4330 East West Highway, Bethesda, MD 
20814; telephone: (301) 504-7923. Alternatively, as a temporary option 
during the COVID-19 pandemic, you can email such submissions to: [email protected].
    Instructions: All submissions received must include the agency name 
and docket number for this document. All comments received may be 
posted without change, including any personal identifiers, contact 
information, or other personal information provided, to 
www.regulations.gov. Do not submit confidential business information, 
trade secret information, or other sensitive or protected information 
that you do not want to be available to the public. If furnished at 
all, such information should be submitted in writing.
    Docket: For access to the docket to read background documents or 
comments received, go to www.regulations.gov, and insert the docket 
number CPSC-2021-0014 into the ``Search'' box, and follow the prompts.

FOR FURTHER INFORMATION CONTACT: Han Lim, Directorate for Engineering 
Sciences, U.S. Consumer Product Safety Commission, 5 Research Place,

[[Page 25818]]

Rockville, MD 20850; telephone: (301) 987-2327; email: [email protected].

SUPPLEMENTARY INFORMATION:

A. Background

    The CPSC is aware of numerous injuries and deaths resulting from 
fire hazards associated with all-terrain vehicles (ATVs), recreational 
off-highway Vehicles (ROVs), and Utility Terrain or Utility Task 
Vehicles (UTVs), and from debris-penetration hazards associated with 
ROVs and UTVs. For the purposes of this rulemaking proceeding, we 
collectively refer to these three vehicle types as off-highway 
vehicles, or OHVs.
    CPSC staff's review of incident data from January 1, 2003 through 
December 31, 2020 in CPSC's Consumer Product Safety Risk Management 
System (CPSRMS) identified 28 fatalities and 264 injuries from fire-
related OHV hazards, and 6 fatalities and 20 injuries \1\ from debris-
penetration OHV hazards. From the National Electronic Injury 
Surveillance System (NEISS) database, CPSC staff estimates there were 
14,200 emergency department-treated injuries from 2007 to 2019 (based 
on a sample size of 282) associated with OHV fire, thermal, and burn 
hazards without indication of a crash or related event.
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    \1\ Note that two of the 20 injuries related to OHV debris-
penetration hazards came from the NEISS data.
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    The current voluntary standards for the three OHV types are:
     ANSI/SVIA 1-2017 Four-Wheel All-Terrain Vehicles--
Equipment, Configurations, and Performance Requirements developed by 
Specialty Vehicle Institute of America (SVIA) for ATVs and incorporated 
by reference as a mandatory standard in 16 CFR 1420.3;
     ANSI/ROHVA 1-2016--Recreational Off-Highway Vehicles; and
     ANSI/OPEI B71.9-2016--American National Standard for 
Multipurpose Off-Highway Utility Vehicles.
    The current voluntary standards for ROVs and UTVs, ANSI/ROHVA-1-
2016 and ANSI/OPEI B71.9-2016, respectively, do not have requirements 
that address fire hazards or debris-penetration hazards. The current 
voluntary standard for ATVs, ANSI/SVIA 1-2017, does not include 
requirements that address fire hazards.
    CPSC staff has met with representatives from ROHVA, SVIA, and OPEI 
on multiple occasions, beginning in September 2018, to discuss the 
development of requirements to address the risk of fire and debris-
penetration hazards. CPSC staff believes that significant progress has 
been made in discussing possible fire preventative standard 
requirements, but to date the standard development organizations have 
not proposed any fire preventative standard requirements. In addition, 
there has been no discussion on possible debris-penetration mitigation 
standard requirements.
    The Commission is considering developing a mandatory standard (or 
standards) to reduce the risk of injury associated with OHV fire and 
debris-penetration hazards. Commission staff prepared a briefing 
package to describe the products at issue, assess the relevant incident 
data, describe the hazards, examine relevant voluntary standards, and 
discuss regulatory alternatives for addressing the risk associated with 
OHV fire and debris-penetration hazards. That briefing package is 
available at: https://www.cpsc.gov/s3fs-public/Advance-Notice-of-Proposed-Rulemaking-Regarding-Off-Highway-Vehicles.pdf.

B. Statutory Authority

    A rulemaking addressing the fire and debris-penetration hazards 
associated with ROVs and UTVs falls under the authority of the CPSA. 15 
U.S.C. 2051-2084. A rulemaking addressing the fire hazards associated 
with ATVs is subject to section 42(b)(3) of the CPSA. Section 42(b)(3) 
provides that for CPSC-initiated changes to the mandatory standard for 
ATVs, 15 U.S.C. 2089, the Commission must make findings required by 
sections 7 and 9 of the CPSA, 15 U.S.C. 2056 and 2058. Thus, a 
Commission-initiated rulemaking addressing the fire hazards associated 
with ATVs would also fall under sections 7 and 9 of the CPSA. Because 
of the three vehicle types and two different hazard patterns involved 
in this rulemaking, it is possible the Commission will divide this 
rulemaking into separate rulemakings at the notice of proposed 
rulemaking (NPR) stage.
    Under section 7 of the CPSA, the Commission may issue a consumer 
product safety standard if the requirements of the standard are 
``reasonably necessary to prevent or reduce an unreasonable risk of 
injury associated with [a] product.'' 15 U.S.C. 2056(a). The safety 
standard may consist of performance requirements or requirements for 
warnings and instructions. Id. However, if there is a voluntary 
standard that would adequately reduce the risk of injury the Commission 
seeks to address, and there is likely to be substantial compliance with 
that standard, then the Commission must rely on the voluntary standard, 
instead of issuing a mandatory standard. 15 U.S.C. 2056(b)(1). To issue 
a mandatory standard under section 7, the Commission must follow the 
procedural and substantive requirements in section 9 of the CPSA. 15 
U.S.C. 2056(a).
    Under section 9 of the CPSA, the Commission may begin rulemaking by 
issuing an ANPR. 15 U.S.C. 2058(a). The ANPR must identify the product 
and the nature of the risk of injury associated with it; summarize the 
regulatory alternatives the Commission is considering; and include 
information about any relevant existing standards, and why the 
Commission preliminarily believes those standards would not adequately 
reduce the risk of injury associated with the product. The ANPR must 
also invite comments concerning the risk of injury and regulatory or 
other possible alternatives for addressing the risk, and invite the 
public to submit existing standards or a statement of intent to modify 
or develop a voluntary standard to address the risk of injury. Id.
    After publishing an ANPR, the Commission may proceed with 
rulemaking by reviewing the comments received in response to the ANPR 
and publishing an NPR. An NPR must include the text of the proposed 
rule, alternatives the Commission is considering, a preliminary 
regulatory analysis describing the costs and benefits of the proposed 
rule and the alternatives, and an assessment of any submitted 
standards. 15 U.S.C. 2058(c). The Commission would then review comments 
on the NPR and decide whether to issue a final rule, along with a final 
regulatory analysis.

C. The Product

    For purposes of this rulemaking, OHVs include: ATVs, ROVs, and 
UTVs. The scope of this rulemaking does not include golf cars, personal 
transport vehicles (PTVs), low-speed vehicles, or dune buggies.

[[Page 25819]]

1. All-Terrain Vehicles

    An all-terrain vehicle (ATV) is a motorized vehicle with three or 
four broad, low-pressure tires (less than 10 pounds per square inch), a 
seat designed to be straddled by the operator, handlebars for steering, 
and designed for off-highway use. Since the 1980s, the CPSC has 
addressed ATV safety through various activities, including rulemaking, 
recalls, consumer education, media outreach, and litigation. These 
efforts focused on stability and handling issues related to ATV 
overturn and collisions. Figure 1 shows an example of an ATV.
[GRAPHIC] [TIFF OMITTED] TP11MY21.000

    Currently, CPSC regulates ATVs through the incorporation by 
reference of ANSI/SVIA 1-2017 Four-Wheel All-Terrain Vehicles--
Equipment, Configuration, and Performance Requirements as a mandatory 
standard (16 CFR 1420.3(a)).

2. Recreational Off-Highway Vehicles

    An ROV is a motorized vehicle having four or more low-pressure 
tires designed for off-highway use and intended by the manufacturer 
primarily for recreational use by one or more persons. Other 
characteristics of an ROV include: A steering wheel for steering 
control, foot controls for throttle and braking, bench or bucket seats, 
rollover protective structure (ROPS), restraint system, and a maximum 
speed greater than 30 miles per hour (mph). ROVs are intended to be 
used on terrain similar to ATVs. ROVs are distinguished from ATVs by 
the presence of a steering wheel, instead of a handle bar for steering; 
bench or bucket seats for the driver and passenger(s), instead of 
straddle seating; foot controls for throttle and braking, instead of 
levers located on the handle bar; and ROPS and restraint systems that 
are not present on ATVs. CPSC staff has worked on stability, handling, 
and occupant protection issues related to ROVs since 2009.\2\ Figure 2 
shows an example of an ROV.
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    \2\ The NPR for ROVs is available at: 79 FR 68964 (Nov. 19, 
2014); the accompanying briefing package is available at: https://cpsc.gov/s3fs-public/pdfs/foia_SafetyStandardforRecreationalOff-HighwayVehicles-ProposedRule.pdf.

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[[Page 25820]]

[GRAPHIC] [TIFF OMITTED] TP11MY21.001

3. Utility Terrain Vehicles or Utility Task Vehicles

    For this rulemaking, a UTV is a motorized vehicle having four or 
more low-pressure tires designed for off-highway use with the same 
characteristics as ROVs (bench seating, steering wheel, foot controls, 
ROPS, and seat belts). However, UTVs are intended for utility use, have 
larger cargo beds to accommodate hauling-type tasks, and they generally 
have maximum speeds between 25 and 30 mph. Figure 3 shows an example of 
a UTV.
[GRAPHIC] [TIFF OMITTED] TP11MY21.002

D. The Market

1. Market Size

    ATV sales have varied over the last 15 years. U.S. ATV sales peaked 
in 2004, at an estimated 812,000 units. Since 2004, ATV sales have 
declined steadily. The Commission estimates approximately 205,000 ATVs 
were sold in the United States in 2018: 177,000 adult models and 77,000 
youth models, with sales revenue of approximately $1.35 billion. The 
Commission identified 13 manufacturers supplying ATVs to the U.S. 
market in 2018, six

[[Page 25821]]

from the United States, five from Taiwan, and one each from Japan and 
Mexico. Nine manufacturers were responsible for all ATVs distributed 
into the U.S. market in 2018; four U.S. manufacturers distributed ATVs 
manufactured by Taiwanese firms, in addition to their own. U.S. 
manufacturers accounted for approximately 63 percent of 2018 U.S. ATV 
sales; all ATVs were manufactured and/or distributed by current members 
of the Specialty Vehicle Institute of America (SVIA).
    Except for 2009, annual U.S. ROV sales have increased steadily, 
from an estimated 2,700 units in 1998, to an estimated 376,000 units in 
2018. The Commission estimates 2018 U.S. ROV sales revenue at 
approximately $5.85 billion. The Commission identified 35 manufacturers 
known to have supplied ROVs to the U.S. market in 2018, 20 from China 
(including Taiwan); 13 from the United States, and 1 each from Mexico 
and South Korea. The Commission identified 53 distributers/brands. CPSC 
staff estimates U.S. manufacturers accounted for approximately 79 
percent of 2018 U.S. ROV sales, and estimates approximately 90 percent 
of ROVs sold in the United States in 2018 were manufactured by current 
members of the Recreational Off-highway Vehicle Association (ROHVA) or 
the Outdoor Power Equipment Institute (OPEI).
    U.S. UTV sales peaked in 2007, at an estimated 112,000 units, 
before gradually declining. Approximately 76,000 UTVs were sold in the 
United States in 2018, with sales revenue of approximately $700 
million. The Commission identified 22 manufacturers known to have 
supplied UTVs to the U.S. market in 2018, 14 from the United States, 6 
from China (including Taiwan), and 1 each from Canada and South Korea; 
and 27 distributers/brands were identified. The Commission estimates 
U.S. manufacturers accounted for approximately 92 percent of 2018 U.S. 
UTV sales. Current ROHVA and OPEI members accounted for approximately 
90 percent of U.S. 2018 UTV sales.
    Total U.S. OHV unit sales peaked in 2004, at approximately 937,000. 
OHV sales then declined, to approximately 475,000 by 2011, before 
beginning a partial recovery. Figure 4 illustrates ATV, ROV, UTV, and 
total OHV unit sales from 1998 through 2018. The Commission identified 
as many as 52 manufacturers and 68 distributors/brands of OHVs 
supplying an estimated 657,000 OHVs to the U.S. market in 2018, with 
sales revenue exceeding $7.87 billion. The Commission estimates U.S. 
manufacturers accounted for approximately 75 percent of 2018 U.S. OHV 
sales; SVIA, ROHVA, and OPEI members accounted for approximately 93 
percent of 2018 U.S. OHV sales.
[GRAPHIC] [TIFF OMITTED] TP11MY21.003

2. Retail Prices

    The Commission identified 115 different ATV model variants and 
configurations in two product segments sold in the United States in 
2018: Youth and adult. Youth ATV manufacturer suggested retail prices 
(MSRPs) ranged from a minimum of $1,999, to a maximum of $3,799, with 
an average of approximately $2,650. Adult ATV model MSRPs ranged from a 
minimum of $3,799, to a maximum of $15,349, with a mean of 
approximately $7,400. The mean MSRP for all U.S. ATV sales in 2018 was 
approximately $6,750.\3\
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    \3\ Unless otherwise noted, OHV product and market information 
is based upon CPSC staff analysis of 1998-2018 sales data provided 
by Power Products Marketing, Minneapolis, MN.
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    As with ATVs, there is significant variation in ROV design, weight, 
engine displacement, and other characteristics and accessories. The 
Commission identified 396 different ROV model variants and 
configurations that were sold in the United States in 2018. ROV MSRPs 
ranged from a minimum of $3,299, to a maximum of $53,700, with an 
average of approximately $15,400.
    The Commission identified 138 different UTV model variants and 
configurations that were sold in the United States in 2018. UTV MSRPs 
ranged from a minimum of $3,499 to a maximum of $49,900, with an 
average of approximately $12,000.

[[Page 25822]]

3. Number of Off-Highway Vehicles in Use

    The Commission is unable to provide an accurate estimate of the 
number of OHVs currently in use, due to a lack of reliable estimates of 
ATV, ROV, and UTV product life. Table 1 illustrates a range of 
estimates possible under different assumptions of product life. In each 
case, the estimate is constructed using a gamma distribution, a common 
distribution for estimating failure rates, with shape = 5 and [beta] = 
1, applied to 1998-2018 OHV sales data. Table 1 provides estimates for 
ATVs, ROVs, UTVs, and total OHVs under three product-life assumptions 
(10, 15, and 20 years).\4\
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    \4\ Implied in the total OHV estimates is the assumption that 
ATVs, ROVs, and UTVs have the same expected product life. This 
assumption likely does not hold, because product life is dependent 
upon annual mileage, terrain driven upon, and other usage 
characteristics, which are not homogenous across OHV categories.

                                        Table 1--Estimates of OHVs in Use
                                  [Gamma distribution w/shape = 5 and beta = 1]
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                    Life expectancy                           10 Years           15 Years           20 Years
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ATV....................................................          3,217,376          5,782,667          7,467,359
ROV....................................................          2,419,854          2,725,373          2,853,372
UTV....................................................            895,474          1,226,299          1,417,666
                                                        --------------------------------------------------------
    Total..............................................          6,532,704          9,734,340         11,738,397
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4. Small Businesses Subject to Rulemaking

    OHV manufacturers might be classified in the North American 
Industrial Classification System (NAICS) category 336999 (All Other 
Transportation Equipment Manufacturing), or possibly, 336112 (Light 
Truck and Utility Vehicle Manufacturing), 333111 (Farm Machinery and 
Equipment), 333112 (Lawn and Garden Tractor and Home Lawn and Garden 
Equipment Manufacturing), and 333120 (Construction Machinery 
Manufacturing). According to size standards established by the U.S. 
Small Business Administration (SBA) for these NAICS, firms with fewer 
than 1,000, 1,500, 1,250, 1,500, and 1,250 employees, respectively, are 
considered to be small firms. OHV distributers may be classified in 
NAICS categories 423110 (Automobile and Other Motor Vehicle Merchant 
Wholesalers) or 441228 (Motorcycle, ATV, and All Other Motor Vehicle 
Dealers). The SBA size standard for these NAICS classifications is 500 
employees. The Commission identified eight U.S. OHV manufacturers that 
meet these SBA size standards, nine that do not, and four for which a 
determination could not be made. CPSC staff also identified 27 OHV 
distributors that meet these SBA size standards, 24 that do not, and 17 
for which a determination could not be made.

E. Risk of Injury

1. Incident Data

    CPSC staff conducted a review of incidents, injuries, and 
fatalities associated with OHV fire and debris-penetration hazards. The 
reported incidents from CPSC's Consumer Product Safety Risk Management 
System (CPSRMS) are from January 1, 2003 through December 31, 2020; the 
National Electronic Injury Surveillance System (NEISS)-based injury 
estimates are from January 1, 2007 to December 31, 2019.
    Fire and debris-penetration hazards are generally unrelated to one 
another. Out of the 4,792 incidents staff identified as related to 
debris-penetration or fire hazards, only two exhibited both debris-
penetration and fire-related hazards. Table 2 shows the breakout of 
hazards by data sources and severity of incidents.

    Table 2--Incident Records Relevant to Debris-Penetration and/or Fire Hazards as Presented in This Report
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                                                                CPSRMS (2003-2020)                 NEISS (2007-
                                                 ------------------------------------------------      2019)
        Relevant hazards           Total records                      Injury         No injury   ---------------
                                     reviewed     Fatal reported     reported        reported      Injury cases
                                                     incidents       incidents       incidents       in sample
----------------------------------------------------------------------------------------------------------------
Debris Penetration..............             107               6              18              81               2
Fire Hazard (fire, thermal,                4,683              28             264           4,109             282
 leaks).........................
Both hazard of Debris-                         2               0               1               1               0
 Penetration and Thermal, Fuel,
 or Fire-Related Hazards........
                                 -------------------------------------------------------------------------------
    Total.......................           4,792              34             283           4,191             284
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Sources: CPSRMS and NEISS.

(a) Fire Hazard Incidents
    CPSC staff's assessment of the fire hazard incidents excludes fires 
ignited by external sources (e.g., overtaken by a controlled burn or 
bonfire, even if the OHV ignites) refueling incidents, and incidents in 
which it is ambiguous about whether the source of the fire may have 
come from a source outside the OHV. The analysis of reported incidents 
in CPSRMS with incident dates from 2003 through 2020 is detailed below.

[[Page 25823]]

CPSRMS Incident Data (2003-2020)
    CPSC staff categorized reports in CPSRMS with incident dates from 
2003 through 2020 into one of several mutually exclusive categories.
    Sometimes OHV fires occur after a crash, and because these events 
may involve multiple complicating factors, they are set aside in their 
own category. It is very plausible that in some of these instances, 
occupants may still have been injured or killed from the crash, even if 
the vehicle had not ignited. For instances of a fire igniting before or 
without a crash, it is generally clearer to attribute resulting 
injuries or deaths specifically to the fire. In many other instances, 
there may be thermal events that do not involve actual ignition of 
fire; but such events can still be harmful or hazardous. Leaks or 
spraying of oil or fuel do not necessarily constitute a thermal event, 
because these flammable liquids not only have the potential to ignite 
and release thermal energy; but even without ignitions, such leaks can 
present a hazard.
    Table 3 presents the fire hazard subtypes by the severity of the 
outcome as seen in the CPSRMS incident data.

                   Table 3--Reported Incidents by Fire Hazard Subtype and Severity; 2003-2020
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                                                                            Reported incident severity
      Type of fire, thermal, or leak hazard          Reported    -----------------------------------------------
                                                     incidents         Fatal          Injury         No injury
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Post-Crash Fire Ignition........................              51              28              18               5
Fire Ignited (without/prior to crash)...........           1,626               0             129           1,497
Thermal Event or burn (without Fire Ignition)...           2,451               0             105           2,346
Leak or spray of oil or fuel (without other                  273               0              12             261
 burn, thermal event, or fire)..................
                                                 ---------------------------------------------------------------
    Total.......................................           4,401              28             264           4,109
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Source: CPSRMS.

NEISS-Based National Injury Estimates (2007-2019)
    There are an estimated 14,200 (sample size = 282) emergency 
department-treated injuries from 2007 to 2019, associated with OHV 
fire, thermal, and burn hazards without indication of a crash or 
related event. ``Crash-type events'' are defined in this review to 
include vehicle wrecks, rollovers, entrapments, traffic collisions, and 
victims falling or jumping from the vehicle, for example.
    Although crash-type events coinciding with burns and other thermal-
, fuel- and fire-related hazards are of concern, such cases were 
already considered and discussed among the reported incidents. For the 
assessment of NEISS injury cases, they are excluded to focus on 
injuries more directly attributable to heat and thermal events. This 
narrowing of scope is not intended to suggest that overheating or other 
malfunctioning of the OHV occurred, or even that other additional 
factors were not involved, but simply to indicate that a burn, or other 
thermal-related event occurred without a crash-type event.
    Staff is unable to present the annual estimates of the injuries 
over the period from 2007 through 2019, because estimates for many of 
the individual years fall below the NEISS publication criteria.\5\ 
However, staff did not see any increasing or decreasing trend in the 
data.
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    \5\ According to the NEISS publication criteria, an estimate 
must be 1,200 or greater, the sample size must be 20 or greater, and 
the coefficient of variation must be 33 percent or smaller.
---------------------------------------------------------------------------

    The 14,200 estimated thermal-, fuel-, and fire-related injuries are 
based on a sample size of 282 cases. The vast majority of these 
estimated injuries indicate burns (as the primary diagnosis), without 
necessarily involving the ignition of any fire or flame. Of the 
injuries involving burns, around 12,800 injuries (about 91 percent) 
were classified as thermal burns, while the remainder consisted of 
scald burns, chemical burns, or burns that were not specified. None of 
the incidents reviewed involved any fatalities. Only around 3 percent 
of estimated injuries mentioned any sort of fire ignition. Less than 2 
percent of estimated injuries did not mention burns, but instead 
involved exploding projectiles lacerating or penetrating the body, or a 
gasoline explosion.
    Most of the injuries were suffered in the lower body, with an 
estimated 5,900 (42%) of injuries affecting the lower leg in 
particular. About 1,800 (13%) of the injuries affected the ankle, foot, 
or toe, and about 1,500 (11%) involved the knee, upper leg and/or lower 
trunk. Many of these injuries suffered at the leg and neighboring body 
parts were described as involving burns from the muffler, exhaust pipe, 
and/or hot exhaust. It was not always clear whether the burns were 
suffered due to direct contact or proximity. An estimated 3,200 (23%) 
of the injuries involved hands and fingers. Injuries between the 
shoulders and wrists (including arms and elbows) were attributed to an 
estimated 1,300 (9%) of the injuries. Several reported injuries also 
occurred on or near the eyes and face, but the sample size is too small 
to project an estimate specific to that region of the body. Table 4 
presents the estimated injuries by body parts grouped as described 
above.

 Table 4--U.S. Emergency Room-Treated Injuries Related to Fire/Thermal/
Fuel Hazards Without Indication of Crash-Type Events by Body Parts; 2007-
                                  2019
------------------------------------------------------------------------
                                                          Percentage of
                                                            estimated
              Body part                  Body parts       injuries for
                                       group estimate    body part group
                                                            (percent)
------------------------------------------------------------------------
Leg, lower ***......................             5,900                42
Ankle;*** Foot; Toe.................             1,800                13
Trunk, lower; Leg, upper; Knee......             1,500                11

[[Page 25824]]

 
Hand; Finger........................             3,200                23
Shoulder; Arm, upper; Elbow; Arm,                1,300                 9
 lower; Wrist.......................
Eyeball; Face *.....................              (**)              (**)
                                     -----------------------------------
    Total...........................            14,200               100
------------------------------------------------------------------------
Source: NEISS.
* ``Face'' includes eyelid, eye area, nose, and forehead.
** Sample size is too small to report estimate specific to this group of
  body parts.
*** Almost all injuries in this dataset are classified under a single
  primary (e.g., most severely injured) body part. Only one injury is
  counted only as a lower leg injury (and not as an ankle injury) which
  also involved a burn at the lower leg in combination with a ``popped''
  ankle when the vehicle ``blew out.''

    An overwhelming majority of the emergency room patients (94%, or an 
estimated 13,500) were treated and released, or released without 
treatment. The remainder were treated and admitted for hospitalization, 
held for observation, or left without treatment or being seen.
    Although the majority of these injuries appear to have involved 
burns due simply to proximity or contact with heat sources, some other 
relevant hazards are observed among the NEISS cases. There were several 
incidents relating to fuel or gasoline, battery or some form of 
``explosion''; and as previously mentioned, there were a few incidents 
in which ignition or fire was mentioned. Staff does not have data about 
which burn cases resulted from overheating, as compared to components 
operating at normal hot temperatures. However, given that many of the 
injuries involving the hand and fingers appear to have involved contact 
with components that are expected to be heated at normal operational 
conditions, staff infers that many of the hand burns likely occurred 
without the OHV overheating, or otherwise functioning outside of normal 
design parameters.
(b) Debris-Penetration Incidents
    Debris penetration involves debris (usually a tree branch or stick) 
penetrating an OHV (usually the floorboard of underside of an ROV or 
UTV). When such penetration occurs, there is a potential hazard of the 
branch or other debris to penetrate not only the floor or body of the 
OHV, but also occupants of the OHV. None of the incidents staff 
identified were found to involve ATV debris-penetration incidents. 
Given that ATVs lack floorboards, this result was not unexpected; but 
staff did search OHV incidents for this hazard, regardless of whether 
it was indicated to involve an ATV, ROV, UTV, or unknown type of OHV.
    In the NEISS data, staff identified only two cases with sufficient 
descriptive information to conclude that the injuries were specifically 
associated with a debris-penetration hazard. Due to this small sample 
size, staff cannot report any estimate of injuries. Instead, for the 
debris-penetration-hazard scenario, staff counted the two injuries from 
NEISS with the other reported injuries from CPSRMS.
    For the six fatal incidents, two involved a passenger's death, 
while the other four involved the driver's death. Four involved a tree 
branch, one a large stick, and the other a 2-inch to 3-inch piece of 
wood. At least three involved penetration of the chest.
    The list below paraphrases text written by the respective CPSC 
investigators for each of the six fatal incidents:
     Tree limb penetrated the floor board and struck passenger 
in chest (driven in water);
     tire over tree limb that pierces fender, nylon mesh door, 
and left side of driver (driven in woods);
     passed over a large stick that was sticking up in the 
ground, which passed through brake pedal arm through bottom edge of 
seat and into lower abdomen of driver (driven in power line clearing);
     impaled by a 2- to 3-inch-size piece of wood in upper 
right thigh, causing exsanguination of driver (driven on heavily 
forested public land);
     branch penetrated UTV bottom and struck passenger in chest 
(driven along trail);
     ran over large tree branch that struck driver in chest 
(driven in mountains).
    Table 2 presents the severity of the 20 nonfatal injury incidents 
from debris penetration.

        Table 5--Debris Penetration by Injury Severity: 2003-2020
------------------------------------------------------------------------
                       Injury severity                         Incidents
------------------------------------------------------------------------
Hospital Admission...........................................          4
Emergency Department Treatment Received......................          3
First Aid Received by Non-Medical Professional...............          1
No First Aid or Medical Attention Received...................          2
Level of care not known......................................         10
                                                              ----------
  Total Injury Incidents.....................................         20
------------------------------------------------------------------------
Sources: CPSRMS and NEISS.

2. Hazard Patterns and Analysis of In-Depth Investigations

(a) Fire Hazard Review and Assessment
    Since 2018, CPSC staff has collaborated with the three standards 
development organizations (SDOs): ROHVA, OPEI, and SVIA, to examine 
fire hazard causations of OHV-related incidents investigated by CPSC 
staff and reported as in-depth investigations (IDIs). All three vehicle 
types, ROVs, UTVs, and ATVs, were associated with fire hazards. Staff 
provided the SDOs with 121 redacted IDIs related to fire hazards in 
OHVs for review and analysis. These 121 redacted IDIs are a subset of 
the more comprehensive list of IDI data analyzed by the CPSC 
Epidemiology staff and detailed in section E.1 of this preamble. Of the 
121 redacted IDIs, CPSC staff and the SDOs concluded that 84 IDIs 
contained sufficient information to determine cause of fire origin, and 
they agreed to categorize these IDIs. This discussion provides staff's 
insight into this subset of 121 incidents discussed by and the SDOs. 
When cause or categorization of incidents are discussed here, we 
discuss only the 84 incidents for which CPSC staff and SDOs agreed 
there was sufficient information for categorization. Fuel leaks are 
considered fire hazards

[[Page 25825]]

because ignition of flammable fluids contributes to the severity of an 
incident. The fire and fuel leak origins identified in the 84 IDIs 
include a breach in the fuel system, electrical component failure, 
exhaust overheat, and debris (grass/dry vegetation) ignition.
    The majority (44 of the 84) of the causations involved fuel system 
components (29) and exhaust overheat (15). The others involved specific 
electronic components (voltage regulator, wiring harness, electronic 
control module, or battery), debris (grass or dry vegetation) ignition 
from contacting exhaust heat, oil leaks, and unknown causes. Those that 
were deemed unknown involved either two or more possible combined 
causations or instances where causations could not be determined due to 
insufficient information from particular IDIs. Twenty-seven of the 121 
IDIs involved burn injuries when consumers contacted hot surfaces or 
suffered burns from open flames. Neither CPSC staff, nor the SDOs, 
identified any fires due to the lack of a spark arrester.
    Of the 37 IDIs that had unknown fire causations, 20 involved total-
OHV losses. A total loss fire refers to an OHV that has been completely 
consumed by the fire, leaving only a metal frame and other non-
combustible metal parts. A total loss can occur when a smaller fire 
spreads into a fuel-fed fire, so that the entire vehicle becomes 
engulfed in flames. This often makes it difficult to determine the 
origin of the fire. The smaller fire can originate from various 
sources, such as an overheating exhaust that burns a plastic body 
panel, a fuel leak fire, or a fire from an electrical short, where a 
portion of a plastic body panel may catch fire, then that fire can 
spread to the entire vehicle because the majority of the OHV body 
panels are generally made of flammable plastics. Total loss incidents, 
as shown in Figure 5, represent the most severe fire hazard of an OHV.
[GRAPHIC] [TIFF OMITTED] TP11MY21.004

    Each OHV is equipped with subsystems that have combustible or 
flammable sources that can lead to fires and/or fire hazards (i.e., 
fuel leaks). These subsystems are the fuel system (fuel tank, fuel 
pump, fuel rail, fuel filter, hoses, shutoff valves, and fuel caps), 
electrical system (voltage regulator, wire harnesses, battery, fuse 
boxes, and alternator), and the exhaust system (exhaust piping, 
catalytic converter, muffler, and all surrounding componentry).
    With respect to the fuel system, a breach in the fuel system can 
cause a fuel leak and pose a risk of fire. A breach can be a crack/hole 
in the fuel tank, damaged fuel hose, crack/hole in a fuel filter, or 
unsecured fuel connection to a fuel rail. For example, in one IDI 
involving an ATV, a passenger received second- and third-degree burns 
to the right wrist and right leg when the ATV burst into flames from an 
overheated gasoline line that melted and spilled fuel onto the hot 
engine.
    Other fuel-related fire hazards can be due to over-pressurization 
of the fuel system and inadequate ventilation. Inadequate ventilation 
and over-pressurization of the fuel system can result in boiling 
gasoline, which can expel abruptly when opening the fuel cap, 
potentially splashing hot gasoline onto consumers. Figure 6 shows an 
example from an IDI of an over-pressurization scenario with an ROV. 
Unbeknownst to the consumer, opening the fuel cap released pressurized 
gasoline and a brief fire resulted. Black soot can be seen surrounding 
the fuel cap.

[[Page 25826]]

[GRAPHIC] [TIFF OMITTED] TP11MY21.005

    An electrical failure, such as an electrical short or an electronic 
component overheating, can lead to fires. Figure 7 illustrates a fire 
that started due to an overheated electronic control module (ECM), 
which ignited the ECM and wiring.
[GRAPHIC] [TIFF OMITTED] TP11MY21.006

    Excessive exhaust heat near flammable plastics can cause melting 
and subsequently fires, if the exhaust systems do not manage the 
exhaust heat sufficiently, via heat shielding and/or adequate 
ventilation. It is not uncommon for modern ROV exhaust surface 
temperatures to exceed 800 [deg]F. Insufficient heat shielding between 
the exhaust pipes and plastic paneling can cause the plastic to melt. 
Figure 8 illustrates a fire that ignited when melted plastic paneling 
dripped onto the exhaust pipe and burned a hole through the panel.
    Of the 121 IDIs examined, 27 IDIs involved burned victims. Of these 
27 IDIs, 10 specified first-, second-, and/or third-degree burn 
injuries. The other 17 IDIs did not specify the severity of the burn 
injuries. These burn injuries occurred when victims had direct contact 
with a hot surface or when an open flame burned the victims.

[[Page 25827]]

[GRAPHIC] [TIFF OMITTED] TP11MY21.007

(b) Debris-Penetration Hazard Review and Assessment
    Debris-penetration hazards are unique to ROVs and UTVs because the 
wheel-well areas on these vehicles are generally larger and more open, 
compared to ATVs. The larger space exposes more floorboard and wheel-
well surface to branches that can and do penetrate into the occupant 
compartment. Debris penetration through the floorboard or wheel well 
can impale the occupants of the vehicle and has caused severe injuries 
and deaths. An example of debris penetration is shown in Figure 9. CPSC 
staff did not find any ATV-related debris-penetration incidents in the 
injury/death data searches or debris-penetration recalls.
[GRAPHIC] [TIFF OMITTED] TP11MY21.008

    CPSC staff shared eight redacted IDIs involving debris penetration, 
which is a subset of the more comprehensive list of IDI data analyzed 
by the CPSC Epidemiology staff, with the SDOs for review and analysis. 
CPSC staff's review revealed four IDIs involved fatal impalement of the 
occupant. A summary of the IDI data shown in Table 6 suggests the 
debris penetrations occurred at relatively low speeds, i.e., 25 mph or 
less.

[[Page 25828]]



                               Table 6--Summaries of Eight Debris-Penetration IDIs
----------------------------------------------------------------------------------------------------------------
                                                                 Injured body
       Vehicle           Injury type     Estimated speed, mph       part(s)                Description
----------------------------------------------------------------------------------------------------------------
A...................  Death...........  25...................  heart...........  Consumer drove into a creek
                                                                                  when water splashed onto the
                                                                                  windshield; tree limb broke
                                                                                  through the floor and struck
                                                                                  passenger who died as a result
                                                                                  of the impalement.
B *.................  No Injury.......  5....................  none............  Consumer was driving on a
                                                                                  slight hill; rocks punctured
                                                                                  the floorboard.
C...................  Death...........  10...................  viscera.........  Consumer drove on a wooded
                                                                                  trail (dirt road) with various
                                                                                  debris (rocks and limbs); tree
                                                                                  limb pierced fender and nylon
                                                                                  mesh door and impaled the
                                                                                  driver.
D **................  Death...........  Not available........  no information..  Not available.
E...................  Contusion/No      20...................  abdomen.........  Consumer drove in the dark
                       Medical                                                    (12:30 a.m.) on a leaf covered
                       Attention.                                                 trail; tree branch punctured
                                                                                  driver's side floor, struck
                                                                                  his abdomen, but did not
                                                                                  impale the driver due to the
                                                                                  driver wearing thick clothing.
F...................  Abrasions.......  25...................  ankle...........  IDI involved 2 occasions--on
                                                                                  one occasion snow was on
                                                                                  ground, could not see branches
                                                                                  thus a debris penetration
                                                                                  occurred; other occasion ROV
                                                                                  traveled on paved road and a
                                                                                  tree branch punctured rear
                                                                                  passenger floor.
G...................  Death...........  Not available........  thigh...........  Not available.
H...................  Abdomen impaled.  25...................  Liver, stomach,   Consumer drove on dirt/gravel
                                                                spleen,           road lined with 3-foot-tall
                                                                pancreas.         grass on both sides; when
                                                                                  attempting to avoid debris
                                                                                  from a downed tree, a branch
                                                                                  penetrated passenger side
                                                                                  floor, struck passenger and
                                                                                  impaled the driver.
----------------------------------------------------------------------------------------------------------------
*All vehicles are ROVs, except vehicle B, which is a UTV. Vehicle B involved rocks penetrating the floorboard;
  all other vehicles involved tree branches penetrating the floorboards.
** It is unknown whether vehicle D is an ROV or UTV due to the lack of model information.

    There were four deaths and three injuries associated with debris 
penetration. Many of these incidents occurred when there was reduced 
visibility or the driver was unable to see the debris (e.g., driving in 
the dark, snow-covered terrain), but overall the incidents occurred 
during what staff considers reasonably foreseeable, normal use of the 
vehicles.

3. OHV Recalls

    From 2002 to 2019, there were 68 OHV fire and debris-penetration 
hazard recalls. The fire hazard recalls involved ATVs, ROVs, and UTVs. 
The debris-penetration recalls involved ROVs.
    CPSC recall data include the number of affected vehicles, number of 
incidents, and injuries associated with the recalls. An incident is 
considered a penetration through the floorboard, an actual fire, a fuel 
leak, or other thermal event (e.g., melted plastic, overheated 
component).
    There have been 26 ATV fire hazard recalls, of which 18 involved 
fuel system components; 4 involved electronic control modules; 2 
involved oil leaks; 1 involved brake fires due to friction; and 1 
involved inadequate heat shielding. Collectively, there were 462,372 
recalled vehicles, 3,325 incidents, 83 fires, and 24 injuries 
associated with 26 recalls from 2002 to 2018. There were no deaths 
associated with ATV fire hazard recalls.
    With respect to ROVs, there were 33 ROV fire hazard recalls, of 
which 9 involved fuel system components; 3 involved electrical wiring/
electrical components; 10 involved exhaust heat-inadequate heat 
shielding; 3 involved grass/dry vegetation debris ignition; 5 involved 
oil leaks; 1 involved improper throttle body installation; and 2 
involved multiple sources (engine misfire, brake fires). Collectively, 
there were 709,886 recalled vehicles, 1,022 incidents, 327 fires, and 
32 injuries associated with 33 recalls from 2008 to 2019. There was one 
death associated with one fire hazard recall.
    There were 6 UTV fire hazard recalls; 1 involved grass/dry 
vegetation debris ignition; and 5 involved fuel system components. 
Collectively, there were 43,340 recalled vehicles, 144 incidents, and 
11 fires associated with 6 recalls from 2008 to 2017. There were no 
injuries or deaths associated with UTV fire hazard recalls.
    There were 3 ROV debris penetration hazard recalls. Collectively, 
there were 44,500 recalled vehicles, 630 incidents, and 9 injuries 
associated with three recalls from 2014 to 2016. There were no deaths 
associated with ROV debris penetration hazard recalls.

F. Existing Standards

1. ATVs

    SVIA developed the voluntary standard for ATVs, ANSI/SVIA 1 Four-
Wheel All-Terrain Vehicles--Equipment, Configuration, and Performance 
Requirements standard. SVIA published ANSI/SVIA 1 in 1990, and revised 
the standard in 2001, 2007, 2010, and 2017. In 2008, the Consumer 
Product Safety Improvement Act (CPSIA) required the Commission to make 
mandatory the voluntary standard for ATVs, ANSI/SVIA 1-2007. The 
Commission adopted the voluntary standard as a mandatory standard; the 
standard is codified in 16 CFR part 1420. The Commission amended 16 CFR 
part 1420 in 2011 and 2018, to reference the latest revision of ANSI/
SVIA 1-2010 and ANSI/SVIA 1-2017, respectively.
    The requirements ANSI/SVIA 1-2017 include warning label 
requirements, various mechanical requirements, such as static 
stability, braking distances, maximum speeds for the various age group 
ATVs, and various component construction requirements such as those for 
handlebars, foot rests, suspension, and most recently, lights.

2. ROVs

    The Recreational Off-Highway Vehicle Association (ROHVA) developed 
ANSI/ROHVA 1 American National Standard for Recreational Off-Highway 
Vehicles for recreation-oriented ROVs. The Outdoor Power Equipment 
Institute (OPEI) developed ANSI/OPEI B71.9 American National Standard 
for Multipurpose Off-Highway Utility Vehicles for utility-oriented 
vehicles; ANSI/OPEI B71.9 includes requirements for vehicles that 
exceed 30 mph (and thus meet CPSC's definition of ``ROVs'').

[[Page 25829]]

    The ROV requirements in ANSI/ROHVA 1-2016 and ANSI/OPEI B71.9-2016 
include static and dynamic stability, vehicle handling, ROPS, speed 
limiter function when seat belts are not fastened, and various 
component construction requirements such as for steering, brakes, and 
seat belts.

3. UTVs

    OPEI developed ANSI/OPEI B71.9 American National Standard for 
utility-oriented vehicles; ANSI/OPEI B71.9 includes requirements for 
vehicles that exceed 30 mph (and thus meet CPSC definition of 
``ROVs''). For this rulemaking, the Commission defines ``UTVs'' to have 
maximum speeds below 30 mph. The UTV requirements in ANSI/OPEI B71.9-
2016 for vehicles with maximum speed below 30 mph include minimum 
static stability, rollover protection structure (ROPS), brake 
configuration and performance, and lighting.
    All three of these standards reference the U.S. Forest Service 
standard, USDA-FS 5100-1, which requires OHVs to be equipped with spark 
arrestors. A spark arrestor is a metal screen installed in the exhaust 
tail pipe to mitigate sparks exiting the tail pipe to reduce the risk 
of forest fires. This requirement does not address other sources of 
fire hazards to riders and passengers of OHVs; and thus, the Commission 
views this requirement as ineffective to address OHV fire hazards to 
consumers.
    In addition, the ANSI/OPEI B71.9-2016 standard has a general 
requirement that ``all fuel system components shall be located, routed, 
and contained in such a manner as to provide clearance to heat-
generating components and to avoid damage from obstacles or projections 
that may be encountered during normal operation.'' This requirement 
lacks specificity, and thus, the Commission views this requirement as 
ineffective.
    The Commission does not believe the two preceding requirements 
adequately address the fire hazards associated with OHVs. The incident 
data and recall data suggest OHV fires due to fire sources, such as 
electrical shorts, exhaust overheat, and fuel leaks cannot be addressed 
by the spark arrestor requirement or the general ANSI/OPEI B71.9-2016 
statement regarding fuel system component location. None of the 
aforementioned standards contain requirements to mitigate the debris 
penetration hazard. Thus, the Commission believes additional 
requirements are needed to address OHV fire and debris penetration 
hazards.
    CPSC staff met with representatives of the three SDOs, ROHVA, SVIA, 
and OPEI on multiple occasions to discuss recall data, categorizing 
IDIs fire causations, and possible requirements for fuel system, 
electrical, and exhaust system requirements to reduce the risk of fire 
hazards. After discussing and categorizing fire causations of IDIs, 
CPSC staff and SDOs initiated discussions of possible fire preventative 
standards requirements starting with the fuel system component 
examination. However, to date, there have been no proposed fire and 
debris-penetration requirements to update the current ANSI/ROHVA 1-
2016, ANSI/SVIA 1-2017, and ANSI/OPEI B71.9-2016 standards to address 
fire and debris penetration hazards. Thus, the Commission concludes 
that the current OHV standards will not adequately address the deaths 
and injuries associated with OHV fire and debris-penetration hazards.

G. Regulatory Alternatives

    The Commission could proceed with rulemaking under the CPSA 
establishing performance requirements and/or warnings and instructions 
for OHVs to address the risks of injury associated with OHV fire and 
debris-penetration hazards. Alternatively, the Commission could 
continue to address the hazards through the voluntary standards, and 
continue to work to develop more effective voluntary standard 
requirements to address the identified hazards, instead of issuing a 
mandatory rule. However, as previously discussed, the Commission 
preliminarily believes that the existing standards do not adequately 
address the risk of injury associated with fire and debris-penetration 
hazards in OHVs. The Commission has recalled OHVs for fire and debris 
penetration hazards. The fire hazard recalls involved ATVs, ROVs, and 
UTVs. The debris-penetration recalls involved ROVs. The Commission 
could continue to conduct recalls, both voluntary and mandatory, 
instead of promulgating a mandatory rule. However, recalls are not 
likely to be as effective at reducing the risk of injury as a mandatory 
standard. Recalls only apply to an individual manufacturer and product 
and do not extend to similar products. Product recalls occur only after 
consumers have purchased and used such products and have been exposed 
to the hazard to be remedied by the recall. Additionally, recalls can 
only address products that are already on the market, and cannot 
prevent unsafe products from entering the market. Finally, the 
Commission could issue news releases warning consumers about the fire 
and debris-penetration hazards association with OHVs. As with recalls, 
this alternative is not likely to be as effective at reducing the risk 
of injury as a mandatory standard.

H. Request for Information and Comments

    This ANPR is the first step in a proceeding that could result in a 
mandatory safety standard(s) to address fire and debris-penetration 
hazards associated with OHVs. The Commission requests comments on all 
aspects of this ANPR, but specifically requests comments regarding:
    1. The risk of injury identified by the Commission, the regulatory 
alternatives being considered, and other possible alternatives for 
addressing the risk;
    2. Any existing standard or portion of a standard that could be 
issued as a proposed regulation;
    3. A statement of intention to modify or develop a voluntary 
standard to address the risk of injury discussed in this notice, along 
with a description of a plan (including a schedule) to do so;
    4. Studies, tests, or surveys performed to analyze fire and/or 
debris penetration hazard injuries, including severity and costs 
associated with injury;
    5. Studies, tests, or descriptions of technologies or design 
changes that address OHV fire and/or debris penetration hazard, and 
estimates of costs associated with incorporation of the technologies 
and their impact on wholesale or retail prices;
    6. Information on ATV, ROV, and UTV expected lifespans and/or the 
number of ATVs, ROVs, and UTVs in use;
    7. Information on the number of hours driven, miles driven, and/or 
other exposure metrics for OHVs;
    8. Studies, test, or surveys performed to analyze use of 
aftermarket products that address OHV fire and/or debris-penetration 
hazards, and their effectiveness at reducing OHV fire and/or debris-
penetration hazard injuries, and means by which their use by consumers 
could be increased;
    9. Information on the expected impact of technologies or design 
changes that address OHV fire and/or debris-penetration hazard injuries 
on manufacturing costs or wholesale prices;
    10. Information on the potential impact of technologies or design 
changes to address OHV fire and/or debris-penetration hazards on 
consumer utility.
    Comments and other submissions should be identified by identified 
by Docket No. CPSC-2021-0014 and submitted in accordance with the

[[Page 25830]]

instructions provided above. All comments and other submissions must be 
received by July 12, 2021.

Alberta A. Mills,
Secretary, U.S. Consumer Product Safety Commission.
[FR Doc. 2021-09881 Filed 5-10-21; 8:45 am]
BILLING CODE 6355-01-P