[Federal Register Volume 77, Number 68 (Monday, April 9, 2012)]
[Rules and Regulations]
[Pages 21312-21357]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: 2012-7995]
[[Page 21311]]
Vol. 77
Monday,
No. 68
April 9, 2012
Part IV
Department of Transportation
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Federal Railroad Administration
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49 CFR Parts 229 and 238
Locomotive Safety Standards; Final Rule
Federal Register / Vol. 77, No. 68 / Monday, April 9, 2012 / Rules
and Regulations
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DEPARTMENT OF TRANSPORTATION
Federal Railroad Administration
49 CFR Parts 229 and 238
[Docket No. FR-2009-0095; Notice No. 3]
RIN 2130-AC16
Locomotive Safety Standards
AGENCY: Federal Railroad Administration (FRA), Department of
Transportation (DOT).
ACTION: Final rule.
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SUMMARY: FRA is revising the existing regulations containing Railroad
Locomotive Safety Standards. The revisions update, consolidate, and
clarify the existing regulations. The final rule incorporates existing
industry and engineering best practices related to locomotives and
locomotive electronics. This includes the development of a safety
analysis for new locomotive electronic systems. FRA believes this final
rule will modernize and improve its safety regulatory program related
to locomotives. In accordance with the requirements of the Executive
Order 13563 (E.O. 13563), this final rule also modifies the existing
locomotive safety standards based on what has been learned from FRA's
retrospective review of the regulation. As a result, FRA is reducing
the burden on the industry by modifying the regulations related to
periodic locomotive inspection and headlights.
DATES: This final rule is effective June 8, 2012. Petitions for
reconsideration must be received on or before June 8, 2012. Petitions
for reconsideration will be posted in the docket for this proceeding.
Comments on any submitted petition for reconsideration must be received
on or before July 23, 2012.
ADDRESSES: Petitions for reconsideration or comments on such petitions:
Any petitions and any comments to petitions related to Docket No. FRA-
2009-0095, may be submitted by any of the following methods: Web site:
Federal eRulemaking Portal, http://www.regulations.gov. Follow the
online instructions for submitting comments.
Fax: 202-493-2251.
Mail: Docket Management Facility, U.S. Department of
Transportation, 1200 New Jersey Avenue SE., W12-140, Washington, DC
20590.
Hand Delivery: Room W12-140 on the Ground level of the
West Building, 1200 New Jersey Avenue SE., W12-140, Washington, DC
between 9 a.m. and 5 p.m. Monday through Friday, except Federal
holidays.
Federal eRulemaking Portal: Go to http://www.regulations.gov. Follow the online instructions for submitting
comments.
Instructions: All submissions must include the agency name and
docket number or Regulatory Identification Number (RIN) for this
rulemaking. Note that all comments received will be posted without
change to http://www.regulations.gov including any personal
information. Please see the Privacy Act heading in the SUPPLEMENTARY
INFORMATION section of this document for Privacy Act information
related to any submitted comments or materials.
Docket: For access to the docket to read background documents or
comments received, go to http://www.regulations.gov at any time or to
Room W12-140 on the Ground level of the West Building, 1200 New Jersey
Avenue SE., Washington, DC between 9 a.m. and 5 p.m. Monday through
Friday, except Federal holidays.
FOR FURTHER INFORMATION CONTACT: Charles Bielitz, Office of Safety
Assurance and Compliance, Motive Power & Equipment Division, RRS-14,
Federal Railroad Administration, 1200 New Jersey Avenue SE.,
Washington, DC (telephone 202-493-6314, email [email protected]),
or Michael Masci, Trial Attorney, Office of Chief Counsel, Federal
Railroad Administration, 1200 New Jersey Avenue SE., Washington, DC
(telephone 202-493-6037).
SUPPLEMENTARY INFORMATION:
I. Executive Summary
II. Statutory and Regulatory Background
III. Railroad Safety Advisory Committee (RSAC) Overview
IV. Proceedings to Date
V. General Overview of Final Rule Requirements
A. Remote Control Locomotives
B. Electronic Recordkeeping
C. Brake Maintenance
D. Brakes, General
E. Locomotive Cab Temperature
F. Headlights
G. Alerters
H. Locomotive Electronics
I. Periodic Locomotive Inspection
J. Rear End Markers
K. Locomotive Horn
L. Risk Analysis Standardization and Harmonization
M. Locomotive Cab Securement
N. Diesel Exhaust in Locomotive Cabs
O. Federalism Implications
P. E.O. 13563 Retrospective Review
VI. Section-by-Section Analysis
A. Amendments to Part 229 Subparts A, B, and C
B. Part 229 Subpart E--Locomotive Electronics
C. Amendments to Part 238
VII. Regulatory Impact and Notices
A. Executive Orders 12866, 13563, and DOT Regulatory Policies
and Procedures
B. Regulatory Flexibility Act and Executive Order 13272
C. Paperwork Reduction Act
D. Federalism Implications
E. Environmental Impact
F. Unfunded Mandates Reform Act of 1995
G. Privacy Act
I. Executive Summary
The requirements that are being established by this final rule are
based on: existing waivers that have been granted by FRA's Safety
Board; existing clarifications of requirements that are currently being
enforced; new developments in technology related to locomotives; and in
part, on a Railroad Safety Advisory Committee recommendation. On
February 22, 2006, FRA presented, and the RSAC accepted, the task of
reviewing existing locomotive safety needs and recommending
consideration of specific actions useful to advance the safety of rail
operations. The RSAC established the Locomotive Safety Standards
Working Group (Working Group) to handle this task. The Working Group
met twelve times between October 30, 2006, and April 16, 2009. The
Working Group successfully reached consensus on the following
locomotive safety issues: locomotive brake maintenance, pilot height,
headlight operation, danger markings placement, load meter settings,
reorganization of steam generator requirements, and the establishment
locomotive electronics requirements based on industry best practices.
The full RSAC voted to recommend the consensus issues to FRA on
September 10, 2009.
The Working Group did not reach consensus on several locomotive
safety issues. Thus, FRA independently developed a proposal containing
requirements related to: remote control locomotives, alerters,
locomotive cab securement, equipping new and remanufactured locomotive
cabs with air conditioning units, and a minimum permissible locomotive
cab temperature. FRA also independently developed a proposal for
locomotive securement. FRA has incorporated the Working Group's views
to the extent possible.
In accordance with the requirements of E.O. 13563, this final rule
also modifies the existing locomotive safety standards based on what
has been learned from FRA's retrospective review of the regulation.
E.O. 13563 requires agencies to review existing regulations to identify
rules that are overly burdensome, and when possible, modify them to
reduce the burden. As a result its retrospective review, FRA is
reducing the burden on the industry by
[[Page 21313]]
modifying the regulations related to periodic locomotive inspection and
headlights. FRA believes that the modifications related to periodic
locomotive inspection and headlights in this final rule will not reduce
safety.
Overview of Final Rule Requirements
Remote Control Locomotives
The rule related to remote control locomotives includes design and
operation requirements, as well as, inspection, testing, and repair
requirements. FRA's Remote Control Locomotive Safety Advisory,
published in 2001, is the basis for the requirements. All of the major
railroads have adopted the recommendations contained in the advisory,
with only slight modifications to suit their individual operations, and
the Association of American Railroads (AAR) issued an industry standard
that adopted the most significant requirements of the Safety Advisory.
During several productive meetings, the Working Group identified many
areas of agreement regarding the regulation of remote control
locomotive equipment. On issues that produced disagreement, FRA
gathered useful information. Informed by the Working Group discussions
and the comments to the NPRM related to this proceeding, this final
rule will codify the industry's best practices related to the use and
operation of remote control locomotives.
Electronic Recordkeeping
The development and improved capability of electronic recordkeeping
systems has led to the potential for safe electronic maintenance of
records required by part 229. Since April 3, 2002, FRA has granted a
series of waivers permitting electronic recordkeeping with certain
conditions intended to ensure the safety, security and accessibility of
such systems. See FRA-2001-11014. Based on the information gathered
under the experiences of utilizing the electronic records permitted
under these existing waivers, the Working Group discussed, and agreed
to, generally applicable requirements for electronic recordkeeping
systems. This final rule will establish generally applicable
requirements based on the Working Group's recommendation.
Brake Maintenance
The revisions to locomotive air brake maintenance are based on this
extensive history of study and testing. Over the last several decades,
FRA has granted several conditional waivers extending the air brake
cleaning, repair, and test requirements of Sec. Sec. 229.27 and
229.29. These extensions were designed to accommodate testing of the
reliability of electronic brake systems and other brake system
components, with the intent of moving toward performance based test
criterion with components being replaced or repaired based upon their
reliability. This final rule will establish generally applicable
requirements based on the Working Group's recommendation.
Brakes, General
At a MP&E Technical Resolution Committee (TRC) meeting in December
of 1999, the representatives from NYAB Corporation, a brake
manufacturer, asserted that a problem with a faulty automatic or
independent brake valve will not create an unsafe condition when the
locomotive is operating in the trail position, provided the locomotive
consist has a successful brake test (application and release) from the
lead unit. The reason offered was that in order for a locomotive to
operate in the trailing position, the automatic and independent brake
valves must be cut-out. FRA agrees, and currently applies this
rationale in regards to performing a calendar day inspection. The
calendar day inspection does not require that the operation of the
automatic and independent brake controls be verified on trailing
locomotives. The Working Group agreed, and recommended adding a tagging
requirement to prevent a trailing, non-controlling locomotive with
defective independent or automatic brakes from being used as a
controlling locomotive. FRA adopted this recommendation in the NPRM and
retains it in this final rule.
Locomotive Cab Temperature
In 1998, FRA led an RSAC Working Group to address various cab
working condition issues. To aid the Working Group discussions, FRA
conducted a study to determine the average temperature in each type of
locomotive cab commonly used at the time. The study concluded that at
the location where the engineer operates the locomotive, each
locomotive maintained an average temperature of at least 60 degrees.
The window and door gaskets were maintained in proper condition on the
locomotives that were studied. Now that the locomotive safety standards
are in the process of being revised, FRA is incorporating existing
industry practice into the regulation in an effort to maintain the
current conditions. In addition to increasing the minimum cab
temperature from 50 [deg]F to 60 [deg]F, FRA believes that requiring
railroads to continue their current practice of equipping new
locomotives with air conditioning units inside the locomotive cab and
maintaining those units during the periodic inspection required by
Sec. 229.23, will maintain the existing level of railroad safety.
Headlights
The revisions to the headlight requirements incorporate waiver FRA
2005-23107 into part 229. The waiver permits a locomotive with one
failed 350-watt incandescent lamp to operate in the lead until the next
daily inspection, if the auxiliary lights remain continuously
illuminated. Under the existing requirements, a headlight with only one
functioning 200-watt lamp is not defective and its condition does not
affect the permissible movement of a locomotive. However, the existing
requirements are more restrictive for a 350-watt lamp. A locomotive
with only one functioning 350-watt lamp in the headlight can be
properly moved only under the conditions of Sec. 229.9. This final
rule modifies the treatment of locomotives with a failed 350-watt lamp
to allow flexibility, and be consistent with the current treatment of
200-watt lamps. In accordance with E.O. 13563, this modification will
reduce the downtime for locomotives with certain headlight defects, and
thereby, reduce the burden on the rail industry.
Alerters
An alerter is a common safety device that is intended to verify
that the locomotive engineer remains vigilant and capable of
accomplishing the tasks that he or she must perform while operating a
locomotive. An alerter will initiate a penalty brake application to
stop the train if it does not receive the proper response from the
engineer. As an appurtenance to the locomotive, an alerter must operate
as intended when present on a locomotive. Section 20701 of Title 49 of
the United States Code prohibits the use of a locomotive unless the
entire locomotive and its appurtenances are in proper condition and
safe to operate in the service to which they are placed. Under this
authority, FRA has issued many violations against railroads for
operating locomotives equipped with a non-functioning alerter. Alerters
are currently required on passenger locomotives pursuant to Sec.
238.237 (67 FR 19991), and are present on most freight locomotives. A
long-standing industry standard currently contains various requirements
for locomotive alerters. See AAR Standard S-5513, ``Locomotive Alerter
Requirements,'' (November 26, 2007). FRA believes that the requirements
proposed in the NPRM
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and retained in this final rule related to alerters incorporate
existing railroad practices and locomotive design, and address each of
the National Transportation Safety Board (NTSB) recommendations
discussed below in section v., ``General Overview of the Final Rule
Requirements.''
Locomotive Electronics
This final rule retains requirements proposed in the NPRM that
prescribe safety standards for safety-critical electronic locomotive
control systems, subsystems, and components including requirements to
ensure that the development, installation, implementation, inspection,
testing, operation, maintenance, repair, and modification of those
products will achieve and maintain an acceptable level of safety. This
final rule is also establishing standards to ensure that personnel
working with safety-critical products receive appropriate training. Of
course, each railroad would be able to prescribe additional or more
stringent rules, and other special instructions, provided they are
consistent with the proposed standards.
Periodic Locomotive Inspection
The Working Group was unable to reach consensus on whether current
locomotive inspection intervals and procedures are appropriate to
current conditions. On June 22, 2009, FRA granted the Burlington
Northern Santa Fe's (BNSF) request for waiver from compliance with the
periodic locomotive inspection requirements. See Docket FRA-2008-0157.
BNSF stated in their request that each of the subject locomotives are
equipped with new self-diagnostic technology and advanced computer
control, and that the locomotives were designed by the manufacturer to
be maintained at a six month interval.
Based on the initial results of the waiver, FRA identified the
periodic locomotive inspection as a potential candidate for reducing
the regulatory burden on the rail industry, as required by E.O. 13563.
FRA's continued observations of test during joint inspections of the
brake systems shows that the waiver has been successful. As there is no
material difference between the locomotive models covered by the BNSF
waiver and other self diagnostic microprocessor-based locomotives, FRA
is modifying the existing periodic inspection requirements to provide
for a 184-day inspection interval for all locomotives equipped with
microprocessor-based control systems with self-diagnostic capabilities.
Locomotive Cab Securement
By letter dated September 22, 2010, in response to a conductor
being shot and killed during an attempted robbery on June 20, 2010, the
Brotherhood of Locomotive Engineers and Trainmen (BLET) requested that
FRA require door locks on locomotive cab doors. Under current industry
practice, many locomotive cab doors are not locked. According to BLET's
letter, requiring the use of door locks would impede unauthorized
access to the locomotive cab and reduce the risk of violence to the
train crew when confronted by a potential intruder.
In the NPRM, FRA requested comments on the various securement
options that are currently available on locomotive cab doors, and
whether equipping the locomotive cab with a securement device would
improve safety. Based on its review of comments received, FRA believes
that locomotive cab securement can potentially prevent unauthorized
access to the locomotive cab, and thereby increase train crew safety.
Consequently, FRA is establishing in this final rule a requirement for
new and remanufactured locomotives to be equipped with a securement
device.
Expected Benefits
This final rule includes numerous regulatory clarifications and
adoption of most current part 229 waivers. The primary costs or burdens
in this final rule are from the alerters, periodic inspection change
and revised minimum (i.e., cold weather) cab temperature requirements.
The savings will accrue from fewer train accidents, fewer future
waivers, and waiver renewals. In addition, savings would also accrue
from a reduction in downtime for locomotives due to changes to
headlight and brake requirements. Finally the railroad industry will
accrue significant cost savings from a change in the periodic
inspection requirement for micro-processor based locomotives. For the
20-year period analyzed, the estimated quantified costs total $56.2
million, and the present value (PV) (7 percent) of the estimated costs
is $27.7 million. The uniform adoption of some waivers will provide
cost savings from a reduction in locomotive downtime. For example, the
headlight and brake maintenance waiver incorporations will reduce
future industry-wide locomotive downtime, because locomotives that are
not currently covered by the waivers will be permitted to continue in
use. FRA also anticipates a small reduction in future accidents from
the proposed alerter requirements. For the 20-year period, the
estimated quantified benefits total $806.8 million, and the PV (7
percent) of the estimated quantified benefits is $385 million.
Costs for Final Rule
[Note dollars are discounted (7%) and all costs are for a 20-year
period]
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Periodic Inspection..................................... $20,820,604
AFM Calibration......................................... 136,335
Alerters--Requirement and Trip Test..................... 4,495,455
Cab Temperature: Heaters, Maintenance & Insulation...... 889,503
Locomotive Electronics: File Notice & Training Documents 1,338,763
End Plates.............................................. 21,187
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Total............................................... 27,701,846
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Benefits for Final Rule
[Note dollars are discounted (7%) and all benefits are for a 20- year
period]
------------------------------------------------------------------------
------------------------------------------------------------------------
Reduction in Locomotive Downtime--Headlights............ $1,588,995
Reduction in Locomotive Downtime--Brakes................ 2,118,660
Reduced Train Accidents--Due to Alerter Requirement..... 2,318,972
Cost Savings--Reduction in Waivers...................... 975,325
Savings: High Voltage Danger Signs/Markings............. 317,799
Periodic Inspection: Increased Time Interval............ 377,825,552
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Total............................................... 385,145,303
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II. Statutory and Regulatory Background
FRA has broad statutory authority to regulate railroad safety. The
Federal railroad safety laws (formerly the Locomotive Boiler Inspection
Act at 45 U.S.C. 22-34, repealed and recodified at 49 U.S.C. 20701-
20703) prohibit the use of unsafe locomotives and authorize FRA to
issue standards for locomotive maintenance and testing. In order to
further FRA's ability to respond effectively to contemporary safety
problems and hazards as they arise in the railroad industry, Congress
enacted the Federal Railroad Safety Act of 1970 (Safety Act) (formerly
45 U.S.C. 421, 431 et seq., now found primarily in chapter 201 of Title
49). The Safety Act grants the Secretary of Transportation rulemaking
authority over all areas of railroad safety (49 U.S.C. 20103(a)) and
confers all powers necessary to detect and penalize violations of any
rail safety law. This authority was subsequently delegated to the FRA
Administrator (49 CFR 1.49). Until July 5, 1994, the
[[Page 21315]]
Federal railroad safety statutes existed as separate acts found
primarily in title 45 of the United States Code. On that date, all of
the acts were repealed, and their provisions were recodified into title
49 of the United States Code. All references to parts and sections in
this document shall be to parts and sections located in Title 49 of the
Code of Federal Regulations.
Pursuant to its general statutory rulemaking authority, FRA
promulgates and enforces rules as part of a comprehensive regulatory
program to address the safety of, inter alia, railroad track, signal
systems, communications, rolling stock, operating practices, passenger
train emergency preparedness, alcohol and drug testing, locomotive
engineer certification, and workplace safety. In 1980, FRA issued the
majority of the regulatory provisions currently found at 49 CFR part
229 addressing various locomotive related topics including: inspections
and tests; safety requirements for brake, draft, suspension, and
electrical systems, and locomotive cabs; and locomotive cab equipment.
Since 1980, various provisions currently contained in part 229 have
been added or revised on an ad hoc basis to address specific safety
concerns or in response to specific statutory mandates.
Topics for new regulation typically arise from several sources. FRA
continually reviews its regulations and revises them as needed to
address emerging technology, changing operational realities, and to
bolster existing standards as new safety concerns are identified. It is
also common for the railroad industry to introduce regulatory issues
through FRA's waiver process. Several of FRA's requirements contained
in this final rule have been partially or previously addressed through
FRA's waiver process. As detailed in part 211, FRA's Railroad Safety
Board (Safety Board) reviews, and approves or denies, waiver petitions
submitted by railroads and other parties subject to the regulations.
Petitions granted by the Safety Board can be utilized only by the
petitioning party. By incorporating existing relevant regulatory
waivers into part 229, FRA intends to extend the reach of the
regulatory flexibilities permitted under those waivers. Although, FRA
is altering a number of regulatory requirements, the comprehensive
safety regulatory structure remains unchanged.
The requirement that a locomotive be safe to operate in the service
in which it is placed remains the cornerstone of Federal regulation.
Title 49 U.S.C. 20701 provides that ``[a] railroad carrier may use or
allow to be used a locomotive or tender on its railroad line only when
the locomotive or tender and its parts and appurtenances: (1) are in
proper condition and safe to operate without unnecessary danger of
personal injury; (2) have been inspected as required under this chapter
and regulations prescribed by the Secretary of Transportation under
this chapter; and (3) can withstand every test prescribed by the
Secretary under this chapter.''
The statute is extremely broad in scope and makes clear that each
railroad is responsible for ensuring that locomotives used on its line
are safe. Even the extensive requirements of part 229 are not intended
to be exhaustive in scope, and with or without that regulatory
structure, the railroads remain directly responsible for finding and
correcting all hazardous conditions. For example, even without these
regulations, a railroad would be responsible for repairing an
inoperative alerter and an improperly functioning remote control
transmitter, if the locomotive is equipped with these devices.
On July 12, 2004, the AAR, on behalf of itself and its member
railroads, petitioned FRA to delete the requirement contained in 49 CFR
229.131 related to locomotive sanders. The petition and supporting
documentation asserted that contrary to popular belief, depositing sand
on the rail in front of the locomotive wheels will not have any
significant influence on the emergency stopping distance of a train.
While contemplating the petition, FRA and interested industry members
began identifying other issues related to the locomotive safety
standards. The purpose of this task was to develop information so that
FRA could potentially address the issues through the RSAC.
The locomotive sanders final rule was published on October 19, 2007
(72 FR 59216). FRA continued to utilize the RSAC process to address
additional locomotive safety issues. On September 10, 2009, after a
series of detailed discussions, the RSAC approved and provided
recommendations on a wide range of locomotive safety issues including,
locomotive brake maintenance, pilot height, headlight operation, danger
markings, and locomotive electronics. FRA generally proposed the
consensus rule text for these issues with minor clarifying
modifications on January 12, 2011. See 76 FR 2199. The RSAC was unable
to reach consensus on the issues related to remote control locomotives,
cab temperature, and locomotive alerters. Based on its consideration of
the information and views provided by the RSAC Locomotive Safety
Standards Working Group, FRA also proposed rule text related to the
non-consensus items. Id. Many comments were submitted to the public
docket in response to the NPRM. The comment period closed on March 14,
2011. FRA is issuing this final rule after considering the comments.
III. RSAC Overview
In March 1996, FRA established the RSAC, which provides a forum for
developing consensus recommendations on rulemakings and other safety
program issues. The Committee includes representation from interested
parties, including railroads, labor organizations, suppliers and
manufacturers, and other interested parties. A list of member groups
follows:
American Association of Private Railroad Car Owners (AAPRCO)
American Association of State Highway & Transportation Officials
(AASHTO)
American Public Transportation Association (APTA)
American Short Line and Regional Railroad Association (ASLRRA)
American Train Dispatchers Association (ATDA)
Amtrak
AAR
Association of Railway Museums (ARM)
Association of State Rail Safety Managers (ASRSM)
BLET
Brotherhood of Maintenance of Way Employes Division (BMWED)
Brotherhood of Railroad Signalmen (BRS)
Federal Transit Administration (FTA) *
High Speed Ground Transportation Association (HSGTA)
International Association of Machinists and Aerospace Workers
International Brotherhood of Electrical Workers (IBEW)
Labor Council for Latin American Advancement (LCLAA) *
League of Railway Industry Women *
National Association of Railroad Passengers (NARP)
National Association of Railway Business Women *
National Conference of Firemen & Oilers
National Railroad Construction and Maintenance Association
National Railroad Passenger Corporation (Amtrak)
NTSB *
Railway Supply Institute (RSI)
Safe Travel America (STA)
Secretaria de Communicaciones y Transporte *
Sheet Metal Workers International Association (SMWIA)
Tourist Railway Association Inc.
Transport Canada*
Transport Workers Union of America (TWU)
Transportation Communications International Union/BRC (TCIU/BRC)
United Transportation Union (UTU)
[[Page 21316]]
* Indicates associate membership.
When appropriate, FRA assigns a task to the RSAC, and after
consideration and debate, the RSAC may accept or reject the task. If
accepted, the RSAC establishes a working group that possesses the
appropriate expertise and representation of interests to develop
recommendations to FRA for action on the task. These recommendations
are developed by consensus. A working group may establish one or more
task forces to develop facts and options on a particular aspect of a
given task. The task force then provides that information to the
working group for consideration. If a working group comes to unanimous
consensus on recommendations for action, the package is presented to
the RSAC for a vote. If the proposal is accepted by a simple majority
of the RSAC, the proposal is formally recommended to FRA. FRA then
determines what action to take on the recommendation. Because FRA staff
has played an active role at the working group level in discussing the
issues and options and in drafting the language of the consensus
proposal, FRA is often favorably inclined toward the RSAC
recommendation. However, FRA is in no way bound to follow the
recommendation and the agency exercises its independent judgment on
whether the recommended rule achieves the agency's regulatory goal, is
soundly supported, and is in accordance with policy and legal
requirements. Often, FRA varies in some respects from the RSAC
recommendation in developing the actual regulatory proposal. If the
working group or the RSAC is unable to reach consensus on
recommendations for action, FRA moves ahead to resolve the issue
through conventional practices including traditional rulemaking
proceedings.
IV. Proceedings to Date
On February 22, 2006, FRA presented, and the RSAC accepted, the
task of reviewing existing locomotive safety needs and recommending
consideration of specific actions useful to advance the safety of rail
operations. The RSAC established the Working Group to handle this task
and develop recommendations for the full RSAC to consider. Members of
the Working Group, in addition to FRA, included the following:
APTA
ASLRRA
Amtrak
AAR
ASRSM
BLET
BMWE
BRS
BNSF Railway Company (BNSF)
California Department of Transportation
Canadian National Railway (CN)
Canadian Pacific Railway (CP)
Conrail
CSX Transportation (CSXT)
Florida East Coast Railroad
General Electric (GE)
Genesee & Wyoming Inc.
International Association of Machinists and Aerospace Workers
IBEW
Kansas City Southern Railway (KCS)
Long Island Rail Road
Metro-North Railroad
MTA Long Island
National Conference of Firemen and Oilers
Norfolk Southern Corporation (NS)
Public Service Commission of West Virginia
Rail America, Inc.
Southeastern Pennsylvania Transportation Agency
SMWIA
STV, Inc.
Tourist Railway Association Inc.
Transport Canada
Union Pacific Railroad (UP)
UTU
Volpe Center
Wabtec Corporation
Watco Companies
The task statement approved by the full RSAC sought immediate
action from the Working Group regarding the need for, and usefulness
of, the existing regulation related to locomotive sanders. The task
statement established a target date of 90 days for the Working Group to
report back to the RSAC with recommendations to revise the existing
regulatory sander provision. The Working Group conducted two meetings
that focused almost exclusively on the sander requirement. The meetings
were held on May 8-10, 2006, in St. Louis, Missouri, and on August 9-
10, 2006, in Fort Worth, Texas. Minutes of these meetings have been
made part of the docket in this proceeding. After broad and meaningful
discussion related to the potential safety and operational benefits
provided by equipping locomotives with operative sanders, the Working
Group reached consensus on a recommendation for the full RSAC.
On September 21, 2006, the full RSAC unanimously adopted the
Working Group's recommendation on locomotive sanders as its
recommendation to FRA. The next twelve Working Group meeting addressed
a wide range of locomotive safety issues. The meetings were held at the
following locations on the following days:
Kansas City, MO, October 30 & 31, 2006;
Raleigh, NC, January 9 & 10, 2007;
Orlando, FL, March 6 & 7, 2007;
Chicago, IL, June 6 & 7, 2007;
Las Vegas, NV, September 18 & 19, 2007;
New Orleans, LA, November 27 & 28, 2007;
Fort Lauderdale, FL, February 5 & 6, 2008;
Grapevine, TX, May 20 & 21, 2008;
Silver Spring, MD, August 5 & 6, 2008;
Overland Park, KS, October 22 & 23, 2008;
Washington, DC, January 6 & 7, 2009; and
Arlington, VA, April 15 & 16, 2009.
At the above listed meetings, the Working Group successfully
reached consensus on the following locomotive safety issues: locomotive
brake maintenance, pilot height, headlight operation, danger markings
placement, load meter settings, reorganization of steam generator
requirements, and the establishment locomotive electronics
requirements. Throughout the preamble discussion in the NPRM and this
final rule, FRA refers to commentsviews, suggestions, or
recommendations made by members of the Working Group. When using this
terminology, FRA is referring to views, statements, discussions, or
positions identified or contained in the minutes of the Working Group
meetings. These documents have been made part of the docket in this
proceeding and are available for public inspection as discussed in the
ADDRESSES portion of this document. These points are discussed to show
the origin of certain issues and the course of discussions on those
issues at the task force or working group level. We believe this helps
illuminate factors FRA has weighed in making its regulatory decisions,
and the logic behind those decisions.
The reader should keep in mind, of course, that only the full RSAC
makes recommendations to FRA, and it is the consensus recommendation of
the full RSAC on which FRA is primarily acting in this proceeding. As
discussed above, the Working Group reported its findings and
recommendations to the RSAC at its September 10, 2009 meeting. The RSAC
approved the recommended consensus regulatory text proposed by the
Working Group, which accounts for the majority of the NPRM issued in
this proceeding. 76 FR 2199. The specific regulatory language
recommended by the RSAC was amended slightly for clarity and
consistency. FRA independently developed proposals related to remote
control locomotives, alerters, and locomotive cab temperature, issues
that the Working Group discussed, but ultimately did not reach
consensus. Id. Many comments were submitted to the public docket in
response to the NPRM. The comment period closed on March 14, 2011. FRA
is issuing this final rule after considering the comments.
[[Page 21317]]
V. General Overview of Final Rule Requirements
The retrospective review requirements of E.O. 13563, trends in
locomotive operation, concern about the safe design of electronics,
technology advances, and experience applying Federal regulations
provide the main impetus for the revisions to FRA's existing standards
related to locomotive safety. An overview of some of the major areas
addressed in this final rule is provided below.
A. Remote Control Locomotives
Remote control devices have been used to operate locomotives at
various locations in the United States for many years, primarily within
yards and certain industrial sites. Railroads in Canada have
extensively used remote control locomotives for more than a decade. FRA
began investigating remote control operations in 1994 and held its
first public hearing on the subject in mid-1990s to gather information
and examine the safety issues relating to this new technology. On July
19, 2000, FRA conducted a technical conference in which interested
parties, including rail unions, remote control systems suppliers, and
railroad representatives, shared their views and described their
experiences with remote control operations.
On February 14, 2001, FRA published a Safety Advisory in which FRA
issued recommended guidelines for conducting remote control locomotive
operations. See 66 FR 10340, Notice of Safety Advisory 2001-01, Docket
No. FRA-2000-7325. By issuing these recommendations, FRA sought to
identify a set of ``best practices'' to guide the rail industry when
implementing this technology. As this was an emerging technology, FRA
believed the approach served the railroad industry by providing
flexibility to both manufacturers designing the equipment and to
railroads using the technology in their operations, while reinforcing
the importance of complying with all existing railroad safety
regulations. All of the major railroads have adopted the
recommendations contained in the advisory, with only slight
modifications to suit their individual operations.
In the Safety Advisory, FRA addressed the application and
enforcement of the Federal regulations to remote control locomotives.
FRA discussed the existing Federal locomotive inspection requirements
and the application of those broad requirements to remote control
locomotive technology. The Safety Advisory explains that: ``although
compliance with this Safety Advisory is voluntary, nothing in this
Safety Advisory is meant to relieve a railroad from compliance with all
existing railroad safety regulations [and] [t]herefore, when procedures
required by regulation are cited in this Safety Advisory, compliance is
mandatory.'' Id. at 10343. For example, the Safety Advisory states that
the remote control locomotive ``system must be included as part of the
calendar day inspection required by section 229.21, since this
equipment becomes an appurtenance to the locomotive.'' Id. at 10344.
Another example of a mandatory requirement mentioned in the Safety
Advisory is that the remote control locomotive ``system components that
interface with the mechanical devices of the locomotive, e.g., air
pressure monitoring devices, pressure switches, speed sensors, etc.,
should be inspected and calibrated as often as necessary, but not less
than the locomotive's periodic (92-day) inspection.'' Id.; see also 49
CFR 229.23. Thus, the Safety Advisory made clear that the existing
Federal regulations require inspection of the remote control locomotive
equipment.
The Safety Advisory also addressed the application of various
requirements related to the operators of remote control locomotives.
The Safety Advisory states that ``each person operating an RCL [remote
control locomotive] must be certified and qualified in accordance with
part 240 [FRA's locomotive engineer rule] if conventional operation of
a locomotive under the same circumstances would require certification
under that regulation.'' Id. at 10344. In 2006, FRA codified additional
requirements to address specific operational issues such as situational
awareness. See 71 FR 60372.
During several productive meetings, the Working Group identified
many areas of agreement regarding the regulation of remote control
locomotive equipment. On issues that produced disagreement, FRA
gathered useful information. Informed by the Working Group discussions
and the comments to the NPRM related to this proceeding, this final
rule will codify the industry's best practices related to the use and
operation of remote control locomotives.
B. Electronic Recordkeeping
The development and improved capability of electronic recordkeeping
systems has led to the potential for safe electronic maintenance of
records required by part 229. Since April 3, 2002, FRA has granted a
series of waivers permitting electronic recordkeeping with certain
conditions intended to ensure the safety, security and accessibility of
such systems. See FRA-2001-11014. Based on the information gathered
under the experiences of utilizing the electronic records permitted
under these existing waivers, the Working Group discussed, and agreed
to, generally applicable requirements for electronic recordkeeping
systems. This final rule establishes generally applicable requirements
based on the Working Group's recommendation.
C. Brake Maintenance
Advances in technology have increased the longevity of locomotive
brake system components. In conjunction with several railroads and the
AAR, FRA has monitored the performance of new brake systems since the
Locomotive Safety Standards regulation was first published in 1980. See
45 FR 21092. The revisions to locomotive air brake maintenance are
based on this extensive history of study and testing. Over the last
several decades, FRA has granted several conditional waivers extending
the air brake cleaning, repair, and test requirements of Sec. Sec.
229.27 and 229.29. These extensions were designed to accommodate
testing of the reliability of electronic brake systems and other brake
system components, with the intent of moving toward performance based
test criterion with components being replaced or repaired based upon
their reliability.
In 1981, FRA granted a test waiver (H-80-7) to eight railroads,
permitting them to extend the annual and biennial testing requirements
contained in Sec. Sec. 229.27 and 229.29, in order to conduct a study
of the safe service life and reliability of the locomotive brake
components. On January 29, 1985, FRA expanded the waiver to permit all
railroads to inspect the 26-L type brake equipment on a triennial
basis. In the 1990's, the Canadian Pacific Railroad (CP) and the
Canadian National Railroad (CN) petitioned the FRA to allow them to
operate locomotives into the United States that received periodic
attention every four years. The requests were based on a decision by
Transport Canada to institute a four-year inspection program following
a thorough test program in Canada. In November 2000, FRA granted
conditional waivers to both the CN and CP, extending the testing
interval to four years for Canadian-based locomotives equipped with 26-
L type brake systems and air dryers. The waiver also requires all air
brake filtering devices to be changed annually and the air
[[Page 21318]]
compressor to be overhauled not less than every six years. In 2005,
this waiver was extended industry-wide. See FRA-2005-21325.
In 2009, AAR petitioned for a waiver that would permit four year
testing and maintenance intervals for locomotives that are equipped
with 26-L type brake equipment and not equipped with air dryers. The
petition assumed that the testing and maintenance intervals that are
appropriate for locomotives equipped with air dryers are also
appropriate for locomotives without air dryers. FRA denied the request,
but granted a limited test program to determine whether the addition of
operative air dryers on a locomotive merits different maintenance and
testing requirements. FRA recognizes that the results of the test plan
may indicate that locomotives that are not equipped with air dryers
merit the same treatment as locomotives that operate without air
dryers.
The New York Air Brake Corporation (NYAB) sought by waiver, and was
granted, an extension of the cleaning, repairing, and testing
requirements for pneumatic components of the CCBI and CCBII brake
systems (FRA-2000-7367, formerly H-95-3), and then modification of that
waiver to include its new CCB-26 electronic airbrake system. The
initial waiver, which was first granted on September 13, 1996, extended
the interval for cleaning, repairing, and testing pneumatic components
of the NYAB Computer Controlled Brake (CCB, now referred to as CCB-I)
locomotive air brake system under 49 CFR 229.27(a)(2) and 49 CFR
229.29(a) from 736 days to five years. The waiver was modified to
include NYAB's CCB-II electronic air brake system on August 20, 1998.
To confirm that the extended brake maintenance interval did not
have a negative effect on safety, FRA required quarterly reports
listing air brake failures, both pneumatic and electrical, of all
locomotives operating under the waiver including: Locomotive reporting
marks; and the cause and resolution of the problem. All verified
failures were required to be reported to FRA prior to disassembly, so
that NYAB, the railroad, and FRA could jointly witness the disassembly
of the failed component to determine the cause. The last quarterly
submission to FRA listed 1,889 CCBI and 1,806 CCBII equipped
locomotives in the United States, all of which were operating at high
levels of reliability and demonstrated safety. All past tests and
teardown inspections confirm the safety and reliability of the five
year interval.
Based on successful performance of the two NYAB electronic air
brake systems under the conditions of the 1996 and 1998 waivers, the
waiver was extended for another five years on September 10, 2001 and
the conditions of the waiver were modified on September 22, 2003. NYAB
described the new CCB-26 electronic air brake system as an adaptation
of the CCB-II system designed to be used on locomotives without
integrated cab electronics. It used many of the same sub-assemblies of
pneumatic valves, electronic controls and software (referred to as line
replaceable units or LRUs) as the CCB-II. Some changes were made to
simplify the system while maintaining or increasing the level of
safety. For example, the penalty brake interface was changed to mimic
the 26L system interface, allowing for a fully pneumatic penalty brake
application. Also, the brake cylinder pilot pressure development has
been simplified from an electronic control to a fully pneumatic version
based on proven components.
Much of the software and diagnostic logic which detects critical
failures and takes appropriate action to effect a safe stop has been
carried over from CCB-II. Overall, NYAB characterized the CCB-26 as
being more similar to CCB-II than CCB-II is to CCB-I. As a final check
on the performance of the CCB-26 system, it was included in the
existing NYAB failure monitoring and recording systems. For the reasons
above, FRA extended the waiver of compliance with brake maintenance
requirements to locomotives equipped with CCB-26 brake systems.
Similarly, WABCO Locomotive Products (WABCO), a Wabtec company,
sought and was granted an extension of the cleaning, repairing, and
testing requirements for pneumatic components of the EPIC brake systems
(FRA-2002-13397, formerly H-92-3), and then modification of that waiver
to include its new FastBrake line of electronic airbrake systems. The
initial waiver conditionally extended to five years the clean, repair
and test intervals for certain pneumatic air brake components contained
in Sec. Sec. 229.27(a)(2) and 229.29(a) for WABCO's EPIC electronic
air brake equipment. WABCO complied with all of the conditions of the
waiver. Specifically, WABCO provided regular reports to FRA including
summaries of locomotives equipped with EPIC brake systems and all
pneumatic and electronic failures. FRA participated in two joint
teardown inspections of EPIC equipment after five years of service in
June 2000 and May 2002. After five years of service, the EPIC brake
systems were found to function normally. No faults were found during
locomotive tests, and the teardown revealed that the parts were clean
and in working condition.
In support of its proposal to extend brake maintenance for
FastBrake brake systems, WABCO stated that virtually all of the core
pneumatic technology that has been service proven in EPIC from the time
of its introduction and documented as such under the provisions of the
above waiver and were transferred into FastBrake with little or no
change. They asserted that a further reduction of pneumatic logic
devices had been made possible by the substitution of computer based
logic. WABCO also provided a discussion of the similarities between the
EPIC and FastBrake systems as well as the differences, which are
primarily in the area of electronics rather than pneumatics. In
conclusion, WABCO stated that the waiver could be amended without
compromising safety. For the reasons above, FRA granted the waiver
petition.
Over time, several brake systems have been brought into a
performance based standard. FRA, along with railroads and brake valve
manufacturers, has participated in a series of brake valve evaluations.
Each evaluation was performed after extended use of a particular brake
valve system to determine whether it can perform safely when used
beyond the number of days currently permitted by part 229. The Working
Group agreed with the evidence of success and the overall approach
taken by FRA. As a result, the Working Group reached consensus on the
brake maintenance standards. That consensus recommendation was included
in the NPRM and is retained in this final rule.
D. Brakes, General
In December of 1999, a TRC, consisting of FRA and industry experts,
met in Kansas City to consider the proper application of the phrase
``operate as intended'' contained in Sec. 229.46 when applied to
trailing, non-controlling locomotives. Extensive discussion failed to
reach consensus on this issue, but revealed valuable insight into the
technical underpinnings and operational realities surrounding the
issue. The Working Group revived this issue, and after lengthy
discussion, reached consensus.
Generally, even if a locomotive has a defective brake valve that
prevents it from functioning as a lead locomotive, its brakes will
still properly apply and release when it is placed and operated as a
trailing locomotive. This situation can apply on either a pneumatic 26-
L application or on the electronic versions
[[Page 21319]]
of the locomotive brake. The electronic brake often will have the
breaker turned off, thus making the brake inoperative unless it is
being controlled by another locomotive.
Based on reading the plain language of the existing regulation, it
is not clear under what conditions a trailing, non-controlling
locomotive operates as intended. The existing regulation provides that
``the carrier shall know before each trip that the locomotive brakes
and devices for regulating all pressures, including but not limited to
the automatic and independent brake valves, operate as intended * * *''
See 49 CFR 229.46. One could reasonably argue that a trailing non-
controlling locomotive is operating as intended when the brakes are
able to apply and release in response to a command from a controlling
locomotive, because the locomotive is not intended to control the
brakes when it is used in the trailing position. It could also be
argued that the trailing, non-controlling locomotive's automatic and
independent brake valves must be able to control the brakes whenever it
is called on to do so. Under this reading, a trailing, non-controlling
locomotive does not operate as intended when it is not able to control
the brakes.
At the TRC meeting, the representatives from NYAB Corporation, a
brake manufacturer, asserted that a problem with a faulty automatic or
independent brake valve will not create an unsafe condition when the
locomotive is operating in the trail position, provided the locomotive
consist has a successful brake test (application and release) from the
lead unit. The reason offered was that, in order for a locomotive to
operate in the trailing position, the automatic and independent brake
valves must be cut-out. FRA agrees, and currently applies this
rationale in regards to performing a calendar day inspection. The
calendar day inspection does not require that the operation of the
automatic and independent brake controls be verified on trailing
locomotives. The Working Group agreed, and recommended adding a tagging
requirement to prevent a trailing, non-controlling locomotive with
defective independent or automatic brakes from being used as a
controlling locomotive. FRA adopted this recommendation in the NPRM and
retains it in this final rule.
E. Locomotive Cab Temperature
In 1998, FRA led an RSAC Working Group to address various cab
working condition issues. To aid the Working Group discussions, FRA
conducted a cold weather study to determine the average temperature in
each type of locomotive cab commonly used at the time. The study
concluded that at the location where the engineer operates the
locomotive, each locomotive maintained an average temperature of at
least 60 degrees. The window and door gaskets were maintained in proper
condition on the locomotives that were studied. Now that the locomotive
safety standards are in the process of being revised, FRA is
incorporating existing industry practice into the regulation in an
effort to maintain the current conditions. For review, the 1998 study
has been included in the public docket related to this proceeding.
In addition to increasing the minimum cab temperature from 50
[deg]F to 60 [deg]F, FRA believes that requiring railroads to continue
their current practice of equipping new locomotives with air
conditioning units inside the locomotive cab and maintaining those
units during the periodic inspection required by Sec. 229.23, will
maintain the existing level of railroad safety. Current literature
regarding the effect of low temperature on human performance indicates
that performance decreases when the temperature decreases below 60
[deg]F. Similarly, the literature regarding the effect of high
temperature and humidity indicates that performance decreases when
temperatures increase above 80 [deg]F, and that performance decreases
to an even greater extent when the temperature increases above 90
[deg]F. Ergonomics, 2002 vol. 45, no. 10, 682-698. Please note that
when discussing high temperatures in the research about the effects on
human performance, the term temperature means the Wet Bulb Globe
temperature or WBGT. When discussing accident statistics the
temperatures reported were ambient not accounting for humidity and
radiant heat sources.
In many occupational settings, it is desirable to minimize the
health and safety effects of temperature extremes. Depending upon the
workplace, engineering controls may be employed as well as the
management of employee exposure to excess cold or heat using such
methods as work-rest regimens. Because of the unique nature of the
railroad operating environment, the locomotive cab can be viewed as a
captive workplace where the continuous work of the locomotive crew
takes place in a relatively small space. For this reason, in an
excessively hot cab, a locomotive crew member may have no escape from
extreme temperatures, since they cannot be expected to readily
disembark the train and rest in a cooler environment as part of a work-
rest regimen without prior planning by the railroad. As such, FRA
expects reliance upon engineering controls to limit temperature
extremes. When FRA considered controls for cold and hot temperature cab
environments, FRA learned that there is a range of engineering controls
available that can be employed. Some of these controls are presently
employed to affect the cab temperature environment. Controls include
isolation from heat sources such as the prime mover; reduced emissivity
of hot surfaces; insulation from hot or cold ambient environments; heat
radiation shielding including reflective shields, absorptive shielding,
transparent shielding, and flexible shielding; localized workstation
heating or cooling; general and spot (fan) ventilation; evaporative
cooling; chilled coil cooling systems.
Locomotive crew performance is directly linked to railroad safety
through the safe operation of trains. Locomotive engineers are
responsible for operating trains in a safe and efficient manner. This
requires the performance of cognitive tasks, including the mathematical
information processing required for train handling, constant vigilance,
and accurate perception of the train and outside environment.
Conductors are responsible for maintaining accurate train consists,
including the contents and position of hazardous materials cars, for
confirming the aspects and indications of signals, and for ensuring
compliance with written orders and instructions. A decrease in
performance of any of these tasks that can be anticipated from relevant
scientific findings should be avoided where amelioration can be
applied.
Based on the preceding discussion and its review of existing
literature on the subject, FRA believes it is appropriate to limit
minimum locomotive cab temperature and also require that new
locomotives be equipped with an air conditioning unit inside the
locomotive cab. To ensure that an air conditioning unit is properly
maintained, the unit should be inspected and maintained so that it
works properly and meets or exceeds the manufacturer's minimum
operating specifications during the periodic inspection that is
required by Sec. 229.23. Comments by AAR indicate that this is
consistent with the current industry schedule. FRA believes that
requiring the railroads to maintain their air conditioning units in a
manner that meets or exceeds the manufacturer's minimum operating
specifications should result in the sufficient maintenance of the
units. FRA will monitor air conditioning maintenance performed by
railroads to ensure that it
[[Page 21320]]
is being properly an adequately performed. If FRA determines that the
prescribed level of maintenance is insufficient to ensure the proper
functioning of the air conditioning units, FRA will consider taking
regulatory action to address the issue in a future rulemaking.
AAR submitted comments stating that new locomotives have been
ordered with air conditioning units for many years and that they are
maintained at the periodic inspection, and that these practices are
expected to continue. FRA believes that requiring railroads to continue
to equip new locomotives with air conditioning units inside the
locomotive cab and maintaining those units during the periodic
inspection required by Sec. 229.23, will maintain the existing level
of railroad safety.
AAR and the U.S. Army's Joint Munitions Command submitted comments
stating that a maximum temperature requirement that is intended to
prevent excessive heat stress from affecting locomotive crew
performance inside the locomotive cab: would not address a safety
issue; would be difficult to accurately measure inside the locomotive
cab; and, would be overly burdensome. The UTU and the BLET submitted
comments supporting the establishment of a maximum temperature
requirement. The comments stated that such a requirement would improve
locomotive crew performance during operation of the locomotive. FRA
believes that the issues need to be considered further before a
determination can be made as to whether a maximum temperature
requirement would be appropriate. The RSAC has recently tasked a
working group with addressing issues related to fatigue management. FRA
believes that the fatigue management working group is an appropriate
forum for further exploring issues related to the potential benefits
that could result from requiring a limit to the permissible maximum
locomotive cab temperature.
F. Headlights
The revisions to the headlight requirements incorporate waiver FRA
2005-23107 into part 229. The waiver permits a locomotive with one
failed 350-watt incandescent lamp to operate in the lead until the next
daily inspection, if the auxiliary lights remain continuously
illuminated. Under the existing requirements, a headlight with only one
functioning 200-watt lamp is not defective and its condition does not
affect the permissible movement of a locomotive. However, the existing
requirements are more restrictive for a 350-watt lamp. A locomotive
with only one functioning 350-watt lamp in the headlight can be
properly moved only under the conditions of section 229.9. This final
rule modifies the treatment of locomotives with a failed 350-watt lamp
to allow flexibility, and be consistent with the current treatment of
200-watt lamps. In accordance with E.O. 13563, this modification will
reduce the downtime for locomotives with certain headlight defects, and
thereby, reduce the burden on the rail industry.
Testing showed that production tolerances for the 350-watt
incandescent lamp cause most individual lamps to fall below the 200,000
candela requirement at the center of the beam. As such, two working
350-watt lamps are required to ensure 200,000 candela at the center of
the beam. Testing also showed that the 350-watt incandescent lamp
produced well over 100,000 candela at the center of the beam, and its
high power and the position of the filament within the reflector causes
the lamp to be brighter than the 200-watt incandescent lamp at all
angles greater than approximately 2.5 degrees off the centerline. In
other words, the only area in which the 350-watt lamp produces
insufficient illumination is within 2.5 degrees of the centerline. The
new requirement compensates for the reduced amount of illumination by
requiring the auxiliary lights to be aimed parallel to the centerline
of the locomotive and illuminate continuously.
Significantly, in 1980, when FRA promulgated the 200,000 candela
requirement it could not take into consideration the light produced by
auxiliary lights, because they were not required and not often used.
Today, there is light in front of a locomotive produced by both the
headlight and the auxiliary lights. When discussing AAR's request that
the final rule permit locomotives with a nonfunctioning 350-watt lamp
to operate without restriction, FRA stated that AAR's comments ``may
have merit when considering locomotives with auxiliary lights aimed
parallel to the centerline of the locomotive.'' See 69 FR 12533. While
the auxiliary lights on some locomotives are aimed parallel to the
centerline, on many others the auxiliary lights are aimed so that their
light will cross 400 feet in front of the locomotive. The regulations
only require auxiliary lights to be aimed within 15 degrees of the
centerline. FRA is not aware of a basis for assuming that the light
from two auxiliary lights complying with the regulations in any fashion
would be insufficient, when combined with a 350-watt headlight lamp.
G. Alerters
An alerter is a common safety device that is intended to verify
that the locomotive engineer remains vigilant and capable of
accomplishing the tasks that he or she must perform while operating a
locomotive. An alerter will initiate a penalty brake application to
stop the train if it does not receive the proper response from the
engineer. As an appurtenance to the locomotive, an alerter must operate
as intended when present on a locomotive. Section 20701 of Title 49 of
the United States Code prohibits the use of a locomotive unless the
entire locomotive and its appurtenances are in proper condition and
safe to operate in the service to which they are placed. Under this
authority, FRA has issued many violations against railroads for
operating locomotives equipped with a non-functioning alerter. Alerters
are currently required on passenger locomotives pursuant to Sec.
238.237 (67 FR 19991), and are present on most freight locomotives. A
long-standing industry standard currently contains various requirements
for locomotive alerters. See AAR Standard S-5513, ``Locomotive Alerter
Requirements,'' (November 26, 2007).
After several productive meetings, the Working Group reached
partial consensus on requirements related to the regulation of
alerters. For those areas where agreement could not be reached, FRA has
fully considered the information and views of the Working Group members
and the recommendations made by the NTSB in developing the requirements
related to locomotive alerters.
On July 10, 2005, at about 4:15 a.m., two Canadian National (CN)
freight trains collided head-on in Anding, Mississippi. The collision
occurred on the CN Yazoo Subdivision, where the trains were being
operated under a centralized traffic control signal system on single
track. Signal data indicated that the northbound train, IC 1013 North,
continued past a stop (red) signal at North Anding and collided with
the southbound train, IC 1023 South, about \1/4\ mile beyond the
signal. The collision resulted in the derailment of six locomotives and
17 cars. Approximately 15,000 gallons of diesel fuel were released from
the locomotives and resulted in a fire that burned for roughly 15
hours. Two crewmembers were on each train; all four were killed. As a
precaution, about 100 Anding residents were evacuated; fortunately,
they did not report any injuries. Property damages exceeded $9.5
million and
[[Page 21321]]
clearing and environmental cleanup costs totaled approximately
$616,800.
The NTSB has issued a series of safety recommendations that would
require freight locomotives to be equipped with an alerter. On April
25, 2007, the NTSB determined that a contributing cause of the head-on
collision in Anding, Mississippi, was the lack of an alerter on the
lead locomotive, which if present, could have prompted the crew to be
more attentive to their operation of the train. See Recommendation R-
07-1. That recommendation provides as follows: ``[r]equire railroads to
ensure that the lead locomotives used to operate trains on tracks not
equipped with a positive train control system are equipped with an
alerter.''
Another NTSB recommendation relating to locomotive alerters was
issued as a result of an investigation into the collision of two
Norfolk Southern Railway freight trains at Sugar Valley, Georgia, on
August 9, 1990. In that incident, the crew of one of the trains failed
to stop at a signal. The NTSB concluded that the engineer of that train
was probably experiencing a micro-sleep or was distracted. Based on
testing, it was determined that as the train approached the stop
signal, the alerter would have initiated an alarm cycle. The NTSB
concluded that the engineer ``could have cancelled the alerter system
while he was asleep by a simple reflex action that he performed without
conscious thought.'' As a result of the investigation, the NTSB made
the following recommendation to the FRA: ``[i]n conjunction with the
study of fatigue of train crewmembers, explore the parameters of an
optimum alerter system for locomotives. See NTSB Recommendation R-91-
26.
Typically, alerter alarms occur more frequently as train speed
increases. Unlike the Sugar Valley, Georgia, accident in which the
train had slowed and entered a siding before overrunning a signal, the
northbound train in the Anding, Mississippi, remained on the main track
at higher speeds. Had an alerter been installed, there was a four
minute time period after passing the approach signal during which the
alerter would have activated four to five times. It seems unlikely that
the engineer could have reset the alerter multiple times by reflex
action without any increase in his awareness. Therefore, the NTSB
determined that an alerter likely would have detected the lack of
activity by the engineer and sounded an alarm that could have alerted
one or both crewmembers. Had the crew been incapacitated or not
responded to the alarm, the alerter would have automatically applied
the brakes and brought the train to a stop. The NTSB concluded that had
an alerter been installed on the lead locomotive of the northbound
train, it may have prevented the collision.
The NTSB also closely examined the use of locomotive alerters when
investigating the sideswipe collision between two Union Pacific
Railroad (UP) freight trains in Delia, Kansas, on July 2, 1997. In that
accident, a train entered a siding but did not stop at the other end,
and it collided with a passing train on the main track. The NTSB
concluded that ``had the striking locomotive been equipped with an
alerter, it may have helped the engineer stay awake while his train
traveled through the siding.'' As a result of its investigation, the
NTSB made the following recommendation to the FRA: ``[r]evise the
Federal regulations to require that all locomotives operating on lines
that do not have a positive train separation system be equipped with a
cognitive alerter system that cannot be reset by reflex action.'' See
NTSB Recommendation R-99-53.
FRA believes that the requirements proposed in the NPRM and
retained in this final rule related to alerters incorporate existing
railroad practices and locomotive design, and address each of the NTSB
recommendations discussed above. As with all of FRA's regulatory
requirements, the requirements related to alerters are minimum Federal
safety requirements that do not prohibit railroads from doing more to
improve railroad safety. Based on industry meetings, FRA understands
that the industry is considering establishing industry requirements
that would be more restrictive than the Federal requirements. FRA fully
supports such an effort by the industry.
H. Locomotive Electronics
After extensive discussion, the Working Group reached consensus on
the requirements related to locomotive electronic systems that were
proposed in the NPRM. Advances in electronics and software technology
have resulted in changes to the implementation of locomotive control
systems. Technology changes have allowed the introduction of new
functional capabilities as well as the integration of different
functions in ways that advance the building, operation, and maintenance
of locomotive control systems. FRA encourages the use of these advanced
technologies to improve safe, efficient, and economical operations.
However, the increased complexities and interactions associated with
these technologies increase the potential for unintentional and
unplanned consequences, which could adversely affect the safety of rail
operations.
The NPRM proposed requirements that would prescribe safety
standards for safety-critical electronic locomotive control systems,
subsystems, and components including requirements to ensure that the
development, installation, implementation, inspection, testing,
operation, maintenance, repair, and modification of those products will
achieve and maintain an acceptable level of safety. The NPRM also
proposed standards to ensure that personnel working with safety-
critical products receive appropriate training. Of course, each
railroad would be able to prescribe additional or more stringent rules,
and other special instructions, provided they are consistent with the
final rule.
FRA also recognizes that advances in technology may further
eliminate the traditional distinctions between locomotive control and
train control functionalities. Indeed, technology advances may provide
for opportunities for increased or improved functionalities in train
control systems that run concurrent with locomotive control. Train
control and locomotive control, however, remain two fundamentally
different operations with different objectives. FRA does not want to
restrict the adoption of new locomotive control functions and
technologies by establishing regulations for locomotive control systems
intended to address safety issues associated with train control.
I. Periodic Locomotive Inspection
The Locomotive Safety Standards Working Group was unable to reach
consensus on whether current locomotive inspection intervals and
procedures are appropriate to current conditions. On June 22, 2009, FRA
granted the BNSF request for waiver from compliance with the periodic
locomotive inspection requirements. See Docket FRA-2008-0157. BNSF
stated in their request that each of the subject locomotives are
equipped with new self-diagnostic technology and advanced computer
control, and that the locomotives were designed by the manufacturer to
be maintained at a six month interval.
The modern locomotive equipped with microprocessor-based controls
has diagnostics that monitor the functioning of locomotive equipment
and record faults, particularly with respect to features relevant to
the periodic inspection. Major faults are instantly addressed. Minor
faults are addressed through later data analysis. In some cases,
railroads have the capability of
[[Page 21322]]
analyzing the data remotely, without the need for the locomotive to be
shopped. Among the features addressed by the self-diagnostic equipment
on the locomotive models covered by this petition are the ground relay,
locked power axle, slipped pinion, and traction motor flashover. Other
faults monitored include contactor faults, electrical feedback signal
faults, and electronic air brake faults. If the system detects an air
brake system failure, the system goes into fail-safe mode. Another
feature of these models is that the maintenance interval recommended by
the manufacturers is 184 days. In 1980, the 92-day periodic-inspection
interval instituted by FRA reflected the maintenance intervals
recommended by the manufacturers at that time.
The model locomotives that are the subject of the above noted
waiver use a very viscous oil instead of grease to lubricate the
pinions and bull gears on traction-motor wheel assemblies. The oil does
not degrade with age or thicken or thin as ambient temperature varies.
Years of use have demonstrated that there is no need to check oil
levels or replenish the lubricant frequently. Other relevant features
of the modern locomotive include:
Traction motor brushes last well over 184 days (most last
one year);
Improved seals and gaskets, greatly reducing the
occurrence of fluid leaks and the need to inspect gusseted and sealed
joints;
Improved insulation protecting against the deterioration
of locomotive wiring (microprocessors have reduced the generation of
heat, which also enhances wiring life); and,
The traction motor support bearings are completely sealed
roller bearings, with lubrication only required when wheels are
changed.
In the waiver petition, BNSF requested that the required 92-day
periodic inspection be performed at 184-day intervals on subject
locomotives, if qualified mechanical forces perform at least one of the
required daily inspections every 31 days and FRA non-complying
conditions that are discovered en-route or during any daily inspection
are moved to a mechanical facility capable of making required repairs.
Pursuant to the conditions of the waiver, data were collected on the
locomotives' performance and joint FRA/BNSF inspections were conducted.
The data show that safety was not impacted by extending the periodic
inspection interval to 184 days. Based on the initial results of the
waiver, FRA identified the periodic locomotive inspection as a
potential candidate for reducing the regulatory burden on the rail
industry, as required by E.O. 13563. FRA's continued observations of
tests during joint inspections of the brake systems shows that the
waiver has been successful. As there is no material difference between
the locomotive models covered by the BNSF waiver and other self
diagnostic microprocessor-based locomotives, FRA is modifying the
existing periodic inspection requirements to provide for a 184-day
inspection interval for all locomotives equipped with microprocessor-
based control systems with self-diagnostic capabilities.
J. Rear End Markers
In 2003, the U.S. DOT's Office of Governmental Affairs received a
letter from Senator Feinstein on behalf of one of her constituents. The
individual suggested a revision to FRA's rear end marker regulation,
which is found in part 221. Specifically, the constituent suggested
that Federal regulations should require trains with distributive power
on the rear to have a red marker, because a red marker would make for a
safer operating environment by giving a rail worker a better indication
of whether he or she is looking at the rear or front end of the train.
The individual made reference to a recent fatality involving a BNSF
conductor who jumped from his train because he observed a headlight
that he mistakenly believed was a train on the same track, directly
ahead of his train. As FRA is currently reviewing its existing
requirements for locomotive safety standards, FRA requested comments on
this rear end marker issue. AAR submitted the only comment related to
this issue, stating that no changes should be made to the existing
requirements based on the single incident mentioned above. FRA agrees
that at this time there is not enough evidence to merit a change to the
existing requirements.
K. Locomotive Horn
In the NPRM, FRA solicited comments regarding methods currently
being used by railroads to test locomotive horns as required by Sec.
229.129. More than one method of testing could satisfy the current
testing requirements. AAR submitted the only comment on this issue,
stating that an accepted ANSI or SAE standard should satisfy the
requirement. However, based on AAR's comment, it is unclear which
specific ANSI and SAE standards would be applicable to locomotive horn
testing. FRA has been considering whether certain current methods of
testing should be preferred, or additional methods should be permitted.
AAR's comment did not provide enough specific information to justify
modifying the existing locomotive horn requirements. At this point, the
great majority of initial locomotive horn testing has been performed,
and there is no clear need to modify the requirements.
L. Risk Analysis Standardization and Harmonization
FRA notes that it has been actively implementing, whenever
practical, performance regulations based on the management of risk. In
the process of doing so, a number of different system safety
requirements, each unique to a particular regulation, have been
promulgated. While this approach is consistent with the widely, and
deeply, held conviction that risk management efforts should be
specifically tailored for individual situations, it has resulted in
confusion regarding the applicable regulatory requirements. This, in
turn, has defeated one of the primary objectives of using performance
based regulations, reduction in costs from simplifying regulations.
The problem is not the concept of tailoring, but the lack of
standard terms, basic tools, and techniques. Numerous directives,
standards, regulations, and regulatory guides establish the authority
for system safety engineering requirements in the acquisition,
development, and maintenance of hardware and software-based systems.
The lack of commonality makes extremely difficult the task of training
system safety personnel, evaluating and comparing programs, and
effectively monitoring and controlling system safety efforts for the
railroads, their vendors, and the government. Even though tailoring
will continue to be an important system safety concept, at some point
FRA believes the proliferation of techniques, worksheets, definitions,
formats, and approaches has to end, or at least some common ground has
to be established.
To accomplish this, FRA is harmonizing risk management process
requirements across all regulations that have been promulgated by the
agency. This will implement a systematic approach to hardware and
software safety analysis as an integral part of a project's overall
system safety program for protecting the public, the worker, and the
environment. Harmonization enhances compliance and improves the
efficiency of the transportation system by minimizing the regulatory
burden. Harmonization also facilitates interoperability among products
and systems, which benefits all
[[Page 21323]]
stakeholders. By overcoming institutional and financial barriers to
technology harmonization, stakeholders could realize lower life-cycle
costs for the acquisition and maintenance of systems. FRA will pursue
appropriate, cost effective, performance based standards containing
precise criteria to be used consistently as rules, guidelines, or
definitions of characteristics, to ensure that materials, products,
processes and services are fit for purpose, and present an acceptable
level of risk that are applicable across all elements of the railroad
industry. FRA believes that establishing a safety analysis requirement
in this final rule that is based on best engineering practices and
standards in section 237.307 is consistent with goal of standardization
and harmonization.
M. Locomotive Cab Securement
On June 20, 2010, a CSX Conductor was shot and killed in the cab of
the controlling locomotive of his standing train in New Orleans, during
an attempted robbery. The Locomotive Engineer assigned to that train
was also wounded by gunfire during the incident. This incident was
particularly tragic, because it resulted in a fatality. By letter dated
September 22, 2010, in response to this incident, the BLET requested
that FRA require door locks on locomotive cab doors. Under current
industry practice, many locomotive cab doors are not locked. According
to BLET's letter, requiring the use of door locks would impede
unauthorized access to the locomotive cab and reduce the risk of
violence to the train crew when confronted by a potential intruder.
In the NPRM, FRA requested comments on the various securement
options that are currently available on locomotive cab doors, and
whether equipping the locomotive cab with a securement device would
improve safety. Based on its review of comments received, FRA believes
that locomotive cab securement can potentially prevent unauthorized
access to the locomotive cab, and thereby increase train crew safety.
The BLET and UTU submitted comments stating that locks should be
designed to open from within the locomotive cab without the use of a
key. Locomotive cab securement demands a careful and balanced approach,
because when emergencies requiring emergency egress or rescue access
occur, securement systems must not hinder rapid and easy egress by
train crews or access by emergency responders without undue delay. A
latching device (e.g., a dead-bolt arrangement) is sufficient to
satisfy this requirement. This final rule requires that each locomotive
or remanufactured locomotives ordered on or after the effective date of
the final rule, or placed in service for the first time on or after six
months from the effective date of the rule, be equipped with a
securement device. However, FRA believes that the decision whether to
use the securement device is best left to the discretion of each
railroad.
AAR submitted comments stating that the railroad industry is
currently developing a securement standard that will address safety
concerns. Based on information gathered while attending industry
meetings, FRA understands that the railroad industry is working on
producing a standard that will require a securement device on the
outside of an unattended locomotive cab. FRA believes that the industry
is moving in the right direction on this issue and will continue to
monitor the development of a new standard. If FRA determines that the
actions currently being undertaken by the industry are not sufficient
to ensure the proper securement of locomotive cabs from the outside,
FRA will consider taking regulatory action to address this issue in a
future rulemaking.
A Battalion Fire Chief from Fairfax County, Virginia, submitted
comments stating that a rapid-entry box system (similar to a realtor's
lock-box system) would ensure access by emergency responders into a
locked locomotive cab. FRA believes that a rapid-entry box system could
improve emergency responder access into the locomotive cab. However, at
this time, FRA believes it would be impractical to require such a
system, due to the potential cost of equipping all locomotives with the
locks, the significant logistic challenges involved with distributing
keys to emergency responders throughout the country, and the inability
of FRA to ensure that those keys are secure.
N. Diesel Exhaust in Locomotive Cabs
In response to the NPRM, AAR submitted comments requesting that FRA
clarify the meaning of existing Sec. 229.43. Section 229.43 requires
that locomotives be built with exhaust systems that are properly
designed to convey engine exhaust from the engine and release it
outside of the locomotive, and to ensure that the exhaust system is
maintained to prevent leaks of exhaust into an occupied locomotive cab.
FRA has been consistent in its enforcement of this requirement. FRA has
not discovered locomotive exhaust systems that have noncompliant
designs. However, FRA has found mechanical defects (e.g., a cracked
exhaust manifold) in locomotive exhaust systems that permit exhaust to
be released into an occupied locomotive cab, and has routinely issued
violations for the railroads' failure to comply with Sec. 229.43.
Diesel exhaust from the locomotive engine that is released into an
occupied locomotive cab causes a safety risk. The exhaust can adversely
affect the train crew and their ability to operate the locomotive
safely. Inside the locomotive cab, the exhaust causes an inhalation
hazard and will reduce the train crew's vision and comfort. However,
FRA did not intend for Sec. 229.43 to prevent any and all diesel
exhaust from being present in an occupied locomotive cab. It would be
impracticable to try to eliminate all diesel exhaust in the locomotive
cab. A locomotive that is standing with its windows open and its engine
not running next to an active highway will most likely be found to have
some measurable quantity of diesel exhaust in the cab, due to the
traffic from the highway. The same would be found if the locomotive
were located in a similar circumstance in an active marine port.
Similarly, FRA does not believe that it is possible to prevent the re-
entry of diesel exhaust into the locomotive cab through windows or
ventilation system intakes, and has never enforced the existing
regulation in such a manner.
O. Federalism Implications
One commenter suggested that FRA should add language to its
discussion of the federalism implications of this final rule to clarify
the pre-emptive effect of the rule. The discussion of federalism
contained in the NPRM explains the federalism implications of the
Locomotive Inspection Act and the existing Locomotive Safety Standards.
See 76 FR 2224. FRA believes that the discussion of federalism
implications is clear, and that changes to the final rule regarding the
pre-emptive effect of the rule are not necessary.
P. E.O. 13563 Retrospective Review
In accordance with the requirements of E.O. 13563, this final rule
modifies the existing locomotive safety standards based on what has
been learned from FRA's retrospective review of the regulation. E.O.
13563 requires agencies to review existing regulations to identify
rules that are overly burdensome, and when possible, modify them to
reduce the burden. As a result of its retrospective review, FRA is
reducing the burden on the industry by modifying the regulations
related to periodic locomotive inspection and
[[Page 21324]]
headlights. FRA believes that the modifications related to periodic
locomotive inspection and headlights in this final rule will not reduce
safety.
VI. Section-by-Section Analysis
This section-by section analysis of the final rule is intended to
explain the rationale for each section of the final rule. The analysis
includes the requirements of the rule, the purpose that the rule will
serve in enhancing locomotive safety, the current industry practice,
and other pertinent information. The regulatory changes are organized
by section number. FRA sought comments on all proposals made in the
NPRM and considered the comments in issuing this final rule.
A. Amendments to Part 229 Subparts A, B, and C
Section 229.5 Definitions
This section contains a set of definitions that are being
introduced into the regulation. FRA intends these definitions to
clarify the meaning of important terms as they are used in the text of
the final rule. The definitions are carefully worded in an attempt to
minimize the potential for misinterpretation of the rule. The
definition of alerter introduces an unfamiliar term which requires
further discussion.
``Alerter'' means a device or system installed in the locomotive
cab to promote continuous, active locomotive engineer attentiveness by
monitoring select locomotive engineer-induced control activities. If
fluctuation of a monitored locomotive engineer-induced control activity
is not detected within a predetermined time, a sequence of audible and
visual alarms is activated so as to progressively prompt a response by
the locomotive engineer. Failure by the locomotive engineer to
institute a change of state in a monitored control, or acknowledge the
alerter alarm activity through a manual reset provision, results in a
penalty brake application that brings the locomotive or train to a
stop. For regulatory consistency FRA is utilizing the same definition
as the one provided in part 238. FRA intends for a device or system
that satisfies an accepted industry standard including, but not limited
to, AAR Standard S-5513, ``Locomotive Alerter Requirements,'' dated
November 26, 2007, to constitute an alerter under this definition.
New definitions for terms related to remote control locomotives are
also being established. The terms, ``Assignment Address,'' ``Locomotive
Control Unit,'' ``Operator Control Unit,'' ``Remote Control
Locomotive,'' ``Remote Control Operator,'' and ``Remote Control
Pullback Protection'' are common to the industry. FRA notes that new
technology may lead to new systems that fit these definitions. For
example, ``Remote Control Pullback Protection'' is currently a form of
global positioning system containment system that uses automated
equipment identifier tags to either stop the RCL or limit its speed so
that the RCL remains within its work zone. A system that utilizes new
technology that either stops the RCL or limits its speed so that the
RCL remains within its work zone could also satisfy the definition. On
February 14, 2001, FRA published a Safety Advisory in which FRA issued
recommended guidelines for conducting remote control locomotive
operations. See 66 FR 10340, Notice of Safety Advisory 2001-01, Docket
No. FRA-2000-7325. The Safety Advisory includes definitions for each of
the terms. FRA's definitions for these terms are informed by the Safety
Advisory and Working Group discussions.
``Controlling locomotive'' means a locomotive from where the
operator controls the traction and braking functions of the locomotive
or locomotive consist, normally the lead locomotive. This definition is
being added to help identify which locomotives are required to be
equipped with an alerter, and when the alerter is required to be
tested.
Section 229.7 Prohibited Acts and Penalties
Minimal changes are being made in this section to update the
statutory reference and the statutory penalty information.
Section 229.15 Remote Control Locomotives
After working with the railroad industry for many years to provide
a framework for the safe use, development, and operation of remote
control devices, FRA is formally codifying safety standards for remote
control operated locomotives. For convenience, this section is being
divided into two headings: design and operation; and inspection and
testing.
Generally, the design and operation requirements are intended to
prevent interference with the remote control system, maintain critical
safety functions if a crew is conducting a movement that involves the
pitch and catch of control between more than one operator, tag the
equipment to notify anyone who would board the cab that the locomotive
is operating in remote control, and bring the train to a stop if
certain safety hazards arise. The inspection and testing requirements
are intended to ensure that each remote control locomotive would be
tested each time it is placed in use, and ensure that the operator is
aware of the testing and repair history of the locomotive. It is FRA's
understanding that virtually all railroads that operate remote control
locomotives have already adopted similar standards, and that they have
proven to provide consistent safety for a number of years.
A comment was received suggesting that FRA should add an
introductory paragraph to proposed Sec. 229.15 to address the
applicability of the section. FRA believes that the applicability of
this section is clear based on the description of applicability
contained in Sec. 229.6. FRA does not intend to apply the requirements
of Sec. 229.15 differently than other requirements contained in part
229.
Another comment was received stating that the language of proposed
Sec. 229.15, if it remains unchanged in the final rule, would
establish requirements that result in existing legacy configurations
becoming noncompliant. According to the commentor, the legacy systems
that they identify have been operating safely and to the railroads'
satisfaction for years, and therefore, should be permitted to continue
in operation as compliant systems under the requirements contained in
Sec. 229.15. It is not clear which requirements would affect these
legacy systems, but FRA does not intend this final rule to make any
specific legacy configurations noncompliant.
BLET and UTU submitted comments stating that FRA should replace the
proposed language of paragraph Sec. 229.15(a)(12)(ii), ``throttle or
speed control,'' with ``speed selector.'' FRA is not adopting this
suggestion. FRA believes that the suggested language change would
exclude throttle/brake units. In the proposed rule, FRA did not intend
to exclude throttle/brake units. The Working Group reached consensus on
this specific issue, and FRA continues to believe that an OCU should
have throttle capabilities in order to safely operate throttle/brake
units.
AAR and HCRQ submitted comments stating that FRA should clarify
proposed paragraph Sec. 229.15(a)(7). Proposed paragraph Sec.
229.15(a)(7) requires an RCL to initiate a full service application of
the locomotive and train brakes, and eliminate locomotive tractive
effort, when main reservoir pressure drops below 90 psi. The proposed
language did not specifically exclude an RCL that is stationary. Under
specific conditions, such as charging a lengthy cut of cars in
[[Page 21325]]
winter conditions, it is not uncommon for the main reservoir pressure
to drop marginally. In such cases when the main reservoir pressure
drops below 90 psi, it's not a sign of a system failure. Instead, the
drop in pressure is an acceptable consequence given the conditions. FRA
intended paragraph Sec. 229.15(a)(7) to apply to moving RCLs and not
stationary RCLs. To clarify FRA's intent, the language of this
paragraph has been amended to include the words ``while RCL is
moving.''
AAR also submitted comments stating that there is no wheel slide
issue on RCLs, and that currently wheel slip is often indicated by the
RCL equipment and not by the OCU. FRA's proposal, in paragraph Sec.
229.15(a)(12)(xi), would have required the OCU to provide an audio/
visual indication of wheel slip/slide. FRA agrees with AAR's comment
and is amending the final rule by removing the wheel slide requirement
that was in the proposal, and by permitting wheel slip to be indicated
by the RCL as well as the OCU.
HCRQ submitted comments stating that FRA should permit the OCU to
provide either an audio or visual indication of RCL movement. Proposed
Sec. 229.15(a)(12)(xii) would require an audio indication of RCL
movement. HCRQ asserts that a visual notification should be sufficient,
because it is equally effective. The Working Group reached consensus on
this specific issue, and FRA continues to believe that an audio
indication is the most effective method for indicating RCL movement.
People, who are present in the yard where the RCL movement is taking
place, are more likely to hear a warning than they are to see a
warning. In a yard, vision can be obstructed by equipment or
structures. Thus, FRA is retaining the proposed provision in this final
rule.
In Sec. 229.15(a)(13)(iii)(B) of the NPRM, FRA proposed requiring
primary OCUs to be equipped with a 15 second tilt bypass feature, and
secondary OCUs to be equipped with a 60 second tilt bypass feature.
Based on its review of comments received, FRA is modifying the proposed
provision in this final rule and is requiring the tilt bypass on both
OCUs to be set at 60 seconds. AAR and HCRQ submitted comments stating
that the requirement for the length of the tilt bypass should be 60
seconds, because all but one of the existing OCU models have a tilt
bypass feature that is set to 60 seconds and some actions commonly
performed by OCU operators exhaust more than 15 seconds and up to 60
seconds. An OCU operator may take longer than 15 seconds to throw a
switch, set brakes, or lace together brake hoses. FRA agrees that 15
seconds may not be enough time for an OCU operator to complete certain
actions, but also understands that in most instances the operator of
the secondary OCU will be the one who is responsible for those actions
and that in general pushing a button on an OCU will extend the length
of the tilt bypass for an additional 15 seconds. However, in the
proposal FRA did not consider the fact that the majority of OCUs are
set at 60 seconds, and that it would add a cost to the industry to
modify some OCUs to 15 seconds. FRA also recognizes that during a RCL
operation, a crew member may switch from operating the primary OCU to
operating the secondary OCU, and vice versa. Allowing both the primary
and secondary OCUs to be set to 60 seconds, consistent with the great
majority of existing models, will avoid confusion during such a switch.
Section 229.19 Prior Waivers
FRA is updating the language in Sec. 229.19 to address the
handling of prior waivers of requirements in part 229 under the final
rule. A number of existing waivers are incorporated into the final rule
and others may no longer be necessary in light of the rule. The NPRM
allowed railroads the opportunity to assert that their existing waiver
is necessary, and should be effective after the final rule is adopted.
No comments were received related to this section, and FRA is retaining
the language as proposed. As a result, waivers from any requirement of
this part, issued prior to effective date of this final rule will
terminate on the date specified in the letter granting the waiver, and
if no date is specified, then the waiver will automatically terminate 5
years from the effective date of the rule.
On February 28, 2007, in a notice, FRA proposed the sunset of
certain waivers granted for the existing locomotive safety standards.
72 FR 9059. The proposal urged grantees to submit existing waivers for
consideration for renewal in light of potential revisions to the
regulation, and explained FRA's interest in treating older waivers
consistently with newer waivers that were limited to five years. The
five-year limitations were issued as far back as March of 2000. The
notice also established a docket to receive waivers for consideration.
In addition, the notice discussed the possibility of requiring
current grantees to re-register waivers. To streamline the process, FRA
did not include a re-registration requirement.
Section 229.20 Electronic Recordkeeping
As explained in paragraph (a), FRA is establishing standards for
electronic recordkeeping that a railroad may elect to utilize to comply
with many of the recordkeeping provisions contained in this part. As
with any records, replacing a paper system that requires the physical
filing of records with an electronic system and the large and
convenient storage capabilities of computers, will result in greater
efficiency. Increased safety will also result, as railroads will be
able to access and share records with appropriate employees and FRA
quicker than with a paper system. To be acceptable, electronic
recordkeeping systems must satisfy all applicable regulatory
requirements for records maintenance with the same degree of confidence
as is provided with paper systems. The requirements are consistent with
a series of waivers that FRA has granted since April 3, 2002 (Docket
Number FRA-2001-11014), permitting electronic recordkeeping with
certain conditions intended to ensure safety. In this section, FRA is
adopting the Working Group's consensus regulatory text for electronic
recordkeeping that was approved and recommended to FRA by the RSAC on
September 10, 2009. The standards are organized into three categories:
(1) Design requirements, (2) operational requirements, and (3)
availability and accessibility requirements.
To properly serve the interest of safety, records must be accurate.
Inspection of accurate records will reveal compliance or non-compliance
with Federal regulations and general rail safety practices. To ensure
the authenticity and integrity of electronic records, it is important
that security measures be in place to prevent unauthorized access to
the data in the electronic record and to the electronic system.
Paragraphs (b)(1) through (5) are intended to help secure the accuracy
of the electronic records and the electronic system by preventing
tampering, and other forms of interference, abuse, or neglect.
Paragraphs (c)(1) and (2) are intended to utilize the improved
safety capabilities of electronic systems. The requirements of
paragraph (c)(1) cover both inspection and repair records. AAR
submitted comments in response to the NPRM stating that the person who
is performing the activity, and therefore required to make the record
within 24 hours as required by paragraph (c)(1), may be prevented from
making the record by Hours of Service laws. FRA
[[Page 21326]]
believes that the proposal addressed this issue. In the proposal, for
situations when the Hours of Service laws would potentially be
violated, the electronic system would be required to prompt the person
to input the data as soon as he or she returns to duty. Because the
issue was addressed in the proposal, FRA does not believe that any
changes related to the issue are warranted.
To properly serve the interest of safety, the electronic records
and the electronic recordkeeping system must be made available and
accessible to the appropriate people. FRA must have access to the
railroads' electronic records and limited access to the electronic
recordkeeping systems to carry out its investigative responsibilities.
During Working Group discussions, a member representing railroad
management explained that his railroad currently can produce an
electronic record within ten minutes, but that a paper record may take
up to two weeks. As such, the rule provides up to fifteen days to
produce paper copies and requires that the electronic records will be
provided upon request.
Section 229.23 Periodic Inspection: General
This section requires railroads that choose to maintain and
transfer records as provided for in Sec. 229.20, to print the name of
the person who performed the inspections, repairs, or certified work on
the Form FRA F 6180-49A that is displayed in the cab of each
locomotive. This will allow the train crew to know who did the previous
inspection when they board the locomotive cab. This requirement was
proposed in the NPRM and is being retained in the final rule. As
discussed above in section I., ``Periodic Locomotive Inspection,'' FRA
is also modifying the existing periodic inspection requirements
contained in this section to provide for a 184-day inspection interval
for all locomotives equipped with microprocessor-based control systems
with self-diagnostic capabilities.
Section 229.25 Test: Every Periodic Inspection
Paragraphs (e) and (f) are added to this section to include
inspection requirements for remote control locomotives and locomotive
alerters during the periodic inspection. As discussed above, FRA is
establishing new regulations for remote control locomotives, see Sec.
229.15, and locomotive alerters, see Sec. 229.140. For convenience,
the maintenance for remote control locomotives and locomotive alerters
that would properly be conducted at intervals matching the periodic
inspection are being incorporated into this section. As proposed in the
NPRM, the existing paragraph (d) related to steam generators has been
removed from this section and added to Sec. 229.114. As discussed
below, FRA is consolidating all of the requirements related to steam
generators into Sec. 229.114. The other paragraphs in this section are
also being reorganized to accommodate the removal of paragraph (d).
Section 229.27 Annual Tests
FRA is amending paragraph (b) of this section by deleting the
following previous language: ``The load meters shall be tested'' from
the paragraph. The modification clarifies the regulatory language to
reflect the current understanding and application of the load meter
requirement. FRA issued a clarification for load meters on AC
locomotives on June 15, 1998. In a letter to GE Transportation Systems
in March 2005, FRA issued a similar clarification of the requirements
related to testing load meters on DC locomotives. The letter explained
that on locomotives that are not equipped with load meters there are no
testing requirements. Similarly, if a locomotive is equipped with a
load meter but is using a proven alternative method for providing
safety, and no longer needs to ascertain the current or amperage that
is being applied to the traction motors, there are no testing
requirements for the dormant load meter. Load meters have been
eliminated or deactivated on many locomotives because the locomotives
are equipped with thermal protection for traction motors and no longer
require the operator to monitor locomotive traction motor load amps.
FRA is also removing the existing paragraph (a) from this section
and merging it into the brake requirements contained in Sec. 229.29 of
this final rule. Section 229.29 concerns brake maintenance, and as
discussed below, is being reorganized by this final rule to consolidate
all existing locomotive brake maintenance into one regulation.
Section 229.29 Air Brake System Calibration, Maintenance, and Testing
This section is re-titled by this final rule, and existing
requirements are now consolidated and better organized to improve
clarity. Because Sec. 229.29 concerns only brakes, it is be re-titled,
``Air Brake System Calibration, Maintenance, and Testing'' to more
accurately reflect the section's content. Existing Sec. 229.27(a),
which also addresses brake maintenance is being integrated into this
section for convenience and clarity. Recordkeeping requirements for
this section are being moved from existing paragraphs (a) and (b), and
merged into a single new paragraph (g). The date of air flow method
(AFM) indicator calibration is being added to this section and will be
required to be recorded and certified in the remarks section of Form
F6180-49A under paragraph (g) of this final rule.
The brake maintenance requirements contained in this section of the
final rule extend the intervals at which required brake maintenance is
performed for several types of locomotive brake systems. The length of
the intervals reflects the results of studies and performance
evaluations related to a series of waivers that have been granted by
FRA, starting in 1981 and continuing to present day. Overall, the type
of brake maintenance that is required remains the same. The existing
regulation provides for two levels of brake maintenance. Existing Sec.
229.27(a) required routine maintenance for filters and dirt collectors,
and brake valves and existing Sec. 229.29(a) requires maintenance for
certain brake components including parts that can deteriorate quickly
and pieces of equipment that contain moving parts. To better tailor the
maintenance requirements to the equipment needs and based on
information ascertained from various studies and performance
evaluations conducted by FRA over the last decade, filters and dirt
collector maintenance are now being required more frequently than brake
valve maintenance. As a result, this final rule establishes three
levels of brake maintenance instead of two.
In the NPRM, FRA stated that it was studying the effect, if any,
that air dryers have on the maintenance of brake systems, and FRA
sought comment. AAR submitted comments stating that there is no safety
reason to treat the air dryer equipped locomotives differently than
locomotives that are not equipped with air dryers. As evidence, AAR
cites the results of the joint teardown tests that railroads have
conducted with FRA as a condition to existing brake maintenance
waivers. FRA believes that early indications from teardown testing of
electronic air brake systems beyond five years in service support AAR's
comments. However, because many tests and teardowns remain to be done,
FRA believes that it is premature to discount the potential positive
effects of air dryers on extending the life of certain brake
components.
Paragraph (f)(2) sets maintenance intervals at four years for slug
units that are semi-permanently attached to a host locomotive. Slugs
are used in situations where high tractive effort is more
[[Page 21327]]
important than extra power, such as switching operations in yards. A
railroad slug is an accessory to a diesel-electric locomotive. It has
trucks with traction motors but is unable to move about under its own
power, as it does not contain a prime mover to produce electricity.
Instead, it is connected to a locomotive, called the host, which
provides current to operate the traction motors.
In this final rule, FRA is incorporating locomotive brake
maintenance requirements from part 238 into this section for
convenience. FRA believes that there is some benefit to moving all of
the locomotive brake maintenance requirements, including MU
locomotives, from part 238 to part 229. Amtrak submitted comments
stating that moving the requirements into part 229 would force them to
remove entire Acela trainsets from service when any defects are found
on a power car. In addition, Amtrak requested that Acela power cars be
reclassified so that requirements from part 229 do not apply to Acela
power cars. FRA believes that the reclassification of power cars would
be outside of the scope of this rulemaking proceeding, and therefore,
cannot be properly addressed in this final rule. However, FRA is open
to discussing this issue further, outside of this rulemaking
proceeding. FRA does not believe that moving the brake maintenance
requirements into part 229 results in any change to the treatment of
Acela power cars under the Federal railroad safety laws. It appears
that Amtrak's concern is based on a misinterpretation of FRA's
proposal. Contrary to Amtrak's assertion, FRA is not changing the
existing Inspection, Testing, and Maintenance (ITM) requirements for
Tier II passenger equipment under part 238. Only brake maintenance
requirements are being moved to part 229, and their movement does not
affect the Tier II ITM.
Paragraph (g)(1) requires that the date of AFM indicator
calibration shall be recorded and certified in the remarks section of
Form F6180-49A. AAR submitted comments stating that there is no need to
keep a separate record of the AFM calibration date, because the date
would be the same as the date of the periodic inspection. FRA
understands that, although the frequency of the periodic inspection and
the AFM indicator calibration may be the same for some locomotives,
they may not be conducted on the same day, because the AFM indicator
calibration is not part of the periodic inspection. FRA recognizes that
many railroads choose to perform the AFM indicator calibration and the
periodic inspection at the same time, but other railroads may choose to
schedule the AFM calibration on a date other than the date of the
periodic inspection. Therefore, FRA believes a separate record of the
AFM indicator calibration date is necessary and is retaining paragraph
(g)(2) of the final rule as proposed.
Section 229.46 Brakes: General
FRA is clarifying this section, and establishing standards for the
safe use of a locomotive with an inoperative or ineffective automatic
or independent brake control system. The section permits a locomotive
with a defective air brake control valve to run until the next periodic
inspection that is required by Sec. 229.23. However, the requirement
to place a tag on the isolation switch will notify the crew that the
locomotive can be used only if it complies with the conditions
contained in paragraph 229.46(b) until it is repaired.
The conditions contained in paragraphs (b)(2) through (6) clarify
what it means for the brakes to operate as intended, as required by
this section. Some Working Group members stated that the automatic and
independent brake valves are not intended to function on a trailing
unit that is isolated from the train's air brake system, therefore they
were ``operating as intended'' when not operating at all. Generally,
when a unit is found with an automatic or independent brake defect, the
railroad may choose to move the unit to a trailing position, and
because it is in a trailing position, it may be dispatched without
record of the need for maintenance. Paragraph (b)(1) explicitly permits
units with inoperative or ineffective automatic and/or independent
brake valves to be used in the trailing position. Generally, paragraphs
(b)(2) through (6) ensure that the trailing unit is handled safely, and
that appropriate records are kept and repairs are made. Paragraph
(b)(2) requires that the railroad and the locomotive, and/or air brake
manufacturer determine that the control locomotive can safely operate
with the defective unit in the trailing position.
AAR submitted comments stating that the railroad should not be
required to consult with the locomotive or air brake manufacturer,
because the railroad is capable of making the safety determination on
its own. FRA believes that input from the manufacturers will improve
the safety determination. The manufacturers are experts on the
sophisticated electronically controlled air brake systems that are
currently in use in the railroad industry (e.g. air brake systems that
contain forced lead software). It is only prudent to consult with the
manufacturer when assessing the capabilities of the air brake system.
GE submitted comments asking what kind of documentation will be
required from the locomotive manufacturer in support of the
determination required by paragraph (b)(2). The requirement contained
in (b)(2) is intended to ensure that a proper safety determination is
made based on the relevant knowledge of the manufacturer and the
railroad. The locomotive and/or airbrake manufacturer should provide
the railroad with technical information that is sufficient to establish
the proper means for isolating or disabling the inoperative or
ineffective automatic and/or independent air brake control valve,
explaining how it does not pose a risk to the safe control of the
automatic and independent brake systems by the controlling locomotive
and, any other information that the manufacturer believes is relevant.
Section 229.61 Draft System
FRA is removing the requirement related to MCB contour 1904
couplers currently contained in paragraph (a)(1), because it is out
dated. The existing requirement prohibits the use of a MCB contour 1904
coupler, if the distance between the guard arm and the knuckle nose is
more than 5\1/8\ inches. FRA understands that the MCB contour 1904
coupler design has not been used in the railroad industry since the
1930s. Most, if not all, of the current locomotive fleet are equipped
with Type E couplers. For these couplers, the maximum distance
permitted between the guard arm and the knuckle nose is 5\5/16\ inches,
as identified in existing paragraph (a)(1). In the NPRM, FRA sought
comments as to whether any locomotives are currently being operated
with MCB contour 1904 couplers, and whether the requirement related to
MCB contour 1904 couplers should be removed from the locomotive safety
standards. FRA also proposed the reorganize the remaining paragraphs in
this section to accommodate the removal of paragraph (a)(1). AAR
submitted the only comment on this issue, stating that it is unaware of
any locomotives that are currently operating with MCB contour 1904
couplers, and AAR suggested removing the requirement from the
locomotive safety standards. FRA agrees with AAR's comment and believes
that the MCB contour 1904 coupler design is no longer being used in the
railroad industry, and therefore, the requirement is no longer needed.
Consequently, the final rule adopts the provision as proposed.
[[Page 21328]]
Section 229.85 High Voltage Markings: Doors, Cover Plates, or Barriers
FRA is clarifying this section. The purpose of this section is to
warn people of a potential shock hazard before the high voltage
equipment is exposed. A conspicuous marking on the last cover, door, or
barrier guarding the high voltage equipment satisfies the purpose of
this section. Many locomotives have multiple doors in front of high
voltage equipment. Often there is a door on the car body that provides
access to the interior of the car body which contains high voltage
equipment that is guarded by an additional door, for example, main
generator covers and electrical lockers. FRA's intent has been to
require the danger marking only on the last door that guards the high
voltage equipment. Thus, FRA has slightly modified the language
currently contained in this section to make this intent clear and
unambiguous. To further clarify the intent of this section, FRA is also
changing the title.
MTA submitted comments stating that the proposed wording did not
make clear the intent of the change, which as noted in the preamble, is
to require the warning marking on the last object before accessing the
high voltage equipment. According to MTA, if one did not read the
preamble, it would not be apparent that ``direct'' was meant to convey
this intent and the wording would be too subjective. MTA did not
explain why it believes that the word ``direct'' is too subjective or
provide language that would better clarify the intent of this section.
FRA continues to believe that the word ``direct,'' as used in the
proposed language, sufficiently identifies the cover, door, or barrier
that is located immediately in front of the high voltage equipment. The
Working Group reached consensus on the proposed language with agreement
that the proposed language would require the danger marking only on the
last door that guards the high voltage equipment. Based on the Working
Group's consensus, and without alternative language to consider, FRA is
adopting the proposed language in the final rule without change. If
needed, FRA believes that the explanation of the intent of the
requirement that is contained in this preamble will add clarity to the
rule text.
Section 229.114 Steam Generator Inspections and Tests
FRA is adding this section in order to consolidate the steam
generator requirements contained in various sections of part 229 into a
single section. Current requirements related to steam generators could
be found in Sec. Sec. 229.23, 229.25, and 229.27. Consolidating the
requirements into one section makes them easier to find for the
regulated community, and helps simplify and clarify each of the
sections that currently include a requirement related to steam
generators. The requirements contained in this section are not intended
to change the substance of any of the existing requirements.
Section 229.119 Cabs, Floors, and Passageways
In paragraph (d), FRA is raising the minimum allowable temperature
in an occupied locomotive cab from 50 degrees to 60 degrees. Each
occupied locomotive cab would be required to maintain a minimum
temperature of 60 degrees Fahrenheit when the locomotive is in use. FRA
recognizes that it takes some time for the cab to heat up when the
locomotive is first turned on, and that some crew members may prefer to
work in slightly cooler temperatures and temporarily turn off the
heater. Thus, this requirement will only be applicable in situations
where the locomotive has had sufficient time to warm-up and where the
crew has not adjusted that temperature to a personal setting.
In paragraph (e), FRA is clarifying the existing requirement
related to the continuous barrier on an open-end platform by adding a
hyphen between words ``open'' and ``end.'' In the old part 230, issued
in 1968, paragraph 230.229 (g) addressing the required continuous
barrier, contains the wording ``Safe and suitable means shall be
provided for passage between units with open-end platforms.'' The
hyphen makes clear that the requirement is referring to locomotive
platforms that are open at the end, and not locomotive platforms that
are open to the sky. In 1980, when the Locomotive Safety Standards were
revised, the hyphen was inadvertently removed without explanation, and
without intention to change the meaning of the existing requirement.
FRA believes that reinserting the hyphen clarifies the requirement
without changing it.
In paragraphs (g) and (h), FRA is establishing requirements related
to air conditioning units inside of locomotive cabs. Paragraph (g) will
require all new locomotives to be equipped with an air conditioning
unit. The requirement will only apply to locomotives ordered after the
effective date of the rule and to any locomotive placed in service
after the effective date of the final rule. Paragraph (h) will require
air conditioning units on such locomotives to be maintained during the
periodic inspection that is required by Sec. 229.23. FRA expects the
maintenance to be sufficient to sustain or restore proper functionality
of the air conditioning unit, meeting or exceeding the manufacturer's
minimum operating specifications. FRA believes that requiring the
railroads to maintain their air conditioning units in a manner that
meets or exceeds the manufacturer's minimum operating specifications
should result in the sufficient maintenance of the units. FRA will
monitor air conditioning maintenance performed by railroads to ensure
that it is being properly and adequately performed. If FRA determines
that the prescribed level of maintenance is insufficient to ensure the
proper functioning of the air conditioning units, FRA will consider
taking regulatory action to address the issue in a future rulemaking.
FRA understands that railroad's often replace defective air
conditioning units, rather than make repairs. If a railroad elects to
replace its air conditioning unit during the periodic inspection, the
replacement will be considered appropriate maintenance.
In paragraph (i), FRA is requiring new locomotives to be equipped
with a securement device that will secure each locomotive cab from the
inside. The locomotive cab is secured when the door cannot be opened
from the outside by an unauthorized person, unless broken by force. A
dead-bolt type arrangement can satisfy this requirement, but FRA
expects that other designs may also satisfy this requirement. The
requirement will apply only to locomotives ordered after the effective
date of the rule and to any locomotive placed in service 6 months after
the effective date of the final rule to allow railroads a reasonable
amount of time to comply. However, FRA does expect all new locomotives,
as of the implementation date of paragraph Sec. 229.119(i), to fully
comply with the new requirements.
Section 229.123 Pilots, Snowplows, End Plates
FRA is clarifying paragraph (a) of this section. Based on
experience applying the regulation, FRA recognizes that a reasonable,
but improper, reading of the existing language could lead to the
incorrect impression that a pilot or snowplow is not required to extend
across both rails. To prevent this misunderstanding and to clarify the
existing requirement, the phrase ``pilot, snowplow or end plate that
extends across both rails'' is substituted for ``end plate which
extends across both rails, a pilot, or a snowplow.'' FRA believes this
language makes clear that any of the
[[Page 21329]]
above mentioned items must extend across both rails.
Due to the height of retarders in hump yards, it is not uncommon
for the pilot, snowplow, or endplate to strike the retarder during
ordinary hump yard operations. To accommodate the retarders and prevent
unnecessary damage, FRA has issued waivers to permit more clearance
(the amount of vertical space between the bottom of the pilot,
snowplow, or endplate and the top of the rail) in hump yards, if
certain conditions are met. FRA is adding paragraph (b) to this section
to obviate the need for individual waivers by incorporating these
conditions into the revised regulation. The conditions that were
included in the waivers are reflected in paragraphs (b)(1) through (5).
The clearance requirement is intended to ensure that obstructions
are cleared from in front of the locomotive and to prevent the
locomotive from climbing and derailing. In FRA's experience, hump yards
contain few obstructions that present this potential risk. The
protections provided by a pilot, snowplow, or endplate are most
desirable at grade crossings where the requirement would remain without
change. This section also establishes various requirements to ensure
that the train crew is notified of the increased amount of clearance
and to prevent the improper use of the locomotive. Locomotives with
additional clearance are required to be stenciled at two locations; the
train crew must be notified of any restrictions being placed on the
locomotive; and, the amount of clearance must be noted on the Form FRA
6180-49a that is maintained in the cab of the locomotive.
AAR submitted comments stating that FRA should not require the
increased amount of clearance to be noted on the Form FRA 6180-49a that
is maintained in the cab of the locomotive. AAR believes that
stenciling the increased amount of clearance on both ends of the
locomotive will provide sufficient notice of the clearance height. FRA
continues to believe that noting the increased amount of clearance on
the Form FRA 6180-49a that is maintained in the cab of the locomotive
will benefit safety. The Form FRA 6180-49a provides a routinely used,
centralized location for the railroad to record important information
about the locomotive. As a result, the information is made easily
accessible to train crew members and to FRA inspectors inside the
locomotive cab. The stenciling will provide additional notification to
train crew members and FRA inspectors who are on the ground during the
movement of the locomotive.
Section 229.125 Headlights and Auxiliary Lights
To incorporate an existing waiver, this section permits a
locomotive to remain in the lead position until the next calendar day
inspection after an en route failure of one incandescent PAR 56, 74
Volt, 350 Watt lamp, if certain safety conditions are satisfied. FRA is
also extending the existing auxiliary intensity requirements at 7.5
degrees and 20 degrees to the headlight to clarify the criteria by
which equivalence of new design head-light lamps will be evaluated to
achieve the same safety benefit.
When one of two lamps in a headlight utilizing PAR-56, 350-watt, 74
volt lamps is inoperative, the center beam illumination for that
headlight often drops below 200,000 candela due to manufacturing
tolerances. FRA issued a waiver that allowed a locomotive equipped with
these lamps to continue in service as a lead unit until the next
calendar day inspection, when one of the two lamps becomes inoperative.
Alternatively, when locomotives are handled under the general movement
for repair provision of Sec. 229.9, they are required to be repaired
or switched to a trailing position at the next forward location where
either could be accomplished. Paragraph (a)(2)(i) of this section,
incorporates the waiver into the regulation. Conditions listed in
paragraphs (a)(2)(i)(A), (B), and (C) ensure that neither locomotive
conspicuity at grade crossings, nor the illumination of the right of
way will be compromised.
Section 229.133 Interim Locomotive Conspicuity Measures--Auxiliary
External Lights
To update the regulations related to locomotive conspicuity, FRA is
removing the ditch light and crossing light requirements contained in
Sec. 229.133 that have been superseded by similar requirements in
Sec. 229.125. Section 229.133 currently contains interim locomotive
conspicuity measures that were incorporated into the regulations in
1993 while the final provisions related to locomotive auxiliary lights
were being developed. See 58 FR 6899; 60 FR 44457; and 61 FR 8881. The
requirements related to ditch lights and crossing lights in Sec.
229.133 were later superseded by similar requirements in Sec. 229.125,
published in 1996, and revised in 2003 and 2004. See 68 FR 49713; and
69 FR 12532. In 1996, locomotives equipped with ditch lights or
crossing lights that were in compliance with the requirements of Sec.
229.133 were temporarily deemed to be in compliance with Sec. 229.125
(i.e., grandfathered into the new regulation). However, that provision
expired on March 6, 2000. As a result, ditch lights and crossing lights
that comply with Sec. 229.133 have not satisfied the requirements of
Sec. 229.125 for more than 10 years. No substantive changes to the
auxiliary external light requirements were proposed in this section.
Section 229.140 Alerters
This section requires locomotives that operate over 25 mph to be
equipped with an alerter and requires the alerters to perform certain
functions. Today, a majority of locomotives are equipped with alerters.
As an appurtenance to the locomotive, the alerters have been required
to function as intended, if installed in the locomotive cab. The
requirements contained in this final rule will increase the number of
locomotives equipped with an alerter, and provide specific standards to
ensure that the alerters are used and maintained in a manner that
increases safety.
EMD and AAR submitted comments related to paragraph (a) stating
that the implementation period for this section should be 1 year,
rather than the 90 days that FRA proposed in the NPRM. FRA agrees that
it is reasonable to provide up to 1 year for the railroads to comply,
because the manufacturers need sufficient time to complete work on
existing orders that were made before the rule became effective and
would not comply with the rule. Accordingly, FRA is establishing an
implementation period of 1 year in paragraph (a)(1).
During Working Group discussions, all parties agreed that an
alerter would be considered non-compliant if it failed to reset in
response to at least three of the commands listed in paragraphs (b)(1)
through (6) of this section, in addition to the manual reset. It is
important that locomotives equipped with an alerter adhere to minimum
performance standards to ensure that the alerter serves its intended
safety function. Utilizing several different reset options for the
warning timing cycle increases the effectiveness of the alerter, as it
will require differentiated cognitive actions by the operator. This
will help prevent the operator from repeating the same reset many times
as a reflex, without having full awareness of the action.
BLET and UTU submitted comments stating that alerter requirements
for locomotives that operate at speeds less than 25 MPH would improve
safety. FRA believes that tailoring the alerter
[[Page 21330]]
standard to a minimum operational speed will permit operational
flexibility while maintaining safety. Many freight railroads only
operate over small territories. They generally move freight equipment
between two industries or interchange traffic with other, larger
railroads. For these operations, the advantages of and the ability to
move at higher speeds are non-existent. Moreover, movements at these
lower speeds greatly reduce the risk of injury to the public and damage
to equipment. For these reasons, there is a reduced safety need for
requiring alerters on locomotives conducting these shorter, low speed
movements. In addition, as an appurtenance to the locomotive, an
alerter must operate as intended when present on a locomotive. Section
20701 of Title 49 of the United States Code prohibits the use of a
locomotive unless the entire locomotive and its appurtenances are in
proper condition and safe to operate in the service to which they are
placed. Therefore, if a locomotive that operates at speeds less than 25
MPH is equipped with an alerter, the alerter will be required to
function. Under this authority, FRA has issued many violations against
railroads for operating locomotives equipped with a non-functioning
alerter.
Paragraph (f) will ensure that the locomotive alerter on the
controlling locomotive is always tested prior to being used as the
controlling locomotive. The test is required during the trip that the
locomotive is used as a controlling locomotive. This requirement allows
the crew to know the alerter functions as intended each time a
locomotive becomes the controlling locomotive.
B. Part 229 Subpart E--Locomotive Electronics
Comments on the proposed part 229 subpart E were received from the
AAR, GE, MTA, and CATRON/CHRQ. AAR noted that the requirements of Sec.
229.20 would more comprehensively satisfy the discussion of electronic
record keeping in Sec. 229.313(e). FRA agrees, and has revised Sec.
229.213(e) to reference the requirements of Sec. 229.20. FRA has
further modified Sec. 229.20 in this final rule to clarify the issue
of record accessibility raised by MTA raised in conjunction with Sec.
229.313(e) that was proposed in the NPRM.
AAR also noted that the locomotive electronics section imposes very
technical obligations on railroads and that railroads will not possess
the technical expertise to carry out these obligations but would have
to rely on the suppliers of the equipment FRA believes that AAR and the
railroads are being much too modest regarding their technical
capabilities, and points to the AAR's own ``Manual of Recommended
Standards and Practices'' as an example of the outstanding technical
capabilities of the railroads. FRA does appreciate that there may be
areas where the railroads' expertise may not fully align with that of
their suppliers, and has modified the language in various portions
subpart E to reflect this reality.
Both GE and MTA commented that the definition of ``product'' as
proposed in the regulatory text of Sec. 229.305 was overly broad, and
might be subject to misinterpretation as it could be interpreted to
cover locomotive functionality not directly required for the operation
of the locomotive, such as prime mover fuel injection, ventilation
louver, and fan control. While FRA believes that the intent not to
include such functionality is clear in the preamble to the NPRM and the
preamble to this final rule, FRA has modified the definition of
``product'' to more narrowly focus on the locomotive functionality
which is covered by this part. The final rule definition of ``product''
in Sec. 229.305 clarifies that a product, for the purposes of this
subpart, is related to train movement functions and interfaces between
man and machine, and it specifically excludes signal and train control
functions. The preamble language has also been modified to further
clarify applicability.
GE, in its comments to the NPRM, requested additional guidance
related to the meaning of the terms ``interfaced,'' ``comingled,''
``integrated,'' ``loosely coupled,'' and ``primary train control
systems'' as used in part 229. FRA has added additional clarification
in the preamble to this final rule these terms that are consistent with
the RSAC working group discussions as well as Part 236 Subpart I.
Specifically, FRA has:
1. Changed Sec. 229.301(b) to delete the term ``interfaces'' and
modified the preamble discussion accordingly.
2. Modified the definition of ``new or next generation locomotive
control systems'' to include systems under development identified to
FRA within six months of date of publication of the final rule, and
implemented within 42 months after the date of publication of the final
rule.
3. Modified the definition of ``product'' contained in Sec.
229.305, as discussed earlier.
4. Provided a clearer definition of what is meant by ``comingle.''
Comingle is now defined in terms of coupling and cohesion, with new
definitions for tightly coupled, loosely coupled, and cohesion added to
Sec. 229.305
In its comments, GE recommended the addition of ANSI/GEIA-STD-0010
as a recognized standard in terms of providing appropriate risk
analysis processes for incorporation into verification and validation
standards in proposed Appendix F. FRA agrees and has added ANSI/GEIA
STD 0010 to the list of appropriate risk analysis procedures. CATRON/
HCRQ also noted in their comments that ANSI/HFS 100-1988 referenced in
Appendix F has been superseded by ANSI 100-2007 and that ANSI 100-2007
accommodates additional new technology (LCD and luminescent displays).
FRA agrees and has changed the reference to identify ANSI/HFS 100-2007.
CATRON/HCRQ also noted that ``Railway Applications Specification and
Demonstration of Reliability Availability, Maintainability and Safety
(RAMS); Safety (RAMS) (ii) EN50128 (May 2001), Railway Applications:
Software for Railway Control and Protection Systems'' has been adopted
by the IEC as ``Railway Applications Specification and Demonstration of
Reliability Availability, Maintainability and Safety (RAMS) IEC
62279:2002 (May 2001), Railway Applications: Software for Railway
Control and Protection Systems;'' FRA agrees and has retained the
applicable CENLEC numbers and added the appropriate IEC numbers where
applicable.
CATRON/HCRQ also made a large number of other recommendations
regarding the wording of the language in the preamble, the rule text,
and Appendix F to add clarity and accuracy. Generally, FRA agreed with
the proposed changes, and they have been incorporated in the final
rule.
FRA, however, does not agree with some of the recommendations made
by CATRON/HCRQ in their comments. CATRON/HCRQ recommended removing the
requirement for conducting sensitivity analysis, stating the ``* * *
[s]ensitivity analysis places an undue burden on suppliers. It is
costly to perform in terms of the software tool and the effort
required. It does not comply with the Executive Order of January 18,
2011 which targets Improving Regulation and Regulatory Review.'' FRA
believes that the sensitivity analysis is necessary to determine which
elements/factors have the greatest impact on the safety of a system if
assumptions are incorrect. Sensitivity analysis answers the question.
``[I]f these variables deviate from expectations, what will the effect
be (on the business, model, system, or whatever is being analyzed)?''
In more
[[Page 21331]]
general terms, uncertainty and sensitivity analysis investigate the
robustness of a design. Due to the importance of understanding the
potential impact on system safety if design assumptions are incorrect,
FRA declines to change the requirement for conducting a sensitivity
analysis. Without conducting such an analysis, FRA believes that it
would be difficult to assert with any degree of confidence that a
presumed risk metric and risk mitigation is appropriate. FRA believes
that the use of a sensitivity analysis is consistent with Section 5 of
E.O. 13563, issued on January 18, 2011, which requires that ``each
agency shall ensure the objectivity of any scientific and technological
information and processes used to support the agency's regulatory
actions.'' The revised section-by-section analysis for Subpart E
reflecting the received comments follows:
Section 229.301 Purpose and Scope
The purpose of this subpart is to promote the safe design,
operation, and maintenance of safety-critical electronic locomotive
control systems, subsystems, and components. Safety-critical electronic
systems identified in proposed paragraph (a) would include, but would
not be limited to: directional control, graduated throttle or speed
control, graduated locomotive independent brake application and
release, train brake application and release, emergency air brake
application and release, fuel shut-off and fire suppression, alerters,
wheel slip/slide applications, audible and visual warnings, remote
control locomotive systems, remote control transmitters, pacing
systems, and speed control systems.
In paragraph (b), FRA emphasizes that when a new or proposed
locomotive control system function interfaces or comingles with a
safety critical train control system covered by 49 CFR 236 Subpart H or
I, the locomotive control system functionality would be required to be
addressed in the train control systems Product Safety Plan or the
Positive Train Control Safety Plan, as appropriate. FRA recognizes that
advances in technology may further eliminate the traditional
distinctions between locomotive control and train control
functionalities. Indeed, technology advances may provide for
opportunities for increased or improved functionalities in train
control systems that run concurrent with locomotive control. Train
control and locomotive control, however, remain two fundamentally
different operations with different objectives. FRA does not intend to
restrict the adoption of new locomotive control functions and
technologies by imposing regulations on locomotive control systems
intended to address safety issues associated with train control.
Section 229.303 Applicability
A safety analysis would be required for new electronic equipment
that is deployed for locomotives. However, FRA does not intend to
impose retroactive safety analysis requirements for existing equipment.
FRA recognizes that railroads and vendors may have already invested
large sums of time, effort, and money in the development of new
products that were envisioned prior to this proposed rule. Accordingly,
the requirements of this subpart are not retroactive and do not apply
to existing equipment that is currently in use, nor does it apply to
new products that are actively under development. For that reason, FRA
provides a grace period in paragraphs (a) and (b) to allow the
completion of existing new developments. This provides sufficient time
for railroads and vendors to realize profits on their investment in new
technologies made prior to the adoption of this rule. Any system that
has not been placed in use by the end of the grace period would be
required to comply with the safety analysis requirements. Vendors are
required to identify these projects to FRA within 6 months after the
effective date of this rule. FRA believes this will avoid
misunderstandings concerning which systems receive the grace period.
FRA will consider any systems not identified to FRA within the 6-month
window to be a new product start that would require a safety analysis.
In paragraph (c), FRA makes clear that the exemption is limited in
scope. Products that result in degradation of safety or a material
increase in safety-critical functionality are not exempt. Products with
slightly different specifications that are used to allow the gradual
enhancement of the product's capabilities do not require a full safety
analysis as specified in Appendix F (or equivalent), but do require a
formal verification and validation to the extent that the changes
involve safety-critical functions.
Section 229.305 Definitions
Generally, this section standardizes similar definitions between 49
CFR part 236 subpart H and I, and this part. Although 49 CFR part 236
subpart H and I addresses train control systems, and this subpart
addresses locomotive control systems, both reflect the adoption of a
risk-based engineering design and review process. The definition
section, however, does introduce several new definitions applicable to
locomotive control systems.
``Loosely coupled'' means an attribute of systems, specifically
referring to an approach to designing interfaces across systems,
subsystems, or components to reduce the interdependencies between
them--in particular, reducing the risk that changes within one system,
subsystem, or component will create unanticipated changes within other
system, subsystem, or component systems. Loosely coupled systems reduce
this risk by enforcing standards for behavior at the interfaces of
between systems, subsystems, or components while providing a great deal
of freedom to modify activity within the systems, subsystems, or
components. What happens within any one system, subsystem, or component
matters little to the other systems, subsystems, or components as long
as each system, subsystem, or component meets the specifications for
deliverables at the interface of the systems, subsystems, or
components. This is the opposite of ``tightly coupled''.
``New or next-generation locomotive control system'' refers to
locomotive control products using technologies or combinations of
technologies not in use on the effective date of this regulation,
products that are under development as of October 9, 2012, and are
placed in service prior to October 9, 2015, or without established
histories of safe practice. Traditional, non-microprocessor systems, as
well as microprocessor and software based locomotive control systems,
are currently in use. These systems have used existing technologies,
existing architectures, or combinations of these to implement their
functionality. Development of a safety analysis to accomplish the
requirements of this part would require reverse engineering these
products. Reverse engineering a product is both time consuming and
expensive. Requiring the performance of a safety analysis on existing
products would present a large economic burden on both the railroads
and the original equipment manufacturers (OEM). The economic burden
would likely be significantly less for new combinations of technology
and architectures that either implement existing functionality, or
implement new functionality. These types of systems lack a proven
service history and the safety analysis would be accomplished in the
normal course of system design to mitigate the lack of a proven service
history. The fundamental differences make it necessary to clearly
[[Page 21332]]
distinguish between the two classes of locomotive control systems
products.
``Product'' means any safety critical locomotive control system
processor-based system, subsystem, or component whose functions are
directly related to safe movement and stopping of the train as well as
the associated man-machine interfaces, regardless of the location of
the control system, subsystem, or component. It specifically excludes
safety critical processor based signal and train control systems. The
definition identifies the covered systems that would require a safety
analysis. Generally, locomotive manufacturers consider their product to
be the entire locomotive. This includes systems and subsystems. In this
situation, the manufacturers' extensive knowledge of the product allows
them to conduct a safety analysis on the safety critical elements,
including locomotive control systems. Similarly, major suppliers to
locomotive manufacturers are also familiar with their own products.
They too can clearly identify the safety critical elements and conduct
the safety analysis accordingly. However, the same is not necessarily
true for suppliers without extensive railroad domain knowledge. These
suppliers may not understand that their product requires a safety
analysis, or may lack experience to recognize that the subsystems or
components of the product are subject to the safety analysis of this
part. Accordingly, the definition of ``product'' indentifies the
covered systems requiring a safety analysis. The definition of
``product'' also clarifies the location of the functionality. As
advanced technologies like a remote control locomotive demonstrates the
system, subsystem, or components responsible for the safe movement and
stopping of the train need not be physically located on the locomotive.
The definition of ``Safety Analysis'' refers to a formal set of
documentation that describes in detail all of the safety aspects of the
product, including but not limited to procedures for its development,
installation, implementation, operation, maintenance, repair,
inspection, testing, and modification, as well as analyses supporting
its safety claims. A Safety Analysis (SA) is similar to the Product
Safety Plan (PSP) required by 49 CFR part 236 subpart H or the Positive
Train Control Safety Plan (PTCSP) required by 49 CFR part 236 subpart I
for signal and train control systems. There is, however, a fundamental
difference between the PSP or PTCSP safety analysis, and the SA
contained in this subpart. The products covered by a PSP and PTCSP
require formal FRA approval prior to the product being placed in use,
and products covered by a SA do not. This difference is rooted in
fundamental differences between functionality of signal and train
control and locomotive control. Although developers of an SA and a PSP
or PTCSP may merge functions to operate together on a common platform,
different safety analyses would be required. In order to ensure that
there is no confusion between the safety analyses required by 49 CFR
part 236 subparts H or I, and the safety analysis required in this
subpart, a different definition is provided for the SA in this part.
The definition of ``Safety-critical,'' as applied to a function, a
system, or any portion thereof, means an aspect of the locomotive
electronic control system that requires correct performance to provide
for the safety of personnel, equipment, environment, or any combination
of the three; or the incorrect performance of which could cause a
hazardous condition, or allow a hazardous condition which was intended
to be prevented by the function or system to exist. This definition is
substantially similar to that found in 49 CFR part 236 Subparts H and
I. FRA recognizes that functionality differs between locomotive control
systems and signal and train control systems, and further recognizes
that the failure modes, the probabilities of failure, and the specific
consequences of a failure differ. Despite the differences between
locomotive control systems and signal and train control systems, the
result of a safety critical failure is the same, creation of a
hazardous condition that could affect the safety of the personnel,
equipment, or the environment. The same is also true for systems
designed to prevent adverse hazards in locomotive control systems,
signal and train control systems, or both. The failure of these types
of systems would either create a new hazard, or allow a system intended
to prevent a hazard to occur, regardless of domain.
``Tightly coupled'' is an attribute of systems, referring to an
approach to designing interfaces across systems, subsystems, or
components to maximize the interdependencies between them--in
particular, increasing the risk that changes within one system,
subsystem, or component will create unanticipated changes within other
system, subsystem, or component. Tightly coupled systems offer the
potential for improved operational efficiencies compared to loosely
coupled systems because of reduced message and parameter creation,
transmission, translation and interpretation overhead and sharing of
critical systems, subsystems, and components. However tightly coupled
systems tend to exhibit the following characteristics, which are often
seen as disadvantages:
1. A change in one system, subsystem, or component usually forces a
ripple effect of changes in other systems, subsystems, or components
2. Assembly of system, subsystem, or component might require more
effort and/or time due to the increased inter- system, subsystem, or
component dependencies.
3. A particular system, subsystem, or component might be harder to
reuse and/or test because dependent system, subsystem, or component
must be included.
Cohesion is a measure of how strongly-related or focused are the
responsibilities of a system, subsystem, or component. There are a
number of different degrees of cohesion, of which the most desirable
are communicational, sequential cohesion, and functional cohesion.
Communicational cohesion is when system, subsystem, or components are
grouped because they operate on the same data. Sequential cohesion is
when parts of a system, subsystem, or component are grouped because the
output from one system, subsystem, or component is the input to another
part. It is analogous to an assembly line. Functional cohesion is when
systems, subsystems, or components are grouped because they all
contribute to a single well-defined task. While functional cohesion is
considered the most desirable type of cohesion for a system, subsystem,
or component, it may not be achievable. There are cases where
communicational cohesion is the highest level of cohesion that can be
attained under the circumstances. Low cohesion implies that a system,
subsystem, or component performs tasks which are not very related to
each other and hence can create problems as the system, subsystem, or
component becomes large.
Comingle can be, therefore, expressed in terms the nature of the
coupling and cohesion between the relevant systems, subsystems, or
components. Comingle refers to the act of creating systems, subsystems,
or components where the systems, subsystems, or components are tightly
coupled and where the resulting systems, subsystems, or components
exhibit a low degree of cohesion.
Section 229.307 Safety Analysis
The SA serves as the principal safety documentation for a safety-
critical locomotive control system product. Engineering best practice
today
[[Page 21333]]
recognizes that elimination of all risk is impossible. It recognizes
that the traditional design philosophy that eliminates all risk (risk
avoidance) adversely affects a product's cost and performance.
Consequently, designers have adopted a philosophy of risk management.
Under this philosophy, designers consider both the consequences of a
failure and the probability of a failure. Designers then select the
appropriate risk mitigation technique. The risk mitigation philosophy
reduces cost and improves performance compared to risk avoidance.
Fundamental to the execution of the risk management philosophy is
the development and documentation of a SA that closely examines the
relationship between consequences of a failure, probability of
occurrence, failure modes, and their mitigation strategies. Paragraph
(a) of this section clearly recognizes this, and would address this
need by requiring the development of the SA documentation. It also
recognizes that some developers of SAs may have little experience in
risk-based design. Appendix F offers one approach. There are a number
of equally effective or better approaches. FRA encourages railroads and
OEMs to select an approach best suited to their business model. FRA
would consider as acceptable any approach that would be equal to, or
more effective than, the one outlined in Appendix F.
Paragraph (b) along with paragraph (a) of this section, further
establish a regulatory mandate for risk management design. Railroads
that elect to allow a locomotive control system to be placed in use on
its property are required to ensure that an appropriate SA is completed
first.
Generally, only a single SA would be required for a product.
Therefore, FRA would recognize as acceptable any appropriate SA done
under the auspices of one railroad, or a consortium of railroads. FRA
also recognizes that railroads may lack the necessary product
familiarity or technical expertise to prepare the SA. FRA anticipates
that vendors will accomplish the bulk of preparing the SA in the course
of the product development.
FRA also recognizes that product vendors may develop a product
prior to its procurement by a railroad. In this situation, FRA would
provide review and comment as requested by the vendor. This review by
FRA would not represent an endorsement of the product. FRA expects that
the vendor would work with a railroad, or a consortium of railroads,
for final review and approval of the SA. FRA also wishes to make clear
that the SA would only be required for new or next generation
locomotive control systems, as defined in Sec. 229.305, or for
substantive changes to an existing product. The latter would include:
The addition or deletion of safety critical functionality to the
product; significant paradigm shifts in the underlying systems'
architecture or implementation technologies; or, significant departures
from widely accepted and service proven industry best past practices.
The half-life of microprocessor-based hardware is relatively short, and
the associated software is subject to change as technical issues are
discovered with existing functionality. FRA anticipates that there will
be maintenance-related changes of software, as well as replacement of
functionally identical hardware components as exiting hardware
undergoes repair or reaches the end of its useful service life. These
changes, which potentially may be extensive, do not change the safety
critical functionality, the underlying implementation paradigm shift,
or mark a significant departure from current industry practice. FRA
emphasizes that these non-safety critical products would not require a
SA.
The railroads and vendors have generally demonstrated, with a high
degree of confidence, that existing systems can safely operate. In
response to potential liability issues, railroads have shown they
carefully examine the safety of a product prior to placing it in use.
FRA fully expects that the railroads would continue to apply the same
due diligence to new or next generation systems as they review the SA
for these more complex products. Paragraph (b) is intended to limit
FRA's review of the SAs. This, of course, would not restrict FRA review
where it appears that due diligence has not been exercised, there are
indications of fraud or malfeasance, or the underlying technology or
architecture represent significant departures from existing practice.
In paragraph (b), FRA requires that the SA establish with a high
degree of confidence that safety-critical functions of the product will
operate in a fail-safe manner in the operating environment in which it
will be used. FRA anticipates that the railroad and vendor community
would exercise due diligence in the design and review process prior to
placing the product in use. Due diligence would typically be
demonstrated by the completion, review and internal approval of the SA.
The railroad will be required to determine that this standard has been
met, prior to a product change, or placing a new or next generation
product in use.
Paragraph (b) also requires that the railroads identify appropriate
procedures to immediately repair safety-critical functions when they
fail. If the procedures are not followed, it would result in a
violation for failing to comply with the SA.
Section 229.309 Safety Critical Changes and Failures
Safety critical microprocessors, like any electronics available
today, are subject to significant change. It is necessary for railroads
to ensure that safe system operations continue in the event of planned
changes to the software or hardware maintenance of hardware and
software configurations. Failure to maintain hardware and software
configurations increases the probability that unintended consequences
will occur during system operation. These unintended consequences do
not necessarily reveal themselves on initial installation and
operation, but may occur much later.
Not all railroads may experience the same software or hardware
faults. The SA developer's software and hardware development,
configuration management, and fault tracking play an important role in
ensuring system safety. Without an effective configuration management
and fault reporting system, it is difficult, if not impossible to
evaluate the associated risks. The number of failures experienced by
one railroad may not exceed the number of failures identified in the
SA, but the aggregate from multiple railroads may. The vendor is best
positioned to aggregate identified faults, and is best able to
determine that the design and failure assumptions exceed those
predicted by the safety analysis. An ongoing relationship between a
railroad and its vendor is, therefore, essential to ensure that
problems encountered by the railroad are promptly reported to the
vendor for correction, and that problems encountered and reported by
other railroads to the vendor are shared with other railroads.
Furthermore, changes to the system developed by the vendor must be
promptly provided to all railroads in order to eliminate the reported
hazard. A formal, contractual relationship would provide the best
vehicle for ensuring this relationship. This section clearly identifies
the responsibility of railroads, and car owners, to establish such a
relationship for both reporting hazards.
In order to accomplish their responsibilities, FRA expects that
each railroad would have a configuration tracking system that will
allow for the identification and reporting of hardware
[[Page 21334]]
and software issues, as well as promptly implementing changes to the
safety critical systems provided by the vendor, regardless of the
original reporting source of the problem. This section requires
railroads to identify, and create such a system if they have not
already done so.
Paragraph (b) requires immediate notification to a railroad of real
or potential safety hazards identified by the private car suppliers and
private car owners. This allows affected railroads to take appropriate
actions to ensure the safety of rail operations.
In paragraph (c), the private car owner's configuration/revision
control measures should be accepted by the railroad that would be using
the car and implementing the system. The private car owner may have
placed safety critical equipment on his car that is unfamiliar to the
railroad using that car, and the necessary contractual relationship
that would be required in paragraph (a)(3) of this section may not
exist because the equipment in question is not part of the railroad's
inventory. The private car owners are expected to communicate these
issues with the host railroads. This requirement is intended to ensure
that the safety-functional and safety-critical hazard mitigation
processes are not compromised by unknown changes to software or
hardware. Reporting responsibilities, as well as the configuration
management, and tracking responsibilities also extend to private car
owners.
Section 229.311 Review of SAs
In paragraph (a), FRA requires railroads to notify FRA before
covered locomotive electronic products are placed in use. As discussed
above, FRA anticipates that review of the SA and amendments would be
the exception, rather than the normal practice. However, FRA believes
it is appropriate to have the opportunity to review products and
product changes to ensure safety. FRA requires that it have the
opportunity to have products and product changes identified to it, and
the opportunity to elect a review. FRA also realizes that development
of these products represents a significant financial investment, and
that the railroad would like to utilize the products as soon as
possible in order to recover its investment.
Paragraph (b) reflects the expectation that FRA will decide whether
to review an SA within 60 days after receipt of the requested
information. Based on the information provided to FRA, the Associate
Administrator for Safety will evaluate the need and scope of any
review. Within 60 days of receipt of the notification required in
paragraph (a), FRA will either decline to review or request to review.
If FRA has not notified the railroad of its intent to review or audit
the SA within the 60 day period, the railroad may assume that FRA does
not intend to review or audit, and place the product in use. FRA
reserves the right to conduct a review at a later date. Examples of
causes for a review or audit prior to placing the product in use would
include: Products with unique architectural concepts; products that use
design or safety assurance concepts considered outside existing
accepted practices; and, products that appear to comingle the
locomotive control function with a safety-critical train control
processing function. FRA may convene technical consultations, as
necessary, to discuss issues related to the design and planned
development of the product. Causes for an audit of the SA after a
product is placed in service would include, but are not limited to,
such circumstances as a credible allegation of error or fraud, SA
assumptions determined to be invalid as a result of in-service
experience, one or more unsafe events calling into question the safety
analysis, or changes to the product.
If FRA elects not to review a product's SA, railroads would be able
to put the product immediately in use after notification that FRA
elects not to review. In the event that FRA would elect to review, FRA
would attempt to complete the review within 120 days. FRA's ability to
complete the review within 120 days will depend upon various factors,
such as the complexity of the new product or product change, its
deviation from current practice, the functionality, the architecture,
the extent of interfaces with other systems, and the number of
technical consultations required. Products reviewed by FRA under these
circumstances may not be placed in use until FRA's review is complete.
Section 229.313 Product Testing Results and Records
This section requires that records of product testing conducted in
accordance with this subpart be maintained. To effectively evaluate the
degree to which the SA reflects real, as opposed to predicted
performance, it is necessary to keep accurate records of performance
for the product. In addition to collecting these records, it is also
essential for regular comparison of the real performance results with
the predicted performance. Thus, in this section, FRA requires such
records to be maintained. Where the real performance, as measured by
the collected data, exceeds the predicted performance of the SA, FRA
requires no action. If the real performance is worse than the predicted
performance, this section requires that the railroad take immediate
action to improve performance to satisfy the predicted standard. Prompt
and effective action would be required to bring the non-compliant
system into compliance.
FRA encourages, but does not require a railroad to proactively
evaluate their systems, and take corrective action prior to the system
becoming non-compliant with the predicted performance standard. If an
unpredicted hazard would occur, the system would be required to be
immediately evaluated, and the appropriate corrective action would need
to be taken. FRA would not expect a railroad to defer any corrective
action.
This section establishes a requirement for a railroad to keep
detailed records to evaluate the system. However, the railroad may
elect to have the system supplier keep these records. There would be
many advantages to the later approach, primarily that the vendor would
receive an aggregate of the technical issues, making them better
positioned to analyze the system performance. Although a railroad may
delegate recordkeeping, the railroad would retain the responsibility
for keeping records of performance on their property. The railroads
would be responsible for ensuring the safe operation of systems on
their property, and would be required to have access to the performance
data if they are to carry out their responsibilities under this
proposed section.
This section also requires detailed handling requirements for
required records. Paragraph (a) requires specific content in the
record. FRA will accept paper records or electronic records. Electronic
recordkeeping is encouraged, as it reduces storage costs, simplifies
collection of information, and allows data mining of the collected
information. However, to ensure that the electronic records provide all
required information, approval by the Associate Administrator for
Safety is required.
Signatures on paper records are required to uniquely identify the
person certifying the information contained in the record in such a
manner that would enable detection of a forgery. Paragraph (a) ensures
that an electronic signature could be attributable to single individual
as reliably as paper records. It will be possible to meet the storage
requirement in several different ways. Physical paper records will be
expected to be kept at the physical location of the supervising
official. Electronic records
[[Page 21335]]
will be permitted to be either stored locally, or remotely. FRA has no
preference as long as the records are promptly accessible for FRA
review.
Paragraph (b) specifies the required retention period for the
records. FRA recognizes that retaining records involves a cost to
railroads, and appreciates their desire to minimize both the number,
and the required retention period. To this end, FRA has identified two
different categories of records, and proposes differing retention
periods for each. The first category involves records associated with
installation or modification of a system and would contain data
required for evaluating the product's performance and compliance to the
safety case conditions throughout the life of the product. FRA will
consider the life of the product to begin when the product is first
placed in use and end with the permanent withdrawal of the product from
service. In the event of permanent transfer of the product to another
railroad, the receiving railroad would become responsible for
maintaining the records. This responsibility will continue until the
product is completely withdrawn from rail service. The second category
of records addresses periodic testing and will have a retention period
of at least one year, or the periodicity of the subsequent test,
whichever is greater. Results obtained by subsequent tests will
supersede the earlier test. The earlier test results will be moot for
evaluating the current condition.
Regrettably, in some cases, the use of electronic records may not
meet the minimum standards required by FRA. Consequently, FRA
establishes procedural requirements related to withdrawing
authorization to use electronic records in paragraph (c). If FRA finds
it necessary to withdraw an authorization, FRA will explain the reason
in writing.
Section 229.315 Operation Maintenance Manual
This section requires that each railroad have a manual covering the
requirements for the installation, periodic maintenance and testing,
modification, and repair of its safety critical locomotive control
systems. This manual can be kept in paper or electronic form. It is
recommended that electronic copies of the manual be maintained in the
same manner as other electronic records kept for this part and that it
be included in the railroad's configuration management plan (with the
master copy and dated amendments carefully maintained so that the
status of instructions to the field as of any given date can be readily
determined).
Paragraph (a) requires that the manual be available to both persons
required to perform such tasks and to FRA. Paragraph (b) requires that
plans necessary for proper maintenance and testing of products be
correct, legible, and available where such systems are deployed or
maintained. The paragraph also requires that the manual identify the
current version of software installed, revisions, and revision dates.
Paragraph (c) requires that the manual identify the hardware, software,
and firmware revisions in accordance with the configuration management
requirement. Paragraph (d) requires the identification, replacement,
handling, and repair of safety critical components in accordance with
the configuration management requirements. Finally, paragraph (e)
requires the manual be ready for use prior to deployment of the
product, and that it be available for FRA review.
Section 229.317 Training and Qualification Program
This section provides specific parameters for training railroad
employees and contractor employees to ensure they have the necessary
knowledge and skills to complete their duties related to safety-
critical products. Paragraph (a) requires the training to be formally
conducted and documented based on educational best practices.
Paragraphs (b) and (c) require the employer to identify employees that
will be performing inspection, testing, maintenance, repairing,
dispatching, and operating tasks related to the safety critical
locomotive systems, and develop a written task analysis for the
performance of duties. The employer is required to identify additional
knowledge and skills above those required for basic job performance
necessary to perform each task. Work situations often present
unexpected challenges, and employees who understand the context within
which the job is to be done would be better able to respond with
actions that preserve safety. Further, the specific requirements of the
job would be better understood, and requirements that are better
understood are more likely to be adhered to. Well-informed employees
would be less likely to conduct ad hoc trouble shooting; and therefore,
should be of greater value in assisting with trouble shooting.
AAR submitted comments stating that it seems unnecessary to publish
training requirements that specifically address locomotive electronics,
and claiming that requiring a formal task analysis is overly
burdensome. Training for personnel that works with locomotive
electronics is technical and specialized. As such, FRA continues to
believe that the training requirements for locomotive electronics
should be addressed specifically in Sec. Sec. 229.17 and 229.19. FRA
also believes that a formal task analysis as part of training is vital
to preparing personnel to operate locomotive electronics safely. AAR
failed to explain why requiring a formal task analysis will be overly
burdensome and they failed to suggest any alternative training.
Accordingly, in this final rule, FRA retains the proposed training
requirements.
Paragraph (d) requires the employer to develop a training
curriculum that includes either classroom, hands-on, or other formally-
structured training designed to impart the knowledge and skills
necessary to perform each task.
Paragraph (e) adds a requirement that all persons subject to
training requirements and their direct supervisors must successfully
complete the training curriculum and pass an examination for the tasks
for which they are responsible. Generally, giving appropriate training
to each of these employees prior to task assignment will be required.
The exception would be when an employee, who has not received the
appropriate training, is conducting the task under the direct, on-site
supervision of a qualified person.
Paragraph (f) requires periodic refresher training. This periodic
training must include classroom, hands-on, computer-based training, or
other formally structured training. The intent is for personnel to
maintain the knowledge and skills required to perform their assigned
task safely.
Paragraph (g) adds a requirement to compare and evaluate the
effectiveness of training. The evaluation would first determine whether
the training program materials and curriculum are imparting the
specific skills, knowledge, and abilities to accomplish the stated
goals of the training program; and second, determine whether the stated
goals of the training program reflect the correct, and current,
products and operations.
Paragraph (h) requires the railroad to maintain records that
designate qualified persons. Records retention is required until
recording new qualifications, or for at least one year after such
person(s) leave applicable service. The records are required to be
available for FRA inspection and copying.
[[Page 21336]]
Section 229.319 Operating Personnel Training
This section contains minimum training requirements for locomotive
engineers and other operating personnel who interact with safety
critical locomotive control systems. ``Other operating personnel''
refers to onboard train and engine crew members (i.e., conductors,
brakemen, and assistant engineers).
Paragraph (a) requires training program to cover familiarization
with the onboard equipment and the functioning of that equipment as
part of, and its relationship to, other onboard systems under that
person's control. The training program must cover all notifications by
the system (i.e., onboard displays) and actions or responses to such
notifications required by onboard personnel. The training is also
required to address how each action or response ensures proper
operation of the system and safe operation of the train.
During system operations emergent conditions could arise which
would affect the safe operation of the system. This section also
requires operating personnel to be informed as soon as practical after
discovery of the condition, and any special actions required for safe
train operations.
For certified locomotive engineers and conductors, paragraph (b)
requires that the training requirements of this section be integrated
into the training requirements of parts 240 and 242. Although this
requirement only addresses engineers, in the event of certification of
other operating personnel, the expectation is that these requirements
would be included in their training requirements.
Appendix F--Recommended Practices for Design and Safety Analysis
Appendix F provides an optional set of criteria for performing risk
management design of locomotive control systems. FRA recognizes that
not all safety risks associated with human error can be eliminated by
design, no matter how well trained and skilled the designers,
implementers, and operators. The intention of the appendix is to
provide one set of safety guidelines distilled from proven design
considerations. There are numerous other approaches to risk management-
based design. The basic principles of this appendix capture the lessons
learned from the research, design, and implementation of similar
technology in other modes of transportation and other industries. The
overriding goal of this appendix is to minimize the potential for
design-induced error by ensuring that systems are suitable for
operators, and their tasks and environment.
FRA believes that new locomotive systems will be in service for a
long period. Over time, there will be modifications from the original
design. FRA is concerned that subsequent modifications to a product
might not conform to the product's original design philosophy. The
original designers of products could likely be unavailable after
several years of operation of the product. FRA believes mitigating this
is most successful by fully explaining and documenting the original
design decisions and their rationale. Further, FRA feels that
assumption of long product life cycles during the design and analysis
phase will force product designers and users to consider long-term
effects of operation. Such a criterion would not be applicable if, for
instance, the railroad limited the product's term of proposed use.
Translation of these guidelines into processes helps ensure the
safe performance of the product and minimizes failures that would have
the potential to affect the safety of railroad operations. The
identification of fault paths are essential to establishing failure
modes and appropriate mitigations. Failing to identify a fault path can
have the effect of making a system seem safer on paper than it actually
is. When an unidentified fault path is discovered in service which
leads to a previously unidentified safety-relevant hazard, the
threshold in the safety analysis is automatically exceeded, and both
the designer and the railroad must take mitigating measures. The
frequency of such discoveries relates to the quality of the safety
analysis efforts. Safety analyses of poor quality are more likely to
lead to in-service discovery of unidentified fault paths. Some of those
paths might lead to potential serious consequences, while others might
have less serious consequences.
Given technology, cost, and other constraints, there are
limitations regarding the level of safety obtainable. FRA recognizes
this. However, FRA also believes that there are well-established and
proven design and analysis techniques that can successfully mitigate
these design restrictions. The use of proven safety considerations and
concepts is necessary for the development of products. Only by forcing
conscious decisions by the designer on risk mitigation techniques
adopted, and justifying those choices (and their decision that a
mitigation technique is not applicable) does the designer fully
consider the implications of those choices. FRA notes that in normal
operation, the product design should preclude human errors that cause a
safety hazard. In addition to documenting design decisions, describing
system requirements within the context of the concept of operations
further mitigates against the loss of individual designers. In summary,
the recommended approach ensures retention of a body of corporate
knowledge regarding the product, and influences on the safety of the
design. It also promotes full disclosure of safety risks to minimize or
eliminate elements of risk where practical.
C. Amendments to Part 238
Section 238.105 Train Electronic Hardware and Software Safety
This section incorporates existing waivers and addresses certain
operational realities. Since the implementation of the Passenger
Equipment Safety Standards, FRA has granted two waivers from the
requirements of Sec. 238.105(d) (FRA-2004-19396 and FRA-2008-0139).
The first waiver is for 26 EMU bi-level passenger cars operated by
Northeastern Illinois Regional Commuter Railroad Corporation (METRA).
The second waiver is for 14 new EMU bi-level passenger cars to be
operated by Northern Indiana Commuter Transportation District. There
are over 1,000 EMU passenger cars (M-7) being operated by Long Island
Railroad & Metro-North Commuter Railroad (MNCW) for the past five years
that FRA has discovered will need a waiver to be in compliance with
Sec. 238.105(d). The MNCW has placed an order for additional 300 plus
options, EMU passenger cars (M-8) that will also need a waiver from the
requirements of existing Sec. 238.105(d).
The portion of the requirements that these cars' brake systems
cannot satisfy is the requirement for a full service brake in the event
of hardware/software failure of the brake system or access to direct
manual control of the primary braking system, both service and
emergency braking. The braking system on these cars does not have the
full service function but does default to emergency brake application
in the event of hardware/software failure of the brake system, and the
operator has the ability to apply the brake system at an emergency rate
from the conductor's valve located in the cab. A slight change to the
language in Sec. 238.105, that will permit a service or emergency
braking, rather than requiring the capability to execute both a service
and emergency brake, will alleviate the need for these waivers and
would not reduce the braking rate of the equipment or the
[[Page 21337]]
stop distances. Accordingly, the language in Sec. 238.105(d)(1)(ii) in
this final rule has been modified to permit either a ``service or
emergency braking.''
Section 238.309 Periodic Brake Equipment Maintenance
For convenience and clarity, FRA is consolidating locomotive air
brake maintenance for conventional locomotives into part 229.
Currently, because conventional locomotives are used in passenger
service, certain air brake maintenance requirements are included in the
Passenger Equipment Safety Standards contained in this section. Placing
all of the requirements for conventional locomotives in part 229 will
make the standards easier to follow and avoid confusion.
The brake maintenance requirements that are included in this final
rule in part 229 extend the intervals at which required brake
maintenance is performed for several types of brake systems for non-
conventional locomotives. The length of the intervals reflects the
results of studies and performance evaluations related to a series of
waivers starting in 1981 and continuing to present day. Overall, the
type of brake maintenance required for passenger equipment will remain
the same.
VII. Regulatory Impact and Notices
A. Executive Orders 12866 and 13563 and DOT Regulatory Policies and
Procedures
This final rule has been evaluated in accordance with existing
policies and procedures, and determined to be non-significant under
both Executive Orders 12866 and 13563, and DOT policies and procedures
(44 FR 11034; February 26, 1979). FRA has prepared and placed in the
docket a regulatory impact analysis addressing the economic impact of
this final rule. Document inspection and copying facilities are
available at Room W12-140 on the Ground level of the West Building,
1200 New Jersey Avenue SE., Washington, DC 20590.
As part of the regulatory impact analysis, FRA has assessed
quantitative measurements of cost and benefit streams expected from the
adoption of this final rule. This analysis includes qualitative
discussions and quantitative measurements of costs and benefits in this
rulemaking. The primary costs or burdens in this final rule are from
the alerter and revised minimum (i.e., cold weather) cab temperature
requirements. There is also a cost associated with certain daily
inspections required when periodic inspections are conducted less
frequently. Although the final rule includes requirements for new
locomotives to have air conditioning units and cab securement there are
no additional costs for these requirements since they are current
industry practice. Safety benefits will accrue from fewer train
accidents. Cost savings will result from fewer waivers and waiver
renewals, a reduction in downtime for locomotives due to the changes to
headlight and brake requirements, and an increased interval between
periodic inspection of certain micro-processor based locomotives. This
last benefit consists of cost savings from a reduction of employee time
for the periodic inspections and saving from reduced locomotive down-
time. For the twenty year period the estimated quantified costs have a
Present Value (PV) 7% of $27.7 million. For this period the estimated
quantified benefits have a PV, 7% of $385 million.
B. Regulatory Flexibility Act and Executive Order 13272
FRA developed this final rule in accordance with Executive Order
13272 (``Proper Consideration of Small Entities in Agency Rulemaking'')
and DOT's procedures and policies to promote compliance with the
Regulatory Flexibility Act (5 U.S.C. 601 et seq.) to ensure potential
impacts of rules on small entities are properly considered.
The Regulatory Flexibility Act requires an agency to review
regulations to assess their impact on small entities. An agency must
conduct a regulatory flexibility analysis unless it determines and
certifies that a rule is not expected to have a significant impact on a
substantial number of small entities.
As discussed earlier, FRA has initiated this rulemaking in its
efforts to update and reevaluate current regulations. Therefore, FRA is
revising the Locomotive Safety Standards to update, consolidate and
clarify existing rules, incorporate existing industry and engineering
best practices, and incorporate former waivers into the regulation. FRA
believes this final rule will modernize and improve its safety
regulatory program related to locomotives. Pursuant to the Regulatory
Flexibility Act (5 U.S.C. 605(b)), FRA certifies that this final rule
will not have a significant economic impact on a substantial number of
small entities. Although a substantial number of small railroads will
be affected by this final rule, none will be significantly impacted.
FRA invited all interested parties to submit data and information
regarding the potential economic impact that will result from the
adoption of the final rule.
1. Description of Regulated Entities and Impacts
The ``universe'' of the entities to be considered generally
includes only those small entities that are reasonably expected to be
directly regulated by this action. For this rulemaking, the types of
small entities that are potentially affected by this rulemaking are:
(a) small railroads and (b) governmental jurisdictions of small
communities.
``Small entity'' is defined in 5 U.S.C. 601 as having the same
meaning as ``small business concern'' under Section 3 of the Small
Business Act. This includes any small business concern that is
independently owned and operated, and is not dominant in its field of
operation. Section 601(4) includes nonprofit enterprises that are
independently owned and operated, and are not dominant in their field
of operations within the definition of ``small entities.''
Additionally, 5 U.S.C. 601(5) defines ``small entities'' as governments
of cities, counties, towns, townships, villages, school districts, or
special districts with populations less than 50,000.
The U.S. Small Business Administration (SBA) stipulates ``size
standards'' for small entities. It provides that the largest for-profit
railroad business firm may be (and still classify as a ``small
entity'') 1,500 employees for ``line-haul operating'' railroads, and
500 employees for ``shortline operating'' railroads.
Federal agencies may adopt their own size standards for small
entities in consultation with SBA and in conjunction with public
comment. Pursuant to the authority provided to it by SBA, FRA has
published a final policy, which formally establishes small entities as
railroads that meet the line haulage revenue requirements of a Class
III railroad. Currently, the revenue requirements are $20 million or
less in annual operating revenue, adjusted annually for inflation. The
$20 million limit (adjusted annually for inflation) is based on the
Surface Transportation Board's threshold of a Class III railroad
carrier, which is adjusted by applying the railroad revenue deflator
adjustment. The same dollar limit on revenues is established to
determine whether a railroad shipper or contractor is a small entity.
Governments of cities, counties, towns, townships, villages, school
districts, or special districts with populations less than 50,000 are
also considered small entities under FRA's policy. FRA is using this
definition for this rulemaking.
[[Page 21338]]
2. Small Entities
a. Railroads
There are approximately 702 \1\ small railroads meeting the
definition of ``small entity'' as described above. FRA estimates that
all of these small entities could potentially be impacted by one or
more of the requirements in this final rule. Note, however, that
approximately fifty of these railroads are subsidiaries of large short
line holding companies with the technical multidisciplinary expertise
and resources comparable to larger railroads. It is important to note
that many of the changes or additions in this rulemaking will not
impact all or many small railroads. The nature of some of the changes
will dictate that the impacts primarily fall on large railroads that
purchase new and/or electronically advanced locomotives. Small
railroads generally do not purchase new locomotives, they tend to buy
used locomotives from larger railroads. Also, some of the final rule's
requirements, i.e., requirements for alerters, cab door securement and
air conditioning units, will be a burden to very few, if any, small
railroads. The most burdensome requirement for small railroads will be
the revisions to cab cold weather temperature requirements since older
locomotives are less likely to meet the revised standards and small
railroads tend to own older locomotives. However, even this burden not
significant. FRA has estimated the total burden for the cold weather
requirements is less than $900,000 (PV, 7%) over the 20 year analysis.
---------------------------------------------------------------------------
\1\ For 2010 there were 754 total railroads reporting to the
FRA. Total small railroads potentially impacted by this rulemaking
would equal 754-26 (commuter railroads)--2 (intercity railroads)--7
(Class I railroads)--12 (Class II railroads)--5 (Steam railroads) =
702.
---------------------------------------------------------------------------
It is also important to note that this final rule only applies to
non-steam locomotives. There are some small railroads that own one or
more steam locomotives which these changes will not impact. There are a
few small railroads that own all or almost all steam locomotives. Most
of these entities are either museum railroads or tourist railroads. For
these entities, this final rule's regulations will have no impact. FRA
estimates that there are about five small railroads that only own steam
locomotives.
b. Governmental Jurisdictions of Small Communities
Small entities that are classified as governmental jurisdictions
will also be affected by the requirements in this rulemaking. As stated
above, and defined by SBA, this term refers to governments of cities,
counties, towns, townships, villages, school districts, or special
districts with populations of less than 50,000. FRA does not expect
this group of entities to be impacted. The final rule will apply to
governmental jurisdictions or transit authorities that provide commuter
rail service--none of which is small as defined above (i.e., no entity
serves a locality with a population less than 50,000). These entities
also receive Federal transportation funds. Intercity rail service
providers Amtrak and the Alaska Railroad Corporation will also be
subject to this rule, but they are not small entities and likewise
receive Federal transportation funds. While other railroads are subject
to this final rule by the application of Sec. 238.3, FRA is not aware
of any railroad subject to this rule that is a small entity that will
be impacted by this rule.
3. Economic Impacts on Small Entities (railroads)
This certification is not intended to be a stand-alone document. In
order to get a better understanding of the total costs for the railroad
industry, which forms the base for these estimates or more cost detail
on any specific requirement, a review of FRA's RIA is recommended. FRA
has placed a copy of the RIA in the docket for this rulemaking.
Based on information currently available, FRA estimates that the
average small railroad will spend approximately $1,000 over 20 years to
comply with this final rule. This is because most of the regulatory
changes in the Locomotive Safety Standards final rule are oriented
towards new and remanufactured locomotives. Most small railroads do not
purchase new or remanufactured locomotives. Therefore, the impact for
most, if not all small railroads will be minimal.
4. Significant Economic Impact Criteria
Previously, FRA sampled small railroads and found that revenue
averaged approximately $4.7 million (not discounted) in 2006. One
percent of average annual revenue per small railroad is $47,000. FRA
estimates that the average small railroad will spend approximately
$1,000 over twenty years to comply with the requirements in this final
rule. Based on this, FRA concludes that the expected burden of this
final rule will not have a significant impact on the competitive
position of small entities, or on the small entity segment of the
railroad industry as a whole.
5. Substantial Number Criteria
This final rule will likely burden all small railroads that are not
exempt from its scope or application. Therefore, as noted above this
rule will impact a substantial number of small railroads.
6. Certification
Pursuant to the Regulatory Flexibility Act (5 U.S.C. 605(b)), FRA
certifies that this final rule is not expected to have a significant
economic impact on a substantial number of small entities. Although a
substantial number of small railroads will be affected by this final
rule, none of these entities will be significantly impacted.
C. Paperwork Reduction Act
The information collection requirements in this final rule have
been submitted for approval to the Office of Management and Budget
(OMB) under the Paperwork Reduction Act of 1995, 44 U.S.C. 3501 et seq.
The sections that contain the new and current information collection
requirements and the estimated time to fulfill each requirement are as
follows:
----------------------------------------------------------------------------------------------------------------
Respondent Total annual Average time per Total annual
CFR Section universe responses response burden hours
----------------------------------------------------------------------------------------------------------------
229.9--Movement of Non-Complying 44 Railroads...... 21,000 tags....... 1 minute.......... 350 hours.
Locomotives.
229.15--Remote Control
Locomotives (RCL)--(New
Requirements)
--Tagging at Control Stand 44 Railroads...... 3,000 tags........ 2 minutes......... 100 hours.
Throttle.
--Testing and Repair of 44 Railroads...... 200 testing/repair 5 minutes......... 17 hours.
Operational Control Unit records.
(OCU) on RCL--Records.
[[Page 21339]]
229.17--Accident Reports........ 44 Railroads...... 1 report.......... 15 minutes........ .25 hour.
229.20--Electronic Recordkeeping
--Electronic Record of 44 Railroads...... 21,000 1 second.......... 6 hours.
Inspections and Maintenance notifications.
and Automatic Notification
to Railroad that Locomotive
is Due for Inspection (New
Requirement).
229.21--Daily Inspection........ 754 Railroads..... 6,890,000 records. 16 or 18 min...... 1,911,780 hours.
--MU Locomotives: Written 754 Railroads..... 250 reports....... 13 minutes........ 54 hours.
Reports.
Form FRA F 6180.49A Locomotive 754 Railroads..... 4,000 forms....... 2 minutes......... 133 hours.
Inspection/Repair Record.
229.23/229.27/229.31--Periodic 754 Railroads..... 9,500 insp./tests/ 8 hours........... 76,000 hours.
Inspection Annual. Biennial/ forms.
Main Reservoir Tests--FRA F
6180.49A.
229.23/229.27/229.29/229.31-- 754 Railroads..... 9,500 records..... 2 minutes......... 317 hours.
Periodic Inspection/Annual
Biennial Tests/Main Res. Tests--
Secondary Records on Form FRA F
6180.49A.
--List of Defects and 754 Railroads..... 4,000 lists + 2 minutes......... 266 hours.
Repairs on Each Locomotive 4,000 copies.
and Copy to Employees
Performing Insp. (New
Requirement).
--Document to Employees 754 Railroads..... 9,500 documents... 2 minutes......... 317 hours.
Performing Inspections of
All Tests Since Last
Periodic Inspection (New
Requirement).
229.33--Out-of Use Credit....... 754 Railroads..... 500 notations..... 5 minutes......... 42 hours.
229.25(1)--Test: Every Periodic 754 Railroads..... 200 amendments.... 15 minutes........ 50 hours.
Insp.--Written Copies of
Instruction.
229.25(2)--Duty Verification 754 Railroads..... 4,025 records..... 90 minutes........ 6,038 hours.
Readout Rec.
229.25(3)--Pre-Maintenance Test-- 754 Railroads..... 700 notations..... 30 minutes........ 350 hours.
Failures.
229.135(A.)--Removal From 754 Railroads..... 1,000 tags........ 1 minute.......... 17 hours.
Service.
229.135(B.)--Preserving Accident 754 Railroads..... 10,000 reports.... 15 minutes........ 2,500 hours.
Data.
229.27--Annual Tests............ 754 Railroads..... 700 test records.. 90 minutes........ 1,050 hours.
229.29--Air Brake System
Maintenance and Testing (New
Requirement).
--Air Flow Meter Testing-- 754 Railroads..... 88,000 tests/ 15 seconds........ 367 hours.
Record. records.
229.46--Brakes General
--Tagging Isolation Switch 754 Railroads..... 2,100 tags........ 2 minutes......... 70 hours.
of Locomotive That May Only
Be Used in Trailing
Position (New Requirement).
229.85--Danger Markings on All 754 Railroads..... 1,000 decals...... 1 minute.......... 17 hours.
Doors, Cover Plates, or
Barriers.
229.123--Pilots, Snowplows, End 754 Railroads..... 20 stencilling.... 2 minutes......... 1 hour.
Plates--Markings--Stencilling
(New Requirement).
--Notation on Form FRA F 754 Railroads..... 20 notations...... 2 minutes......... 1 hour.
6180.49A for Pilot,
Snowplows, or End Plate
Clearance Above Six Inches
(New Requirement).
229.135--Event Recorders
229.135(b)(5)--Equipment 754 Railroads..... 1,000 Certified 2 hours........... 2,000 hours.
Requirements--Remanufacture Memory Modules.
d Locomotives with
Certified Crashworthy
Memory Module.
229.140--Alerters--Visual 600 Locomotives... 74,880,000 visual 4 seconds......... 83,200 hours.
Indication to Locomotive indications.
Operator before Alarm Sounds on
New Locomotives (New
Requirement).
NEW REQUIREMENTS--SUBPART E--
LOCOMOTIVE ELECTRONICS
[[Page 21340]]
229.303--Requests to FRA for 754 Railroads..... 20 requests....... 8 hours........... 160 hours.
Approval of On-Track Testing of
Products Outside a Test
Facility.
--Identification to FRA of 754 Railroads/3 20 products....... 2 hours........... 40 hours.
Products Under Development. Manufacturers.
229.307--Safety Analysis by RR 754 Railroads..... 300 analyses...... 240 hours......... 72,000 hours.
of Each Product Developed.
229.309--Notification to FRA of 754 Railroads..... 10 notification... 16 hours.......... 160 hours.
Safety-Critical Change in
Product.
Report to Railroad by 3 Manufacturers... 10 reports........ 8 hours........... 80 hours.
Product Suppliers/Private
Equipment Owners of
Previously Unidentified
Hazards of a Product.
229.311--Review of Safety
Analyses (SA)
--Notification to FRA of 754 Railroads..... 300 notifications. 2 hours........... 600 hours.
Railroad Intent to Place
Product In Service.
--RR Documents That 754 Railroads..... 300 documents..... 2 hours........... 600 hours.
Demonstrate Product Meets
Safety Requirements of the
SA for the Life-Cycle of
Product.
--RR Database of All Safety 754 Railroads..... 300 databases..... 4 hours........... 1,200 hours.
Relevant Hazards
Encountered with Product
Placed in Service.
--Written Reports to FRA If 754 Railroads..... 10 reports........ 2 hours........... 20 hours.
Frequency of Safety-
Relevant Hazards Exceeds
Threshold.
--Final Reports to FRA on 754 Railroads..... 10 reports........ 4 hours........... 40 hours.
Countermeasures to Reduce
Frequency of Safety-
Relevant Hazard(s).
229.313--Product Testing 754 Railroads..... 120,000 records... 5 minutes......... 10,000 hours.
Results--Records.
229.315--Operations and 754 Railroads..... 300 manuals....... 40 hours.......... 12,000 hours.
Maintenance Manual--All Product
Documents.
--Configuration Management 754 Railroads..... 300 plans......... 8 hours........... 2,400 hours.
Control Plans.
--Identification of Safety- 754 Railroads..... 60,000 components. 5 minutes......... 5,000 hours.
Critical Components.
229.317--Product Training and 754 Railroads..... 300 programs...... 40 hours.......... 12,000 hours.
Qualifications Program.
--Product Training of 754 Railroads..... 10,000 trained 30 minutes........ 5,000 hours.
Individuals. employees.
--Refresher Training........ 754 Railroads..... 1,000 trained 20 minutes........ 333 hours.
employees.
--RR Regular and Periodic 754 Railroads..... 300 evaluations... 4 hours........... 1,200 hours.
Evaluation of Effectiveness
of Training Program.
--Records of Qualified 754 Railroads..... 10,000 records.... 10 minutes........ 1,667 hours.
Individuals.
Appendix F--Guidance for 754 Railroads/3 1 assessment...... 4,000 hours....... 4,000 hours.
Verification and Validation of Manufacturers.
Product--Third Party Assessment.
--Reviewer Final Report..... 754 Railroads/3 1 report.......... 80 hours.......... 80 hours.
Manufacturers.
----------------------------------------------------------------------------------------------------------------
All estimates include the time for reviewing instructions;
searching existing data sources; gathering or maintaining the needed
data; and reviewing the information. Pursuant to 44 U.S.C.
3506(c)(2)(B), FRA solicits comments concerning: whether these
information collection requirements are necessary for the proper
performance of the functions of FRA, including whether the information
has practical utility; the accuracy of FRA's estimates of the burden of
the information collection requirements; the quality, utility, and
clarity of the information to be collected; and whether the burden of
collection of information on those who are to respond, including
through the use of automated collection techniques or other forms of
information technology, may be minimized. For information or a copy of
the paperwork package submitted to OMB, contact Mr. Robert Brogan,
Office of Safety, Information Clearance Officer, at 202-493-6292, or
Ms. Kimberly Toone, Office of Information Technology, at 202-493-6139.
Organizations and individuals desiring to submit comments on the
collection of information requirements should direct them to Mr. Robert
Brogan or Ms. Kimberly Toone, Federal
[[Page 21341]]
Railroad Administration, 1200 New Jersey Avenue SE., 3rd Floor,
Washington, DC 20590. Comments may also be submitted via email to Mr.
Brogan or Ms. Toone at the following address: [email protected];
[email protected].
OMB is required to make a decision concerning the collection of
information requirements contained in this proposed rule between 30 and
60 days after publication of this document in the Federal Register.
Therefore, a comment to OMB is best assured of having its full effect
if OMB receives it within 30 days of publication. The final rule will
respond to any OMB or public comments on the information collection
requirements contained in this proposal.
FRA cannot impose a penalty on persons for violating information
collection requirements which do not display a current OMB control
number, if required. FRA intends to obtain current OMB control numbers
for any new information collection requirements resulting from this
rulemaking action prior to the effective date of the final rule. The
OMB control number, when assigned, will be announced by separate notice
in the Federal Register.
D. Federalism Implications
FRA has analyzed this rule in accordance with the principles and
criteria contained in Executive Order 13132, issued on August 4, 1999,
which directs Federal agencies to exercise great care in establishing
policies that have federalism implications. See 64 FR 43255. This final
rule will not have a substantial effect on the States, on the
relationship between the national government and the States, or on the
distribution of power and responsibilities among various levels of
government. This final rule will not have federalism implications that
impose any direct compliance costs on State and local governments.
FRA notes that the RSAC, which endorsed and recommended the
majority of this final rule to FRA, has as permanent members, two
organizations representing State and local interests: AASHTO and the
Association of State Rail Safety Managers (ASRSM). Both of these State
organizations concurred with the RSAC recommendation endorsing this
final rule. The RSAC regularly provides recommendations to the FRA
Administrator for solutions to regulatory issues that reflect
significant input from its State members. To date, FRA has received no
indication of concerns about the Federalism implications of this
rulemaking from these representatives or of any other representatives
of State government. Consequently, FRA concludes that this proposed
rule has no federalism implications, other than the preemption of state
laws covering the subject matter of this final rule, which occurs by
operation of law as discussed below.
This final rule could have preemptive effect by operation of law
under certain provisions of the Federal railroad safety statutes,
specifically, the former Federal Railroad Safety Act of 1970 (former
FRSA), repealed and recodified at 49 U.S.C. 20106, and the former
Locomotive Boiler Inspection Act at 45 U.S.C. 22-34, repealed and
recodified at 49 U.S.C. 20701-20703. The former FRSA provides that
States may not adopt or continue in effect any law, regulation, or
order related to railroad safety or security that covers the subject
matter of a regulation prescribed or order issued by the Secretary of
Transportation (with respect to railroad safety matters) or the
Secretary of Homeland Security (with respect to railroad security
matters), except when the State law, regulation, or order qualifies
under the ``local safety or security hazard'' exception to section
20106. Moreover, the former LIA has been interpreted by the Supreme
Court as preempting the field concerning locomotive safety. See Kurns
v. Railroad Friction Products Corp., 565 U.S. -------- (2012); Kurns v.
Railroad Friction Products Corp., 132 S.CT. 1262; and Napier v.
Atlantic Coast Line R.R., 272 U.S. 605 (1926).
E. Environmental Impact
FRA has evaluated this final rule in accordance with its
``Procedures for Considering Environmental Impacts'' (FRA's Procedures)
(64 FR 28545, May 26, 1999) as required by the National Environmental
Policy Act (42 U.S.C. 4321 et seq.), other environmental statutes,
Executive Orders, and related regulatory requirements. FRA has
determined that this final rule is not a major FRA action (requiring
the preparation of an environmental impact statement or environmental
assessment) because it is categorically excluded from detailed
environmental review pursuant to section 4(c)(20) of FRA's Procedures.
64 FR 28547, May 26, 1999. Section 4(c)(20) reads as follows: (c)
Actions categorically excluded. Certain classes of FRA actions have
been determined to be categorically excluded from the requirements of
these Procedures as they do not individually or cumulatively have a
significant effect on the human environment. Promulgation of railroad
safety rules and policy statements that do not result in significantly
increased emissions or air or water pollutants or noise or increased
traffic congestion in any mode of transportation are excluded.
In accordance with section 4(c) and (e) of FRA's Procedures, the
agency has further concluded that no extraordinary circumstances exist
with respect to this final rule that might trigger the need for a more
detailed environmental review. As a result, FRA finds that this final
rule is not a major Federal action significantly affecting the quality
of the human environment.
F. Unfunded Mandates Reform Act of 1995
Pursuant to Section 201 of the Unfunded Mandates Reform Act of 1995
(Pub. L. 104-4, 2 U.S.C. 1531), each Federal agency ``shall, unless
otherwise prohibited by law, assess the effects of Federal regulatory
actions on State, local, and tribal governments, and the private sector
(other than to the extent that such regulations incorporate
requirements specifically set forth in law).'' Section 202 of the Act
(2 U.S.C. 1532) further requires that ``before promulgating any general
notice of proposed rulemaking that is likely to result in the
promulgation of any rule that includes any Federal mandate that may
result in expenditure by State, local, and tribal governments, in the
aggregate, or by the private sector, of $100,000,000 or more (adjusted
annually for inflation) in any 1 year, and before promulgating any
final rule for which a general notice of proposed rulemaking was
published, the agency shall prepare a written statement'' detailing the
effect on State, local, and tribal governments and the private sector.
For the year 2010, this monetary amount of $100,000,000 has been
adjusted to $140,800,000 to account for inflation. This final rule
would not result in the expenditure of more than $140,800,000 by the
public sector in any one year, and thus preparation of such a statement
is not required.
G. Privacy Act
Anyone is able to search the electronic form of any comment or
petition received into any of FRA's dockets by the name of the
individual submitting the comment or petition (or signing the comment
or petition, if submitted on behalf of an association, business, labor
union, etc.). Please visit http://www.regulations.gov/#!privacyNotice.
You may also review DOT's complete Privacy Act Statement in the Federal
Register published on April 11, 2000 (65 FR 19477-19478), or you may
visit http://www.dot.gov/privacy.html.
[[Page 21342]]
List of Subjects
49 CFR Part 229
Locomotive headlights, Locomotives, Railroad safety, Remote control
locomotives.
49 CFR Part 238
Passenger equipment, Penalties, Railroad safety, Reporting and
recordkeeping requirements.
The Final Rule
For the reasons discussed in the preamble, FRA amends parts 229 and
238 of chapter II, subtitle B of Title 49, Code of Federal Regulations,
as follows:
PART 229--[AMENDED]
0
1. The authority citation for part 229 continues to read as follows:
Authority: 49 U.S.C. 20102-03, 20107, 20133, 20137-38, 20143,
20701-03, 21301-02, 21304; 28 U.S.C. 2401, note; and 49 CFR 1.49.
0
2. Section 229.5 is amended by adding in alphabetical order the
following definitions to read as follows:
Sec. 229.5 Definitions.
* * * * *
Alerter means a device or system installed in the locomotive cab to
promote continuous, active locomotive engineer attentiveness by
monitoring select locomotive engineer-induced control activities. If
fluctuation of a monitored locomotive engineer-induced control activity
is not detected within a predetermined time, a sequence of audible and
visual alarms is activated so as to progressively prompt a response by
the locomotive engineer. Failure by the locomotive engineer to
institute a change of state in a monitored control, or acknowledge the
alerter alarm activity through a manual reset provision, results in a
penalty brake application that brings the locomotive or train to a
stop.
* * * * *
Assignment Address means a unique identifier of the RCL that
insures that only the OCU's linked to a specific RCL can command that
RCL.
* * * * *
Controlling locomotive means a locomotive from where the operator
controls the traction and braking functions of the locomotive or
locomotive consist, normally the lead locomotive.
* * * * *
Locomotive Control Unit (LCU) means a system onboard an RCL that
communicates via a radio link which receives, processes, and confirms
commands from the OCU, which directs the locomotive to execute them.
* * * * *
Operator Control Unit (OCU) means a mobile unit that communicates
via a radio link the commands for movement (direction, speed, braking)
or for operations (bell, horn, sand) to an RCL.
* * * * *
Qualified mechanical inspector means a person who has received
instruction and training that includes ``hands-on'' experience (under
appropriate supervision or apprenticeship) in one or more of the
following functions: troubleshooting, inspection, testing, maintenance
or repair of the specific locomotive equipment for which the person is
assigned responsibility. This person shall also possess a current
understanding of what is required to properly repair and maintain the
locomotive equipment for which the person is assigned responsibility.
Further, the qualified mechanical inspector shall be a person whose
primary responsibility includes work generally consistent with the
functions listed in this definition.
* * * * *
Remote Control Locomotive (RCL) means a remote control locomotive
that, through use of a radio link can be operated by a person not
physically within the confines of the locomotive cab. For purposes of
this part, the term RCL does not refer to a locomotive or group of
locomotives remotely controlled from the lead locomotive of a train, as
in a distributed power arrangement.
Remote Control Operator (RCO) means a person who utilizes an OCU in
connection with operations involving a RCL with or without cars.
Remote Control Pullback Protection means a function of a RCL that
enforces speeds and stops in the direction of pulling movement.
* * * * *
0
3. Section 229.7 is revised to read as follows:
Sec. 229.7 Prohibited acts and penalties.
(a) Federal Rail Safety Laws (49 U.S.C. 20701-20703) make it
unlawful for any carrier to use or permit to be used on its line any
locomotive unless the entire locomotive and its appurtenances--
(1) Are in proper condition and safe to operate in the service to
which they are put, without unnecessary peril to life or limb; and
(2) Have been inspected and tested as required by this part.
(b) Any person (including but not limited to a railroad; any
manager, supervisor, official, or other employee or agent of a
railroad; any owner, manufacturer, lessor, or lessee of railroad
equipment, track, or facilities; any employee of such owner,
manufacturer, lessor, lessee, or independent contractor) who violates
any requirement of this part or of the Federal Rail Safety Laws or
causes the violation of any such requirement is subject to a civil
penalty of at least $650, but not more than $25,000 per violation,
except that: Penalties may be assessed against individuals only for
willful violations, and, where a grossly negligent violation or a
pattern of repeated violations has created an imminent hazard of death
or injury to persons, or has caused death or injury, a penalty not to
exceed $100,000 per violation may be assessed. Each day a violation
continues shall constitute a separate offense. Appendix B of this part
contains a statement of agency civil penalty policy.
(c) Any person who knowingly and willfully falsifies a record or
report required by this part is subject to criminal penalties under 49
U.S.C. 21311.
0
4. Section 229.15 is added to read as follows:
Sec. 229.15 Remote Control Locomotives.
(a) Design and operation. (1) Each locomotive equipped with a
locomotive control unit (LCU) shall respond only to the operator
control units (OCUs) assigned to that receiver.
(2) If one or more OCUs are assigned to a LCU, the LCU shall
respond only to the OCU that is in primary command. If a subsequent OCU
is assigned to a LCU, the previous assignment will be automatically
cancelled.
(3) If more than one OCU is assigned to a LCU, the secondary OCUs'
man down feature, bell, horn, and emergency brake application functions
shall remain active. The remote control system shall be designed so
that if the signal from the OCU to the RCL is interrupted for a set
period not to exceed five seconds, the remote control system shall
cause:
(i) A full service application of the locomotive and train brakes;
and
(ii) The elimination of locomotive tractive effort.
(4) Each OCU shall be designed to control only one RCL at a time.
OCU's having the capability to control more than one RCL shall have a
means to lock in one RCL ``assignment address'' to prevent simultaneous
control over more than one locomotive.
(5) If an OCU is equipped with an ``on'' and ``off'' switch, when
the switch is moved from the ``on'' to the ``off''
[[Page 21343]]
position, the remote control system shall cause:
(i) A full service application of the locomotive train brakes; and
(ii) The elimination of locomotive tractive effort.
(6) Each RCL shall have a distinct and unambiguous audible or
visual warning device that indicates to nearby personnel that the
locomotive is under active remote control operation.
(7) When the main reservoir pressure drops below 90 psi while the
RCL is moving, the RCL shall initiate a full service application of the
locomotive and train brakes, and eliminate locomotive tractive effort.
(8) When the air valves and the electrical selector switch on the
RCL are moved from manual to remote control mode or from remote control
to manual mode, an emergency application of the locomotive and train
brakes shall be initiated.
(9) Operating control handles located in the RCL cab shall be
removed, pinned in place, protected electronically, or otherwise
rendered inoperable as necessary to prevent movement caused by the
RCL's cab controls while the RCL is being operated by remote control.
(10) The RCL system (both the OCU and LCU), shall be designed to
perform a self diagnostic test of the electronic components of the
system. The system shall be designed to immediately effect a full
service application of the locomotive and train brakes and the
elimination of locomotive tractive effort in the event a failure is
detected.
(11) Each RCL shall be tagged at the locomotive control stand
throttle indicating the locomotive is being used in a remote control
mode. The tag shall be removed when the locomotive is placed back in
manual mode.
(12) Each OCU shall have the following controls and switches and
shall be capable of performing the following functions:
(i) Directional control;
(ii) Throttle or speed control;
(iii) Locomotive independent air brake application and release;
(iv) Automatic train air brake application and release control;
(v) Audible warning device control (horn);
(vi) Audible bell control, if equipped;
(vii) Sand control (unless automatic);
(viii) Bi-directional headlight control;
(ix) Emergency air brake application switch;
(x) Generator field switch or equivalent to eliminate tractive
effort to the locomotive;
(xi) Audio/visual indication of wheel slip, only if an audio/visual
indication is not provided by the RCL;
(xii) Audio indication of movement of the RCL; and
(xiv) Require at least two separate actions by the RCO to begin
movement of the RCL.
(13) Each OCU shall be equipped with the following features:
(i) A harness with a breakaway safety feature;
(ii) An operator alertness device that requires manual resetting or
its equivalent. The alertness device shall incorporate a timing
sequence not to exceed 60 seconds. Failure to reset the switch within
the timing sequence shall cause a service application of the locomotive
and train brakes, and the elimination of locomotive tractive effort;
and,
(iii) A tilt feature that, when tilted to a predetermined angle,
shall cause:
(A) An emergency application of the locomotive and train brakes,
and the elimination of locomotive tractive effort; and
(B) If the OCU is equipped with a tilt bypass system that permits
the tilt protection feature to be temporarily disabled, this bypass
feature shall deactivate within 60 seconds on the primary OCU and
within 60 seconds for all secondary OCUs, unless reactivated by the
RCO.
(14) Each OCU shall be equipped with one of the following control
systems:
(i) An automatic speed control system with a maximum 15 mph speed
limiter; or
(ii) A graduated throttle and brake. A graduated throttle and brake
control system built after September 6, 2012, shall be equipped with a
speed limiter to a maximum of 15 mph.
(15) RCL systems built after September 6, 2012, shall be equipped
to automatically notify the railroad in the event the RCO becomes
incapacitated or OCU tilt feature is activated.
(16) RCL systems built prior to September 6, 2012, not equipped
with automatic notification of operator incapacitated feature may not
be utilized in one-person operation. (b) Inspection, testing, and
repair.
(1) Each time an OCU is linked to a RCL, and at the start of each
shift, a railroad shall test:
(i) The air brakes and the OCU's safety features, including the
tilt switch and alerter device; and
(ii) The man down/tilt feature automatic notification.
(2) An OCU shall not continue in use with any defective safety
feature identified in paragraph (b)(1) of this section.
(3) A defective OCU shall be tracked under its own identification
number assigned by the railroad. Records of repairs shall be maintained
by the railroad and made available to FRA upon request.
(4) Each time an RCL is placed in service and at the start of each
shift locomotives that utilize a positive train stop system shall
perform a conditioning run over tracks that the positive train stop
system is being utilized on to ensure that the system functions as
intended.
0
5. Section 229.19 is revised to read as follows:
Sec. 229.19 Prior waivers.
Waivers from any requirement of this part, issued prior to June 8,
2012, shall terminate on the date specified in the letter granting the
waiver. If no date is specified, then the waiver shall automatically
terminate on June 8, 2017.
0
6. Section 229.20 is added to read as follows:
Sec. 229.20 Electronic recordkeeping.
(a) For purposes of compliance with the recordkeeping requirements
of this part, except for the daily inspection record maintained on the
locomotive required by Sec. 229.21, the cab copy of Form FRA F 6180-
49-A required by Sec. 229.23, the fragmented air brake maintenance
record required by Sec. 229.27, and records required under Sec.
229.9, a railroad may create, maintain, and transfer any of the records
required by this part through electronic transmission, storage, and
retrieval provided that all of the requirements contained in this
section are met.
(b) Design requirements. Any electronic record system used to
create, maintain, or transfer a record required to be maintained by
this part shall meet the following design requirements:
(1) The electronic record system shall be designed such that the
integrity of each record is maintained through appropriate levels of
security such as recognition of an electronic signature, or other
means, which uniquely identify the initiating person as the author of
that record. No two persons shall have the same electronic identity;
(2) The electronic system shall ensure that each record cannot be
modified, or replaced, once the record is transmitted;
(3) Any amendment to a record shall be electronically stored apart
from the record which it amends. Each amendment to a record shall
uniquely identify the person making the amendment;
(4) The electronic system shall provide for the maintenance of
inspection records as originally submitted without corruption or loss
of data; and
[[Page 21344]]
(5) Policies and procedures shall be in place to prevent persons
from altering electronic records, or otherwise interfering with the
electronic system.
(c) Operational requirements. Any electronic record system used to
create, maintain, or transfer a record required to be maintained by
this part shall meet the following operating requirements:
(1) The electronic storage of any record required by this part
shall be initiated by the person performing the activity to which the
record pertains within 24 hours following the completion of the
activity; and
(2) For each locomotive for which records of inspection or
maintenance required by this part are maintained electronically, the
electronic record system shall automatically notify the railroad each
time the locomotive is due for an inspection, or maintenance that the
electronic system is tracking. The automatic notification tracking
requirement does not apply to daily inspections.
(d) Accessibility and availability requirements. Any electronic
record system used to create, maintain, or transfer a record required
to be maintained by this part shall meet the following access and
availability requirements:
(1) Except as provided in Sec. 229.313(c)(2), the carrier shall
provide FRA with all electronic records maintained for compliance with
this part for any specific locomotives at any mechanical department
terminal upon request;
(2) Paper copies of electronic records and amendments to those
records that may be necessary to document compliance with this part,
shall be provided to FRA for inspection and copying upon request http://web2.westlaw.com/find/default.wl?DB=1000547&DocName=49CFRS213%2E305&FindType=L&AP=&mt=Westlaw&fn=_top&sv=Split&vr=2.0&rs=. Paper copies shall be provided to FRA no
later than 15 days from the date the request is made; and,
(3) Inspection records required by this part shall be available to
persons who performed the inspection and to persons performing
subsequent inspections on the same locomotive.
0
7. Section 229.23 is revised to read as follows:
Sec. 229.23 Periodic inspection: general.
(a) Each locomotive shall be inspected at each periodic inspection
to determine whether it complies with this part. Except as provided in
Sec. 229.9, all non-complying conditions shall be repaired before the
locomotive is used. Except as provided in Sec. 229.33 and paragraph
(b) of this section, the interval between any two periodic inspections
may not exceed 92 days. Periodic inspections shall only be made where
adequate facilities are available. At each periodic inspection, a
locomotive shall be positioned so that a person may safely inspect the
entire underneath portion of the locomotive.
(b) For each locomotive equipped with advanced microprocessor-based
on-board electronic condition monitoring controls:
(1) The interval between periodic inspections shall not exceed 184
days; and
(2) At least once each 31 days, the daily inspection required by
Sec. 229.21, shall be performed by a qualified mechanical inspector as
defined in Sec. 229.5. A record of the inspection that contains the
name of the person performing the inspection and the date that it was
performed shall be maintained in the locomotive cab until the next
periodic inspection is performed.
(c) Each new locomotive shall receive an initial periodic
inspection before it is used.
(d) At the initial periodic inspection, the date and place of the
last tests performed that are the equivalent of the tests required by
Sec. Sec. 229.27, 229.29, and 229.31 shall be entered on Form FRA F
6180-49A. These dates shall determine when the tests first become due
under Sec. Sec. 229.27, 229.29, and 229.31. Out of use credit may be
carried over from Form FRA F 6180-49 and entered on Form FRA F 6180-
49A.
(e) Each periodic inspection shall be recorded on Form FRA F 6180-
49A. The form shall be signed by the person conducting the inspection
and certified by that person's supervisor that the work was done. The
form shall be displayed under a transparent cover in a conspicuous
place in the cab of each locomotive. A railroad maintaining and
transferring records as provided for in Sec. 229.20 shall print the
name of the person who performed the inspections, repairs, or certified
work on the Form FRA F 6180-49A that is displayed in the cab of each
locomotive.
(f) At the first periodic inspection in each calendar year, the
carrier shall remove from each locomotive Form FRA F 6180-49A covering
the previous calendar year. If a locomotive does not receive its first
periodic inspection in a calendar year before April 2, or July 3 if
it's a locomotive equipped with advanced microprocessor-based on-board
electronic condition monitoring controls, because it is out of use, the
form shall be promptly replaced. The Form FRA F 6180-49A covering the
preceding year for each locomotive, in or out of use, shall be signed
by the railroad official responsible for the locomotive and filed as
required in Sec. 229.23(f). The date and place of the last periodic
inspection and the date and place of the last tests performed under
Sec. Sec. 229.27, 229.29, and 229.31 shall be transferred to the
replacement Form FRA F 6180-49A.
(g) The railroad mechanical officer who is in charge of a
locomotive shall maintain in his office a secondary record of the
information reported on Form FRA F 6180-49A. The secondary record shall
be retained until Form FRA F 6180-49A has been removed from the
locomotive and filed in the railroad office of the mechanical officer
in charge of the locomotive. If the Form FRA F 6180-49A removed from
the locomotive is not clearly legible, the secondary record shall be
retained until the Form FRA F 6180-49A for the succeeding year is
filed. The Form F 6180-49A removed from a locomotive shall be retained
until the Form FRA F 6180-49A for the succeeding year is filed.
(h) The railroad shall maintain, and provide employees performing
inspections under this section with, a list of the defects and repairs
made on each locomotive over the last ninety-two days;
(i) The railroad shall provide employees performing inspections
under this section with a document containing all tests conducted since
the last periodic inspection, and procedures needed to perform the
inspection.
0
8. Section 229.25 is amended by revising paragraphs (d) and (e) and
adding paragraph (f) to read as follows:
Sec. 229.25 Tests: Every periodic inspection.
* * * * *
(d) Event recorder. A microprocessor-based self-monitoring event
recorder, if installed, is exempt from periodic inspection under
paragraphs (d)(1) through (5) of this section and shall be inspected
annually as required by Sec. 229.27(c). Other types of event
recorders, if installed, shall be inspected, maintained, and tested in
accordance with instructions of the manufacturer, supplier, or owner
thereof and in accordance with the following criteria:
(1) A written or electronic copy of the instructions in use shall
be kept at the point where the work is performed and a hard-copy
version, written in the English language, shall be made available upon
request to FRA.
(2) The event recorder shall be tested before any maintenance work
is performed on it. At a minimum, the
[[Page 21345]]
event recorder test shall include cycling, as practicable, all required
recording elements and determining the full range of each element by
reading out recorded data.
(3) If the pre-maintenance test reveals that the device is not
recording all the specified data and that all recordings are within the
designed recording elements, this fact shall be noted, and maintenance
and testing shall be performed as necessary until a subsequent test is
successful.
(4) When a successful test is accomplished, a copy of the data-
verification results shall be maintained in any medium with the
maintenance records for the locomotive until the next one is filed.
(5) A railroad's event recorder periodic maintenance shall be
considered effective if 90 percent of the recorders on locomotives
inbound for periodic inspection in any given calendar month are still
fully functional; maintenance practices and test intervals shall be
adjusted as necessary to yield effective periodic maintenance.
(e) Remote control locomotive. Remote control locomotive system
components that interface with the mechanical devices of the locomotive
shall be tested including, but not limited to, air pressure monitoring
devices, pressure switches, and speed sensors.
(f) Alerters. The alerter shall be tested, and all automatic timing
resets shall function as intended.
0
9. Section 229.27 is revised to read as follows:
Sec. 229.27 Annual tests.
(a) All testing under this section shall be performed at intervals
that do not exceed 368 calendar days.
(b) Load meters that indicate current (amperage) being applied to
traction motors shall be tested. Each device used by the engineer to
aid in the control or braking of the train or locomotive that provides
an indication of air pressure electronically shall be tested by
comparison with a test gauge or self-test designed for this purpose. An
error greater than five percent or greater than three pounds per square
inch shall be corrected. The date and place of the test shall be
recorded on Form FRA F 6180-49A, and the person conducting the test and
that person's supervisor shall sign the form.
(c) A microprocessor-based event recorder with a self-monitoring
feature equipped to verify that all data elements required by this part
are recorded, requires further maintenance and testing only if either
of the following conditions exist:
(1) The self-monitoring feature displays an indication of a
failure. If a failure is displayed, further maintenance and testing
must be performed until a subsequent test is successful. When a
successful test is accomplished, a record, in any medium, shall be made
of that fact and of any maintenance work necessary to achieve the
successful result. This record shall be available at the location where
the locomotive is maintained until a record of a subsequent successful
test is filed; or,
(2) A download of the event recorder, taken within the preceding 30
days and reviewed for the previous 48 hours of locomotive operation,
reveals a failure to record a regularly recurring data element or
reveals that any required data element is not representative of the
actual operations of the locomotive during this time period. If the
review is not successful, further maintenance and testing shall be
performed until a subsequent test is successful. When a successful test
is accomplished, a record, in any medium, shall be made of that fact
and of any maintenance work necessary to achieve the successful result.
This record shall be kept at the location where the locomotive is
maintained until a record of a subsequent successful test is filed. The
download shall be taken from information stored in the certified
crashworthy crash hardened event recorder memory module if the
locomotive is so equipped.
0
10. Section 229.29 is revised to read as follows:
Sec. 229.29 Air brake system calibration, maintenance, and testing.
(a) A locomotive's air brake system shall receive the calibration,
maintenance, and testing as prescribed in this section. The level of
maintenance and testing and the intervals for receiving such
maintenance and testing of locomotives with various types of air brake
systems shall be conducted in accordance with paragraphs (d) through
(f) of this section. Records of the maintenance and testing required in
this section shall be maintained in accordance with paragraph (g) of
this section.
(b) Except for DMU or MU locomotives covered under Sec. 238.309 of
this chapter, the air flow method (AFM) indicator shall be calibrated
in accordance with Sec. 232.205(c)(1)(iii) at intervals not to exceed
92 days, and records shall be maintained as prescribed paragraph (g)(1)
of this section.
(c) Except for DMU or MU locomotives covered under Sec. 238.309 of
this chapter, the extent of air brake system maintenance and testing
that is required on a locomotive shall be in accordance with the
following levels:
(1) Level one: Locomotives shall have the filtering devices or dirt
collectors located in the main reservoir supply line to the air brake
system cleaned, repaired, or replaced.
(2) Level two: Locomotives shall have the following components
cleaned, repaired, and tested: brake cylinder relay valve portions;
main reservoir safety valves; brake pipe vent valve portions; and, feed
and reducing valve portions in the air brake system (including related
dirt collectors and filters).
(3) Level three: Locomotives shall have the components identified
in this paragraph removed from the locomotive and disassembled, cleaned
and lubricated (if necessary), and tested. In addition, all parts of
such components that can deteriorate within the inspection interval as
defined in paragraphs (d) through (f) of this section shall be replaced
and tested. The components include: all pneumatic components of the
locomotive equipment's brake system that contain moving parts, and are
sealed against air leaks; all valves and valve portions; electric-
pneumatic master controllers in the air brake system; and all air brake
related filters and dirt collectors.
(d) Except for MU locomotives covered under Sec. 238.309 of this
chapter, all locomotives shall receive level one air brake maintenance
and testing as described in this section at intervals that do not
exceed 368 days.
(e) Locomotives equipped with an air brake system not specifically
identified in paragraphs (f)(1) through (3) of this section shall
receive level two air brake maintenance and testing as described in
this section at intervals that do not exceed 368 days and level three
air brake maintenance and testing at intervals that do not exceed 736
days.
(f) Level two and level three air brake maintenance and testing
shall be performed on each locomotive identified in this paragraph at
the following intervals:
(1) At intervals that do not exceed 1,104 days for a locomotive
equipped with a 26-L or equivalent brake system;
(2) At intervals that do not exceed 1,472 days for locomotives
equipped with an air dryer and a 26-L or equivalent brake system and
for locomotives not equipped with an air compressor and that are semi-
permanently coupled and dedicated to locomotives with an air dryer; or
(3) At intervals that do not exceed 1,840 days for locomotives
equipped
[[Page 21346]]
with CCB-1, CCB-2, CCB-26, EPIC 1 (formerly EPIC 3102), EPIC 3102D2,
EPIC 2, KB-HS1, or Fastbrake brake systems.
(g) Records of the air brake system maintenance and testing
required by this section shall be generated and maintained in
accordance with the following:
(1) The date of AFM indicator calibration shall be recorded and
certified in the remarks section of Form F6180-49A.
(2) The date and place of the cleaning, repairing and testing
required by this section shall be recorded on Form FRA F 6180-49A, and
the work shall be certified. A record of the parts of the air brake
system that are cleaned, repaired, and tested shall be kept in the
railroad's files or in the cab of the locomotive.
(3) At its option, a railroad may fragment the work required by
this section. In that event, a separate record shall be maintained
under a transparent cover in the cab. The air record shall include: the
locomotive number; a list of the air brake components; and the date and
place of the inspection and testing of each component. The signature of
the person performing the work and the signature of that person's
supervisor shall be included for each component. A duplicate record
shall be maintained in the railroad's files.
0
11. Section 229.46 is revised to read as follows:
Sec. 229.46 Brakes: general.
(a) Before each trip, the railroad shall know the following:
(1) The locomotive brakes and devices for regulating pressures,
including but not limited to the automatic and independent brake
control systems, operate as intended; and
(2) The water and oil have been drained from the air brake system
of all locomotives in the consist.
(b) A locomotive with an inoperative or ineffective automatic or
independent brake control system will be considered to be operating as
intended for purposes of paragraph (a) of this section, if all of the
following conditions are met:
(1) The locomotive is in a trailing position and is not the
controlling locomotive in a distributed power train consist;
(2) The railroad has previously determined, in conjunction with the
locomotive and/or airbrake manufacturer, that placing such a locomotive
in trailing position adequately isolates the non-functional valves so
as to allow safe operation of the brake systems from the controlling
locomotive;
(3) If deactivation of the circuit breaker for the air brake system
is required, it shall be specified in the railroad's operating rules;
(4) A tag shall immediately be placed on the isolation switch of
the locomotive giving the date and location and stating that the unit
may only be used in a trailing position and may not be used as a lead
or controlling locomotive;
(5) The tag required in paragraph (b)(4) of this section remains
attached to the isolation switch of the locomotive until repairs are
made; and
(6) The inoperative or ineffective brake control system is repaired
prior to or at the next periodic inspection.
0
12. Section 229.61 is revised to read as follows:
Sec. 229.61 Draft system.
(a) A coupler may not have any of the following conditions:
(1) A distance between the guard arm and the knuckle nose of more
than 5 5/16 inches on D&E couplers.
(2) A crack or break in the side wall or pin bearing bosses outside
of the shaded areas shown in Figure 1 or in the pulling face of the
knuckle.
[GRAPHIC] [TIFF OMITTED] TR09AP12.000
(3) A coupler assembly without anti-creep protection.
(4) Free slack in the coupler or drawbar not absorbed by friction
devices or draft gears that exceeds one-half inches.
(5) A broken or cracked coupler carrier.
(6) A broken or cracked yoke.
(7) A broken draft gear.
(b) A device shall be provided under the lower end of all drawbar
pins and articulated connection pins to prevent the pin from falling
out of place in case of breakage.
0
13. Section 229.85 is revised to read as follows:
Sec. 229.85 High voltage markings: doors, cover plates, or barriers.
All doors, cover plates, or barriers providing direct access to
high voltage equipment shall be marked ``Danger-High Voltage'' or with
the word ``Danger'' and the normal voltage carried by the parts so
protected.
0
14. Section 229.114 is added to read as follows:
Sec. 229.114 Steam generator inspections and tests.
(a) Periodic steam generator inspection. Except as provided in
Sec. 229.33, each steam generator shall be inspected and tested in
accordance with paragraph (d) of this section at intervals not to
exceed 92 days, unless the steam generator is isolated in accordance
with paragraph (b) of this section. All non-complying conditions shall
be repaired or the steam generator shall be isolated as prescribed in
paragraph (b) of this section before the locomotive is used.
(b) Isolation of a steam generator. A steam generator will be
considered isolated if the water suction pipe to the water pump and the
leads to the main switch (steam generator switch) are disconnected, and
the train line shut-off-valve is wired closed or a blind gasket is
applied. Before an isolated steam generator is returned to use, it
shall be inspected and tested pursuant to paragraph (d) of this
section.
(c) Forms. Each periodic steam generator inspection and test shall
be recorded on Form FRA F 6180-49A required by paragraph Sec. 229.23.
When Form FRA F 6180-49A for the locomotive is replaced, data for the
steam generator inspections shall be transferred to the new Form FRA
F6180-49A.
(d) Tests and requirements. Each periodic steam generator
inspection and test shall include the following tests and requirements:
(1) All electrical devices and visible insulation shall be
inspected.
(2) All automatic controls, alarms, and protective devices shall be
inspected and tested.
(3) Steam pressure gauges shall be tested by comparison with a
dead-weight tester or a test gauge designed for this purpose. The
siphons to the steam gauges shall be removed and their connections
examined to determine that they are open.
(4) Safety valves shall be set and tested under steam after the
steam pressure gauge is tested.
(e) Annual steam generator tests. Each steam generator that is not
isolated in accordance with paragraph (b) of this section, shall be
subjected to a hydrostatic pressure at least 25 percent above the
working pressure and the visual return water-flow indicator shall be
removed and inspected. The testing under this paragraph shall be
performed at intervals that do not exceed 368 calendar days.
0
15. Section 229.119 is amended by revising paragraphs (d) and (e) and
[[Page 21347]]
adding paragraphs (g) through (i) to read as follows:
Sec. 229.119 Cabs, floors, and passageways.
* * * * *
(d) Any occupied locomotive cab shall be provided with proper
ventilation and with a heating arrangement that maintains a temperature
of at least 60 degrees Fahrenheit 6 inches above the center of each
seat in the cab compartment.
(e) Similar locomotives with open-end platforms coupled in multiple
control and used in road service shall have a means of safe passage
between them; no passageway is required through the nose of car body
locomotives. There shall be a continuous barrier across the full width
of the end of a locomotive or a continuous barrier between locomotives.
* * * * *
(g) Each locomotive or remanufactured locomotive placed in service
for the first time on or after June 8, 2012, shall be equipped with an
air conditioning unit in the locomotive cab compartment.
(h) Each air conditioning unit in the locomotive cab on a
locomotive identified in paragraph (g) of this section shall be
inspected and maintained to ensure that it operates properly and meets
or exceeds the manufacturer's minimum operating specifications during
the periodic inspection required for the locomotive pursuant to Sec.
229.23 of this part.
(i) Each locomotive or remanufactured locomotive ordered on or
after June 8, 2012, or placed in service for the first time on or after
December 10, 2012, shall be equipped with a securement device on each
exterior locomotive cab door that is capable of securing the door from
inside of the cab.
0
16. Section 229.123 is revised to read as follows:
Sec. 229.123 Pilots, snowplows, end plates.
(a) Each lead locomotive shall be equipped with a pilot, snowplow,
or end plate that extends across both rails. The minimum clearance
above the rail of the pilot, snowplow or end plate shall be 3 inches.
Except as provided in paragraph (b) of this section, the maximum
clearance shall be 6 inches. When the locomotive is equipped with a
combination of the equipment listed in this paragraph, each extending
across both rails, only the lowest piece of that equipment must satisfy
clearance requirements of this section.
(b) To provide clearance for passing over retarders, locomotives
utilized in hump yard or switching service at hump yard locations may
have pilot, snowplow, or end plate maximum height of 9 inches.
(1) Each locomotive equipped with a pilot, snowplow, or end plate
with clearance above 6 inches shall be prominently stenciled at each
end of the locomotive with the words ``9-inch Maximum End Plate Height,
Yard or Trail Service Only.''
(2) When operated in switching service in a leading position,
locomotives with a pilot, snowplow, or end plate clearance above 6
inches shall be limited to 10 miles per hour over grade crossings.
(3) Train crews shall be notified in writing of the restrictions on
the locomotive, by label or stencil in the cab, or by written operating
instruction given to the crew and maintained in the cab of the
locomotive.
(4) Pilot, snowplow, or end plate clearance above 6 inches shall be
noted in the remarks section of Form FRA 6180-49a.
(5) Locomotives with a pilot, snowplow, or end plate clearance
above 6 inches shall not be placed in the lead position when being
moved under section Sec. 229.9.
17. Section 229.125 is amended by revising paragraphs (a) and
(d)(2) and (3) to read as follows:
Sec. 229.125 Headlights and auxiliary lights.
(a) Each lead locomotive used in road service shall illuminate its
headlight while the locomotive is in use. When illuminated, the
headlight shall produce a peak intensity of at least 200,000 candela
and produce at least 3,000 candela at an angle of 7.5 degrees and at
least 400 candela at an angle of 20 degrees from the centerline of the
locomotive when the light is aimed parallel to the tracks. If a
locomotive or locomotive consist in road service is regularly required
to run backward for any portion of its trip other than to pick up a
detached portion of its train or to make terminal movements, it shall
also have on its rear a headlight that meets the intensity requirements
above. Each headlight shall be aimed to illuminate a person at least
800 feet ahead and in front of the headlight. For purposes of this
section, a headlight shall be comprised of either one or two lamps.
(1) If a locomotive is equipped with a single-lamp headlight, the
single lamp shall produce a peak intensity of at least 200,000 candela
and shall produce at least 3,000 candela at an angle of 7.5 degrees and
at least 400 candela at an angle of 20 degrees from the centerline of
the locomotive when the light is aimed parallel to the tracks. The
following operative lamps meet the standard set forth in this
paragraph: a single incandescent PAR-56, 200-watt, 30-volt lamp; a
single halogen PAR-56, 200-watt, 30-volt lamp; a single halogen PAR-56,
350-watt, 75-volt lamp, or a single lamp meeting the intensity
requirements given above.
(2) If a locomotive is equipped with a dual-lamp headlight, a peak
intensity of at least 200,000 candela and at least 3,000 candela at an
angle of 7.5 degrees and at least 400 candela at an angle of 20 degrees
from the centerline of the locomotive when the light is aimed parallel
to the tracks shall be produced by the headlight based either on a
single lamp capable of individually producing the required peak
intensity or on the candela produced by the headlight with both lamps
illuminated. If both lamps are needed to produce the required peak
intensity, then both lamps in the headlight shall be operational. The
following operative lamps meet the standard set forth in this paragraph
(a)(2): A single incandescent PAR-56, 200-watt, 30-volt lamp; a single
halogen PAR-56, 200-watt, 30-volt lamp; a single halogen PAR-56, 350-
watt, 75-volt lamp; two incandescent PAR-56, 350-watt, 75-volt lamps;
or lamp(s) meeting the intensity requirements given above.
(i) A locomotive equipped with the two incandescent PAR-56, 350-
watt, 75 volt lamps which has an en route failure of one lamp in the
headlight fixture, may continue in service as a lead locomotive until
its next daily inspection required by Sec. 229.21 only if:
(A) Auxiliary lights burn steadily;
(B) Auxiliary lights are aimed horizontally parallel to the
longitudinal centerline of the locomotive or aimed to cross no less
than 400 feet in front of the locomotive.
(C) Second headlight lamp and both auxiliary lights continue to
operate.
(ii) [Reserved].
* * * * *
(d) * * *
(2) Each auxiliary light shall produce a peak intensity of at least
200,000 candela or shall produce at least 3,000 candela at an angle of
7.5 degrees and at least 400 candela at an angle of 20 degrees from the
centerline of the locomotive when the light is aimed parallel to the
tracks. Any of the following operative lamps meet the standard set
forth in this paragraph: an incandescent PAR-56, 200-watt, 30-volt
lamp; a halogen PAR-56, 200-watt, 30-volt lamp; a halogen PAR-56, 350-
watt, 75-volt lamp; an incandescent PAR-56, 350-watt, 75-volt lamp; or
a single lamp having equivalent intensities at the specified angles.
(3) The auxiliary lights shall be aimed horizontally within 15
degrees of the
[[Page 21348]]
longitudinal centerline of the locomotive.
* * * * *
0
18. Section 229.133 is amended by revising paragraphs (b)(1) and (2)
and (c)(1) and (2) to read as follows:
Sec. 229.133 Interim locomotive conspicuity measures--auxiliary
external lights.
* * * * *
(b) * * *
(1) Strobe lights. (i) Strobe lights shall consist of two white
stroboscopic lights, each with ``effective intensity,'' as defined by
the Illuminating Engineering Society's Guide for Calculating the
Effective Intensity of Flashing Signal Lights (November 1964), of at
least 500 candela.
(ii) The flash rate of strobe lights shall be at least 40 flashes
per minute and at most 180 flashes per minute.
(iii) Strobe lights shall be placed at the front of the locomotive,
at least 48 inches apart, and at least 36 inches above the top of the
rail.
(2) Oscillating light. (i) An oscillating light shall consist of:
(A) One steadily burning white light producing at least 200,000
candela in a moving beam that depicts a circle or a horizontal figure
``8'' to the front, about the longitudinal centerline of the
locomotive; or
(B) Two or more white lights producing at least 200,000 candela
each, at one location on the front of the locomotive, that flash
alternately with beams within five degrees horizontally to either side
of the longitudinal centerline of the locomotive.
(ii) An oscillating light may incorporate a device that
automatically extinguishes the white light if display of a light of
another color is required to protect the safety of railroad operations.
* * * * *
(c)(1) Any lead locomotive equipped with oscillating lights as
described in paragraph (b)(2) of this section that were ordered for
installation on that locomotive prior to January 1, 1996, is considered
in compliance with Sec. 229.125(d)(1) through (3).
(2) Any lead locomotive equipped with strobe lights as described in
paragraph (b)(1) and operated at speeds no greater than 40 miles per
hour, is considered in compliance with Sec. 229.125(d)(1) through (3)
until the locomotive is retired or rebuilt, whichever comes first.
* * * * *
0
19. Section 229.140 is added to read as follows:
Sec. 229.140 Alerters.
(a) Except for locomotives covered by part 238 of this chapter,
each of the following locomotives shall be equipped with a functioning
alerter as described in paragraphs (b) through (d) of this section:
(1) A locomotive that is placed in service for the first time on or
after June 10, 2013, when used as a controlling locomotive and operated
at speeds in excess of 25 mph.
(2) All controlling locomotives operated at speeds in excess of 25
mph on or after January 1, 2017.
(b) The alerter on locomotives subject to paragraph (a) of this
section shall be equipped with a manual reset and the alerter warning
timing cycle shall automatically reset as the result of any of the
following operations, and at least three of the following automatic
resets shall be functional at any given time:
(1) Movement of the throttle handle;
(2) Movement of the dynamic brake control handle;
(3) Movement of the operator's horn activation handle;
(4) Movement of the operator's bell activation switch;
(5) Movement of the automatic brake valve handle; or
(6) Bailing the independent brake by depressing the independent
brake valve handle.
(c) All alerters shall provide an audio alarm upon expiration of
the timing cycle interval. An alerter on a locomotive that is placed in
service for the first time on or after June 10, 2013, shall display a
visual indication to the operator at least five seconds prior to an
audio alarm. The visual indication on an alerter so equipped shall be
visible to the operator from their normal position in the cab.
(d) Alerter warning timing cycle interval shall be within 10
seconds of the calculated setting utilizing the formula (timing cycle
specified in seconds = 2400 / track speed specified in miles per hour).
(e) Any locomotive that is equipped with an alerter shall have the
alerter functioning and operating as intended when the locomotive is
used as a controlling locomotive.
(f) A controlling locomotive equipped with an alerter shall be
tested prior to departure from each initial terminal, or prior to being
coupled as the lead locomotive in a locomotive consist by allowing the
warning timing cycle to expire that results in an application of the
locomotive brakes at a penalty rate.
0
20. Part 229 is amended by adding subpart E to read as follows:
Subpart E--Locomotive Electronics
Sec.
229.301 Purpose and scope.
229.303 Applicability.
229.305 Definitions.
229.307 Safety analysis.
229.309 Safety-critical changes and failures.
229.311 Review of SAs.
229.313 Product testing results and records.
229.315 Operations and maintenance manual.
229.317 Training and qualification program.
229.319 Operating Personnel Training.
Subpart E--Locomotive Electronics
Sec. 229.301 Purpose and scope.
(a) The purpose of this subpart is to promote the safe design,
operation, and maintenance of safety-critical, as defined in Sec.
229.305, electronic locomotive control systems, subsystems, and
components.
(b) Locomotive control systems or their functions that comingle
with safety critical processor based signal and train control systems
are regulated under part 236 subparts H and I of this chapter.
Sec. 229.303 Applicability.
(a) The requirements of this subpart apply to all safety-critical
electronic locomotive control systems, subsystems, and components
(i.e., ``products'' as defined in Sec. 229.305), except for the
following:
(1) Products that are in service prior to June 8, 2012.
(2) Products that are under development as of October 9, 2012, and
are placed in service prior to October 9, 2017.
(3) Products that comingle locomotive control systems with safety
critical processor based signal and train control systems;
(4) Products that are used during on-track testing within a test
facility; and
(5) Products that are used during on-track testing outside a test
facility, if approved by FRA. To obtain FRA approval of on-track
testing outside of a test facility, a railroad shall submit a request
to FRA that provides:
(i) Adequate information regarding the function and history of the
product that it intends to use;
(ii) The proposed tests;
(iii) The date, time and location of the tests; and
(iv) The potential safety consequences that will result from
operating the product for purposes of testing.
(b) Railroads and vendors shall identify all products that are
under development to FRA by October 9, 2012.
(c) The exceptions provided in paragraph (a) of this section do not
apply to products or product changes that result in degradation of
safety, or a material increase in safety-critical functionality.
[[Page 21349]]
Sec. 229.305 Definitions.
As used in this subpart--
Cohesion is a measure of how strongly-related or focused the
responsibilities of a system, subsystem, or component are.
Comingle refers to the act of creating systems, subsystems, or
components where the systems, subsystems, or components are tightly
coupled and with low cohesion.
Component means an electronic element, device, or appliance
(including hardware or software) that is part of a system or subsystem.
Configuration management control plan means a plan designed to
ensure that the proper and intended product configuration, including
the electronic hardware components and software version, is documented
and maintained through the life-cycle of the products in use.
Executive software means software common to all installations of a
given electronic product. It generally is used to schedule the
execution of the site-specific application programs, run timers, read
inputs, drive outputs, perform self-diagnostics, access and check
memory, and monitor the execution of the application software to detect
unsolicited changes in outputs.
Initialization refers to the startup process when it is determined
that a product has all required data input and the product is prepared
to function as intended.
Loosely coupled means an attribute of systems, referring to an
approach to designing interfaces across systems, subsystems, or
components to reduce the interdependencies between them--in particular,
reducing the risk that changes within one system, subsystem, or
component will create unanticipated changes within other system,
subsystem, or component.
Materials handling refers to explicit instructions for handling
safety-critical components established to comply with procedures
specified by the railroad.
New or next-generation locomotive control system means a locomotive
control system using technologies or combinations of technologies that
are not in use in revenue service, products that are under development
as of October 9, 2012, are placed into service prior to October 9,
2015, or products without established histories of safe practice.
Product means any safety critical electronic locomotive control
system, subsystem, or component, not including safety critical
processor based signal and train control systems, whose functions are
directly related to safe movement and stopping of the train as well as
the associated man-machine interfaces irrespective of the location of
the control system, subsystem, or component.
Revision control means a chain of custody regimen designed to
positively identify safety-critical components and spare equipment
availability, including repair/replacement tracking.
Safety Analysis refers to a formal set of documentation which
describes in detail all of the safety aspects of the product, including
but not limited to procedures for its development, installation,
implementation, operation, maintenance, repair, inspection, testing,
and modification, as well as analyses supporting its safety claims.
Safety-critical, as applied to a function, a system, or any portion
thereof, means the correct performance of which is essential to safety
of personnel or equipment, or both; or the incorrect performance of
which could cause a hazardous condition, or allow a hazardous condition
which was intended to be prevented by the function or system to exist.
Subsystem means a defined portion of a system.
System refers to any electronic locomotive control system and
includes all subsystems and components thereof, as the context
requires.
Test facility means a track that is not part of the general
railroad system of transportation and is being used exclusively for the
purpose of testing equipment and has all of its public grade crossings
protected.
Tightly Coupled means an attribute of systems, referring to an
approach to designing interfaces across systems, subsystems, or
components to maximize the interdependencies between them. In
particular, increasing the risk that changes within one system,
subsystem, or component will create unanticipated changes within other
system, subsystem, or component.
Sec. 229.307 Safety analysis.
(a) A railroad shall develop a Safety Analysis (SA) for each
product subject to this subpart prior to the initial use of such
product on their railroad.
(b) The SA shall:
(1) establish and document the minimum requirements that will
govern the development and implementation of all products subject to
this subpart, and be based on good engineering practice and should be
consistent with the guidance contained in Appendix F of this part in
order to establish that a product's safety-critical functions will
operate with a high degree of confidence in a fail-safe manner;
(2) Include procedures for immediate repair of safety-critical
functions; and
(3) Be made available to FRA upon request.
(c) Each railroad shall comply with the SA requirements and
procedures related to the development, implementation, and repair of a
product subject to this subpart.
Sec. 229.309 Safety-critical changes and failures.
(a) Whenever a planned safety-critical design change is made to a
product that is in use by a railroad and subject to this subpart, the
railroad shall:
(1) Notify FRA's Associate Administrator for Safety of the design
changes made by the product supplier;
(2) Ensure that the SA is updated as required;
(3) Conduct all safety-critical changes in a manner that allows the
change to be audited;
(4) Specify all contractual arrangements with suppliers and private
equipment owners for notification of any and all electronic safety-
critical changes as well as safety-critical failures in the suppliers
and private equipment owners' system, subsystem, or components, and the
reasons for that change or failure from the suppliers or equipment
owners, whether or not the railroad has experienced a failure of that
safety critical system, sub-system, or component;
(5) Specify the railroad's procedures for action upon receipt of
notification of a safety-critical change or failure of an electronic
system, sub-system, or component, and until the upgrade or revision has
been installed; and
(6) Identify all configuration/revision control measures designed
to ensure that safety-functional requirements and safety-critical
hazard mitigation processes are not compromised as a result of any such
change, and that any such change can be audited.
(b) Product suppliers and private equipment owners shall report any
safety-critical changes and previously unidentified hazards to each
railroad using the product or equipment.
(c) Private equipment owners shall establish configuration/revision
control measures for control of safety-critical changes and
identification of previously unidentified hazards.
Sec. 229.311 Review of SAs.
(a) Prior to the initial planned use of a product subject to this
subpart, a railroad shall inform the Associate Administrator for
Safety/Chief Safety Officer, FRA, 1200 New Jersey Avenue SE., Mail Stop
25, Washington, DC 20590 of the intent to place this product
[[Page 21350]]
in service. The notification shall provide a description of the
product, and identify the location where the complete SA documentation
described in Sec. 229.307, the testing records contained in Sec.
229.313, and the training and qualification program described in Sec.
229.319 is maintained.
(b) FRA may review or audit the SA within 60 days of receipt of the
notification or anytime after the product is placed in use. If FRA has
not notified the railroad of its intent to review or audit the SA
within the 60-day period, the railroad may assume that FRA does not
intend to review or audit, and place the product in use. FRA reserves
the right, however, to conduct a review or audit at a later date.
(c) A railroad shall maintain and make available to FRA upon
request all railroad or vendor documentation used to demonstrate that
the product meets the safety requirements of the SA for the life-cycle
of the product.
(d) After a product is placed in service, the railroad shall
maintain a database of all safety-relevant hazards encountered with the
product. The database shall include all hazards identified in the SA
and those that had not been previously identified in the SA. If the
frequency of the safety-relevant hazards exceeds the threshold set
forth in the SA, then the railroad shall:
(1) Report the inconsistency by mail, facsimile, email, or hand
delivery to the Director, Office of Safety Assurance and Compliance,
FRA, 1200 New Jersey Ave. SE., Mail Stop 25, Washington, DC 20590,
within 15 days of discovery;
(2) Take immediate countermeasures to reduce the frequency of the
safety-relevant hazard(s) below the threshold set forth in the SA; and
(3) Provide a final report to FRA's Director, Office of Safety
Assurance and Compliance, on the results of the analysis and
countermeasures taken to reduce the frequency of the safety-relevant
hazard(s) below the calculated probability of failure threshold set
forth in the SA when the problem is resolved. For hazards not
identified in the SA the threshold shall be exceeded at one occurrence.
Sec. 229.313 Product testing results and records.
(a) Results of product testing conducted by a railroad as required
by this subpart shall be recorded on preprinted forms provided by the
railroad, or stored electronically. Electronic recordkeeping or
automated tracking systems, subject to the provisions contained in
paragraph (e) of this section, may be utilized to store and maintain
any testing or training record required by this subpart. Results of
product testing conducted by a vendor or private equipment owner in
support of a SA shall be provided to the railroad as part of the SA.
(b) The testing records shall contain all of the following:
(1) The name of the railroad;
(2) The location and date that the test was conducted;
(3) The equipment tested;
(4) The results of tests;
(5) The repairs or replacement of equipment;
(6) Any preventative adjustments made; and
(7) The condition in which the equipment is left.
(c) Each record shall be:
(1) Signed by the employee conducting the test, or electronically
coded, or identified by the automated test equipment number;
(2) Filed in the office of a supervisory official having
jurisdiction, unless otherwise noted; and
(3) Available for inspection and copying by FRA.
(d) The results of the testing conducted in accordance with this
subpart shall be retained as follows:
(1) The results of tests that pertain to installation or
modification of a product shall be retained for the life-cycle of the
product tested and may be kept in any office designated by the
railroad;
(2) The results of periodic tests required for the maintenance or
repair of the product tested shall be retained until the next record is
filed and in no case less than one year; and
(3) The results of all other tests and training shall be retained
until the next record is filed and in no case less than one year.
(e) Electronic or automated tracking systems used to meet the
requirements contained in paragraph (a) of this section shall be
capable of being reviewed and monitored by FRA at any time to ensure
the integrity of the system. FRA's Associate Administrator for Safety
may prohibit or revoke a railroad's authority to utilize an electronic
or automated tracking system in lieu of preprinted forms if FRA finds
that the electronic or automated tracking system is not properly
secured, is inaccessible to FRA, or railroad employees requiring access
to discharge their assigned duties, or fails to adequately track and
monitor the equipment. The Associate Administrator for Safety will
provide the affected railroad with a written statement of the basis for
the decision prohibiting or revoking the railroad from utilizing an
electronic or automated tracking system.
Sec. 229.315 Operations and maintenance manual.
(a) The railroad shall maintain all documents pertaining to the
installation, maintenance, repair, modification, inspection, and
testing of a product subject to this part in one Operations and
Maintenance Manual (OMM).
(1) The OMM shall be legible and shall be readily available to
persons who conduct the installation, maintenance, repair,
modification, inspection, and testing, and for inspection by FRA.
(2) At a minimum, the OMM shall contain all product vendor
operation and maintenance guidance.
(b) The OMM shall contain the plans and detailed information
necessary for the proper maintenance, repair, inspection, and testing
of products subject to this subpart. The plans shall identify all
software versions, revisions, and revision dates.
(c) Hardware, software, and firmware revisions shall be documented
in the OMM according to the railroad's configuration management control
plan.
(d) Safety-critical components, including spare products, shall be
positively identified, handled, replaced, and repaired in accordance
with the procedures specified in the railroad's configuration
management control plan.
(e) A railroad shall determine that the requirements of this
section have been met prior to placing a product subject to this
subpart in use on their property.
Sec. 229.317 Training and qualification program.
(a) A railroad shall establish and implement training and
qualification program for products subject to this subpart prior to the
product being placed in use. These programs shall meet the requirements
set forth in this section and in Sec. 229.319.
(b) The program shall provide training for the individuals
identified in this paragraph to ensure that they possess the necessary
knowledge and skills to effectively complete their duties related to
the product. These include:
(1) Individuals whose duties include installing, maintaining,
repairing, modifying, inspecting, and testing safety-critical elements
of the product;
(2) Individuals who operate trains or serve as a train or engine
crew member subject to instruction and testing under part 217 of this
chapter;
(3) Roadway and maintenance-of-way workers whose duties require
them to know and understand how the product affects their safety and
how to avoid interfering with its proper functioning; and
[[Page 21351]]
(4) Direct supervisors of the individuals identified in paragraphs
(b)(1) through (3) of this section.
(c) When developing the training and qualification program required
in this section, a railroad shall conduct a formal task analysis. The
task analysis shall:
(1) Identify the specific goals of the program for each target
population (craft, experience level, scope of work, etc.), task(s), and
desired success rate;
(2) Identify the installation, maintenance, repair, modification,
inspection, testing, and operating tasks that will be performed on the
railroad's products, including but not limited to the development of
failure scenarios and the actions expected under such scenarios;
(3) Develop written procedures for the performance of the tasks
identified; and
(4) Identify any additional knowledge, skills, and abilities above
those required for basic job performance necessary to perform each
task.
(d) Based on the task analysis, a railroad shall develop a training
curriculum that includes formally structured training designed to
impart the knowledge, skills, and abilities identified as necessary to
perform each task.
(e) All individuals identified in paragraph (b) of this section
shall successfully complete a training curriculum and pass an
examination that covers the product and appropriate rules and tasks for
which they are responsible (however, such persons may perform such
tasks under the direct onsite supervision of a qualified person prior
to completing such training and passing the examination).
(f) A railroad shall conduct periodic refresher training at
intervals to be formally specified in the program, except with respect
to basic skills for which proficiency is known to remain high as a
result of frequent repetition of the task.
(g) A railroad shall conduct regular and periodic evaluations of
the effectiveness of the training program, verifying the adequacy of
the training material and its validity with respect to the railroad's
products and operations.
(h) A railroad shall maintain records that designate individuals
who are qualified under this section until new designations are
recorded or for at least one year after such persons leave applicable
service. These records shall be maintained in a designated location and
be available for inspection and replication by FRA.
Sec. 229.319 Operating Personnel Training.
(a) The training required under Sec. 229.317 for any locomotive
engineer or other person who participates in the operation of a train
using an onboard electronic locomotive control system shall address all
of the following elements and shall be specified in the training
program.
(1) Familiarization with the electronic control system equipment
onboard the locomotive and the functioning of that equipment as part of
the system and in relation to other onboard systems under that person's
control;
(2) Any actions required of the operating personnel to enable or
enter data into the system and the role of that function in the safe
operation of the train;
(3) Sequencing of interventions by the system, including
notification, enforcement, penalty initiation and post penalty
application procedures as applicable;
(4) Railroad operating rules applicable to control systems,
including provisions for movement and protection of any unequipped
trains, or trains with failed or cut-out controls;
(5) Means to detect deviations from proper functioning of onboard
electronic control system equipment and instructions explaining the
proper response to be taken regarding control of the train and
notification of designated railroad personnel; and
(6) Information needed to prevent unintentional interference with
the proper functioning of onboard electronic control equipment.
(b) The training required under this subpart for a locomotive
engineer and conductor, together with required records, shall be
integrated into the program of training required by parts 240 and 242
of this chapter.
0
21. Appendix B is amended by:
0
a. Adding an entry under subpart A for 229.15;
0
b. Revising the entries under subpart B for 229.23 and 229.25 and under
subpart C for 229.105;
0
c. Adding an entry under subpart C for 229.114;
0
d. Adding in the entry under subpart C for 229.119 entries for
paragraphs (g), (h), and (i);
0
e. Adding an entry under subpart C for 229.140;
0
f. Moving the entry for 229.141 into numerical order under subpart C;
and
0
g. Adding an entry for subpart E.
The additions and revisions read as follows:
Appendix B to Part 229--Schedule of Civil Penalties \(1)\
------------------------------------------------------------------------
Willful
Section Violation violation
------------------------------------------------------------------------
Subpart A--General
* * * * * * *
229.15 Remote control locomotives....... 2,500 5,000
* * * * * * *
Subpart B--Inspection and tests
* * * * * * *
229.23 Periodic inspection General:
(a)(1) Inspection overdue........... 2,500 5,000
(a)(2) Inspection performed 2,500 5,000
improperly or at a location where
the underneath portion cannot be
safely inspected...................
(b)(1) Inspection overdue........... 2,500 5,000
(b)(2) Inspection overdue........... 2,500 5,000
(c) Inspection overdue.............. 2,500 5,000
(e):
(1) Form missing................ 1,000 2,000
(2) Form not properly displayed. 1,000 2,000
(3) Form improperly executed.... 1,000 2,000
(f) Replace Form FRA F 6180.49A by ................. ...........
April 2 or July 3..................
(g) Secondary record of the 1,000 2,000
information reported Form FRA F
6180.49A...........................
[[Page 21352]]
* * * * * * *
229.25 Tests: every periodic inspection:
(a) through (d)(4) and (e) and (f) 2,500 5,000
Tests..............................
(d)(5) Ineffective maintenance...... 8,000 16,000
* * * * * * *
229.105 Steam generator number.......... 1,000 1,500
* * * * * * *
229.114 Steam generator inspections and 2,500 5,000
tests..................................
* * * * * * *
229.119 Cabs, floors, and passageways:
* * * * * * *
(g) Failure to equip................ 2,500 5,000
(h) Failure to maintain............. 2,500 5,000
(i) Failure to equip................ 2,500 5,000
* * * * * * *
229.140 Alerters........................ 2,500 5,000
* * * * * * *
Subpart E--Locomotive Electronics
229.307 Safety analysis:
(a) Failure to establish and 5,000 10,000
maintain a safety analysis.........
(b) Failure to provide safety 2,500 5,000
analysis upon request..............
(c) Failure to comply with safety 5,000-10,000 15,000
analysis...........................
229.309 Safety-critical changes and
failure:
(a)(1) Failure to notify FRA........ 1,000 2,000
(a)(2) Failure to update safety 3,500 7,000
analysis...........................
(a)(4) Failure to notify 10,000 15,000
manufacturer.......................
(b) Failure to notify railroad...... 10,000 15,000
(c) Failure to establish and 3,500 7,000
maintain program...................
229.311 Review of SAs:
(a) Failure to notify FRA........... 1,000 2,000
(b) Failure to report............... 1,000 2,000
(c) Failure to correct safety 5,000-10,000 15,000
hazards............................
(d) Failure to final report......... 1,000 2,000
229.313 Product testing results and
records:
(a) Failure to maintain records and 5,000 10,000
database...........................
(b) Incomplete testing records...... 3,500 7,000
(c) Improper signature.............. 3,500 7,000
229.315 Operations and maintenance
manual:
(a) Failure to implement and 5,000 10,000
maintain manual....................
(c) Failure to document revisions... 5,000 10,000
(d) Failure to follow plan.......... 5,000-10,000 15,000
229.317 Training and qualification
program:
(a) Failure to establish and 5,000 10,000
implement program..................
(b) Failure to conduct training..... 2,500 5,000
(g) Failure to evaluate program..... 2,500 5,000
(h) Failure to maintain records..... 1,500 3,000
229.319 Operating personnel training.... 2,500 5,000
------------------------------------------------------------------------
\1\ A penalty may be assessed against an individual only for a willful
violation. Generally, when two or more violations of these regulations
are discovered with respect to a single locomotive that is used by a
railroad, the appropriate penalties set forth above are aggregated up
to a maximum of $16,000 per day. However, a failure to perform, with
respect to a particular locomotive, any of the inspections and tests
required under subpart B of this part will be treated as a violation
separate and distinct from, and in addition to, any substantive
violative conditions found on that locomotive. Moreover, the
Administrator reserves the right to assess a penalty of up to $100,000
for any violation where circumstances warrant. See 49 CFR part 209,
appendix A.
Failure to observe any condition for movement set forth in Sec. 229.9
will deprive the railroad of the benefit of the movement-for-repair
provision and make the railroad and any responsible individuals liable
for penalty under the particular regulatory section(s) concerning the
substantive defect(s) present on the locomotive at the time of
movement. Failure to comply with Sec. 229.19 will result in the
lapse of any affected waiver.
0
22. Part 229 is amended by adding Appendix F to read as follows:
Appendix F to Part 229--Recommended Practices for Design and Safety
Analysis
The purpose of this appendix is to provide recommended criteria
for design and safety analysis that will maximize the safety of
electronic locomotive control systems and mitigate potential
negative safety effects. It seeks to promote full disclosure of
potential safety risks to facilitate minimizing or eliminating
elements of risk where practicable. It discuses critical elements of
good engineering practice that the designer should consider when
developing safety critical electronic locomotive control systems
[[Page 21353]]
to accomplish this objective. The criteria and processes specified
this appendix is intended to minimize the probability of failure to
an acceptable level within the limitations of the available
engineering science, cost, and other constraints. Railroads
procuring safety critical electronic locomotive controls are
encouraged to ensure that their vendor addresses each of the
elements of this appendix in the design of the product being
procured. FRA uses the criteria and processes set forth in this
appendix (or other technically equivalent criteria and processes
that may be recommended by industry) when evaluating analyses,
assumptions, and conclusions provided in the SA documents.
Definitions
In addition to the definitions contained in Sec. 229.305, the
following definitions are applicable to this Appendix:
Hazard means an existing or potential condition that can result
in an accident.
High degree of confidence, as applied to the highest level of
aggregation, means there exists credible safety analysis supporting
the conclusion that the risks associated with the product have been
adequately mitigated.
Human factors refers to a body of knowledge about human
limitations, human abilities, and other human characteristics, such
as behavior and motivation, that shall be considered in product
design.
Human-machine interface (HMI) means the interrelated set of
controls and displays that allows humans to interact with the
machine.
Risk means the expected probability of occurrence for an
individual accident event (probability) multiplied by the severity
of the expected consequences associated with the accident
(severity).
Risk assessment means the process of determining, either
quantitatively or qualitatively, the measure of risk associated with
use of the product under all intended operating conditions.
System Safety Precedence means the order of precedence in which
methods used to eliminate or control identified hazards within a
system are implemented.
Validation means the process of determining whether a product's
design requirements fulfill its intended design objectives during
its development and life-cycle. The goal of the validation process
is to determine ``whether the correct product was built.''
Verification means the process of determining whether the
results of a given phase of the development cycle fulfill the
validated requirements established at the start of that phase. The
goal of the verification process is to determine ``whether the
product was built correctly.''
Safety Assessments--Recommended Contents
The safety-critical assessment of each product should include
all of its interconnected subsystems and components and, where
applicable, the interaction between such subsystems. FRA recommends
that such assessments contain the following:
(a) A complete description of the product, including a list of
all product components and their physical relationship in the
subsystem or system;
(b) A description of the railroad operation or categories of
operations on which the product is designed to be used;
(c) An operational concepts document, including a complete
description of the product functionality and information flows; as
well as identifying which functions are intended to enhance or
preserve safety and the manner in which the product architecture
implements these functions;
(d) A safety requirements document, including a list with
complete descriptions of all functions, which the product performs
to enhance or preserve safety, and that describes the manner in
which product architecture satisfies safety requirements;
(e) A hazard log consisting of a comprehensive description of
all safety relevant hazards addressed during the life cycle of the
product, including maximum threshold limits for each hazard (for
unidentified hazards, the threshold shall be exceeded at one
occurrence);
(f) A risk assessment and analysis.
(1) The risk metric for the proposed product should describe
with a high degree of confidence the accumulated risk of a
locomotive control system that operates over the intended product
life. Each risk metric for the proposed product should be expressed
with an upper bound, as estimated with a sensitivity analysis, and
the risk value selected is demonstrated to have a high degree of
confidence.
(2) Each risk calculation should consider the totality of the
locomotive control system and its method of operation. The failure
modes of each subsystem or component, or both, should be determined
for the integrated hardware/software (where applicable) as a
function of the Mean Time to Hazardous Events (MTTHE), failure
restoration rates, and the integrated hardware/software coverage of
all processor based subsystems or components, or both. Train
operating and movement rules, along with components that are layered
in order to enhance safety-critical behavior, should also be
considered.
(3) An MTTHE value should be calculated for each subsystem or
component, or both, indicating the safety-critical behavior of the
integrated hardware/software subsystem or component, or both. The
human factor impact should be included in the assessment, whenever
applicable, to provide an integrated MTTHE value. The MTTHE
calculation should consider the rates of failures caused by
permanent, transient, and intermittent faults accounting for the
fault coverage of the integrated hardware/software subsystem or
component, phased-interval maintenance, and restoration of the
detected failures.
(4) The analysis should clearly document:
(i) Any assumptions regarding the reliability or availability of
mechanical, electric, or electronic components. Such assumptions
include MTTF projections, as well as Mean Time To Repair (MTTR)
projections, unless the risk assessment specifically explains why
these assumptions are not relevant. The analysis should document
these assumptions in such a form as to permit later comparisons with
in-service experience (e.g., a spreadsheet). The analysis should
also document any assumptions regarding human performance. The
documentation should be in a form that facilitates later comparisons
with in-service experience.
(ii) Any assumptions regarding software defects. These
assumptions should be in a form which permits the railroad to
project the likelihood of detecting an in-service software defect
and later comparisons with in-service experience.
(iii) All of the identified safety-critical fault paths leading
to a mishap as predicted by the SA. The documentation should be in a
form that facilitates later comparisons with in-service faults.
(4) MTTHE compliance verification and validation should be based
on the assessment of the design for verification and validation
process, historical performance data, analytical methods and
experimental safety critical performance testing performed on the
subsystem or component. The compliance process shall be demonstrated
to be compliant and consistent with the MTTHE metric and
demonstrated to have a high degree of confidence.
(5) The safety-critical behavior of all non-processor based
components, which are part of a processor-based system or subsystem,
should be quantified with an MTTHE metric. The MTTHE assessment
methodology should consider failures caused by permanent, transient,
and intermittent faults, phase interval maintenance and restoration
of failures and the effect of fault coverage of each non-processor-
based subsystem or component. The MTTHE compliance verification and
validation should be based on the assessment of the design for
verification and validation process, historical performance data,
analytical methods and experimental safety critical performance
testing performed on the subsystem or component. The non-processor
based quantification compliance should also be demonstrated to have
a high degree of confidence.
(g) A hazard mitigation analysis, including a complete and
comprehensive description of all hazards to be addressed in the
system design and development, mitigation techniques used, and
system safety precedence followed;
(h) A complete description of the safety assessment and
verification and validation processes applied to the product and the
results of these processes;
(i) A complete description of the safety assurance concepts used
in the product design, including an explanation of the design
principles and assumptions; the designer should address each of the
following safety considerations when designing and demonstrating the
safety of products covered by this part. In the event that any of
these principles are not followed, the analysis should describe both
the reason(s) for departure and the alternative(s) utilized to
mitigate or eliminate the hazards associated with the design
principle not followed.
(1) Normal operation. The system (including all hardware and
software) should demonstrate safe operation with no hardware
failures under normal anticipated operating conditions with proper
inputs and within the
[[Page 21354]]
expected range of environmental conditions. All safety-critical
functions should be performed properly under these normal
conditions. Absence of specific operator actions or procedures will
not prevent the system from operating safely. Hazards categorized as
unacceptable should be eliminated by design. Best effort should also
be made by the designer to eliminate hazards that are undesirable.
Those undesirable hazards that cannot be eliminated must be
mitigated to an acceptable level.
(2) Systematic failure. It should be shown how the product is
designed to mitigate or eliminate unsafe systematic failures--those
conditions which can be attributed to human error that could occur
at various stages throughout product development. This includes
unsafe errors in the software due to human error in the software
specification, design or coding phase, or both; human errors that
could impact hardware design; unsafe conditions that could occur
because of an improperly designed human-machine interface;
installation and maintenance errors; and errors associated with
making modifications.
(3) Random failure. The product should be shown to operate
safely under conditions of random hardware failure. This includes
single as well as multiple hardware failures, particularly in
instances where one or more failures could occur, remain undetected
(latent) and react in combination with a subsequent failure at a
later time to cause an unsafe operating situation. In instances
involving a latent failure, a subsequent failure is similar to there
being a single failure. In the event of a transient failure, and if
so designed, the system should restart itself if it is safe to do
so. Frequency of attempted restarts should be considered in the
hazard analysis. There should be no single point failures in the
product that can result in hazards categorized as unacceptable or
undesirable. Occurrence of credible single point failures that can
result in hazards shall be detected and the product shall be
detected and the product should achieve a known state that
eliminates the possibility of false activation of any physical
appliance. If one non-self-revealing failure combined with a second
failure can cause a hazard that is categorized as unacceptable or
undesirable, then the second failure should be detected and the
product must achieve a known safe state that eliminates the
possibility of false activation.
(4) Common Mode failure. Another concern of multiple failures
involves common mode failure in which two or more subsystems or
components intended to compensate one another to perform the same
function all fail by the same mode and result in unsafe conditions.
This is of particular concern in instances in which two or more
elements (hardware or software, or both) are used in combination to
ensure safety. If a common mode failure exists, then any analysis
cannot rely on the assumption that failures are independent.
Examples include: the use of redundancy in which two or more
elements perform a given function in parallel and when one (hardware
or software) element checks/monitors another element (of hardware or
software) to help ensure its safe operation. Common mode failure
relates to independence, which shall be ensured in these instances.
When dealing with the effects of hardware failure, the designer
should address the effects of the failure not only on other
hardware, but also on the execution of the software, since hardware
failures can greatly affect how the software operates.
(5) External influences. The product should operate safely when
subjected to different external influences, including:
(i) Electrical influences such as power supply anomalies/
transients, abnormal/improper input conditions (e.g., outside of
normal range inputs relative to amplitude and frequency, unusual
combinations of inputs) including those related to a human operator,
and others such as electromagnetic interference or electrostatic
discharges, or both;
(ii) Mechanical influences such as vibration and shock; and
climatic conditions such as temperature and humidity.
(6) Modifications. Safety must be ensured following
modifications to the hardware or software, or both. All or some of
the concerns previously identified may be applicable depending upon
the nature and extent of the modifications.
(7) Software. Software faults should not cause hazards
categorized as unacceptable or undesirable.
(8) Closed Loop Principle. The product design should require
positive action to be taken in a prescribed manner to either begin
product operation or continue product operation.
(j) A human factors analysis, including a complete description
of all human-machine interfaces, a complete description of all
functions performed by humans in connection with the product to
enhance or preserve safety, and an analysis of the physical
ergonomics of the product on the operators and the safe operation of
the system;
(k) A complete description of the specific training of railroad
and contractor employees and supervisors necessary to ensure the
safe and proper installation, implementation, operation,
maintenance, repair, inspection, testing, and modification of the
product;
(l) A complete description of the specific procedures and test
equipment necessary to ensure the safe and proper installation,
implementation, operation, maintenance, repair, inspection, test,
and modification of the product. These procedures, including
calibration requirements, should be consistent with or explain
deviations from the equipment manufacturer's recommendations;
(m) A complete description of the necessary security measures
for the product over its life-cycle;
(n) A complete description of each warning to be placed in the
Operations and Maintenance Manual and of all warning labels required
to be placed on equipment as necessary to ensure safety;
(o) A complete description of all initial implementation testing
procedures necessary to establish that safety-functional
requirements are met and safety-critical hazards are appropriately
mitigated;
(p) A complete description of all post-implementation testing
(validation) and monitoring procedures, including the intervals
necessary to establish that safety-functional requirements, safety-
critical hazard mitigation processes, and safety-critical tolerances
are not compromised over time, through use, or after maintenance
(repair, replacement, adjustment) is performed; and
(q) A complete description of each record necessary to ensure
the safety of the system that is associated with periodic
maintenance, inspections, tests, repairs, replacements, adjustments,
and the system's resulting conditions, including records of
component failures resulting in safety relevant hazards;
(r) A complete description of any safety-critical assumptions
regarding availability of the product, and a complete description of
all backup methods of operation; and
(s) The configuration/revision control measures designed to
ensure that safety-functional requirements and safety-critical
hazard mitigation processes are not compromised as a result of any
change. Changes classified as maintenance require validation.
Guidance Regarding the Application of Human Factors in the Design of
Products
The product design should sufficiently incorporate human factors
engineering that is appropriate to the complexity of the product;
the gender, educational, mental, and physical capabilities of the
intended operators and maintainers; the degree of required human
interaction with the component; and the environment in which the
product will be used. HMI design criteria minimize negative safety
effects by causing designers to consider human factors in the
development of HMIs. As used in this discussion, ``designer'' means
anyone who specifies requirements for--or designs a system or
subsystem, or both, for--a product subject to this part, and
``operator'' means any human who is intended to receive information
from, provide information to, or perform repairs or maintenance on a
safety critical locomotive control product subject to this part.
I. FRA recommends that system designers should:
(a) Design systems that anticipate possible user errors and
include capabilities to catch errors before they propagate through
the system;
(b) Conduct cognitive task analyses prior to designing the
system to better understand the information processing requirements
of operators when making critical decisions;
(c) Present information that accurately represents or predicts
system states; and
(d) Ensure that electronics equipment radio frequency emissions
are compliant with appropriate Federal Communications Commission
(FCC) regulations. The FCC rules and regulations are codified in
Title 47 of the Code of Federal Regulations (CFR). The following
documentation is applicable to obtaining FCC Equipment
Authorization:
(1) OET Bulletin Number 61 (October, 1992 Supersedes May, 1987
issue) FCC Equipment Authorization Program for Radio Frequency
Devices. This document provides an overview of the equipment
authorization
[[Page 21355]]
program to control radio interference from radio transmitters and
certain other electronic products and how to obtain an equipment
authorization.
(2) OET Bulletin 63: (October 1993) Understanding The FCC Part
15 Regulations for Low Power, Non-Licensed Transmitters. This
document provides a basic understanding of the FCC regulations for
low power, unlicensed transmitters, and includes answers to some
commonly-asked questions. This edition of the bulletin does not
contain information concerning personal communication services (PCS)
transmitters operating under Part 15, Subpart D of the rules.
(3) Title 47 Code of Federal Regulations Parts 0 to 19. The FCC
rules and regulations governing PCS transmitters may be found in 47
CFR, Parts 0 to 19.
(4) OET Bulletin 62 (December 1993) Understanding The FCC
Regulations for Computers and other Digital Devices. This document
has been prepared to provide a basic understanding of the FCC
regulations for digital (computing) devices, and includes answers to
some commonly-asked questions.
II. Human factors issues designers should consider with regard
to the general functioning of a system include:
(a) Reduced situational awareness and over-reliance. HMI design
shall give an operator active functions to perform, feedback on the
results of the operator's actions, and information on the automatic
functions of the system as well as its performance. The operator
shall be ``in-the loop.'' Designers should consider at minimum the
following methods of maintaining an active role for human operators:
(1) The system should require an operator to initiate action to
operate the train and require an operator to remain ``in-the-loop''
for at least 30 minutes at a time;
(2) The system should provide timely feedback to an operator
regarding the system's automated actions, the reasons for such
actions, and the effects of the operator's manual actions on the
system;
(3) The system should warn operators in advance when they
require an operator to take action;
(4) HMI design should equalize an operator's workload; and
(5) HMI design should not distract from the operator's safety
related duties.
(b) Expectation of predictability and consistency in product
behavior and communications. HMI design should accommodate an
operator's expectation of logical and consistent relationships
between actions and results. Similar objects should behave
consistently when an operator performs the same action upon them.
End users have a limited memory and ability to process information.
Therefore, HMI design should also minimize an operator's information
processing load.
(1) To minimize information processing load, the designer
should:
(i) Present integrated information that directly supports the
variety and types of decisions that an operator makes;
(ii) Provide information in a format or representation that
minimizes the time required to understand and act; and
(iii) Conduct utility tests of decision aids to establish clear
benefits such as processing time saved or improved quality of
decisions.
(2) To minimize short-term memory load, the designer should
integrate data or information from multiple sources into a single
format or representation (``chunking'') and design so that three or
fewer ``chunks'' of information need to be remembered at any one
time. To minimize long-term memory load, the designer should design
to support recognition memory, design memory aids to minimize the
amount of information that should be recalled from unaided memory
when making critical decisions, and promote active processing of the
information.
(3) When creating displays and controls, the designer shall
consider user ergonomics and should:
(i) Locate displays as close as possible to the controls that
affect them;
(ii) Locate displays and controls based on an operator's
position;
(iii) Arrange controls to minimize the need for the operator to
change position;
(iv) Arrange controls according to their expected order of use;
(v) Group similar controls together;
(vi) Design for high stimulus-response compatibility (geometric
and conceptual);
(vii) Design safety-critical controls to require more than one
positive action to activate (e.g., auto stick shift requires two
movements to go into reverse);
(viii) Design controls to allow easy recovery from error; and
(ix) Design display and controls to reflect specific gender and
physical limitations of the intended operators.
(4) Detailed locomotive ergonomics human machine interface
guidance may be found in ``Human Factors Guidelines for Locomotive
Cabs'' (FRA/ORD-98/03 or DOT-VNTSC-FRA-98-8).
(5) The designer should also address information management. To
that end, HMI design should:
(i) Display information in a manner which emphasizes its
relative importance;
(ii) Comply with the ANSI/HFS 100-2007, or more recent standard;
(iii) Utilize a display luminance that has a difference of at
least 35cd/m2 between the foreground and background (the displays
should be capable of a minimum contrast 3:1 with 7:1 preferred, and
controls should be provided to adjust the brightness level and
contrast level);
(iv) Display only the information necessary to the user;
(v) Where text is needed, use short, simple sentences or phrases
with wording that an operator will understand and appropriate to the
educational and cognitive capabilities of the intended operator;
(vi) Use complete words where possible; where abbreviations are
necessary, choose a commonly accepted abbreviation or consistent
method and select commonly used terms and words that the operator
will understand;
(vii) Adopt a consistent format for all display screens by
placing each design element in a consistent and specified location;
(viii) Display critical information in the center of the
operator's field of view by placing items that need to be found
quickly in the upper left hand corner and items which are not time-
critical in the lower right hand corner of the field of view;
(ix) Group items that belong together;
(x) Design all visual displays to meet human performance
criteria under monochrome conditions and add color only if it will
help the user in performing a task, and use color coding as a
redundant coding technique;
(xi) Limit the number of colors over a group of displays to no
more than seven;
(xii) Design warnings to match the level of risk or danger with
the alerting nature of the signal; and
(xiii) With respect to information entry, avoid full QWERTY
keyboards for data entry.
(6) With respect to problem management, the HMI designer should
ensure that the HMI design:
(i) enhances an operator's situation awareness;
(ii) supports response selection and scheduling; and
(iii) supports contingency planning.
(7) Designers should comply with FCC requirements for Maximum
Permissible Exposure limits for field strength and power density for
the transmitters operating at frequencies of 300 kHz to 100 GHz and
specific absorption rate (SAR) limits for devices operating within
close proximity to the body. The Commission's requirements are
detailed in Parts 1 and 2 of the FCC's Rules and Regulations (47 CFR
1.1307(b), 1.1310, 2.1091, 2.1093). The FCC has a number of
bulletins and supplements that offer guidelines and suggestions for
evaluating compliance. These documents are not intended to establish
mandatory procedures; other methods and procedures may be acceptable
if based on sound engineering practice.
(i) OET Bulletin No. 65 (Edition 97-01, August 1997),
``Evaluating Compliance With FCC Guidelines For Human Exposure To
Radio frequency Electromagnetic Fields'';
(ii) OET Bulletin No 65 Supplement A, (Edition 97-01, August
1997), OET Bulletin No 65 Supplement B (Edition 97-01, August 1997);
and
(iii) OET Bulletin No 65 Supplement C (Edition 01-01, June
2001). This bulletin provides assistance in determining whether
proposed or existing transmitting facilities, operations, or devices
comply with limits for human exposure to radio frequency RF fields
adopted by the FCC.
Guidance for Verification and Validation of Products
The goal of this assessment is to provide an evaluation of the
product manufacturer's utilization of safety design practices during
the product's development and testing phases, as required by the
applicable railroad's requirements, the requirements of this part,
and any other previously agreed-upon controlling documents or
standards. The standards employed for verification or validation, or
both, of products shall be sufficient to support achievement of the
applicable requirements of this part.
(a) The latest version of the following standards have been
recognized by FRA as
[[Page 21356]]
providing appropriate risk analysis processes for incorporation into
verification and validation standards.
(1) U.S. Department of Defense Military Standard (MIL-STD) 882C,
``System Safety Program Requirements'' (January 19, 1993);
(2) The most recent CENLE/IEC Standards as follows:
(i) EN50126:/IEC 62278, Railway Applications: Communications,
Signaling, and Processing Systems Specification and Demonstration of
Reliability, Availability, Maintainability and Safety (RAMS);
(ii) EN50128/IEC 62279, Railway Applications: Communications,
Signaling, and Processing Systems Software for Railway Control and
Protection Systems;
(iii) EN50129, Railway Applications: Communications, Signaling,
and Processing Systems-Safety Related Electronic Systems for
Signaling; and
(iv) EN50155, Railway Applications: Electronic Equipment Used in
Rolling Stock.
(3) ATCS Specification 140, Recommended Practices for Safety and
Systems Assurance.
(4) ATCS Specification 130, Software Quality Assurance.
(5) Safety of High Speed Ground Transportation Systems.
Analytical Methodology for Safety Validation of Computer Controlled
Subsystems. Volume II: Development of a Safety Validation
Methodology. Final Report September 1995. Author: Jonathan F.
Luedeke, Battelle. DOT/FRA/ORD-95/10.2.
(6) IEC 61508 (International Electro-technical Commission),
Functional Safety of Electrical/Electronic/Programmable/Electronic
Safety (E/E/P/ES) Related Systems, Parts 1-7 as follows:
(i) IEC 61508-1 (1998-12) Part 1: General requirements and IEC
61508-1 Corr. (1999-05) Corrigendum 1-Part 1: General Requirements;
(ii) IEC 61508-2 (2000-05) Part 2: Requirements for electrical/
electronic/programmable electronic safety-related systems;
(iii) IEC 61508-3 (1998-12) Part 3: Software requirements and
IEC 61508-3 Corr.1(1999-04) Corrigendum 1-Part3: Software
requirements;
(iv) IEC 61508-4 (1998-12) Part 4: Definitions and abbreviations
and IEC 61508-4 Corr.1(1999-04) Corrigendum 1-Part 4: Definitions
and abbreviations;
(v) IEC 61508-5 (1998-12) Part 5: Examples of methods for the
determination of safety integrity levels and IEC 61508-5 Corr.1
(1999-04) Corrigendum 1 Part 5: Examples of methods for
determination of safety integrity levels;
(vi) 1IEC 61508-6 (2000-04) Part 6: Guidelines on the
applications of IEC 61508-2 and -3; and,
(vii) IEC 61508-7 (2000-03) Part 7: Overview of techniques and
measures.
(7) ANSI/GEIA-STD-0010: Standard Best Practices for System
Safety Program Development and Execution
(b) When using unpublished standards, including proprietary
standards, the standards should be available for inspection and
replication by the railroad and FRA and should be available for
public examination.
(c) Third party assessments. The railroad, the supplier, or FRA
may conclude it is necessary for a third party assessment of the
system. A third party assessor should be ``independent''. An
``independent third party'' means a technically competent entity
responsible to and compensated by the railroad (or an association on
behalf of one or more railroads) that is independent of the supplier
of the product. An entity that is owned or controlled by the
supplier, that is under common ownership or control with the
supplier, or that is otherwise involved in the development of the
product would not be considered ``independent''.
(1) The reviewer should not engage in design efforts, in order
to preserve the reviewer's independence and maintain the supplier's
proprietary right to the product. The supplier should provide the
reviewer access to any, and all, documentation that the reviewer
requests and attendance at any design review or walk through that
the reviewer determines as necessary to complete and accomplish the
third party assessment. Representatives from FRA or the railroad
might accompany the reviewer.
(2) Third party reviews can occur at a preliminary level, a
functional level, or implementation level. At the preliminary level,
the reviewer should evaluate with respect to safety and comment on
the adequacy of the processes, which the supplier applies to the
design, and development of the product. At a minimum, the reviewer
should compare the supplier processes with industry best practices
to determine if the vendor methodology is acceptable and employ any
other such tests or comparisons if they have been agreed to
previously with the railroad or FRA. Based on these analyses, the
reviewer shall identify and document any significant safety
vulnerabilities that are not adequately mitigated by the supplier's
(or user's) processes. At the functional level, the reviewer
evaluates the adequacy, and comprehensiveness, of the safety
analysis, and any other documents pertinent to the product being
assessed for completeness, correctness, and compliance with
applicable standards. This includes, but is not limited to the
Preliminary Hazard Analysis (PHA), the Hazard Log (HL), all Fault
Tree Analyses (FTA), all Failure Mode and Effects Criticality
Analysis (FMECA), and other hazard analyses. At the implementation
level, the reviewer randomly selects various safety-critical
software modules for audit to verify whether the system process and
design requirements were followed. The number of modules audited
shall be determined as a representative number sufficient to provide
confidence that all un-audited modules were developed in similar
manner as the audited module. During this phase the reviewer would
also evaluate and comment on the adequacy of the plan for
installation and test of the product for revenue service.
(d) Reviewer Report. Upon completion of an assessment, the
reviewer prepares a final report of the assessment. The report
should contain the following information:
(1) The reviewer's evaluation of the adequacy of the risk
analysis, including the supplier's MTTHE and risk estimates for the
product, and the supplier's confidence interval in these estimates;
(2) Product vulnerabilities which the reviewer felt were not
adequately mitigated, including the method by which the railroad
would assure product safety in the event of a hardware or software
failure (i.e., how does the railroad or vendor assure that all
potentially hazardous failure modes are identified?) and the method
by which the railroad or vendor addresses comprehensiveness of the
product design for the requirements of the operations it will govern
(i.e., how does the railroad and/or vendor assure that all
potentially hazardous operating circumstances are identified? Who
records any deficiencies identified in the design process? Who
tracks the correction of these deficiencies and confirms that they
are corrected?);
(3) A clear statement of position for all parties involved for
each product vulnerability cited by the reviewer;
(4) Identification of any documentation or information sought by
the reviewer that was denied, incomplete, or inadequate;
(5) A listing of each design procedure or process which was not
properly followed;
(6) Identification of the software verification and validation
procedures for the product's safety-critical applications, and the
reviewer's evaluation of the adequacy of these procedures;
(7) Methods employed by the product manufacturer to develop
safety-critical software, such as use of structured language, code
checks, modularity, or other similar generally acceptable
techniques; and
(8) Methods by which the supplier or railroad addresses
comprehensiveness of the product design which considers the safety
elements.
PART 238 [AMENDED]
0
23. The authority citation for part 238 continues to read as follows:
Authority: 49 U.S.C. 20103, 20107, 20133, 20141, 20302-20303,
20306, 20701-20702, 21301-21302, 21304; 28 U.S.C. 2461, note; and 49
CFR 1.49.
0
24. Section 238.105 is amended by revising paragraph (d)(1) to read as
follows:
Sec. 238.105 Train electronic hardware and software safety.
* * * * *
(d) * * *
(1) Hardware and software that controls or monitors a train's
primary braking system shall either:
(i) Fail safely by initiating a full service or emergency brake
application in the event of a hardware or software failure that could
impair the ability of the engineer to apply or release the brakes; or
(ii) Provide the engineer access to direct manual control of the
primary braking system (service or emergency braking).
* * * * *
[[Page 21357]]
0
25. Section 238.309 is amended by revising paragraphs (b), (c), and (e)
to read as follows:
Sec. 238.309 Periodic brake equipment maintenance.
* * * * *
(b) DMU and MU locomotives. The brake equipment and brake cylinders
of each DMU or MU locomotive shall be cleaned, repaired, and tested,
and the filtering devices or dirt collectors located in the main
reservoir supply line to the air brake system cleaned, repaired, or
replaced at intervals in accordance with the following schedule:
(1) Every 736 days if the DMU or MU locomotive is part of a fleet
that is not 100 percent equipped with air dryers;
(2) Every 1,104 days if the DMU or MU locomotive is part of a fleet
that is 100 percent equipped with air dryers and is equipped with PS-
68, 26-C, 26-L, PS-90, CS-1, RT-2, RT-5A, GRB-1, CS-2, or 26-R brake
systems. (This listing of brake system types is intended to subsume all
brake systems using 26 type, ABD, or ABDW control valves and PS68, PS-
90, 26B-1, 26C, 26CE, 26-B1, 30CDW, or 30ECDW engineer's brake
valves.);
(3) Every 1,840 days if the DMU or MU locomotive is part of a fleet
that is 100 percent equipped with air dryers and is equipped with KB-
HL1, KB-HS1, or KBCT1; and,
(4) Every 736 days for all other DMU or MU locomotives.
(c) Conventional locomotives. The brake equipment of each
conventional locomotive shall be cleaned, repaired, and tested in
accordance with the schedule provided in Sec. 229.29 of this chapter.
* * * * *
(e) Cab cars. The brake equipment of each cab car shall be cleaned,
repaired, and tested at intervals in accordance with the following
schedule:
(1) Every 1,840 days for locomotives equipped with CCB-1, CCB-2,
CCB-26, EPIC 1 (formerly EPIC 3102), EPIC 3102D2, EPIC 2, KB-HS1, or
Fastbrake brake systems.
(2) Every 1,476 days for that portion of the cab car brake system
using brake valves that are identical to the passenger coach 26-C brake
system;
(3) Every 1,104 days for that portion of the cab car brake system
using brake valves that are identical to the locomotive 26-L brake
system; and
(4) Every 736 days for all other types of cab car brake valves.
* * * * *
Issued in Washington, DC, on March 28, 2012.
Joseph C. Szabo,
Administrator.
[FR Doc. 2012-7995 Filed 4-6-12; 8:45 am]
BILLING CODE 4910-06-P