[Federal Register Volume 80, Number 222 (Wednesday, November 18, 2015)]
[Rules and Regulations]
[Pages 71952-71973]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2015-28774]
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DEPARTMENT OF TRANSPORTATION
Pipeline and Hazardous Materials Safety Administration
49 CFR Parts 171, 172, 173, 174, and 179
[Docket No. PHMSA-2012-0082 (HM-251)]
RIN 2137-AE91
Hazardous Materials: Enhanced Tank Car Standards and Operational
Controls for High-Hazard Flammable Trains
AGENCY: Pipeline and Hazardous Materials Safety Administration (PHMSA),
Department of Transportation (DOT).
ACTION: Response to appeals.
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SUMMARY: On May 8, 2015, the Pipeline and Hazardous Materials Safety
Administration, in coordination with the Federal Railroad
Administration (FRA), published a final rule entitled ``Hazardous
Materials: Enhanced Tank Car Standards and Operational Controls for
High-Hazard Flammable Trains,'' which adopted requirements designed to
reduce the consequences and, in some instances, reduce the probability
of accidents involving trains transporting large quantities of Class 3
flammable liquids. The Hazardous Materials Regulations provide a person
the opportunity to appeal a PHMSA action, including a final rule. PHMSA
received six appeals regarding the final rule, one of which was
withdrawn. This document responds to the five remaining appeals
submitted by the Dangerous Goods Advisory Council (DGAC), American
Chemistry Council (ACC), Association of American Railroads (AAR),
American Fuel & Petrochemical Manufacturers (AFPM), and jointly the
Umatilla, Yakama, Warm Springs, and Nez Perce tribes (Columbia River
Treaty Tribes) and the Quinault Indian Nation (Northwest Treaty
Tribes).
DATES: November 18, 2015.
ADDRESSES: You may find information on this rulemaking and the
associated appeals (Docket No. PHMSA-2012-0082) at the Federal
eRulemaking Portal: http://www.regulations.gov.
FOR FURTHER INFORMATION CONTACT: Ben Supko, (202) 366-8553, Standards
and Rulemaking Division, Pipeline and Hazardous Materials Safety
Administration or Karl Alexy, (202) 493-6245, Office of Safety
Assurance and Compliance, Federal Railroad Administration, 1200 New
Jersey Ave. SE., Washington, DC 20590.
SUPPLEMENTARY INFORMATION:
Table of Contents of Supplementary Information
I. Background
II. Response to Appeals
A. Scope of Rulemaking
Dangerous Goods Advisory Council
American Chemistry Council
Association of American Railroads
PHMSA and FRA Response
B. Tribal Impacts and Consultation
Columbia River Treaty Tribes and Northwest Treaty Tribes
PHMSA and FRA Response
C. Information Sharing/Notification
Columbia River Treaty Tribes and Northwest Treaty Tribes
PHMSA and FRA Response
D. Testing and Sampling Program
Dangerous Goods Advisory Council
PHMSA and FRA Response
E. Retrofit Timeline and Tank Car Reporting Requirements
American Fuel & Petrochemical Manufacturers
PHMSA and FRA Response
F. Thermal Protection for Tank Cars
Association of American Railroads
PHMSA and FRA Response
G. Advanced Brake Signal Propagation Systems
Dangerous Goods Advisory Council
PHMSA and FRA Response
Association of American Railroads
PHMSA and FRA Response
III. Summary
I. Background
Under 49 CFR 106.110-106.130,\1\ a person may appeal a PHMSA
action, including a final rule. Appeals must reach PHMSA no later than
30 days after the date PHMSA published the regulation. On May 8, 2015,
PHMSA, in coordination with FRA, published a final rule entitled
``Hazardous Materials: Enhanced Tank Car Standards and Operational
Controls for High-Hazard Flammable Trains'' (HM-251, 80 FR 26644) (the
final rule). The final rule adopted requirements designed to reduce the
consequences and, in some instances, reduce the probability of,
accidents involving trains transporting large quantities of flammable
liquids. The final rule defines certain trains transporting large
volumes of flammable liquids as ``high-hazard flammable trains'' (HHFT)
\2\ and regulates their operation in terms of enhanced tank car
designs, speed restrictions, braking systems, and routing. In response
to the final rule, PHMSA received six appeals, one of which was
withdrawn. The five active appeals were submitted by the DGAC, ACC,
AAR, AFPM, and jointly the Columbia River Treaty Tribes and the
Northwest Treaty Tribes.
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\1\ All references to sections of the regulations in this
document refer to title 49 CFR.
\2\ HHFT ``means a single train transporting 20 or more loaded
tank cars of a Class 3 flammable liquid in a continuous block or a
single train carrying 35 or more loaded tank cars of a Class 3
flammable liquid throughout the train consist.'' Sec. 171.8.
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Section 106.130 requires PHMSA to notify those who appeal, in
writing, of the action on the appeal, within 90 days after the date
that PHMSA published the action being appealed. Based on the final
rule's publication date of May 8, 2015, PHMSA was required to provide a
response or notice of delay by August 6, 2015. On August 6, 2015, PHMSA
posted a notice of delay on its Web site and subsequently published
that notice in the Federal Register on August 10, 2015 (Notice 15-14;
80 FR 47987).\3\
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\3\ http://www.phmsa.dot.gov/pv_obj_cache/pv_obj_id_79961459E55D0ADB8FF510CF4A93EC93E3A00000/filename/Notice_No_15_14_Delay_in_Appeals.pdf
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This document summarizes and responds to the appeals of the DGAC,
[[Page 71953]]
ACC, AAR, AFPM, and jointly the Columbia River Treaty Tribes and the
Northwest Treaty Tribes. PHMSA has consolidated the appeals and
structured this document to address the content of the appeals by topic
area. The topic areas include (1) Scope of Rulemaking; (2) Tribal
Impacts and Consultation; (3) Information Sharing/Notification; (4)
Testing and Sampling Programs; (5) Retrofit Timeline and Tank Car
Reporting Requirements; (6) Thermal Protection for Tank Cars; and (7)
Advanced Brake Signal Propagation Systems. In each section, PHMSA
summarizes the pertinent appeals on the topic area, by appellant, and
then provides PHMSA and FRA's response to the appeals on that topic
area. The document concludes with a summary of further actions in
response to the appeals.
II. Response to Appeals
A. Scope of Rulemaking
Dangerous Goods Advisory Council
DGAC expresses concern that the definition of ``HHFT'' as adopted
in the final rule would subject manifest trains \4\ to the applicable
additional requirements for HHFTs. DGAC contends that shippers cannot
know if tank cars they offer to a carrier will be assembled into a
manifest train that meets the definition of HHFT, triggering
requirements for those tank cars to meet the enhanced standards the
final rule establishes. Additionally, DGAC states that at the time of
pick-up, railroads cannot make this determination either. DGAC expects
that the inability of both shippers and carriers to determine if a
future manifest train will be an HHFT will necessitate approximately
40,000 additional DOT Specification 111 (DOT-111) tank cars to be
retrofitted to the DOT Specification 117R (DOT-117R) requirements or
replaced with the new DOT Specification 117 (DOT-117) tank cars under
the final rule. DGAC believes that the definition of HHFT in the final
rule is harmfully broad and should be revised to limit its
applicability to railroad operations only and not to determine a tank
car specification.
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\4\ A ``manifest train'' means a freight train with a mixture of
car types and cargoes.
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DGAC also states that both the term and definition for a ``high-
hazard flammable unit train'' (HHFUT) \5\ were not proposed in the
NPRM. DGAC believes the addition of a new definition for HHFUT is
unnecessary and requests that the definition be eliminated.
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\5\ HHFUT ``means a single train transporting 70 or more loaded
tank cars containing Class 3 flammable liquid.'' Sec. 171.8.
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DGAC also believes that speed restrictions in the final rule should
apply only to crude oil and ethanol trains. It states speed
restrictions on all flammable liquids may cause delays in rail service
for other rail operations, which could cause significant safety
impacts. DGAC opines that more time in transit, more or longer trains,
and more overall congestion could cause more incidents.
DGAC also states that the scope of the final rule is not harmonized
with applicable Canadian regulations. While it believes Canada has
taken a ``commodity-based approach'' to the phase-out of legacy DOT-111
tank cars and corresponding retrofit timeline, it states that the U.S.
approach is based on classification and packing group. DGAC believes
that a commodity-based approach, addressing crude oil and ethanol,
makes the most sense because it would address the material being
transported in unit trains from a reasonable risk approach. DGAC also
continues to encourage PHMSA, FRA, and Transport Canada (TC) to better
identify the root causes of crashes and derailments involving these
flammable liquids.
In summary, DGAC contends that the applicability of the final rule
should be limited to the transportation of crude oil and ethanol
trains, which, it says, was the stated intention of the rule. DGAC
argues that, if the Department wishes to pursue enhanced tank car
standards and operational requirements for other Class 3 (flammable
liquid) materials, it should do so in a separate rulemaking.
American Chemistry Council
ACC requests that PHMSA revise the final rule to ensure that the
requirement to retrofit existing tank cars applies only to cars
carrying crude oil and ethanol. Other than tank cars transporting crude
oil or ethanol, ACC states that the preamble and the Regulatory Impact
Analysis (RIA) show that PHMSA's final rule did not intend to require
retrofits of most tank cars transporting other flammable liquids.
ACC requests ``that the HHFT definition be reserved for regulations
that apply to railroad train operations, not to tank car design.'' They
assert that the HHFT definition should not trigger design standards
that would apply to most tank cars intended to contain Class 3
flammable liquids. ACC does not contest the application of the HHFT
concept to operational controls, such as establishing speed limits or
braking requirements.
Furthermore, like DGAC, ACC contends that the final rule will
necessitate that approximately 40,000 \6\ additional DOT-111 tank cars
either be retrofitted to meet the DOT-117R requirements or be replaced
with the new DOT-117 tank cars. ACC suggests that this is in contrast
to the stated focus on crude oil and ethanol. ACC echoes DGAC, stating
that the shipper has no control over how railroads pick up cars and
assemble manifest trains. While chemical shippers can, and often do,
tender fewer than 20 tank cars loaded with flammable liquids at a time,
there is no certainty that those chemicals will always be on a manifest
train with fewer than 35 tank cars loaded with a flammable liquid. ACC
asserts that the final rule does not align with the increased risk of
derailment associated with unit trains and notes that flammable liquid
chemicals are not shipped in unit trains. For that reason, ACC
considers the HHFT definition to be overly broad and not aligned with
the increased risk of derailment associated with unit trains. ACC urges
that the scope be clarified so that the final rule will apply to crude
oil unit trains, citing the relevant discussion in the Notice of
Proposed Rulemaking. See 79 FR 45040. ACC indicates that because even a
single tank car loaded with a Class 3 (flammable liquid) material
tendered by one of its members may be placed in an HHFT, all tank cars
intended to contain Class 3 (flammable liquid) materials will have to
meet the design criteria set forth in the final rule. Furthermore, ACC
explains that after publication of the final rule, railroads explicitly
told ACC members that they will not manage manifest train operations to
avoid triggering the regulatory requirements of the HHFT definition.
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\6\ The members of ``the [Railway Supply Institute] RSI
Committee on Tank Cars . . . collectively build more than ninety-
five percent (95%) of all new railroad tank cars and own and provide
for lease over seventy percent (70%) of railroad tank cars operating
in North America.'' On page 56 of those comments, in Table C-3, RSI
estimated that at the end of 2015 tank car fleets will contain the
following:
87,507 tank cars (of all types) used for the movement
of crude oil;
27,899 tank cars (of all types) in ethanol service; and
39,122 tank cars that carry flammable liquids other
than crude oil or ethanol.
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ACC contends that removing the retrofitting requirements for Class
3 flammable liquids that are not crude oil or ethanol would alleviate
shop capacity problems and provide greater harmonization with TC's
analogous retrofit schedule. ACC contends that PHMSA's adherence to
using packing group, rather than to using risk, severely
[[Page 71954]]
complicates the implementation of the rules in the two countries. ACC
states that some of the Class 3 flammable liquid materials that will be
affected by the final rule are classified in Packing Group (PG) I, so
those tank cars will reach PHMSA's deadlines for retrofit or
replacement before the tank cars that carry either ethanol or PG II
crude oil. ACC states that the different prioritizations chosen by TC
and by PHMSA will exacerbate conflicts over tank car shop space.
In sum, ACC believes that the scope of the final rule will
inadvertently affect nearly 40,000 legacy DOT-111 tank cars that
transport Class 3 flammable liquids that were not accounted for in the
accompanying RIA. ACC states that because a shipper cannot know how a
carrier will assemble a train, the possibility that a shipper's tank
car will be placed into an HHFT will force all shippers of Class 3
materials to retrofit or purchase tank cars to meet the DOT-117R or
DOT-117 specification. ACC believes that, coupled with a retrofit
timeline that does not match the Canadian timeline, the final rule will
fail to properly address the risks associated with hazardous materials
offered and transported in unit trains.
Association of American Railroads
AAR contests the scope of the final rule because it permits
shippers to continue to package Class 3 flammable liquid materials in
tank cars that do not meet the new DOT-117 tank car standard. AAR
states that PHMSA has created two pools of tank cars, those that meet
the heightened standard for HHFTs and those that do not. As a result,
AAR asserts, shippers may continue to offer Class 3 flammable liquid
materials in DOT-111 tank cars as long as the DOT-111 is not placed in
an HHFT. According to AAR, this places an unjustified burden on the
railroads to continuously analyze the composition of each train
transporting Class 3 flammable liquid materials in DOT-111 tank cars.
AAR claims that PHMSA's argument, that through fleet management the
railroads can avoid this issue, is baseless. AAR believes that PHMSA
should harmonize with Canada by banning the use of DOT-111 tank cars
for transporting any Class 3 flammable liquid materials. By failing to
harmonize with Canada in this respect, AAR contends that the U.S.
market will become flooded with legacy DOT-111 tank cars, which will
further exacerbate the fleet management challenges U.S. railroads will
face to construct trains to avoid meeting the definition of an HHFT.
To support its appeal, AAR submitted waybill data from its
subsidiary Railinc showing numbers of flammable liquid shipments
tendered in smaller groups of cars that do not by themselves meet the
definition of an HHFT. Data from the first quarter of 2015 illustrate
that 37,000 cars of flammable liquids (other than crude oil and
ethanol) were tendered in blocks of 20 cars or fewer. During the same
period, 37,576 tank cars of other flammable liquids (other than the
25,009 tank cars of crude oil or 39,956 tank cars of ethanol) were
tendered in groups of fewer than 35 cars. According to AAR, had the
final rule been in effect, a total of 102,541 cars of flammable liquids
could have moved in existing DOT-111s.\7\ AAR contends that PHMSA
should specify a sunset date for discontinuing the use of DOT-111 tank
cars for hazardous materials not in an HHFT.
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\7\ The detailed figures AAR provided can be found in its appeal
under Docket No. PHMSA-2012-0082.
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PHMSA and FRA Response
In regards to DGAC's, ACC's, and AAR's appeals on the scope of the
final rule, we disagree with those appellants' assertions and maintain
that the method we determined to apply the new regulatory requirements
and the regulatory analysis to support those decisions were conducted
through careful consideration of the risks flammable liquids pose and
the comments received during the rulemaking process. The position these
appellants are taking in the appeals is based on anecdotal evidence and
an interpretation of tank car fleet numbers that exaggerates the scope
of the rulemaking. While we respect the argument that both shippers and
carriers of Class 3 flammable liquids by rail will face new challenges
in the wake of these regulations, we maintain that they are capable of
working together to comply with the requirements established by the
final rule.
DGAC, AAR, and ACC contend that both shippers and carriers cannot
predict whether tank cars offered for transportation will be placed in
a train set meeting the definition of an HHFT. By relying on this
rationale, DGAC and ACC contend that the final rule will require nearly
40,000 tank cars to be replaced with the new DOT-117 tank car or be
retrofitted to the DOT-117R requirements because a tank car possibly
placed in an HHFT. These numbers are based on the 2015 Railway Supply
Institute (RSI) fleet forecast predicting the number of DOT-111 tank
cars transporting Class 3 flammable liquids (other than crude oil and
ethanol). The solution they urge is limiting the scope of the rule to
crude oil and ethanol.
We disagree. We believe that limiting the scope of the rulemaking
to crude oil and ethanol would not align with the intent and
applicability of the Hazardous Materials Regulations (HMR; 49 CFR parts
171-180). The HMR are risk based and focus on the hazards presented
during transportation. Focusing only on a subset of flammable liquids
is a short-sighted regulatory approach and has the potential to lead to
inconsistencies and safety concerns in the future. PHMSA's goal is to
provide regulatory certainty that addresses the risks posed by all
HHFTs.
In the NPRM, PHMSA proposed a definition of an HHFT with a
threshold of 20 cars in a train. This aligned with AAR's ``Key Train''
definition in its circular OT-55-N, indicating the railroads currently
recognize that trains of this make-up represent a high risk.\8\
Additionally, the NPRM tied the applicability of the new tank car
specification to the HHFT definition. In response to the NPRM, PHMSA
received numerous comments suggesting that both shippers and carriers
would be placed in an untenable position because it is impossible to
determine when tank cars would be in an HHFT. To address commenters'
concerns, we revised the definition of HHFT to 20 cars in a block or 35
throughout the train. The risk-based equivalency of 20 cars in a block
and 35 cars throughout the train is calculated in the RIA on page
323.\9\ PHMSA based this change on calculations finding that 20 cars in
a block is roughly equivalent to 35 cars placed throughout a train, as
well as AAR's comments noting that such a change would alleviate
concerns about manifest trains operating in High Threat Urban Areas
(HTUAs).
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\8\ http://www.boe.aar.com/CPC-1258%20OT-55-N%208-5-13.pdf. Note
that the current circular is OT-55-O: http://www.boe.aar.com/CPC-1312%20OT-55-O%201.27.2015.pdf.
\9\ PHMSA-2012-0082-3442
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Similarly, PHMSA denies DGAC's request to remove the definition of
HHFUT. Again, PHMSA developed the definition based on an analysis of
comments received on the NPRM and careful cost analysis. While the
definition of HHFUT was not expressly proposed in the NPRM, the NPRM
did propose requirements for enhanced brake signal propagation systems
for all trains meeting the definition of HHFT. PHMSA believes that the
HHFUT definition captures the subset of HHFTs that represent the
highest risk and where the most benefits from ECP
[[Page 71955]]
braking will be gained and that the definition is within the scope of
the NPRM proposals.
Regarding the appellants' concerns that the tank car specification
is linked to the number of cars in the train, PHMSA understands that
railroads have significant fleet management programs in place. On page
221 of the RIA, PHMSA details the agency's understanding of railroads'
capability to conduct fleet management. We are aware that both shippers
and carriers have fleet managers to predict or control whether a given
tank car will be used in manifest train service or unit train service.
Despite these fleet management capabilities and programs, the
appellants indicate they have little control over the number of cars
loaded with Class 3 (flammable liquid) materials in a train. To argue
that neither party can predict a train's composition--particularly when
transporting hazardous materials--implies an alarming lack of awareness
in appellants' own operations. Indeed, train crews are actually
required to maintain a document that reflects the current position in
the train of each rail car containing a hazardous material. See Sec.
174.26.
AAR contends that all cars transporting flammable liquids should be
retrofitted to the DOT-117R requirements. On the other hand, the
shippers contend no cars, other than those transporting crude oil and
ethanol, should be retrofitted. PHMSA believes the final rule strikes
the correct balance by requiring retrofits of all tank cars in crude
oil and ethanol service plus the 354 tank cars in PG III service by
estimating roughly 10 percent of trains transporting PG III commodities
might meet the HHFT definition, and thus, that 10 percent of the cars
would require retrofitting.\10\ Further, PHMSA expects that the
railroads will manage the assembly of loaded tank cars and manage the
classification of trains to exclude tank cars from HHFTs that do not
meet the new DOT-117 and DOT-117R tank car specifications.
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\10\ PHMSA-2012-0082-3442 at p. 15.
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Therefore, as previously stated, the estimated number of tank cars
in PG III flammable liquid service that would be used to make up HHFTs,
and hence have to meet the new requirements, is 354 tank cars, not the
nearly 40,000 DGAC and ACC allege. The costs presented in the RIA were
based on an analysis of public waybill data and include the costs of
retrofitting the 354 tank cars mentioned above. The analysis showed
that no other flammable liquid commodities of any packing group--other
than crude oil or ethanol--were shipped in quantities that would
trigger the HHFT requirements.
Further, our analysis of the waybill data indicated that far fewer
than 10 percent of PG III cars would be affected by the HHFT
definition. Nevertheless, to be conservative, we assumed roughly 10
percent of trains transporting PG III commodities might meet the HHFT
definition, therefore 10 percent of the cars would require
retrofitting. After adjusting for retirement of some cars and
accounting for Canada's fleet share, we calculated that 10 percent of
the remaining cars equaled the 354 cars that we incorporated into the
cost analysis.
ACC's assertion that nearly 40,000 tank cars would have to be
retrofitted or replaced to meet the enhanced tank car standards due to
their possible placement in an HHFT is grossly exacerbated by the
railroads advising ACC that they will not manage fleets to avoid their
shipments becoming subject to the new regulations. PHMSA does not agree
that this is a valid basis for revising the scope of the final rule's
requirements. We explicitly limited the reach of the final rule to
trains transporting large quantities of flammable liquids, and defined
HHFT to exclude typical manifest trains that do not transport the large
quantities of flammable liquids. For railroads to state that they will
not manage train sets undermines the risk-based goal of the final rule
to exclude commodities not typically shipped in large quantities.
DGAC, ACC, and AAR also contend that the U.S. packing group
approach is not harmonized with Canada's commodity-based approach to
the phase out of DOT-111 tank cars and corresponding retrofit timeline.
Again, we disagree. By designating DOT-111 tank cars for phase out by
packing group, we are aligned with Canada. While the Canadian approach
expressly states crude oil and ethanol, we chose to use PG I, which
encapsulates crude oil, and PG II, which encapsulates ethanol. DOT and
TC were in constant communication while developing the respective
rulemaking actions.
AAR also appealed the rule for not specifying a sunset date for the
continued use of DOT-111 tank cars for all Class 3 flammable liquids.
AAR contends that this will cause the non-retrofitted Canadian fleet to
flood the U.S. market, making it increasingly difficult to manage the
operational complexities of two pools of tank cars. Even if AAR's
contention is true, we chose to authorize the continued use of DOT-111
tank cars for the transportation of hazardous materials not in an HHFT
because it would have been cost prohibitive to prohibit all Class 3
flammable liquids in DOT-111 tank cars. As stated in the RIA and final
rule preamble, we believe that we appropriately addressed the risk of
continued use of such cars by prohibiting the use of legacy DOT-111
tank cars for HHFT service. For these reasons, the DGAC, ACC, and AAR
appeals on the scope of the final rule are denied.
B. Tribal Impacts and Consultation
Columbia River Treaty Tribes and Northwest Treaty Tribes
The Columbia River Treaty Tribes and the Northwest Treaty Tribes
(``Treaty Tribes'') submitted an appeal to the Secretary on June 5,
2015. The Treaty Tribes' arguments suggest that by omitting formal
tribal consultation, DOT did not follow Executive Order (E.O.) 13175
and DOT guidance. By way of remedy, the Treaty Tribes urge PHMSA to
``reopen a notice and comment period for the Tank Car Rule [and] carry
out tribal consultations on all aspects of the Tank Car Rule.''
The Treaty Tribes' appeal lays out various arguments for tribal
consultation under E.O. 13175 and DOT guidance. First, the appeal
argues that PHMSA erred in concluding that the rulemaking ``does not
significantly or uniquely affect tribes.'' Second, the Treaty Tribes'
appeal argues that the final rule ``impose[s] substantial direct
effects or compliance costs'' on Indian tribal governments. Third, the
Treaty Tribes' appeal finds fault with PHMSA's discussion of its
``superseding preemption'' authority for hazardous materials
regulations in the final rule's discussion of tribal consultation.
PHMSA and FRA Response
We appreciate the comments the Treaty Tribes and other Tribes
provided to the NPRM, which are addressed in the final rule. However,
PHMSA respectfully disagrees with the Treaty Tribes appellants and
maintains that the appellants' concerns were addressed during the
rulemaking process. Overall, the comments from Indian tribal
governments to the NPRM expressed concerns about the potential
environmental, economic, and safety impacts of crude oil train
derailments on tribal lands. PHMSA responded to those concerns by
adopting a final rule designed to reduce the severity of and/or prevent
derailments in an effort to improve public safety and protection of the
environment. PHMSA and FRA conducted an extensive and thorough review
of all comments received, and considered the concerns of all
[[Page 71956]]
stakeholders, including Indian tribal governments. In the final rule,
PHMSA summarized and discussed the comments of our stakeholders,
including in-depth discussions of the comments of Indian tribal
governments, and provided justifications for our adopted proposals and
for those proposals we did not adopt.
Executive Order 13175
E.O. 13175 establishes processes for when a Federal agency is
``formulating and implementing policies that have tribal
implications.'' \11\ This E.O., re-affirmed by President Obama in a
November 5, 2009, ``Tribal Consultation'' memorandum, \12\ states that
``[p]olicies that have tribal implications'' refers to ``regulations,
legislative comments or proposed legislation, and other policy
statements or actions that have substantial direct effects on one or
more Indian tribes, on the relationship between the Federal Government
and Indian tribes, or on the distribution of power and responsibilities
between the Federal Government and Indian tribes.'' In addition, under
DOT Order 5301.1 and other DOT tribal policies, components of DOT must
consult with Indian tribal governments before taking any actions that
``significantly or uniquely'' affect them.\13\ In the final rule, PHMSA
discussed E.O. 13175, and reasonably concluded that the rulemaking did
not: (1) Have tribal implications; (2) significantly or uniquely affect
tribes; or (3) impose substantial direct effects or compliance costs on
tribal governments.\14\
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\11\ ``Consultation and Coordination with Indian Tribal
Governments,'' 65 FR 67249 (Nov. 9, 2000).
\12\ ``Memorandum on Tribal Consultation,'' 74 FR 57881.
\13\ ``U.S. Dept. of Transportation, Office of the Secretary of
Transportation, Department of Transportation Programs, Policies, and
Procedures Affecting American Indians, Alaska Natives, and Tribes,''
Order No. DOT 5303.1 (Nov. 16, 1999).
\14\ Although PHMSA did not explicitly invoke DOT Order 5303.1,
PHMSA analyzed the applicability of tribal consultation using the
Order's applicability to actions that ``significantly or uniquely''
affect Indian tribal governments.
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Significant or Unique Tribal Effects
The Treaty Tribes argue that consultation was required because of
alleged unique and substantial effects of the final rule on the Treaty
Tribes and their interests. Specifically, the Treaty Tribes' appeal
discusses the unique history of their fishing rights and states,
``[h]ad PHMSA consulted with the Northwest treaty tribes, it would have
learned of the tribal and federal interests in their collective usual
and accustomed fishing areas and potential impacts resulting from the
proposed Tank Car Rule.'' The Treaty Tribes discussed their concerns
with the rail routing analysis discussion of environmentally sensitive
areas. Though the Treaty Tribes' fishing rights may be unique, the
trigger for the consultation requirement is a federal action that has a
significant or unique effect upon tribes. Here, no such federal action
exists. The enhanced safety provisions in the final rule, are designed
to decrease the likelihood and severity of derailments and resulting
spills, in an effort to improve public safety and protect the
environment. The requirements adopted in the final rule do not apply
directly to tribes. They apply to railroads and hazardous materials
shippers. Any potential effect on tribes would take place several
stages removed from the federal action of the final rule.
PHMSA believes that these regulations work to the benefit of all
communities and areas affected by the rail transportation of flammable
liquids. For this reason, PHMSA affirms that the impact of the final
rule is not ``significant'' or ``unique'' to communities or resources
under the jurisdiction of tribal governments.
Relationship Between Tribes and United States
The Treaty Tribes argue that the rule affects the relationship
between tribes and the U.S., triggering the consultation provisions of
E.O. 13175. The NPRM requested comments on whether the railroad's
notification requirements should proceed through tribal emergency
response commissions. This proposal was not adopted in the final rule.
The tribes argue that this impacted the relationship between the tribes
and the federal government. However, the information-sharing provisions
would have directed the railroads to share information with the tribes.
Although this may or may not affect the tribes' relationships with the
railroads, it would not affect the relationship between tribes and the
federal government.
As further discussed in the Notification Section of this document,
the Treaty Tribes asked that PHMSA reinstitute the notice provisions of
the Secretary's May 7, 2014 Emergency Order. DOT has kept in place the
May 2014 Emergency Order that requires railroads to provide Bakken
crude oil information directly to State Emergency Response Commissions
(SERCs). PHMSA plans to revisit these provisions in an upcoming
rulemaking and has pledged to maintain the Emergency Order until such a
rulemaking codifying these provisions is published. Accordingly, for
the reasons previously stated, this rulemaking has not affected the
relationship between tribes and the federal government.
Preemption/Distribution of Power and Responsibilities
Finally, the Treaty Tribes argue that ``PHMSA asserts the
preemption provisions of 49 U.S.C. 5126 and 20106 supersede'' the need
for tribal consultation. This is an inaccurate characterization of
PHMSA's position. In the final rule, we state that ``PHMSA has
determined that this rulemaking does not significantly or uniquely
affect tribes, and does not impose substantial direct effects or
compliance costs on such governments.'' Although the rule referenced
the preemption authorities of PHMSA and FRA, the basis for the decision
to forgo tribal consultation was the lack of direct tribal impacts. In
this case, PHMSA reasonably determined that a consultation with tribal
officials was not necessary under the guidelines of E.O. 13175 and DOT
policies.
Remedy
Moreover, the Treaty Tribes' appeal asked that PHMSA ``reopen a
notice and comment period for the Tank Car Rule [and] carry out tribal
consultations on all aspects of the Tank Car Rule.'' Independent of the
arguments discussed above, PHMSA and FRA suggest that granting this
aspect of the Treaty Tribes' appeal would result in further rulemaking
proceedings that would frustrate implementation of the final rule's
safety advancements and potentially delay safety improvements due to
regulatory uncertainty.
Outreach
While PHMSA does not believe E.O. 13175 required a consultation for
the HHFT rulemaking, PHMSA recognizes the importance of government-to-
government relationships with tribes. To this end, PHMSA has expanded
its tribal outreach efforts. For example, in March 2015, DOT
representatives met with representatives from the Prairie Island Tribe
to discuss tribal concerns with the movement of Bakken crude oil
through their community. In August 2015, PHMSA representatives attended
the Northwest Tribal Emergency Management Council's annual meeting in
Spokane, Washington. This provided an opportunity to speak directly
with tribal emergency management leaders and emphasize the importance
of effective tribal and federal cooperation. In addition, PHMSA
provides hazardous materials emergency preparedness grant funding to
tribes to carry out planning and training activities to ensure that
[[Page 71957]]
State, local, and tribal emergency responders are properly prepared and
trained to respond to hazardous materials transportation incidents. For
these reasons, the Treaty Tribes appeal to reopen a notice and comment
period for the final rule and carry out tribal consultations on all
aspects of the rule is denied.
C. Information Sharing/Notification
Columbia River Treaty Tribes and Northwest Treaty Tribes
The Treaty Tribes also appealed the notification provisions of the
final rule. They have stated, ``On its face, the Tank Car Rule could be
read to abandon the Emergency Order and cut back on both emergency
responder and tribal access to train route and emergency response
information.'' According to the Treaty Tribes, the notification
provisions adopted in the final Rule ``weaken the notification scheme
in a number of ways'' since the information provided is ``far less
informative'' and its dissemination is limited to ``those with a need-
to-know in an anti-terrorism context.'' For these reasons, the Treaty
Tribes asked that PHMSA reinstitute the notice provisions of the
Secretary's May 7, 2014 Emergency Order.
PHMSA and FRA Response
We agree with the Treaty Tribes. As discussed in the Treaty Tribes'
petition, on May 7, 2014, the Secretary issued an Emergency Order in
Docket No. DOT-OST-2014-0067 (``May 2014 Emergency Order'' or
``Order''). That Order requires each railroad transporting in commerce
within the U.S. 1,000,000 gallons or more of Bakken crude oil in a
single train to provide certain information in writing to the SERCs for
each State in which it operates such a train. The Order requires
railroads to provide: (1) The expected volume and frequency of affected
trains transporting Bakken crude oil through each county in a State;
(2) the routes over which the identified trains are expected to
operate; (3) a description of the petroleum crude oil and applicable
emergency response information; and (4) contact information for at
least one responsible party at the railroad. In addition, the Order
requires that railroads provide copies of notifications made to each
SERC to FRA upon request and to provide SERCs updated notifications
when there is a ``material change'' in the volume of affected trains.
Subsequent to issuing the Order, in August 2014, PHMSA published the
HHFT NPRM, which, in part, proposed to codify and clarify the
requirements of the Order, and requested public comment on the
proposal.
Based on the comments received to the NPRM, along with PHMSA and
FRA's analysis of the issues involved in the HHFT final rule, PHMSA did
not adopt the notification requirements of the proposed rule. PHMSA
determined expansion of the existing route analysis and consultation
requirements of Sec. 172.820 to include HHFTs was the best approach to
ensure emergency responders and others involved with emergency response
planning and preparedness would have access to sufficient information
regarding crude oil shipments moving through their jurisdictions to
adequately plan and prepare from an emergency response perspective.
Thus, the final rule expanded the applicability of Sec. 172.820 to
HHFTs. As part of these additional safety and security planning
requirements, the final rule requires rail carriers operating HHFTs to
comply with Sec. 172.820(g), which requires that railroads ``identify
a point of contact on routing issues and provide that contact's
information (including his or her name, title, phone number and email
address):
(1) State and/or regional Fusion Centers that have been
established to coordinate with state, local and tribal officials on
security issues which are located within the area encompassed by the
rail carrier's rail system; and (2) State, local, and tribal
officials in jurisdictions that may be affected by a rail carrier's
routing decisions and who directly contact the railroad to discuss
routing decisions.
Thus, these notification provisions require railroads to
proactively provide this contact information to ``State and/or regional
Fusion Centers'' and ensure that ``state, local, and tribal officials .
. . who directly contact the railroad to discuss routing decisions''
are provided the same information. Tribal officials can also coordinate
with Fusion Centers to obtain this information. At the time of the
final rule's publication, the notification provisions discussed above
were set to supersede the May 2014 Emergency Order, once codified
notification provisions are fully implemented (i.e., March 31, 2016).
Subsequent to publication of the final rule, PHMSA received
feedback from stakeholders (including tribal authorities) expressing
intense concern about the Department's decision to forgo the proactive
notification requirements of the Order and in the NPRM. Generally,
these stakeholders expressed the view that given the unique risks posed
by the frequent rail transportation of large volumes of flammable
liquids, including Bakken crude oil, PHMSA should not eliminate the
proactive information sharing provisions of the Order and rely solely
on the consultation and communication requirements in existing Sec.
172.820. These stakeholders expressed concern that the final rule may
limit the availability of emergency response information by superseding
the May 2014 Emergency Order.
In response to these concerns and after further evaluating the
issue within the Department, in a May 28, 2015 notice (Notice), PHMSA
announced that it would extend the Order indefinitely, while it
considered options for codifying the disclosure requirement
permanently.\15\ Furthermore, on July 22, 2015, FRA issued a public
letter instructing railroads transporting crude oil that they must
continue to notify SERCs of the expected movement of Bakken crude oil
trains through individual states.\16\
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\15\ http://www.phmsa.dot.gov/hazmat/phmsa-notice-regarding-emergency-response-notifications-for-shipments-of-petroleum-crude-oil-by-rail.
\16\ http://hazmatship.com/images/stories/pdf2/2015_07_22_Notification+FINAL.pdf?mc_cid=f88dda2d67&mc_eid=1fbd28d3ea
.
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The Treaty Tribes' appeal reiterates these concerns about the
codified notification provisions, stating that they ``cut back on both
emergency responder and tribal access to train route and emergency
response information.'' In light of the May 28, 2015 PHMSA Notice and
other DOT communications, PHMSA believes that we have adequately
addressed the Treaty Tribes' concerns about the information sharing
provisions of the final rule and the Treaty Tribes' explicit support
for the notification procedures in the May 2014 Emergency Order. Since
DOT has already re-examined the decision to allow the final rule to
supersede the May 2014 Emergency Order and determined that the Order
will remain in full force and effect until the agency considers options
for codifying it on a permanent basis, PHMSA believes we have been
responsive to this aspect of the Treaty Tribes' appeal. In accordance
with the Notice, PHMSA continues to consider options for codifying the
central aspects of the Order permanently in a future rulemaking action.
The treaty tribes will have the opportunity to comment on these future
regulatory proposals in the course of that rulemaking proceeding. In
addition, PHMSA is seeking opportunities similar to attending the
Northwest Tribal Emergency Management Council's meeting held in
Spokane, Washington, to engage further with the tribal communities
affected by our regulations. Continued opportunities to reach out
directly to tribal emergency
[[Page 71958]]
management leaders will improve the cooperation between PHMSA and the
tribes.
D. Testing and Sampling Program
Dangerous Goods Advisory Council
DGAC does not believe the sampling and testing program adopted in
Sec. 173.41 is justified or warranted and requests that we eliminate
this provision. DGAC asserts that the classification sampling and
testing program would not change the tank car selection or emergency
response guidebook responses. DGAC also expresses concern that sampling
during transportation could create a safety risk as closed packages are
re-opened.
If PHMSA does not repeal the program, DGAC requests additional
clarification. Specifically, DGAC requests that we revise the final
rule to include a definition for ``unrefined petroleum-based
products,'' consistent with the discussion in the preamble. See 80 FR
26704. DGAC further requests additional guidance on the provision in
Sec. 173.41(a)(2), which states ``and when changes that may affect the
properties of the material may occur . . . ,'' and additional guidance
on the recordkeeping requirements.
Finally, DGAC requests that we provide a delayed compliance date of
March 31, 2016 for implementation of the requirements in Sec. 173.41
if the requirement is maintained. This date aligns with the delayed
compliance date of March 31, 2016, provided for a rail carrier to
complete the initial planning process required in Sec. 172.820. DGAC
believes that a delayed compliance date is necessary because ``affected
parties have certain testing procedures in place, the development,
distribution and training of affected hazardous materials employees in
a more `formal' program by July 7, 2015 is not reasonable.''
PHMSA and FRA Response
In regards to DGAC's appeal on the sampling and testing program,
PHMSA maintains that that sampling and testing program is justified and
necessary. In its safety recommendation, R-14-6, the National
Transportation Safety Board (NTSB) recognized the importance of
requiring ``shippers to sufficiently test and document the physical and
chemical characteristics of hazardous materials to ensure the proper
classification, packaging, and record-keeping of products offered in
transportation.'' The entire premise of the HMR is built around the
shipper's responsibility to properly classify a hazardous material.
Under Sec. 171.2(e), ``No person may offer or accept a hazardous
material for transportation in commerce unless the hazardous material
is properly classed, described, packaged, marked, labeled, and in
condition for shipment as required or authorized by applicable
requirements of this subchapter.'' Proper classification ensures the
correct regulatory provisions are being followed both when the material
is initially offered and during downstream shipments. The HMR requires
correct classification and communication, even when the shipper has the
option to use a more stringent packaging. Classification also includes
ensuring that all correct hazard classes are identified. Many
provisions in the HMR also require the shipper to have knowledge about
the material that exceeds the information provided by the shipping
papers or Emergency Response Guidebook (ERG). For example, it is
forbidden to offer ``a material in the same packaging, freight
container, or overpack with another material, the mixing of which is
likely to cause a dangerous evolution of heat, or flammable or
poisonous gases or vapors, or to produce corrosive materials'' under
Sec. 173.21(e). For petroleum crude oil, the shipper may additionally
need to identify properties such as corrosivity, vapor pressure,
specific gravity at loading and reference temperatures, and the
presence and concentration of specific compounds (e.g., sulfur),
depending on the different packaging options selected and the
conditions under which the material is being offered. Considering the
challenges posed by materials with variable composition and potentially
variable properties, such as crude oil, providing criteria for sampling
and testing of unrefined petroleum-based products is a critical first
step in safe transportation of these materials. Proper classification
and the assignment of a packing group for a hazardous material
determines what packaging is appropriate for that material.
Industry also recognizes the importance and unique challenges of
properly classifying petroleum crude oil. The American Petroleum
Institute spearheaded efforts to develop an industry standard for the
classification of petroleum crude oil, resulting in the development of
American National Standards Institute (ANSI)/American Petroleum
Institute (API) Recommend Practices (RP) 3000, ``Classifying and
Loading of Crude Oil into Rail Tank Cars.'' This API standard went
through a public comment period during its development in order to be
designated as an American National Standard.
We also disagree that providing more specificity or guidance to the
program is necessary. The term ``unrefined petroleum-based products''
is clear as written. ``Petroleum'' is used throughout the HMR. The term
``unrefined'' is sufficiently clear in the context of the petroleum
industry. Therefore, the term ``unrefined petroleum-based products''
would be any material that is petroleum based, and has not undergone
refinement. For example, heat treating to reduce vapor pressure or to
remove the dissolved gases in crude oil so that it may be transported
for refinement would not meet the American Fuel & Petrochemical
Manufacturers (AFPM) or other industry definitions of ``refining.''
\17\
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\17\ http://www.afpm.org/The-Refinery-Process/
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We disagree that additional guidance is necessary, as the
requirement in Sec. 173.41(e) to document and maintain records of the
sampling and testing program is clear. In both the NPRM and final rule,
we stated respectively that we are not proposing or adopting a
requirement for the retention of test results. Therefore, the
documentation in paragraph (e) must describe the program itself.
We also disagree that the requirements of when to sample are
unclear or present a safety risk. The sampling and testing program is
only required prior to the offering of the material for transportation.
This is further clarified in Sec. 173.41(a) (2), which states,
``Sampling prior to the initial offering of the material for
transportation and when changes that may affect the properties of the
material occur (i.e., mixing of the material from multiple sources, or
further processing and then subsequent transportation).'' Therefore,
sampling would be required before the initial offering for
transportation, and in some situations when the material is re-offered
for transportation. The examples in the description provide flexibility
to accommodate changing industry practices, and should not be replaced
with a prescriptive list. Overall, API RP 3000 provides a more specific
example of how the sampling requirements of Sec. 173.41 may be met. As
we stated in the final rule,
Shippers must continue to use the testing methods for
classification of flammable liquids outlined in Sec. 173.120 and
flammable gases in Sec. 173.115. However, API RP 3000 is otherwise
consistent with the sampling program requirements in Sec.
173.41(a)(1)-(6) and may be used to satisfy these adopted sampling
provisions. Furthermore, voluntary use of API RP 3000 provides
guidance for compliance with these provisions, but still
[[Page 71959]]
allows flexibility for meeting requirements through other methods.
See 80 FR 26706.
Finally, we disagree that a delayed compliance date of March 31,
2016 should be provided for implementation of the requirements in Sec.
173.41 to provide shippers adequate time to implement changes for
training and documentation. The date established for rail routing
requirements allows for the collection of six months of data and
completion of a risk assessment. The sampling and testing requirements
are simply a mechanism to document existing regulatory requirements for
proper classification of energy products. In addition, the Department
issued Emergency Order DOT-OST-2014-0025 on February 25, 2014 (EO 25),
which was subsequently revised and amended on March 6, 2014.\18\ EO 25
required those who offer crude oil for transportation by rail to ensure
that the product is properly tested and classified in accordance with
federal safety regulations. Further, EO 25 required that all rail
shipments of crude oil that are properly classed as a flammable liquid
in PG III material be treated as a PG I or II material. The Amended EO
25 also authorized PG III materials to be described as PG III for the
purposes of hazard communication. The Amended EO 25 differs from the
original in that it prohibits persons who ordinarily offer petroleum
crude oil for shipment as UN 1267, petroleum crude oil, Class 3, PG I,
II, or III from reclassifying such crude oil with the intent to
circumvent the requirements of this Amended Order. As discussed in the
final rule, the sampling and testing program requirements superseded EO
25 and made it no longer necessary. By extending the compliance date,
PHMSA would create a safety gap which was previously covered under EO
25 as amended. For these reasons, the appeal submitted by DGAC on the
sampling and testing program is denied.
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\18\ The March 6, 2014 ``Amended and Restated Emergency
Restriction and Prohibition Order (Amended Order)'' sought to
clarify the original February 25, 2014 Order and superseded and
replaced it in its entirety. See http://www.phmsa.dot.gov/pv_obj_cache/pv_obj_id_D03C7A1E859361738D791378144472BF368F0200/filename/Amended_Emergency_Order_030614.pdf.
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E. Retrofit Timeline and Tank Car Reporting Requirements
American Fuel and Petrochemical Manufacturers
AFPM supports PHMSA and FRA's plan to establish a reporting
obligation on retrofit progress and shop capacity. However, it asserts
that the final rule's reporting requirement is insufficient to
accomplish its intended purpose. In its appeal, AFPM recommends a
substantial expansion of reporting timelines and requested data to
ensure all types of tank car retrofits are evaluated and not just non-
jacketed DOT-111 legacy tank cars in Packing Group I service.
PHMSA and FRA Response
In regards to AFPM's appeal, PHMSA believes that the final rule's
established industry reporting obligation on retrofit progress and shop
capacity will achieve the stated goals. The first phase of the retrofit
timeline includes a January 1, 2017, deadline for retrofitting non-
jacketed DOT-111 tank cars in PG I service. Owners of non-jacketed DOT-
111 tank cars in PG I service for use in an HHFT who are unable to meet
the January 1, 2017, retrofit deadline specified in Sec. 173.243
(a)(1), are required to submit a report by March 1, 2017, to the
Department. Groups representing tank car owners may submit a
consolidated report to the Department in lieu of individual reports
from each tank car owner. The report must include the following
information regarding retrofitting progress:
The total number of tank cars retrofitted to meet the DOT-
117R standard;
The total number of tank cars built or retrofitted to meet
the DOT-117P standard;
The total number of DOT-111 tank cars (including those
built to CPC-1232 industry standard) that have not been modified;
The total number of tank cars built to meet the DOT-117
standard; and
The total number of tank cars built or retrofitted to a
DOT-117, 117R or 117P that are electronically controlled pneumatic
(ECP) brake ready or ECP brake equipped.
In developing the retrofit schedule, PHMSA and FRA examined the
available shop capacity, the comments received, historical performance
of the rail industry dealing with retrofit requirements, and the
potential impacts associated with the retrofit schedule. The final rule
also stated the Department could request additional reports with
reasonable notice if necessary to facilitate the timely retrofits of
those tank cars posing the highest risk. PHMSA and FRA are confident
that the adopted reporting requirements are sufficient in that they
will achieve the Department's stated goals. In addition, the Department
may request additional reports as needed to verify industry progress
toward retrofitting requirements. For the reasons stated, the appeal
submitted by AFPM on the retrofit and tank car reporting of the final
rule is denied.
F. Thermal Protection for Tank Cars
Association of American Railroads
In its appeal, AAR requests that we require enhanced thermal
protection when new or retrofitted tank cars are built with jackets.
That thermal protection would be beyond what is required in the final
rule and allow further tank car survivability in a pool fire scenario.
AAR asserts that PHMSA should require an enhanced thermal blanket with
thermal conductivity no greater than 2.65 BTU per inch, per hour, per
square foot, and per degree Fahrenheit at a temperature of 2000 F,
100F.
PHMSA and FRA Response
In regards to AAR's appeal, PHMSA believes AAR has not presented a
compelling basis for amending this aspect of the final rule. The final
rule requires tank cars in HHFTs to have thermal protection that meets
the requirements of Sec. 179.18, while also having a pressure relief
device that complies with Sec. 173.31. Section 179.18 establishes a
performance standard that requires a tank to be able to withstand a
pool fire for at least 100 minutes and a torch fire for at least 30
minutes. The 100-minute standard is intended to provide time for
emergency response and accident assessment. Section 173.31 requires a
reclosing pressure relief device for any tank car transporting a Class
3 (flammable liquid). Further, the pressure relief device ``must be
made of materials compatible with the lading, having sufficient flow
capacity to prevent pressure build-up in the tank to no more than the
flow rating pressure of the pressure relief device in fire conditions
as defined in Appendix A of the AAR Specifications for Tank Cars.'' See
Sec. 179.15. AAR contends that PHMSA should adopt a different
standard. Specifically, AAR argues that PHMSA should require that all
tank cars transporting flammable liquids be equipped with a thermal
blanket that allows for thermal conductivity not to exceed 2.65 BTU per
inch, per hour, per square foot, and per degree Fahrenheit at a
temperature of 2,000[emsp14][deg]F, 100[emsp14][deg]F.
Using the standard AAR proposes would potentially provide 800 minutes
of protection in a pool fire. Further, it contends that PHMSA should
require that all tank cars transporting flammable liquids be equipped
with a pressure relief device that will allow the release of only
enough quantity to prevent a thermal tear.
[[Page 71960]]
AAR's suggestion that its thermal blanket proposal would provide
greater protection than that currently HMR requirements, raises a
number of concerns. First, the units for thermal conductivity are
incorrect. Although it may seem counter-intuitive, increasing the
thickness of the thermal blanket using the method provided by AAR,
would actually increase the thermal conductivity and decrease the
performance of the thermal protection system. Additionally, there is no
experiential or experimental basis for AAR's use of a 2,000 [deg]F fire
temperature. The current requirement of a 1,600 [deg]F pool fire
temperature is based on experimental data from a pool fire test
involving liquefied petroleum gas (LPG). The experimental data,
including the heat flux, were normalized over the entire surface of the
car to represent total engulfment in a pool fire.
Furthermore, it is unclear whether existing thermal blankets would
meet AAR's proposed standard or even whether AAR's proposed standard
requiring thermal blankets would provide an added benefit compared to
that prescribed by PHMSA. AAR provided no evidence that requiring a
thermal blanket and specifying the properties of the material will
enhance safety. AAR asserts that, based on AFFTAC modeling, a tank car
equipped with a thermal blanket can withstand a pool fire for hours, or
in some circumstances, a tank car could indefinitely withstand a pool
fire without failure and loss of lading. PHMSA and FRA have two
concerns with this assertion. As an initial matter, while thermal
conductivity is an input to the AFFTAC model, the model does not
account for degradation of the material in a pool fire, and therefore
it assumes the thermal conductivity is constant for the duration of a
pool fire. However, if the thermal protection begins to degrade soon
after 100 minutes (assuming constant properties) the results AFFTAC
would be overly optimistic. Additionally, AFFTAC is not capable of
analyzing a lading comprised of more than two components, such as crude
oil. It has been suggested that two component materials can be used as
a surrogate for crude oil. Before the design of the AAR proposed
thermal protection system meeting the DOT-117 standard can be approved,
the accuracy of using a two-component system as a surrogate for crude
oil must be demonstrated.
Assuming that AAR's proposal would add time--an assumption that, at
this point, is unsupported by any objective data--AAR has not provided
any evidence that there is a practical benefit to extending the time
period before the lading is released from a location other than from
the pressure relief device. The primary intent of the 100-minute
requirement in the HMR is to provide first responders time to assess
the accident and initiate remedial actions such as evacuating an area.
There has not been any evidence presented that the current requirement
is insufficient for achieving these goals.
Finally, AAR's proposal sets up a technical standard, but it does
not necessarily establish a minimum time requirement for survivability
of the tank car. The potential for variability under the AAR proposal
would present added uncertainty. In developing a first response
strategy, a minimum level of certainty is needed, and controlling the
anticipated variables is vital. This information is vital for first
responders, who need to have a reasonable understanding of the expected
time frame after an event to establish an effective plan that can be
executed within the baseline time that is available.
PHMSA addressed its rationale for choosing a minimum standard that
requires a DOT-117/DOT-117R tank car to withstand a pool fire for at
least 100 minutes and torch fire for at least 30 minutes in the
preamble to the final rule. See 80 FR at 26670-26671. It noted that
AAR's T87.6 Task Force agreed that a survivability time of 100 minutes
in a pool fire should be used as a benchmark for adequate performance.
Additionally, the 100-minute pool fire baseline is consistent with the
current federal regulations for pressure cars transporting Class 2
materials, and serves as the existing performance standard for pressure
tank cars equipped with a thermal protection system. PHMSA also noted
that the 100-minute pool fire baseline had been ``established to
provide emergency responders with adequate time to assess a derailment,
establish perimeters, and evacuate the public as needed, while also
giving time to vent the hazardous material from the tank and prevent an
energetic failure of the tank car.'' See 80 FR 26671.
With respect to pressure relief devices, which are designed to work
in conjunction with the thermal protection system, PHMSA noted that
there was widespread concurrence among commenters for a redesigned
pressure relief device for DOT-117 cars. See 80 FR at 26670-26671. The
simulations performed by PHMSA indicated that a reclosing pressure
relief valve was of primary importance, because when a tank car is
exposed to a pool fire the PRD will maintain a low pressure in the tank
and potentially extend the time before a tank car will thermally
rupture. PHMSA also determined that high-flow capacity, reclosing
pressure relief devices can be acquired reasonably in the market and
they can be installed on new or retrofitted tank cars. These factors
support the performance standard chosen by PHMSA for pressure relief
devices. For the reasons stated, the appeal submitted by AAR on thermal
protection in the final rule is denied.
G. Advanced Brake Signal Propagation Systems
Dangerous Goods Advisory Council
DGAC appeals to PHMSA requesting the elimination of the
electronically controlled pneumatic (ECP) brake requirement from the
final rule. The DGAC appeal rests on three main arguments. First, DGAC
agrees with the comments AAR and API submitted in response to the NPRM.
Second, DGAC argues that the timeline for implementing the ECP brake
requirement is inconsistent with the retrofit schedule adopted in the
final rule and will require ECP brakes to be installed before
retrofitting. Third, DGAC alleges there will be difficulties moving
HHFUTs from Canada to the U.S. because Canada has not adopted similar
ECP brake requirements.
PHMSA and FRA Response
In regards to DGAC's appeal to eliminate the ECP brake requirement,
PHMSA maintains that the retrofit schedule is consistent, and that the
final rule will not lead to the unspecified difficulties that concern
DGAC. Further, we respectfully disagree with DGAC's first argument
agreeing with AAR and API regarding this issue. PHMSA considered the
comments submitted by AAR and API in drafting the final rule, and as
part of its appeal, DGAC provides no new information to support the AAR
and API comments. Rather than restating its previous analysis here,
PHMSA directs DGAC to the discussion of the ECP brake requirement in
the final rule and the RIA. See 80 FR 26692-26703; and RIA, p. 33-36,
207-278.
The timeline for implementing ECP brakes on HHFUTs will allow the
rail industry to orderly schedule retrofits to comply with both
requirements. PHMSA expects that in most instances ECP brakes will be
installed when a tank car is sent to the service shop for retrofitting.
This will avoid taking the car out of service more than is absolutely
necessary. There should be no need to install ECP brakes on a tank car
prior to retrofitting the car. The RIA to the final rule estimates that
about
[[Page 71961]]
60,000 tank cars will need to have ECP brakes installed. Approximately
one-third of these cars will be new construction, and the remaining
cars, retrofits. See RIA, pp. 218-219.
Currently, crude oil and ethanol are the only Class 3 (flammable
liquids) transported in trains that fall within the HHFUT definition.
These hazardous materials are assigned to a packing group based on
their flash point and initial boiling point. Crude oil may be
classified as PG I (high danger), PG II (medium danger), or PG III (low
danger).
The final rule requires all DOT-111 and non-jacketed CPC-1232 tank
cars used in PG I service to be retrofitted no later than April 1,
2020.\19\ PHMSA anticipates that the industry will apply a vast
majority of those retrofitted cars to unit train service because it
makes financial sense to put the first retrofitted cars to use in the
highest priority service. The ECP brake requirement for an HHFUT
transporting at least one tank car loaded with PG I material does not
go into effect until January 1, 2021. Therefore, PHMSA and FRA believe
that the combination of new cars and retrofits completed prior to
January 1, 2021, should be sufficient to supply the tank cars needed to
operate in ECP brake mode. See RIA, p. 146.
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\19\ Non-jacketed DOT-111 tank cars used in PG I service must be
retrofitted by January 1, 2017 (or, under a schedule, not later than
January 1, 2018). Jacketed DOT-111 tank cars used in PG I service
must be retrofitted by March 1, 2018. Non-jacketed CPC-1232 tank
cars used in PG I service must be retrofitted by April 1, 2020.
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The same is true with respect to those HHFUTs transporting loaded
tank cars of ethanol or crude oil not in PG I service. These trains
must operate in ECP brake mode as of May 1, 2023, when traveling in
excess of 30 mph. The final rule requires retrofitting all DOT-111 tank
cars used in PG II service no later than May 1, 2023. Non-jacketed CPC-
1232 tank cars used in PG II follow closely behind with a retrofit
deadline of July 1, 2023. For the reasons stated above, PHMSA reaffirms
its position and disagrees that the timeline for implementing the ECP
brake requirement is inconsistent with the retrofit schedule adopted in
the final rule. See RIA, p. 146.
Lastly, PHMSA discussed U.S./Canada harmonization efforts in the
final rule. See 80 FR 26662. PHMSA recognizes that the transportation
of flammable liquids by rail is a cross-border issue. In developing the
final rule, U.S. DOT and TC worked closely to ensure that the new tank
car standards for HHFTs do not create barriers to movement, but
harmonization is not required in every instance. PHMSA and FRA strongly
believe that the ECP brake requirement for HHFUTs is an important
measure to help protect public safety and the environment in the U.S.
That said, PHMSA and FRA carefully considered cross-border issues with
respect to ECP braking, particularly when a train is crossing from
Canada into the U.S., and provided authorization in the final rule for
continued transportation. If an HHFUT without ECP brakes arrives in the
U.S. from Canada, that train may continue in transportation at a speed
that does not exceed 30 mph. This solution eliminates cross-border
barriers to transportation and should alleviate any of the unspecified
difficulties that concern DGAC. For these reasons, DGAC's appeal to
eliminate the ECP brake requirement of the final rule is denied.
Association of American Railroads
AAR also asks us to eliminate the new ECP brake standard for HHFUTs
traveling in excess of 30 mph. AAR contends that PHMSA should remove
the ECP brake requirement from the final rule, and provides 10
arguments that purportedly support its position.
PHMSA and FRA Response
In regards to AAR's appeal with respect to ECP braking, AAR's
arguments do not present a compelling basis for repealing the ECP brake
requirement in the final rule. PHMSA stands by the Final Rule's
established two-tiered approach to braking systems that focuses on
increasing safety for trains transporting large quantities of flammable
liquids. All HHFTs traveling in excess of 30 mph must operate using a
two-way end-of-train (EOT) device or a distributed power system. All
HHFUTs traveling in excess of 30 mph must operate using ECP brakes. The
ECP brake requirement begins on January 1, 2021, for any HHFUT
transporting at least one loaded tank car of PG I material. For all
other HHFUTs, the ECP brake requirement is mandatory beginning May 1,
2023.
The basis for the ECP brake requirement was thoroughly researched
prior to publication of the final rule. ECP brakes allow for shorter
stopping distances and reduced in-train forces. In the ECP brake mode
of operation, all cars brake simultaneously by way of an electronic
signal. ECP brake systems simultaneously apply and release freight car
air brakes through a hardwired electronic pathway down the length of
the train, and allow the engineer to ``back off'' or reduce the braking
effort to match the track grade and curvature, without having to
completely release the brakes and having to recharge the main
reservoirs before another brake application can be made. These
differences in the operation of the two braking systems give ECP brakes
several business benefits. Operationally, ECP brakes have the potential
to save fuel and reduce emissions, reduce wear and stress on wheels and
brake shoes, and provide train engineers greater control on the braking
characteristics of trains. From a safety perspective, ECP brakes
greatly reduce the risk of runaway trains due to a diminished reservoir
air supply, and reduce the probability of an incident by providing 40
to 60 percent shorter stopping distances. ECP brake wiring also
provides the train a platform for the gradual addition of other train-
performance monitoring devices using sensor-based technology to
maintain a continuous feedback loop on the train's condition for the
train crew. PHMSA is highly confident that this requirement will
minimize the effects of derailments involving HHFUTs by limiting the
number of cars involved in the derailment and decreasing the
probability of tank car punctures. Indeed, an NTSB study published
after PHMSA published the final rule supports the safety basis for ECP
brakes, finding that ECP brakes provide better stopping performance
than conventional air brakes and distributed power (DP) units in full
service and emergency braking applications.\20\
---------------------------------------------------------------------------
\20\ NTSB recently published the results of its simulation study
of train braking as part of its investigation into the December 30,
2013, incident in Casselton, ND, where a crude oil unit train
collided with a derailed car resulting in the derailment of 21 tank
cars. See Train Braking Simulation Study, Renze, K.J., July 20,
2015, at http://dms.ntsb.gov/public/55500-55999/55926/577439.pdf.
---------------------------------------------------------------------------
1. North American Experience With ECP Brakes
AAR's initial assertion is that PHMSA ignores the actual experience
of North American railroads in operating trains equipped with ECP
brakes. It contends that the experience of these railroads demonstrates
that ECP brakes are unreliable. Additionally, AAR states that ECP
brakes do not function materially better than trains with conventional
air brakes that make use of DP and dynamic braking. Finally, AAR claims
that neither PHMSA nor FRA made any effort to collect information from
railroads about their experiences with ECP brakes and that PHMSA failed
to incorporate the data that was gathered into its analysis.
We disagree. In coordination with FRA, PHMSA did consider the
experience of North American railroads
[[Page 71962]]
when we developed the requirement for ECP brakes on HHFUTs that operate
in excess of 30 mph. Both the final rule and the RIA discuss at length
the North American experience with ECP brakes. See RIA, pp. 216-236; 80
FR 26997-26998. The information relied upon by PHMSA and FRA included
comments from the railroads and suppliers, reports and papers presented
by railroad officials discussing ECP brake effectiveness, and testimony
at previous public hearings held by FRA. Examples of comments that
PHMSA and FRA relied upon include AAR's comments on dynamic braking and
RSI's comments on the costs of installing ECP brakes on newly
constructed and retrofitted tank cars. See RIA, pp. 216-217, 218, 239,
and 262-263.
Examples of reports and presentations from railroad personnel
include the following:
``Electronically-Controlled Pneumatic (ECP) Brake
Experience at Canadian Pacific,'' Wachs, K., et al., which was
presented at the 2011 International Heavy Haul Association (IHHA)
Conference, in Calgary, AB, Canada. See RIA, pp. 216-217, 263, and 267.
``Norfolk Southern ECP Brake Pilot Project Update,''
Forrester, J., presented at the 2010 National Coal Transportation
Association O & M Committee Meeting in Coeur d'Alene ID. See RIA, pp.
236-237.
``ECP Perspectives,'' Maryott, D. presented at the 2008
Air Brake Association Proceedings of the 100th Annual Convention and
Technical Conference in Chicago, IL. See RIA, pp. 236.
Much of the value of these reports, which were initiated and
completed outside this rulemaking, was that PHMSA and FRA received hard
numbers and data resulting from the direct testing of North American
railroad operations using ECP brakes. The data from these reports
included information on fleet reductions, rail wear, wheel wear, stop
time, restart time, and stopping distances. Additionally, PHMSA and FRA
relied on statements at two FRA public hearings held on October 4,
2007, and October 19, 2007, that were held during FRA's rulemaking
process establishing ECP brake system standards. The public hearing
included comments from Mr. Michael Iden, an official of Union Pacific
Railroad Company (UP), who described an example of how regulatory
relief from brake inspections on trains with ECP brakes would help to
save fuel while also reducing congestion (by allowing an ECP-equipped
train to overtake slower trains that require more frequent brake
inspections).\21\ Based on the totality of the evidence available,
PHMSA and FRA unanimously concluded that applying an ECP braking
requirement to a limited subset of trains, HHFUTs, is warranted when
transporting extremely large quantities of Class 3 (flammable
liquids).\22\
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\21\ PHMSA recognizes that Mr. Iden also provided a statement as
part of UP's comment to the docket for this rulemaking. See PHMSA-
2012-0082-2558. In that statement, he restated his caution that
``ECP braking should begin with high-mileage high-utilization
cars.'' PHMSA agrees, which is why it has limited ECP braking to the
highest use type trains. However, Mr. Iden now maintains that
distributed power delivers comparable benefits to ECP brakes. In
making this determination, Mr. Iden states that UP came to this
conclusion through in-depth examination of event recorders of test
trains. UP has not published the data or the analysis upon which
this report was based. It did not provide this information to Booz
Allen, which was actively collecting ECP brake information at the
time of UP's tests, and it did not produce the information to PHMSA
or FRA during this rulemaking.
\22\ PHMSA's view also is supported by a 2014 presentation
prepared by AAR's transportation research and testing organization,
the Transportation Technology Center Inc. (TTCI). This presentation
has been added to the docket. The TTCI ECP Brakes presentation is
informative on the issue of the North American ECP braking
experience and provides a distinct counterpoint to AAR's own
arguments in this forum against the ECP braking provisions in the
final rule. The presentation is broadly consistent with PHMSA's
analysis in the RIA, confirming the many of the benefits of ECP
brakes while also noting some of the difficulties acknowledged by
PHMSA.
---------------------------------------------------------------------------
AAR relies on a report titled ``Assessment of the Enhanced Braking
Requirements in the Hazardous Materials: Enhanced Tank Car Standards
and Operational Controls for High-Hazard Flammable Trains Final Rule of
May 1, 2015'' (hereinafter referred to as the ``Oliver Wyman Report''),
which lists a number of purported quotes from interviews with unnamed
railroad officials in support of the contention that PHMSA and FRA did
not incorporate the railroads' negative comments about ECP brakes into
its analysis. These anecdotes (from UP, Canadian Pacific Railway (CP),
and CSX Transportation, Inc.) essentially suggest that ECP brakes were
tried and abandoned a number of years ago. These statements are not
persuasive, as PHMSA and FRA acknowledged in the RIA at pages 223-225
that there may be problems at the outset with using ECP brakes, just as
there are with any newer technology. There is evidence that ECP brake
technology has advanced since these railroads stopped operating trains
using ECP brakes, see RIA, pp. 225-226, but there is no discussion in
the Oliver Wyman Report about whether these railroads have considered
re-adopting ECP brakes in limited circumstances, such as with captive
unit train fleets.
The purported quotes in the Oliver Wyman Report from officials of
BNSF Railway Company (BNSF) and Norfolk Southern Railway Company (NS),
while current, provide conclusions rather than analysis. In the rare
instances where the Oliver Wyman Report does provide tangible numbers,
there are no references that would allow PHMSA and FRA to research and
verify the information and assess its applicability. See e.g., pp. 8,
concerning the rate of failures on BNSF. If these railroads have actual
data reflecting the real-world effectiveness of ECP brakes in North
America, they have not provided it in the course of this appeal or the
rulemaking process.\23\ Similarly, FRA has not received a written
status report from BNSF on the progress of the testing for the 5,000
Mile ECP test train that has been due to the agency since April
2015.\24\ Therefore, AAR's unsupported contentions concerning the North
American experience with ECP brakes do not present a compelling reason
to revisit PHMSA and FRA's ECP brake requirement for HHFUTs on trains
traveling in excess of 30 mph.
---------------------------------------------------------------------------
\23\ The Oliver Wyman Report contends that FRA committed to
collect data from ECP brake testing during the past eight years.
This statement mischaracterizes FRA's statements. FRA's ECP brake
rulemaking contains no such statements. See 73 FR 61512. FRA did
contract with Booz Allen to collect and analyze ECP brake data, but
that contract closed in 2010, and was not renewed largely because
the railroads failed to provide data for analysis. Of course, the
railroads have been free to provide data to FRA or publish papers
expanding and reflecting upon their understanding of the
effectiveness of ECP braking since 2010, but--except for the 2011 CP
paper referenced earlier--the record is devoid of such documents.
\24\ On August 18, 2015, BNSF and NS did make an oral
presentation to FRA concerning the 5,000-mile pilot train. However,
no written or electronic reports have been provided to the agency
for review (the railroads cited the need for legal review) . This
oral presentation identified concerns related to unanticipated
penalty brake applications and repair times. FRA has not received
written documentation to support the oral presentation or assess the
integrity of the results and determine the underlying cause of these
alleged events (for example, it may be helpful to compare the
results to normal ECP-equipped trains that operate 3,500 miles
between brake tests or how the pilot train compared to lines where
there is more experience handling ECP-equipped trains). But, at
least some of the problems BNSF presented orally appear to be
``teething'' issues that should be resolved as railroad personnel
servicing the 5,000-mile pilot train along its route become more
familiar with ECP brake technology and as equipment to service the
train becomes more available.
---------------------------------------------------------------------------
2. Foreign Experience With ECP Brakes
AAR raises two issues about PHMSA's reliance on international
experiences with ECP brakes. First, AAR contends that it was
inappropriate for PHMSA to rely on the experiences of Australian and
other foreign railroads with ECP brakes. AAR believes the ECP
[[Page 71963]]
brake operations in these other countries are dissimilar to operations
in the U.S. AAR states this is because the international systems
discussed tend to be closed-loop mining railroads that do not
interchange with other railroads and rarely break apart the trainsets.
Second, AAR claims that PHMSA and FRA mischaracterize the conclusions
of the Sismey and Day Report, published in 2014, that conducted a
survey of Australian railroads using ECP brakes to gauge their
experiences with ECP brakes. See ``The ECP Brake--Now it's Arrived,
What's the Consensus?,'' Sismey, B. and Day, L., presented to the
Conference on Railway Excellence, 2014, Adelaide, Australia. Neither of
these issues supports eliminating the ECP brake requirement from the
final rule.
PHMSA and FRA believe that AAR's argument overstates the
differences between the international ECP brake model and unit trains
in the U.S., particularly HHFUTs. As noted on page 220 of the RIA,
PHMSA and FRA expect that the limited number of HHFUTs will stay
together for an extended period of time to meet the demand for service.
The tank cars in an HHFUT are not regularly being switched to different
destinations. These types of trains are not acting like a typical
manifest train that commonly enters a yard to be broken up and have its
cars reclassified and redirected into other trains. Instead, they are
making continuous loops to and from the loading and unloading
facilities. This is how these trains are currently marketed. See RIA,
pp. 220, 232-233. The final rule builds off of that model. Of course,
there may be facilities that cannot take an entire unit train at once.
This may necessitate breaking the train apart for the limited purpose
of serving the facility. PHMSA and FRA account for this circumstance by
recognizing that U.S. railroads will likely use overlay ECP brake
systems. This would allow operations at a facility without using ECP
brakes, ensuring a measure of flexibility. Once that service is
completed, PHMSA reasonably expects that the cut of tank cars will
retake its place in the HHFUT to make its return trip. These
similarities make the Australian (and other international experiences)
relevant.
The claim that PHMSA mischaracterizes the Sismey and Day Report is
surprising in light of PHMSA and FRA's reading of the Oliver Wyman
Report. The Oliver Wyman Report cites to selective information from the
Sismey and Day Report, which mischaracterizes its findings. To be
clear, PHMSA and FRA accurately cite to the Sismey and Day Report in
the RIA. See pp. 34-36. On page 34 of the RIA, PHMSA and FRA note that
the report details how ECP brakes have performed in practice since
Australian railroads began using the technology. PHMSA and FRA fully
recognize in the RIA that the report highlights the benefits of ECP
brakes and the associated challenges experienced by Australian
railroads. In summarizing the conclusion of the Sismey and Day report,
PHMSA and FRA note that ``[t]he report concludes that the challenges
experienced in practice are largely resolved and that there is a
business case to expand the use of ECP brakes into intermodal
service.'' PHMSA and FRA do not see the basis for AAR's claims given
the ``Conclusion'' of the Sismey and Day Report, which is as follows:
ECP is here to stay and is becoming more widely accepted and
understood. There have been issues in the introduction and
implementation of ECP brakes which can be categorized as
manufacturing/teething issues and unexpected surprises.
These have not been experienced by all operators of ECP brakes.
Solutions have now largely been identified to allow them to be
managed to the point where their impact on operations is reduced or
eliminated.
There is as yet untapped potential for ECP brakes to improve
train operations on Australia's rail networks.
Watershed events for the future of ECP brakes and the rail
industry:
Introduction of ECP brakes on unit mineral trains which
happened from 2005 onwards.
Retrofit of ECP brakes on unit mineral trains which are
underway in the Pilbara from 2012 onwards.
The emergence of viable business cases for Introduction of
ECP brakes onto intermodal unit trains and onto the wider wagon fleet
used in general service.
See p. 30, ``The ECP Brake--Now it's Arrived, What's the
Consensus?''.
There is one additional issue raised by AAR through the Oliver
Wyman Report that merits discussion. This is the highlighting of
purported difficulties experienced by international users who
commingled trains using ECP brakes with trains using conventional air
brakes. The Oliver Wyman Report claims, based on an anecdotal report of
a single unnamed employee, that the former Quebec Cartier Mining
Railroad or QCM (now AccelorMittal) has experienced difficulties with
operations where three of the company's eight trains are equipped with
ECP brakes while the other five trains have conventional brakes. The
report claims that severe problems have occurred when trying to pick up
bad order cars when some cars are equipped with ECP brakes while others
are equipped with conventional air brakes. The Oliver Wyman Report then
attributes to the unnamed employee a statement that the railroad is
considering standardizing braking using just ECP brakes or just
conventional air brakes.
To be clear, the Oliver Wyman Report provides no hard evidence that
QCM has instituted a plan to eliminate its fleet of trains equipped
with ECP brakes or its trains equipped with conventional air
brakes.\25\ However, the situation described above with bad ordered
cars would not present the same problem for an HHFUT equipped with ECP
brakes in the U.S. The QCM uses a stand-alone ECP brake system on its
trains. The stand-alone ECP brake system eliminates the ability to
revert to conventional air brake mode. PHMSA expects that U.S.
railroads will use an overlay ECP brake system, which allows a car to
be transported in ECP brake or conventional air brake mode. This was
discussed extensively in the RIA. See pp. 219-220, 225, and 230.
---------------------------------------------------------------------------
\25\ The Oliver Wyman Report does not state whether QCM would
convert to all ECP brakes or all conventional air brakes.
---------------------------------------------------------------------------
PHMSA also notes that QCM made a business decision to introduce
trains equipped with ECP brakes onto its line in 1998. This means that
QCM has voluntarily operated with a mixed allotment of ECP brake trains
and conventional air brake trains for about 17 years. If the purported
difficulties of maintaining ECP trains along with conventional air
brake trains were as severe as the Oliver Wyman Report suggests, then
PHMSA and FRA expect that QCM would have abandoned either ECP brakes or
conventional air brakes long before June 12, 2015, which is the date of
the Oliver Wyman Report.
3. Business Benefits of ECP Brakes
AAR argues that ``PHMSA relied on the purported business benefits
of ECP braking as predicted in a 2006 report by Booz Allen Hamilton,''
and did not make an effort to verify whether real-world experience with
ECP brakes validated the Booz Allen predictions. It is AAR's view
``that the benefits predicted by Booz Allen nine years ago did not
materialize in subsequent field tests in North America and operations
in foreign countries.'' Therefore, it states that PHMSA and FRA erred
by calculating business benefits based on the Booz Allen analysis. AAR
relies on the Oliver Wyman Report to support its contentions, see pp.
24-48, but its contentions simply are not supported by the facts. PHMSA
and FRA considered a number of sources in addition to the
[[Page 71964]]
Booz Allen Report to develop the final rule, including comments to the
NPRM, reports and presentations analyzing ECP brake operations in North
America and abroad, and testimony during two FRA public hearings on ECP
brakes.
Fuel Savings: The Oliver Wyman Report states that there are likely
some fuel savings, but they are not ``validated.'' The Oliver Wyman
Report states that the 5.4 percent fuel savings on CP occurred, but
that the actual savings over an entire system would be less, because
the terrain over which it realized the 5.4 percent savings was
advantageous. The Oliver Wyman Report then states that PHMSA's 2.5
percent estimate of fuel savings, less than half that realized by CP,
and half of that predicted by the Booz Allen Report, was arbitrary,
with no basis.
As explained in the RIA on pages 216-217, 262-263, and 267, PHMSA
and FRA assumed a reduction of more than 50 percent from the real-world
CP experience because PHMSA recognized that the terrain where the
testing occurred maximized fuel benefits. This was very conservative,
and a larger estimate of fuel savings could have been justified. At no
point does the Oliver Wyman Report present hard evidence that railroads
would experience less fuel savings than the 2.5 percent PHMSA and FRA
estimate. Instead, the Oliver Wyman Report offers something from the
Sismey and Day Report that stated ``the general feeling was that there
may be some fuel savings with ECP braked trains but no one would hazard
a guess on the magnitude.'' The Oliver Wyman Report also quotes an
unnamed employee from the QCM to support its position. This employee
purportedly commented to Oliver Wyman that there had been no fuel
consumption benefits from ECP brakes compared to conventional systems.
This anecdotal evidence from an unnamed source is directly contradicted
by independent published reports that we cited in the final rule about
QCM, noting that its ECP-equipped trains had led to a decrease in fuel
use of 5.7 percent. See 80 FR 26697. This evidence supports the
reasonableness of PHMSA and FRA's fuel savings estimate, with the
likelihood that any errors were to the conservative side. Even if we
accepted the Oliver Wyman Report's unsubstantiated statement that ECP
brakes would result in ``some fuel savings,'' the 2.5 percent we used
for fuel savings in the final rule is a reasonable estimate of ``some
savings.'' Therefore, we decline to reduce that estimate to zero as AAR
urges.
Wheel Savings:
The Oliver Wyman Report states at p. 96:
[w]heel impact load detectors (WILD) have found wheels on ECP brake-
equipped trains with defects such as tread build up, flat spots, and
wheel shelling. In the current ECP brake operation, these trains are
handled as unit trains and are less subject to switching operations,
therefore it appears, from BNSF's ECP experience, that higher brake
usage is leading to increased wear and stress on wheels than might
otherwise be seen on conventional air brake equivalent trains.
The Oliver Wyman Report merely makes the statement above but does
not present evidence to support that ECP-equipped trains have
experienced more of these types of defects than equivalent unit trains
with conventional air brakes operating under the same conditions on the
same track. Notwithstanding, some initial increase in wheel wear, such
as thermal mechanical shelling, is explainable--and, possibly,
expected--during the familiarization phase when new train crews gather
knowledge about the braking capabilities of ECP braking. PHMSA and FRA
addressed this issue in the RIA on page 217. However, the Oliver Wyman
Report does not provide the necessary context for the information to
allow PHMSA and FRA to draw any judgments about its statements. To
adequately evaluate such reports, it is important to untangle the
potential causes so that we can determine whether the reported wheel
wear was caused by issues related to ECP braking. The Oliver Wyman
Report does not do that. As a result, it is impossible to conclude that
the reported wheel wear is caused by ECP braking as opposed to factors
related to track conditions or usage.
PHMSA and FRA do note that the phrase ``higher brake usage''
possibly could explain the greater wheel wear found by some ECP brake
operations. The wheel wear per unit time per car is higher because the
cars tend to operate more miles. The savings in wheel wear, detailed on
pages 263-266 of the RIA, are based on car-miles, as explained in the
flow assumptions on pages 252-254 of the RIA. There is no evidence to
suggest the cars with ECP brakes have more wheel wear per car-mile. As
an example, if the cars have more wheel wear per unit of time and are
experiencing a 50 percent reduction in wheel wear, that implies the
cars are used for more than twice as many miles per car-year as cars
not equipped with ECP brakes. PHMSA and FRA believe this is a
reasonable inference to draw from the data and notes that it further
contradicts other AAR assertions that more ECP-equipped tank cars will
be needed. Evidence that ECP-equipped wheel temperatures are more even,
as offered in the Oliver Wyman Report, makes it likely that savings per
car mile are being realized in ECP-equipped trains. Neither AAR, nor
the Oliver Wyman Report, offers any evidence of less wheel savings per
car-mile than estimated in the RIA.
The Oliver Wyman Report also states that rail renewal will not be
coordinated with wheel maintenance because the tank car maintenance
will be the responsibility of the tank car owners, not the railroad.
FRA staff, including inspectors with recent employment experience on
railroads, are not aware of any efforts to coordinate wheel maintenance
with rail renewal on any operating railroads. This seems doubly
irrelevant, as the RIA does not estimate rail savings as a quantifiable
business benefit, while the Oliver Wyman Report describes a failure to
coordinate maintenance in a way that is not current railroad practice.
Brake Inspections: The Oliver Wyman Report contends that North
American operations have produced no data to support PHMSA's claim that
the overall tank car fleet size can be reduced because cycle times will
improve due to longer intervals between brake inspection stops with ECP
brake equipment.
The Oliver Wyman Report contention does not comport with reality.
Railroads do see advantages from increasing the current 1,000-mile
brake inspection distance to 3,500 miles.\26\ FRA allowed the longer
distance between inspections in its 2008 ECP Brake rule at the request
of railroads as an incentive to the railroads to test ECP brake
equipment and because of the safety features inherent in ECP brake
systems. See 73 FR 61512 (Oct. 16, 2008). FRA has recently granted a
request from BNSF and NS allowing these railroads to move forward with
a pilot program that increases the distance between brake inspections
to 5,000 miles on certain ECP-equipped trains. This pilot program
allows BNSF and NS to conduct test operations using an ECP-equipped
train from the Powder River Basin to Macon, Georgia with only one brake
inspection per trip compared to four inspections (one Class I and three
Class IA inspections) for the same train operated using conventional
brakes. It follows
[[Page 71965]]
that if the railroads did not envision a benefit to the decreased
frequency of brake inspections, they would not be pursuing the 5,000-
mile waiver.
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\26\ The recent TTCI ECP Brakes presentation notes that
permitting 3,500 miles between brake inspections results in about 50
fewer inspections per year for high-mileage cars. TTCI concluded
that the current regulatory relief on brake inspections for trains
with ECP brakes is a `` `reliable' benefit for high mileage cars
($220/car/year),'' with a potential peak of $300/car/year. These
estimates are comparable--although slightly less--to the $330/car/
year benefits PHMSA estimated.
---------------------------------------------------------------------------
Cycle Times: The Oliver Wyman Report argues that PHMSA's
assumptions regarding reduced cycle times and reductions in car fleet
size are overstated because trains must still regularly stop for
servicing events and crew changes. Additionally, the Oliver Wyman
Report contends that the speed of a single train will be influenced by
other trains on the system, and skipping inspections does not exempt a
train from network congestion. These arguments, which are addressed in
part above, do not present a compelling rationale for eliminating the
ECP brake requirement for HHFUTs.
Class IA brake tests can take several hours, and are usually
performed in yards. If the ECP-equipped train is ready for departure
eight hours earlier than usual, the train may be dispatched ahead of
other trains that would have been dispatched before it in that eight-
hour window, and, it will, on average, arrive at the next yard eight
hours earlier, as congestion effects are likely to be random. Also,
there is no reason to revise the estimated reduction in tank car fleet
size assumed by PHMSA and FRA. Train crew changes do not require Class
IA brake tests, and are not relevant to this issue. Further, the Oliver
Wyman Report's suggestion that wheel wear is increased because of
increased usage would indicate that unit trains are experiencing
shorter cycle times.
Brake Shoe Savings: The Oliver Wyman Report contends based on a
singular statement from an unnamed BNSF employee that it is unlikely
that any brake shoe savings would be possible for ECP brakes compared
to conventionally braked trains.
While PHMSA and FRA did not calculate any savings for brake shoes
in its analysis of business benefits, it appears that there might be a
benefit, based on the comment in the Sismey and Day Report, cited in
the Oliver Wyman Report, that shoe wear was very even on ECP-equipped
trains when compared to trains with conventional air brakes. Thus, the
concerns raised by the Oliver Wyman Report in this area are not
relevant to PHMSA and FRA's determinations about ECP brakes.
Network Capacity Benefits: The Oliver Wyman Report questions the
RIA to the extent that it includes a statement that ``FRA found that
ECP brakes offered major benefits in train handling, car maintenance,
fuel savings, and increased capacity under the operating conditions
present.'' The Oliver Wyman Report is unclear about the basis for this
claim because it contends that ``FRA has not publically reported on any
data collection and analysis from North American railroad test
operations using ECP brakes.''
The increased capacity discussed in the RIA comes from a statement
in the Booz Allen Report. However, those benefits were based on ECP
brakes being installed on a large proportion of the trains on a line.
PHMSA and FRA do not expect the same situation with respect to HHFUTs.
As a result, PHMSA and FRA did not include capacity benefits in the
quantified business benefits.
4. Reliance on Business Benefits Compared to Safety Benefits of ECP
Brakes
AAR contends that PHMSA must rely on theoretical business benefits,
even if not supported by actual experience, because AAR believes the
costs far exceed the potential safety benefits of the final rule. We
disagree. The safety benefits of ECP brakes are integral to the final
rule. As such, PHMSA and FRA relied on both the business benefits and
safety benefits to support the ECP brake requirement adopted in the
final rule.
PHMSA and FRA consider the safety benefits to be a fundamental
element of the overall benefits and believe that the safety benefits
estimated in the RIA are reasonable based on the evidence. The safety
benefits of ECP brakes are thoroughly described in detail in the RIA on
pages 78-120 discussing both low consequence events and high
consequence events. This discussion examines the probability of these
events occurring and includes a range of benefits. Furthermore, the RIA
thoroughly examines the effectiveness rate for ECP brakes on pages 246-
251 in the context of accident mitigation and avoidance, finding that
ECP brakes reduce the probability of tank car punctures in the event of
derailment by about 20 percent.
With respect to AAR's argument that PHMSA overly relied on
theoretical business benefits, PHMSA and FRA requested comments from
the industry in the NPRM. Industry did not submit any data to
contradict our findings.\27\ Moreover, between the NPRM and final rule,
PHMSA and FRA continued to conduct research to determine benefits that
would be most accurate looking at real world experiences. The business
benefits relied upon by PHMSA came from documented sources, including
testimony and reports from Class I railroads. These sources include
reports addressing operations on CP, BNSF, Quebec Cartier Mining, UP,
and NS, as well as operations on international railroads. PHMSA and
FRA's views were also informed by review of the Booz Allen report
prepared for FRA in 2006. All these reports are cited in the RIA on
pages 34, 217, 235, 236, and 263.
---------------------------------------------------------------------------
\27\ Even in the appeal process, the Oliver Wyman Report
provides little verifiable data to support its findings. Instead,
the report relies almost exclusively on interviews conducted with
various unnamed railroad employees.
---------------------------------------------------------------------------
These sources discuss the actual effects of ECP brake usage on
multiple railroads. Indeed, long before PHMSA began the rulemaking
process for the final rule, BNSF reported fleet reductions on trains
equipped with ECP brakes. Similarly, NS reported that ECP-equipped
trains experienced a reduction in dwell time, operated at track speed
for longer periods of time, were able to better control their speed,
and had faster loading processes and better car loading performances
than trains with conventional braking. This information is consistent
with the recent TTCI ECP Brakes presentation noted above, which found
among other things that ECP brakes could increase equipment
utilization, allow for longer trains, and permit higher train speeds.
While this presentation was not used in the development of the final
rule, it is helpful in informing the current discussion on ECP brakes.
However, even without the TTCI ECP Brakes presentation, PHMSA is
confident the information cited in the RIA supports its analysis.
5. Cost Related to Implementation of ECP Brakes
AAR argues that PHMSA underestimated the cost of implementing ECP
braking in the final rule, and that the actual cost to implement ECP
brakes on HHFUTs is more than six times PHMSA's estimate. This argument
is based on AAR's contention that ECP brake-equipped tank cars and
locomotives will not run in dedicated sets, segregated from the rest of
the fleet. AAR contends that segregated fleets are not operationally
possible. As a result, it suggests that 10 times as many locomotives
will need to be equipped with ECP brakes as we estimated and that PHMSA
underestimated the number of tank cars needed for ECP brake service on
HHFUTs by more than 25 percent. See Oliver Wyman Report, pp. 49-70.
These arguments are not new. PHMSA and FRA considered AAR's
comments to the NPRM on this subject. We expect that railroads will be
able to manage HHFUT fleets, which can be kept as captive fleet unit
trains. Similar to unit coal trains that currently operate with ECP
brakes, HHFUTs are expected
[[Page 71966]]
to stay together, including the locomotive. See RIA, p. 220. While
railroads may regularly shift locomotives under current operations,
PHMSA and FRA are confident that, like coal unit trains, railroads can
manage a specialized fleet of ECP-equipped locomotives to handle
HHFUTs. See RIA, p. 221. In this sense, managing locomotives for HHFUTs
likely is similar to managing distributed power locomotives, which is
already a common practice. Not all trains have distributed power, but
the railroads have a history of being able to manage these assets
efficiently.
PHMSA and FRA do recognize there are costs associated with keeping
a fleet of HHFUT locomotives. As a result, PHMSA and FRA estimated that
it would cost around $80 million (undiscounted) to equip all the
necessary locomotives with ECP brakes. This included equipping four
locomotives for every train, even though we expect that railroads will
only need an average of three locomotives for operations. We also
included the cost of wrap-around cables to provide a backup preventing
the lack of locomotives from becoming a bottleneck. Wrap-around cables
allow a train to operate in ECP brake mode even when one or more
locomotives or cars are not equipped with ECP brakes. Additionally,
PHMSA and FRA accounted for fleet management costs.
The Oliver Wyman Report assumes that all locomotives will be
equipped with ECP brakes, with a total cost of about $1.8 billion. This
appears to overestimate the costs, as it assumes that railroads cannot
manage their locomotive fleets. Given the railroads' history of
effectively managing their equipment, it is unlikely that railroads
will equip all locomotives. However, if a railroad chooses to equip all
locomotives, it will be an operating practices decision and not due to
the regulation.
The costs that PHMSA and FRA used are well documented in the RIA.
They incorporate the comments PHMSA received to the NPRM. Many of these
comments came from the rail industry, including AAR, RSI, and car
manufacturers. For example, we estimated that it would cost $7,800 to
retrofit a tank car with ECP brakes and $7,300 to equip a new car with
ECP brakes. This was based on comments from RSI. The average cost--
based on the estimated number of new construction tank cars needed
compared to the number of retrofit tank cars needed--was $7,633. AAR in
its ``Supplemental Comments,'' which were posted to the docket on
January 30, 2015, stated that the cost of ECP brakes per tank car is
$7,665. The Oliver Wyman Report states that the cost per tank car for
ECP brakes is $9,665. See p. 58. Based on the evidence available, PHMSA
made a reasonable estimate of the cost of equipping each required tank
car with ECP brakes.
With respect to the cost of locomotives, the Oliver Wyman Report
estimates the cost of equipping a current locomotive to be $88,300 and
provides no estimate for equipping new locomotives. PHMSA and FRA
anticipate that 2,532 locomotives would be needed to operate all HHFUTs
in ECP brake mode. As discussed, this number is based on an average of
three locomotives per HHFUT plus an additional locomotive for each
HHFUT to act as a buffer when another locomotive is shopped. Therefore,
based on current production, PHMSA and FRA expect that the railroads
will be able to operate HHFUTs using new locomotives. We estimate the
incremental cost of equipping a new locomotive with ECP brakes over
current technology electronic brakes (i.e. Wabtec Fastbrake or New York
Air Brake CCB-2) to be about $40,000. This information was provided by
FRA's Motive Power and Equipment Division, and was based on the
Division's background knowledge resulting from information from the
manufacturers. As a result, PHMSA and FRA are confident that the
estimate is reasonable.
The Oliver Wyman Report also assumes that every employee must be
trained on ECP brake systems. PHMSA and FRA believe the ECP brake
requirements in the final rule can reasonably be accomplished without
training every employee. Indeed, we significantly increased the number
of employees we estimated would need to be trained from the NPRM to the
final rule. This was because PHMSA and FRA reassessed their initial
position from the NPRM based on the public comments. Using the waybill
sample, we determined that approximately 68 percent of the total ton-
miles were on routes that had crude oil or ethanol unit trains. As a
result, PHMSA and FRA adjusted the number of employees to include 68
percent of the total crews. According to these estimates, around 51,500
employees would need to be trained, as described on page 242 of the
RIA.
The Oliver Wyman Report also states that it takes significantly
more time to make repairs on trains equipped with ECP brakes. We
acknowledged that the lack of training and unfamiliarity with the ECP
brake components likely contribute to such delays.\28\ See RIA, pp.
223-224. However, once all employees who work at locations with ECP-
equipped HHFUTs are adequately trained, PHMSA and FRA expect the repair
time will be reduced to match that of conventional brakes.
---------------------------------------------------------------------------
\28\ The current lack of availability of the necessary ECP brake
system components can also contribute to delays.
---------------------------------------------------------------------------
6. Potential for Network Disruption
AAR contends that mandating ECP brakes will cause significant
collateral damage because ECP brakes are unreliable. AAR similarly
believes that deployment of ECP brakes will disrupt major arteries in
the national railroad network, thereby degrading the performance and
capacity of the network. Further, AAR argues that the ECP brake
requirement could delay Positive Train Control (PTC) implementation,
which has been deemed safety-critical.
PHMSA and FRA addressed these arguments in the RIA in our
discussion on the reliability of ECP brakes. See RIA, pp. 222-226.
PHMSA and FRA conducted substantial research into the implementation of
ECP brakes and found no examples of damage to the network where ECP
brakes were properly integrated. As a result, we expect that with the
correct infrastructure in place--such as sufficient training of
railroad personnel and proper deployment of equipment and ECP brake
components to ensure that they are readily available when needed--
railroads can manage the ECP brake implementation without a disruption
to the network. As noted in the RIA, at least one manufacturer has
stated that the issue with ECP brake systems ``is not reliability, but
rather, availability of power and shops.'' ``The Science of Train
Handling'', William C. Vantuono, Railway Age, June 2012, at 25-26.
Because of these issues, PHMSA recognized that there may be delays
associated with ECP brake implementation at the initial stages, as
there would be during the roll-out of any newer technology. However,
given that the ECP brake operations are not required on HHFUTs until
January 1, 2021, for trains transporting a loaded tank car of Class 3,
PG I, flammable liquid, and May 1, 2023, for all other HHFUTs
transporting Class 3 flammable liquids, PHMSA believes there is
sufficient time built into the implementation to ensure the network is
not significantly disrupted by delays attributable to ECP braking
technology.
AAR's reliance on the Oliver Wyman Report does not alter PHMSA and
FRA's
[[Page 71967]]
position. The Oliver Wyman Report claims that ``[a]dding a second
braking technology to a large portion of the North American rolling
stock fleet will materially increase the operational complexity of the
railroad industry, and will reverse gains in productivity achieved over
the past 35 years.'' See Oliver Wyman Report, p. 79. We analyzed the
size of the fleet that would be required to be equipped with ECP brakes
in the RIA. The number of cars and locomotives required to operate an
HHFUT fleet equipped with ECP brakes likely would be relatively small
and captive (a maximum of 633 unit trains on the network at any given
time, see RIA, p. 219) when compared to the total universe of train
movements.
The Oliver Wyman Report also raises a number of issues, including
concerns about ECP cables, ECP brake-equipped locomotives, ECP brake
car components, crosstalk, and unexpected stopping. None of these
purported issues support eliminating the ECP brake requirement in the
final rule. Much of what is presented is anecdotal evidence based on
reports from unnamed railroad personnel that are lacking in data or
analysis. Further, some of the railroads cited as providing information
on their ECP braking experience have no experience with the current
version of ECP brakes that is compliant with July 2014 update to the
AAR Standard S-4200 series. For example, CP has not used ECP braking
since removing it from limited operations in 2012, while UP has not
operated ECP-equipped trains in approximately six years.
AAR raised the ECP brake cable issue in its comments to the NPRM
and PHMSA and FRA addressed those comments in the final rule. See 80 FR
26702. AAR commented that the cables and batteries for ECP brakes would
need to be replaced every five years. PHMSA and FRA accounted for this
cost in the RIA on page 228.
We also addressed the crosstalk issue in the RIA at page 225.
Crosstalk occurs when there is an interruption in the signal, usually
caused when two ECP brake trains pass in close proximity, which results
in an ECP-equipped train going into emergency brake mode. PHMSA and FRA
acknowledged that this was an issue in earlier iterations of ECP brake
systems, but software updates to the ECP brake programming had resolved
the problem. See ``The ECP Brake--Now it's Arrived, What's the
Consensus?'' Indeed, AAR acknowledged this by incorporating the
software update into the AAR Standard S-4200 series in July 2014.
The Oliver Wyman Report further contends that PHMSA and FRA
incorrectly assessed the effect of ECP brakes on wheel wear. The basis
for this contention appears to be some recent ``test operations'' on
BNSF where wheel defects such as tread build up, flat spots, and wheel
shelling have been found. See Oliver Wyman Report, p. 94. PHMSA and FRA
note that the quoted ``BNSF 14 Run Overview 2014'' has not been
provided for reference, and, as discussed above, the report does not
present any evidence that ECP-equipped trains actually experience more
of these types of defects than equivalent trains with conventional air
brakes operating under the same conditions over the same track.
Although some initial increase in wheel wear, such as thermal
mechanical shelling, would be explainable during the familiarization
phase when new train crews gather knowledge about the braking
capabilities of ECP brakes, see RIA, p. 217, the Oliver Wyman Report
does not put its information in a context that allows PHMSA and FRA to
draw any judgments about that information. The same is true with
respect to the reporting of a recent situation where a single train had
14 separate wheel exceptions taken. The Oliver Wyman Report merely
concludes the wheel exceptions were due to ECP braking without
examining the potential causes to determine whether the reported wheel
wear was actually caused by issues related to ECP braking or something
else. Therefore, as presented, there is no evidence that the reported
wheel wear is caused by ECP braking as opposed to factors related to
usage or other track conditions. This is important because wheel wear
is a function of use. Further, as noted above, the phrase ``higher
brake usage'' possibly explains the greater wheel wear found in some
operations. The wheel wear per unit time per car is higher because the
cars operate more miles. PHMSA and FRA calculated the savings in wheel
wear, detailed on pages 263-266 of the RIA, based on car-miles, as
explained in the flow assumptions on pages 252-254 of the RIA. There is
no evidence to suggest these cars have more wheel wear per car-mile.
The Oliver Wyman Report also argues that PHMSA and FRA did not
address potential problems with buffer cars for HHFUTs. In the RIA, p.
238, we address the costs associated with equipping the buffer cars
with wrap around cables. This was considered the lowest cost option.
PHMSA and FRA recognized that there are other options, as the Oliver
Wyman Report details. The Oliver Wyman Report option of equipping a
fleet of buffer cars with ECP brakes is significantly more expensive
than the reasonable alternative we provided. If railroads chose to use
a permanent fleet of ECP-equipped buffer cars, that would be a business
decision, not a regulatory requirement.
Finally, AAR contends that the ECP brake requirements in the final
rule may delay implementation of PTC. Railroads are currently required
by statute to implement PTC by the end of the year 2015. The ECP brake
requirement for HHFUTs does not become effective until January 1, 2021,
or May 1, 2023, depending on the commodity being transported. This
means that railroads should have PTC implemented well in advance of the
ECP brake requirement. Thus, we do not foresee a situation where the
ECP brake requirements will delay PTC implementation.
7. Reliance on the Sharma Report
AAR contends that PHMSA and FRA erred in using the new Sharma &
Associates report (Sharma Report) to calculate the benefits due to the
reduced probability of punctures on HHFUTs operating in ECP brake mode.
It argues that the assumptions used in the Sharma Report are flawed in
numerous ways. AAR provides the ``Summary Report Review of Analysis
Supporting `Hazardous Materials: Enhanced Tank Car Standards and
Operational Controls for High-Hazard Flammable Trains' Final Rule''
(TTCI Summary Report), which TTCI personnel prepared, as a supporting
document. We disagree with AAR's contentions. For the reasons discussed
below, PHMSA and FRA find that AAR's arguments do not support
eliminating the ECP brake requirement in the final rule.
Statistical approach: The statistical approach used in the Sharma
Report to analyze the potential benefits of ECP brakes in the final RIA
is not flawed. The confidence band suggested by the TTCI Summary Report
is applicable to situations where a minimum value is being specified.
The confidence band is needed to understand the range of values and the
potential for values to fall below the specified value. For example,
when specifying tensile strength of a material (based on average test
values) it is important to know the potential variability, in the form
of a confidence band, of the strength. In the case of the RIA, PHMSA
and FRA's analysis determined the effectiveness of ECP brakes based on
the average of the calculated number of punctures. Implicit in a
comparison of averages is that in some cases the effectiveness will be
less than the average and in others greater than the average.
[[Page 71968]]
Consider the notion of ``test'' versus ``simulation.'' As an
example, if one were conducting a physical test to determine the effect
of a change in thickness on the impact energy of a specimen, one might
have to conduct several tests and then apply statistical techniques to
the measured values to arrive at the results. On the other hand, if one
were using a finite element simulation to measure the same condition,
one set of simulations would be sufficient. In fact, every simulation
with the same set of input parameters would produce the same output.
The variability that is associated with ``testing'' is not there.
Another problem with using the conventional statistical methods,
such as confidence intervals and margins of error, is that the cases
PHMSA is ``sampling'' are not random. In fact, they were deliberately
chosen to represent a range of input conditions. Additionally, the
methods suggested in the TTCI Summary Report would not be appropriate
because there is no variance in the ``measured'' results of our trials.
Each trial (a simulation with a specific set of inputs) always produces
the exact same set of outputs. Hence, our ``variation'' is not produced
by the random variation of factors beyond our control; it is
essentially the result of specific input conditions, though the outputs
are not predictable from the outset.
The Sharma Report considers all different combinations of initial
speed and number of cars behind the point of derailment (POD). The
sample size for the conventional and ECP brake systems consists of 162
cases (separate derailment simulations) each. For the two-way EOT brake
configuration, 90 cases were considered. As indicated above, these
cases were used to simulate average derailment conditions using each
brake configuration. The methodology is not trying to predict the
outcome of a specific derailment within some margin of error, nor is it
being used to assure that all outcomes meet some minimum requirement
within some confidence interval (such as how a set of tensile tests
would be used to establish a design stress for a material). For these
reasons, the TTCI Summary Report analogy of an election is, again,
flawed, as the system is not trying to predict the results of one
particular event.
Inconsistent values in tables: The TTCI Summary Report also points
to number of inconsistencies in the values reported for the most likely
number of punctures and the analyses in which they are used throughout
the RIA. PHMSA recognizes that there was a transcription error in Table
BR4 of the RIA, see p. 210, and corrects those errors here. Table BR4
should read as follows:
Table BR4--Risk Improvement Due to Braking, With POD Distributed Throughout the Train
----------------------------------------------------------------------------------------------------------------
Most-Likely number of punctures Percent
------------------------------------------------ improvement
due to ECP
Tank type Speed, mph Conventional Two-way EOT brakes only
brakes (DP: lead + ECP Brakes compared to
rear) two-way EOT
----------------------------------------------------------------------------------------------------------------
7/16'' TC128, 11 gauge jacket, 30 3.75 3.25 2.91 10.5
\1/2\'' full[hyphen]height head
shield.........................
40 6.80 6.14 4.64 24.4
50 9.31 7.86 7.23 8.0
9/16'' TC128, 11 gauge jacket, 30 3.03 2.66 2.12 20.3
\1/2\'' full[hyphen]height head
shield.........................
40 5.64 5.09 3.78 25.7
50 7.82 6.57 6.01 8.5
----------------------------------------------------------------------------------------------------------------
The TTCI Summary Report suggested that the effectiveness rate
calculated in Table BR7 would change as a result of the transcription
error in Table BR4. However, this is incorrect because Table BR7
calculates the effectiveness of ECP brakes after the effectiveness of
the tank car upgrades is calculated. In other words, the ECP brake
effectiveness values reported in Table BR7 reflect the effectiveness of
ECP brakes in derailments involving DOT-117 and DOT-117R specification
tank cars. As a result, Table BR7 continues to read as follows:
Table BR7--Effectiveness Rate of ECP Brakes Weighted by Volume of Product Spilled in a Derailment
----------------------------------------------------------------------------------------------------------------
ECP
Number of Total spill Share of total effectiveness Cumulative
incidents volume volume rate at 30, effectiveness
40, 50 mph rate (%)
----------------------------------------------------------------------------------------------------------------
Below 34 mph.................... 33 798,433 22.8 20.10 4.6
35-44 mph....................... 8 1,488,350 49.2 25.80 12.7
45 mph and above................ 5 980,180 28 8.60 2.4
-------------------------------------------------------------------------------
Total....................... 46 3,499,656 100 .............. 19.7
----------------------------------------------------------------------------------------------------------------
Modeling used in the final rule: The TTCI Summary Report contends
the modeling and analytical approach used in the final rule is
sufficiently different from the modeling and analytical approach used
in the NPRM, suggesting that reliance on the final Sharma report for
the final rule warranted additional notice and comment. Yet AAR
discussed this very work in detail in its comments to the NPRM review.
AAR's comments to the NPRM appended a 13-page critique of the LS-Dyna
methodology authored by Dr. Steven Kirkpatrick of Applied Research
Associates. In addition, the main body of AAR's comments to the NPRM
contained several references to both Dr. Kirkpatrick's critique as well
as Sharma's reliance on the LS-Dyna work. In developing the final rule,
we refined the modeling and analytical approach used in the NPRM to
account for and take into consideration many elements
[[Page 71969]]
of AAR's comments and Dr. Kirkpatrick's critique. For example, the
modeling conducted during preparation of the NPRM was limited to
modeling the results of a derailment of a 100-car train, assuming the
derailment occurred at the first car behind a train's locomotive. In
response to AAR's comments and Dr. Kirkpatrick's critique, in
developing the final rule, we conducted additional modeling again using
a 100-car train model, but this time to more accurately represent real
life derailment scenarios, we modeled and analyzed the effects of cars
derailing throughout the train consist (i.e., assuming the 20th, 50th,
and 80th cars in a consist derail), not just the first car. Similarly,
to address AAR and Dr. Kirkpatrick's concerns regarding the impactor
size used in the modeling, we conducted a sensitivity analysis using
both smaller and larger-sized impactors than used in the NPRM modeling.
This sensitivity analysis demonstrated that impactor size affected the
number of tank cars punctured and the velocity at which those cars
punctured only negligibly.
One element of the analysis that was introduced for the final rule
was the mechanism for calculating overall effectiveness based on the
distribution of PODs along the train. This addition to the analysis was
in response to the critique of the technique by AAR/TTCI in comments to
the NPRM suggesting that this distribution be accounted for in the
analysis. This element was added to the analysis in the final rule
stage in response to AAR's comments critiquing the NPRM.
The Sharma Report model was validated in both the number of cars
derailed and number of punctures in real life derailments such as
Aliceville. Indeed, the rear car distance traveled in one set of Dyna
simulations matched the Aliceville locomotive's event recorder data
with a difference of less than four percent. This indicates that, in
spite of all the potential variations, the derailment simulations
closely matched what actually occurred in the Aliceville accident as
evidenced by the event recorder download. See RIA, p. 214.
On the issue of impactor size distribution, the TTCI Summary Report
notes that ``the distribution of impactor size was very similar.''
PHMSA and FRA disagree. The average impactor size variation between the
three distributions was 58 percent. We would not characterize that as
``similar.'' Past work on tank car puncture resistance--including
substantial work conducted by Dr. Kirkpatrick (and funded by the
industry/AAR)--shows that the effect of a 58 percent variation in
impactor size is quite significant.
Furthermore, the review of Sharma's modeling in AAR's comment to
the NPRM suggested that the distribution presented above might be
skewed towards smaller impactors. However, as noted by Dr. Kirkpatrick
in his earlier work, when the combinations of complex impactor shapes
(such as couplers and broken rail) and off-axis impactor orientations
are considered, many objects will have the puncture potential of an
impactor with a characteristic size that is less than 6 inches. See
``Detailed Puncture Analysis of Tank Cars: Analyses of Different
Impactor Threats and Impact Conditions,'' Kirkpatrick, SW., DOT/FRA/
ORD-13/17, March 2013.\29\ The impactor distributions considered in
PHMSA and FRA's analysis in the final rule are consistent with this
notion.
---------------------------------------------------------------------------
\29\ https://www.fra.dot.gov/eLib/details/L04420.
---------------------------------------------------------------------------
Need for additional study: The TTCI Summary Report contends that
the modeling and analysis utilize a number of assumptions and
simplifications, the effects of which need further study. AAR made a
similar comment in its comments on the NPRM, and the extended analysis
in the final rule addressed these issues by studying/reviewing several
additional elements of the methodology. PHMSA and FRA addressed several
prior criticisms submitted in connection with the NPRM, including:
The effect of varying the POD along the length of the train
The effect of alternate train lengths
The effect of varying internal pressures
The effect of varying impactor sizing, etc.
In addition, the RIA for the final rule includes justification for
many of the assumptions made in the analysis, including the friction
coefficients used, the coupler model, and the lateral derailment load
values. See RIA, pp. 63-72, 207-212, 213-216, and 246-247. In other
words, this is similar to AAR's earlier critique on the topic and we
addressed most elements of that critique in the RIA.
Derailment location: The TTCI Summary report states that ``the
probability distribution for derailment location within the train does
not appear to take train length into account,'' thus exaggerating the
benefit of operating in ECP brake mode. The Sharma Report estimated the
distribution of PODs using the best available data, which included all
reasonable derailments. Any ``exaggeration'' of benefits towards ECP
brakes due to the PODs being skewed towards the front of the train
would tend to exaggerate the benefit of DP trains even more. Thus, even
if the distribution was skewed towards the front, the Sharma Report
does not exaggerate the relative benefits of ECP brakes compared to DP
trains.
Use of derailment data from all train types: The TTCI Summary
Report asserts that the analysis performed on the probability of
derailments occurring throughout the train seems to use data from all
train types to derive a distribution of derailment locations. This is
true. The locations of train derailments are more uniformly spread
under mixed traffic conditions compared to unit trains. This tends to
push the average location of POD further towards the rear of the train.
In fact, the POD, as a percent of the length of train for unit trains,
is about half that of freight trains (21% compared to 41%). As a
result, PHMSA and FRA expect that the use of derailment data of all
train types (as opposed to unit trains only), results in a prediction
of lower benefits for ECP braking. Using PODs from unit trains only
would have led to ECP brake benefits being higher. We considered this
during development of the final rule and determined our assumptions
were conservative.
Analyzing the number of cars trailing POD: The TTCI Summary Report
notes that ``[t]he critical parameter is not the first car in the train
that was derailed, but rather the number of cars trailing the first car
derailed.'' PHMSA and FRA agree. This is exactly how all the LS-Dyna
modeling was done. We modeled 100 cars, 80 cars, 50 cars, and 20 cars
behind the POD, and interpolated the results for the other cases.
Net braking ratios: The TTCI Summary report notes that PHMSA and
FRA make multiple references in the RIA to the use of higher net
braking ratios (NBR) with ECP brakes. While the RIA does make reference
to a higher NBR, the LS-Dyna simulations were all performed with the
same braking ratio. The results presented in the RIA are based on ECP
brakes with 12 percent NBR, the same used for the other brake systems
considered. See RIA, pp. 324. So, the benefits attributed to ECP brakes
regarding the reduced number of cars punctured do not include any
contribution from increased braking ratio.
However, it is important to note that even though the NBR allowed
for the different brake systems are theoretically the same, the use of
ECP brakes does, as a practical matter, allow a train to better
approach the high end of the limit. This
[[Page 71970]]
is because features inherent to ECP brake design allow a more uniform
and consistent effective brake cylinder pressure to be maintained as
compared to conventional pneumatic brakes.\30\ Closed loop feedback
control of the cylinder pressure is an inherently more reliable method
of obtaining the commanded pressure than the open loop, volume
displacement method used in conventional brake systems. Furthermore,
trains equipped with ECP brakes can detect and report low brake
cylinder pressure malfunctions on individual cars, which can then be
addressed. In contrast, a malfunctioning pneumatic control valve
generating lower than commanded pressure may go unnoticed indefinitely.
Additionally, the overall braking ratio of a train equipped with ECP
brakes can be much closer to the allowable upper limit than a
conventionally-braked train because the cars in an ECP-equipped train
are all braking at the same effective brake ratio (to the extent that
the physical capacity of their individual construction allows). The
brake ratios of cars in a conventionally-braked train can vary over the
allowable range (8.5 percent to 14 percent loaded NBR), so the train
average brake ratio is limited by this variation already built into the
existing fleet. For these reasons, PHMSA and FRA expect that DOT-117/
DOT-117R cars (with ECP brakes) can be built (or converted from
existing cars) with an NBR close to 14 percent and operated (in ECP
trains) with a train average brake ratio also very close to 14 percent.
In contrast, the train average brake ratio of a train with conventional
air brakes is likely to be significantly lower, even if some of the
cars have close to a 14 percent NBR.
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\30\ The NTSB's recent study notes that ECP brake systems can
provide the same target NBR for each car in the consist and apply a
consistent braking force to each car nearly simultaneously, which
allows all cars to decelerate at a similar rate. This minimizes run-
in forces, and therefore reduces the likelihood of a wheel
derailment and the sliding of braked wheels. All of these factors
potentially allow ECP brakes to operate nearer to AAR's upper limit
for NBR. See ``Train Braking Simulation Study,'' pp. 10-11.
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Control of unit trains: The TTCI report takes issue with a
statement in the RIA to the final rule concerning unit train operations
being more difficult to control than other types of trains. The
excerpts, and TTCI's comments, are qualitative characterizations of
unit train operations. However, the excerpt from the RIA did not
influence the objective analysis we performed in support of this rule.
Peak ECP brake benefits: TTCI takes issue with the modeling that
shows ECP brake effectiveness peaking at 40 mph. The TTCI Summary
reports states, '' [i]ntuitively, it would seem that the benefit of ECP
brakes would either increase or decrease as speed increases.''
Derailment performance is the result of several physical phenomena.
Consider a derailment that happens at a very slow speed. Given the
physical strength of the tanks and the energy levels involved, there
would be no punctures for either a conventionally braked train or an
ECP-equipped train. As a result, there would be no perceived derailment
benefit to ECP brakes at very low speeds when the benefit is measured
by puncture probability. As the speeds increase, and one starts seeing
multiple punctures as a result of the derailment, the benefits of ECP
braking become more apparent. However, at higher speeds, the percentage
of braking time spent in the ``propagation mode'' (where ECP brakes
offer the most benefit) is a smaller portion of the overall time spent
braking. Consequently, the relative benefits of ECP braking start to
diminish at speeds over 40 mph.
Derailment rates: The derailment rate we used was based on the most
recent five complete years of data: 2009-2013. Using the most recent
years to construct this rate largely incorporates the factor of 10
decrease in the observed derailment rate cited by TTCI into our
estimate of future derailments. It is not realistic to expect tenfold
decreases in the derailment rate to continue indefinitely. In our
judgement, the rate decrease may have bottomed out, so we used a
constant rate based on the most recent data, which reduces the rate to
the fewest derailments per carload observed in the available data, to
forecast future derailments.
Criticism of Train Operation and Energy Simulator (TOES) modeling:
The TTCI Summary Report attempts to respond to perceived criticism of
the TOES modeling TTCI used to evaluate emergency braking scenarios
involving ECP brakes. As an example, the TTCI Summary Report takes
issue with the statement in the RIA that TTCI's modeling ``only
captures a part of the benefit of ECP.'' See RIA, p. 70. TTCI contends
that
[t]his statement implies that the ECP braking system has an effect
on other aspects of the derailment dynamics that were included in
the DOT analysis, such as impactor size distributions and tank car
puncture resistance. In fact, the amount of energy is the only thing
that ECP brakes (or any brake system, for that matter) can directly
affect.
The TTCI Summary Report's contention, however, ignores the reduced
coupler force benefits of ECP braking. The lower coupler forces
inherent to an ECP brake application reduce the chaos/energy input into
the simulation. The TTCI Summary Report did not consider or even
acknowledge the benefits associated with this aspect of ECP braking.
The TTCI Summary Report also takes issue with statements in the RIA
discussing PHMSA and FRA's conclusion that AAR's predictions of two-way
EOT or DP performance are overestimated. See RIA, pp. 68 and 70. This
is because AAR's comments, which rely on a TTCI Summary Report, expect
that DP and two-way EOT devices offer a benefit if the derailment
occurs in the rear half of the train. This is incorrect. There is no
benefit to DP if the POD is in the second half of the train. Under
derailment conditions (where trains break in two), DP offers no benefit
over conventional brakes. By keeping the train together in their
simulations, AAR attributed benefits to DP and two-way EOT devices
where none exist. Indeed, this issue is addressed in NTSB's Train Brake
Simulation Study, published on July 20, 2015. See p. 12. While this
newly issued study was not used in the development of the final rule,
it is informative on ECP brake performance in emergency braking
compared to DP emergency braking. Indeed, the NTSB specifically looked
at derailments with air hose separation and train separation occurring
in the second half of the train and found ``there is no benefit to DP
if the emergency is initiated in the second half of the train.'' \31\
Thus, the NTSB study determined that trains operating in ECP brake mode
``[are] not substantially affected by the location of the emergency
initiation.''
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\31\ NTSB also notes that this scenario is more consistent with
recent tank car derailments than a derailment where there is no
train separation.
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Finally, The TTCI Summary Report argues that ``there is no analysis
produced that shows that reducing the number of cars in the Aliceville
derailment from 26 to 24.5 (or even 24) cars would have resulted in a
significant--or any--benefit in terms of reduced severity of the
accident.'' We disagree. The reduction of the number of cars punctured
is fundamental to improving tank car safety. All the comments from AAR
and the industry, whether it is adding head shields, jackets, or
thickness, have aimed exactly for this result: reducing the number of
cars punctured. One way to reduce the number of cars punctured is to
stop them from entering the pile-up in the first place. By TTCI's own
analysis, which is skewed towards overestimating the benefits of DP,
ECP braking provides an eight percent reduction in the
[[Page 71971]]
number of cars entering the pile-up, and a further twelve percent
reduction in kinetic energy, a combined benefit of about 20 percent due
to ECP braking. If one then combines this benefit with the structural
benefit such as jackets and head shields, one starts seeing cumulative
significant reductions in damage severity, which is the intent of the
final rule.
8. Integration of ECP Brakes With Positive Train Control (PTC)
Relying on the Oliver Wyman Report, AAR asserts that requiring ECP
brakes on HHFUTs will present integration challenges with PTC for two
reasons. First, implementation of the ECP brake requirement will
require new braking algorithms. Second, there will be difficulties
associated with installing two complex technologies on locomotives
simultaneously. PHMSA and FRA addressed both of these arguments in the
final rule and do not find either argument compelling.
The Oliver Wyman Report states that braking algorithms will need to
be modified and that there will be great difficulty and expense
creating algorithms for PTC for ECP trains. PHMSA and FRA previously
addressed this argument in the preamble to the final rule. See 80 FR
26702-26703. We recognize that PTC coupled with ECP brakes may result
in significant business benefits--such as increased fluidity and higher
throughputs--but there is simply no regulatory requirement directing
that ECP brake systems be integrated with PTC. Further, the Oliver
Wyman Report assertion that integration is necessary for safety reasons
is not supported by data or analysis. PTC operates on a block system
with forced braking to ensure that a single block is not occupied by
two trains at once. In other words, if one train is occupying the
block, then a trailing train cannot enter the block. An algorithm based
on a conventionally braked train will provide a conservative cushion
for the stopping distance for a train operating in ECP brake mode, but
it does not change the fact that under PTC only one train will occupy
the block at a time. Operations during this time could be used to
safely collect the data needed to develop the algorithm to apply to
trains operating in ECP brake mode. Of course, once developed, the
benefits of shorter stopping distances can then be safely integrated
into the system, but such actions would be voluntary business decisions
by a railroad based on a belief that integration between ECP brakes and
PTC will provide efficiencies not otherwise available.
The Oliver Wyman Report further contends that there will be costs
associated with placing locomotives in the shop to install ECP brake
systems in addition to PTC programming. PHMSA and FRA accounted for the
costs of installing ECP brakes on locomotives on page 219-220 of the
RIA, assigning a cost of $40,000 per locomotive.\32\ This is for new
locomotives, because PHMSA and FRA expect that the allotment of
locomotives needed to operate HHFUTs will come from new builds. As a
result, shop time likely will be reserved for regular inspections
(e.g., 92-day and 368-day inspections), at which time the railroads may
take the opportunity, to the extent necessary, to focus on PTC
installation issues.
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\32\ PHMSA notes that its $40,000 estimate is consistent with a
recent TTCI ECP Brakes presentation. In that presentation, TTCI
estimated the cost of equipping a locomotive with ECP brakes at
$40,000 based on a 2011 study. That is less than half the cost
estimated in the Oliver Wyman Report. PHMSA recognizes that costs
can change over time, but the presentation is instructive on the
issue of costs.
---------------------------------------------------------------------------
The Oliver Wyman Report attempts to buttress its argument on costs
by stating that there will be hidden costs due to the complexity of
integrating PTC and ECP brakes on the same locomotive. Such comments
are purely anecdotal and not supported by any data or analysis. The
purported costs are unquantified in the Oliver Wyman Report and appear
to be based solely on the comments of an unnamed UP mechanical officer.
PHMSA notes that UP has minimal experience with ECP brakes, using the
technology for about eight months over six years ago.
Finally, PHMSA and FRA note that the Oliver Wyman Report states ECP
braking is not a mature technology and, therefore, ``will increase
operational disruption and failures that compromise safety.'' PHMSA and
FRA addressed contentions about technological readiness in the RIA at
page 222-225. It is unclear why the Oliver Wyman Report insists on
characterizing ECP brake technology as ``immature.'' Such statements
are unsupported and, indeed, contradicted by various other sources. In
the RIA, we cited an independent report calling ECP a ``mature''
technology. To place the quote in context, PHMSA and FRA now cite to
the entire paragraph:
Application of ECP-brakes in freight trains is a technology that
can reduce derailment frequency. The technology for ECP-brakes is
mature and such brakes are applied in passenger trains and in block
trains for freight in Spoornet, South Africa and by Burlington
Northern Santa Fe (BNSF) and Norfolk Southern (NS) in the USA. ECP-
brakes in freight trains would reduce the longitudinal forces in the
train during braking and brake release, and in particular for low
speed braking it would significantly reduce the risk of
derailment.\33\
\33\ See ``Assessment of freight train derailment risk reduction
measures: A4--New Technologies and Approaches,'''', Report for
European Railway Agency, Report No. BA 000777/05, April 19, 2011, at
9, http://www.era.europa.eu/Document-Register/Documents/DNV%20Study%20-%20Final%20A4%20Report%20-%2020110419%20-%20Public.pdf.
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PHMSA and FRA recognize that ECP brakes are not in widespread use
in the U.S., but that is not a proxy for maturity of the technology.
AAR first began developing interchange standards for ECP brake systems
in 1993. As noted in the RIA, North American railroads have used ECP
brakes in some form since at least 1998. Australian railroads began
widespread use of ECP brakes in 2005. The technology has grown and
improved over that time as the industry has worked to resolve
``crosstalk'' and ``interoperability'' issues. Even TTCI, in its recent
ECP Brakes presentation, notes that AAR ``agrees that ECP is a mature
technology.'' Of course, this is not to suggest that no issues will
arise with ECP brakes as railroads implement the braking system on
HHFUTs. However, PHMSA and FRA account for such issues in the RIA,
recognizing there will need to be significant investment in training
and to ensure sufficient equipment is on hand to address normal
operational issues. Therefore the accumulation of business benefits was
assumed to be demonstrated one year after ECP trains are put into
service, recognizing that this change in operating culture will take
time. See RIA pg. 218.
9. Impact on Small Business
AAR contends that the final rule fails to address or mitigate the
harmful impact on small business, including Class III railroads,
commuter railroads, smaller contractors, and hazardous materials
shippers. The basis for this contention is that federal law requires
PHMSA and FRA to assess the impact of the final rule on small business
and consider less burdensome alternatives. We did assess the impact of
the final rule on small business and considered less burdensome
alternatives to develop the final rule.
PHMSA and FRA conducted a Regulatory Flexibility Analysis (RFA),
which looked at the costs associated with small businesses for the
entire final rule. See 80 FR 26725-26735. The RFA included a focused
analysis of braking requirements. See 80 FR 26732-26733. As stated in
the RFA, about 22 percent of short lines (160 of 738 small railroads)
transport flammable liquids in
[[Page 71972]]
HHFTs and most small railroads the final rule affects do not operate at
speeds higher than the restricted speeds. Indeed, before we issued the
NPRM and the final rule, the American Short Line and Regional Railroad
Association (ASLRRA) recommended to their members that they voluntarily
operate unit trains of crude oil at a top speed of no more than 25 mph
on all routes. ASLRRA issued this letter in response to the Secretary's
Call to Action on February 12, 2014, and it has been added to the
docket.
PHMSA and FRA did acknowledge that some small railroads may be
affected by the ECP brake mandate because they accept unit trains of
crude oil (and other trains that trigger the mandate) from Class I
railroads. However, we accounted for this impact in two ways in the
final rule. First, as discussed on page 220 of the RIA, PHMSA and FRA
assumed an overlay ECP brake system. This will allow the tank cars to
work both with ECP brakes and conventional air brakes. While the
initial cost to the car owner is slightly higher than a stand-alone ECP
brake system, we expect that the added flexibility of an overlay system
makes it the most likely alternative to be chosen by car owners. Aa a
result, any small railroad that accepts a unit train of crude oil would
be able to use their own power (locomotives) because the trains would
travel at a maximum speed of 30 mph and would be able to use
conventional air brakes. Second, PHMSA and FRA also anticipate that
Class I and smaller railroads will make use of alternatives, such as
trackage rights or interchange agreements, which will allow smaller
railroads to avoid equipping their locomotives with ECP brakes. Under
this type of scenario, Class I railroad crews operating an HHFUT in ECP
brake mode could continue operating over the smaller railroad's line,
and the HHFUT would pass through the interchange with the train intact.
AAR also raised the concern that short line railroads would be
assuming the responsibility for troubleshooting ECP brake-related
problems by accepting HHFUTs from Class I railroads. AAR states that
this type of troubleshooting requires expertise beyond that of most
small railroads because they do not have the resources to hire trained
electronic engineers with the necessary expertise to identify the
source of ECP system failures. PHMSA and FRA addressed the need for
training on small railroads in the RIA on page 220. Because the final
rule includes the less burdensome alternatives discussed above, PHMSA
and FRA believe that there are effective methods for avoiding the type
of training described.
Finally, AAR states that where an interchange agreement requires
the small railroads to use existing power, there would be an enormous
expense for the small railroad because that railroad would need to
equip locomotives with ECP brakes for handling interchanged unit
trains. AAR asserts that this is a particularly large problem because
most small railroads have older locomotives that are not processor-
based and that lack the required space to install an ECP brake system.
It estimates it would cost approximately $250,000 to equip a non-
processor based locomotive with ECP brakes. For the reasons discussed
above, PHMSA and FRA do not anticipate that older locomotives would
need to be equipped.
10. Conflict With the Statute Requiring Two-Way EOT Devices
AAR argues that the ECP brake requirement in the final rule is
prohibited by 49 U.S.C. 20141. This statute provides that ``[t]he
Secretary shall require two-way end-of-train devices (or devices able
to perform the same function) on road trains, except locals, road
switchers, or work trains, to enable the initiation of emergency
braking from the rear of a train.'' The statute further requires the
Secretary to establish performance based regulations to govern the use
of two-way EOT devices and allows the Secretary ``to allow for the use
of alternative technologies that meet the same basic performance
requirements.'' See 49 U.S.C. 20141(b)(2). AAR contends that PHMSA and
FRA's ECP braking requirement is defective because it directs freight
railroads to use ECP brake systems instead of two-way EOT devices. This
argument is without merit because any HHFUT operating in ECP brake mode
must comply with the ECP-EOT requirements in part 232, subpart G. See
Sec. 174.310(a)(3); 80 FR 26748.
FRA initially issued regulations governing the use of conventional
two-way EOT devices in 1997. See 62 FR 278 (Jan. 2, 1997). These
regulations are in part 232, subpart E, and are targeted at trains with
conventional air brakes. Subpart E requires a conventionally braked
train to have a two-way EOT device or an alternative technology unless
it meets one of the explicit exceptions identified in Sec. 232.407(e).
For example, under Sec. 232.407(e), a conventionally braked train is
not required to operate with a two-way EOT device if a locomotive or
locomotive consist is located at the rear of the train that is capable
of making an emergency brake from the rear--as would occur with a lined
and operative DP locomotive located at the rear of the train--or when
the train does not operate over heavy grade and the speed of the train
is limited to 30 mph.\34\
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\34\ See 49 CFR 232.407(e), identifying additional exceptions to
the two-way EOT requirement for trains with conventional air brakes.
---------------------------------------------------------------------------
AAR appears to be under the misconception that the final rule fails
to comply with 49 U.S.C. 20141 because it foregoes the requirements in
part 232, subpart E, for HHFUTs operating in excess of 30 mph. However,
the final rule pertaining to ECP brakes does comply with 49 U.S.C.
20141. It mandates compliance with part 232, subpart G, for any HHFUT
operating in ECP brake mode. Indeed, subpart G contains EOT device
requirements that are specific to trains operating in ECP brake mode.
See Sec. 232.613.
The ECP-EOT device requirements in section 232.613 were promulgated
as part of FRA's ECP regulations in 2008. See 73 FR 60512 (Oct. 16,
2008). These regulations were issued, in part, under 49 U.S.C.
20141.\35\ See 73 FR at 61552. While ECP-EOT devices perform many of
the same functions as conventional two-way EOT devices, FRA recognized
that ECP-EOT devices also have different features than those required
for trains operated using conventional air brakes:
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\35\ It is worth noting that FRA's ECP regulations were also
issued under 49 U.S.C. 20306. This provision allows the Secretary to
waive the statutory provisions in 49 U.S.C. ch. 203 ``when those
requirements preclude the development or implementation of more
efficient railroad transportation equipment or other transportation
innovations under existing law.'' FRA held public hearings on
October 4, 2007, and October 19, 2007, which included comments and
discussion about ECP-EOT devices. Based on the comments received
during these public hearings and a related public hearing on January
16, 2007, FRA determined it was appropriate to exercise the
Secretary's authority under 49 U.S.C. 20306 to promulgate its ECP
regulations.
In addition to serving as the final node on the ECP brake
system's train line cable termination circuit and as the system's
`heart beat' monitoring and confirming train, brake pipe, power
supply line, and digital communications cable continuity, the ECP-
EOT device transmits to the [head end unit or] HEU a status message
that includes the brake pipe pressure, the train line cable's
---------------------------------------------------------------------------
voltage, and the ECP-EOT device's battery power level.
See 73 FR 61545. Although FRA noted that the ECP-EOT device
operates differently than a conventional two-way EOT device, the ECP-
EOT device does ensure that an automatic emergency brake application
occurs in the event of a communication breakdown:
Since the ECP-EOT device--unlike a conventional EOT device--will
communicate
[[Page 71973]]
with the HEU exclusively through the digital communications cable
and not via a radio signal, it does not need to perform the function
of venting the brake pipe to atmospheric pressure to engage an
emergency brake application. However, ECP-EOT devices do verify the
integrity of the train line cable and provide a means of monitoring
the brake pipe pressure and gradient, providing the basis for an
automatic--rather than engineer commanded--response if the system is
not adequately charged. In the case of ECP brakes, the brake pipe
becomes a redundant--rather than primary--path for sending emergency
brake application commands. Under certain communication break downs
between the ECP-EOT device, the HEU, and any number of CCDs, the
system will self-initiate an emergency brake application.
Id. Section 232.613 requires the ECP-EOT device to send a beacon
every second from the rear unit of the train to the controlling
locomotive. The EOT beacon works as a kind of fail-safe. It functions
virtually identically to the radio signal of a conventional two-way EOT
device with one important exception: if the EOT Beacon is lost for six
seconds on a train operated in ECP brake mode, then the train goes into
penalty brake application, which will brake all cars in the train
simultaneously. In contrast, a two-way EOT device may lose
communication for up to 16 minutes, 30 seconds, at which point the
train speed must be reduced to 30 mph.
Based on these factors, PHMSA and FRA conclude that the ECP brake
component of the final rule complies with the requirements of 49 U.S.C.
20141. AAR should be aware that HHFUTs operating in ECP brake mode must
have an ECP-EOT or an appropriate alternative, such as an ECP-equipped
locomotive, at the rear of the train. This requirement is consistent
with FRA's ECP brake regulations at part 232, subpart G.
For the above reasons, AAR's appeal to eliminate the new ECP brake
standard of the final rule is denied.
III. Summary
PHMSA denies the appellants' (DGAC, ACC, AAR, AFPM, and Treaty
Tribes) appeals on Scope of Rulemaking, Tribal Impacts and
Consultation, Retrofit Timeline and Tank Car Reporting Requirements,
Thermal Protection for Tank Cars, and Advanced Brake Signal Propagation
Systems. We conclude we reasonably determined how to apply new
regulations and provided the regulatory analysis to support those
decisions. While we understand that shippers, carriers, and tank car
manufacturers for Class 3 flammable liquids will face new challenges in
the wake of these regulations, we maintain that they are capable of
complying with the final rule.
We also deny DGAC's appeal to eliminate or provide further guidance
for the Sampling and Testing program. The sampling and testing program
is reasonable, justified, necessary, and clear as written.
Additionally, we disagree that a delayed compliance date of March 31,
2016 should be provided for implementation of the requirements in Sec.
173.41 for shippers to implement changes for training and
documentation.
With respect to Information Sharing/Notification, PHMSA announced
in a May 28, 2015, notice that it would extend the Emergency Order
applicable to the topic of Information Sharing/Notification
indefinitely, while it considered options for codifying the disclosure
requirement permanently. Furthermore, on July 22, 2015, FRA issued a
public letter instructing railroads transporting crude oil that they
must continue to notify SERCs of the expected movement of Bakken crude
oil trains through individual States. While the treaty tribes and other
stakeholders will have the opportunity to comment on these future
regulatory proposals in the course of that rulemaking proceeding, PHMSA
will continue to seek opportunities to reach out to the tribes and
consultation from tribal leaders.
Issued in Washington, DC on November 5, 2015.
Marie Therese Dominguez,
Administrator, Pipeline and Hazardous Materials Safety Administration.
[FR Doc. 2015-28774 Filed 11-17-15; 8:45 am]
BILLING CODE 4910-60-P