[Federal Register Volume 74, Number 173 (Wednesday, September 9, 2009)]
[Rules and Regulations]
[Pages 46324-46327]
From the Federal Register Online via the Government Publishing Office [www.gpo.gov]
[FR Doc No: E9-21412]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2009-0212; Directorate Identifier 2008-NM-122-AD;
Amendment 39-16019; AD 2009-19-02]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 737-600, -700, -700C, -
800, -900 and -900ER Series Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
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SUMMARY: We are adopting a new airworthiness directive (AD) for all
Boeing Model 737-600, -700, -700C, -800, -900 and -900ER series
airplanes. This AD requires repetitive testing of the rudder pedal
forces or repetitive detailed inspections of the inner spring of the
rudder feel and centering unit, and corrective actions if necessary.
This AD also requires replacement of the spring assembly in the rudder
feel and centering unit, which terminates the
[[Page 46325]]
repetitive tests or inspections. This AD results from reports of low
rudder pedal forces that were caused by a broken inner spring in the
rudder feel and centering unit; a broken inner spring in conjunction
with a broken outer spring would significantly reduce rudder pedal
forces. We are issuing this AD to prevent reduced rudder pedal forces,
which could result in increased potential for pilot-induced
oscillations and reduce the ability of the flightcrew to maintain the
safe flight and landing of the airplane.
DATES: This AD is effective October 14, 2009.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in the AD as of October 14,
2009.
ADDRESSES: For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Data & Services Management,
P.O. Box 3707, MC 2H-65, Seattle, Washington 98124-2207; telephone 206-
544-5000, extension 1, fax 206-766-5680; e-mail [email protected];
Internet https://www.myboeingfleet.com.
Examining the AD Docket
You may examine the AD docket on the Internet at http://www.regulations.gov; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (telephone 800-647-5527) is the Document Management
Facility, U.S. Department of Transportation, Docket Operations, M-30,
West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Kelly McGuckin, Aerospace Engineer,
Systems and Equipment Branch, ANM-130S, FAA, Seattle Aircraft
Certification Office, 1601 Lind Avenue, SW., Renton, Washington 98057-
3356; telephone (425) 917-6490; fax (425) 917-6590.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to include an airworthiness directive (AD) that would apply to
all Boeing Model 737-600, -700, -700C, -800, -900 and -900ER series
airplanes. That NPRM was published in the Federal Register on March 10,
2009 (74 FR 10197). That NPRM proposed to require repetitive testing of
the rudder pedal forces or repetitive detailed inspections of the inner
spring of the rudder feel and centering unit, and corrective actions if
necessary. That NPRM also proposed to require replacement of the spring
assembly in the rudder feel and centering unit, which terminates the
repetitive tests or inspections.
Comments
We gave the public the opportunity to participate in developing
this AD. We considered the comments received.
Request To Reduce Applicability and Delete Parts Installation Paragraph
Boeing asks that we reduce the applicability in paragraph (c) of
the NPRM to specify only those airplanes listed in Boeing Alert Service
Bulletin 737-27A1287, dated April 16, 2008. Boeing states that the
``open applicability,'' as proposed, would apply to delivery of new
airplanes. Boeing adds that this will cause an increased cost and
paperwork burden by requiring that the AD be listed in the airplane AD
status letter and distributed to each customer with the production
change incorporated that addresses the unsafe condition. Boeing notes
that there was no production change incorporated for Model 737-900ER
airplanes; all Model 737-900ER airplanes were delivered with the
correct inner spring of the rudder feel and centering unit. Therefore,
Model 737-900ER airplanes should be removed from the applicability
section.
Boeing also asks that we delete the requirements in paragraph (i)
of this AD under ``Parts Installation.'' Boeing states that all
affected airplanes with a discrepant inner spring installed are
identified in Boeing Alert Service Bulletin 737-27A1287, dated April
16, 2008. Boeing adds that the work instructions contained in the
referenced service bulletin describe procedures to modify the rudder
feel and centering unit with appropriate part marking. The referenced
service bulletin does not give work instructions to remove and replace
the rudder feel and centering units; therefore, no unmodified units
will be available for parts installation.
We acknowledge that the airplane effectivity identified in Boeing
Alert Service Bulletin 737-27A1287, dated April 16, 2008, does not
include all Model 737-600, -700, -700C, -800, -900 and 737-900ER
airplanes. However, as we explained in the NPRM, this AD does include
all Model 737-600, -700, -700C, -800, -900 and -900ER series airplanes.
We do not agree to reduce the applicability in this AD, or delete the
requirements in paragraph (i) of this AD. We determined that rudder
feel and centering units with discrepant springs can be physically
installed on any airplane identified in paragraph (c) of this AD.
Including all 737 airplane models identified in paragraph (c) of this
AD, in addition to the requirements of paragraph (i) of this AD,
prohibits future installation of discrepant springs on any affected
airplanes. We have not changed the AD in this regard.
Request To Allow Alternative Procedures
Continental Airlines (CAL) asks that we allow each of the following
as alternative procedures for replacing a spring assembly (inner and
outer spring) in the rudder feel and centering unit having part number
(P/N) 69-57900-6, as follows:
Replace only a suspect part having P/N 69-57907-3 per
Chapter 27-21-85 of the component maintenance manual (CMM).
Replace the entire rudder feel and centering unit having
P/N 65C25410-7 per Chapter 27-21-82 of the airplane maintenance manual
(AMM), either with one having a part number and serial number
combination that is not listed in the Effectivity of Boeing Alert
Service Bulletin 737-27A1287, dated April 16, 2008, or with one that
has been modified by replacing the inner spring per Chapter 27-21-85 of
the CMM.
CAL states that five of its airplanes were modified by replacing
the rudder feel and centering units, and in each case the inner spring
had not failed and did not subject the outer spring to abnormal
stresses, so the outer spring was not replaced. CAL adds that replacing
the inner spring per the CMM corrects the unsafe condition and provides
an acceptable level of safety.
We disagree with the commenter's request. According to Boeing,
replacement of either the feel and centering unit or the inner spring
involves a more complex process than replacing the spring assembly, as
required by this AD. In addition, there are currently no special
instructions for part-marking a modified spring assembly after removing
a suspect inner spring. While the commenter's proposed alternative
procedures may be acceptable, more information is required. The
commenter may submit a request for approval of an alternative method of
compliance (AMOC) in accordance with the provisions of paragraph (k) of
this AD. The request should address part marking and configuration
control of the suspect inner springs, the modified spring assembly, and
the feel and centering
[[Page 46326]]
unit assembly. For these reasons, and because we have confirmed that
adequate spring assembly spares should be available, we have not
changed the AD in this regard.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
the AD as proposed.
Costs of Compliance
We estimate that this AD affects 70 airplanes of U.S. registry. The
following table provides the estimated costs for U.S. operators to
comply with this AD.
Table--Estimated Costs
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Average Number of
Work labor U.S.- Fleet
Action hours rate per Parts Cost per product registered cost
hour airplanes
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Test or Inspection............... 1 $80 $0 $80, per test or 70 $5,600
inspection cycle.
Replacement...................... 3 80 3,138 3,378............... 70 236,460
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Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation
Programs,'' describes in more detail the scope of the Agency's
authority.
We are issuing this rulemaking under the authority described in
``Subtitle VII, Part A, Subpart III, Section 44701: General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979), and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
You can find our regulatory evaluation and the estimated costs of
compliance in the AD Docket.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
0
Accordingly, under the authority delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new AD:
2009-19-02 Boeing: Amendment 39-16019. Docket No. FAA-2009-0212;
Directorate Identifier 2008-NM-122-AD.
Effective Date
(a) This airworthiness directive (AD) is effective October 14,
2009.
Affected ADs
(b) None.
Applicability
(c) This AD applies to all Boeing Model 737-600, -700, -700C, -
800, -900 and -900ER series airplanes, certificated in any category.
Subject
(d) Air Transport Association (ATA) of America Code 27: Flight
controls.
Unsafe Condition
(e) This AD results from reports of low rudder pedal forces that
were caused by a broken inner spring in the rudder feel and
centering unit; a broken inner spring in conjunction with a broken
outer spring would significantly reduce rudder pedal forces. We are
issuing this AD to prevent reduced rudder pedal forces, which could
result in increased potential for pilot-induced oscillations and
reduce the ability of the flightcrew to maintain the safe flight and
landing of the airplane.
Compliance
(f) Comply with this AD within the compliance times specified,
unless already done.
Test/Inspection
(g) For Model 737-600, -700, -700C, -800, and -900 series
airplanes identified in Boeing Alert Service Bulletin 737-27A1287,
dated April 16, 2008: Within 30 days after the effective date of
this AD, perform a test of the rudder pedal forces or a detailed
inspection of the inner spring of the rudder feel and centering
unit, by doing all the applicable actions, including all applicable
corrective actions before further flight, in accordance with the
Accomplishment Instructions of Boeing Alert Service Bulletin 737-
27A1287, dated April 16, 2008. Repeat the test or inspection
thereafter at intervals not to exceed 120 days.
Terminating Action
(h) For Model 737-600, -700, -700C, -800, and -900 series
airplanes identified in Boeing Alert Service Bulletin 737-27A1287,
dated April 16, 2008: Within 36 months after the effective date of
this AD, replace the spring assembly in the rudder feel and
centering unit in accordance with the Accomplishment Instructions of
Boeing Alert Service Bulletin 737-27A1287, dated April 16, 2008.
Accomplishing the replacement ends the repetitive tests or
inspections required by paragraph (g) of this AD.
Parts Installation
(i) For all airplanes: As of the effective date of this AD, no
person may install, on any airplane, a rudder feel and centering
unit having part number (P/N) 65C25410-7, serial numbers 3609
through 3820 inclusive, unless it has been modified according to
paragraph (h) of this AD.
No Reporting Required
(j) Boeing Alert Service Bulletin 737-27A1287, dated April 16,
2008, specifies sending a data reporting sheet to Boeing; however,
this AD does not require that action.
Alternative Methods of Compliance (AMOCs)
(k)(1) The Manager, Seattle Aircraft Certification Office (ACO),
FAA, ATTN: Kelly McGuckin, Aerospace Engineer,
[[Page 46327]]
Systems and Equipment Branch, ANM-130S, FAA, Seattle Aircraft
Certification Office, 1601 Lind Avenue, SW., Renton, Washington
98057-3356; telephone (425) 917-6490; fax (425) 917-6590; has the
authority to approve AMOCs for this AD, if requested using the
procedures found in 14 CFR 39.19.
(2) To request a different method of compliance or a different
compliance time for this AD, follow the procedures in 14 CFR 39.19.
Before using any approved AMOC on any airplane to which the AMOC
applies, notify your principal maintenance inspector (PMI) or
principal avionics inspector (PAI), as appropriate, in the FAA
Flight Standards District Office (FSDO), or lacking a principal
inspector, your local FSDO. The AMOC approval letter must
specifically reference this AD.
Material Incorporated by Reference
(l) You must use Boeing Alert Service Bulletin 737-27A1287,
dated April 16, 2008, to do the actions required by this AD, unless
the AD specifies otherwise.
(1) The Director of the Federal Register approved the
incorporation by reference of this service information under 5
U.S.C. 552(a) and 1 CFR part 51.
(2) For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Data & Services Management,
P.O. Box 3707, MC 2H-65, Seattle, Washington 98124-2207; telephone
206-544-5000, extension 1, fax 206-766-5680; e-mail
[email protected]; Internet https://www.myboeingfleet.com.
(3) You may review copies of the service information at the FAA,
Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton,
Washington. For information on the availability of this material at
the FAA, call 425-227-1221 or 425-227-1152.
(4) You may also review copies of the service information that
is incorporated by reference at the National Archives and Records
Administration (NARA). For information on the availability of this
material at NARA, call 202-741-6030, or go to: http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html.
Issued in Renton, Washington, on August 31, 2009.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. E9-21412 Filed 9-8-09; 8:45 am]
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