[Title 10 CFR ]
[Code of Federal Regulations (annual edition) - January 1, 2025 Edition]
[From the U.S. Government Publishing Office]
[[Page i]]
Title 10
Energy
________________________
Parts 431 to 499
Revised as of January 1, 2025
Containing a codification of documents of general
applicability and future effect
As of January 1, 2025
Published by the Office of the Federal Register
National Archives and Records Administration as a
Special Edition of the Federal Register
[[Page ii]]
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[[Page iii]]
As of January 1, 2025
Title 10, Parts 200 to 499
Revised as of January 1, 2025
Is Replaced by
Title 10, Parts 200 to 430
and
Title 10, Parts 431 to 499
[[Page v]]
Table of Contents
Page
Explanation................................................. vii
Title 10:
Chapter II--Department of Energy 3
Finding Aids:
Table of CFR Titles and Chapters........................ 611
Alphabetical List of Agencies Appearing in the CFR...... 631
List of CFR Sections Affected........................... 641
[[Page vi]]
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Cite this Code: CFR
To cite the regulations in
this volume use title,
part and section number.
Thus, 10 CFR 431.1 refers
to title 10, part 431,
section 1.
----------------------------
[[Page vii]]
EXPLANATION
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[[Page viii]]
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[[Page ix]]
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Oliver A. Potts,
Director,
Office of the Federal Register
January 1, 2025
[[Page xi]]
THIS TITLE
Title 10--Energy is composed of five volumes. The parts in these
volumes are arranged in the following order: Parts 1-50, 51-199, 200-
430, 431-499, and part 500-End. The first and second volumes containing
parts 1-199 are comprised of chapter I--Nuclear Regulatory Commission.
The third and fourth volumes containing part 200-430, and 431-499, are
comprised of a portion of chapter II--the Department of Energy
regulations. The fifth volume containing part 500-End is comprised of
the remainder of chapter II, chapters III and X--Department of Energy,
chapter XIII--Nuclear Waste Technical Review Board, chapter XVII--
Defense Nuclear Facilities Safety Board, and chapter XVIII--Northeast
Interstate Low-Level Radioactive Waste Commission. The contents of these
volumes represent all current regulations codified under this title of
the CFR as of January 1, 2025.
For this volume, Michele Bugenhagen was Chief Editor. The Code of
Federal Regulations publication program is under the direction of John
Hyrum Martinez, assisted by Stephen J. Frattini.
[[Page 1]]
TITLE 10--ENERGY
(This book contains parts 431 to 499)
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Part
chapter ii--Department of Energy............................ 202
[[Page 3]]
CHAPTER II--DEPARTMENT OF ENERGY
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SUBCHAPTER D--ENERGY CONSERVATION
Part Page
431 Energy efficiency program for certain
commercial and industrial equipment..... 4
433 Energy efficiency standards for the design
and construction of new Federal
commercial and multi-family high-rise
residential buildings................... 376
434 Energy code for new Federal commercial and
multi-family high rise residential
buildings............................... 399
435 Energy efficiency standards for the design
and construction of new Federal low-rise
residential buildings................... 459
436 Federal energy management and planning
programs................................ 475
440 Weatherization assistance for low-income
persons................................. 502
445
[Reserved]
451 Renewable energy production incentives...... 524
452 Production incentives for cellulosic
biofuels................................ 529
455 Grant programs for schools and hospitals and
buildings owned by units of local
government and public care institutions. 533
456
[Reserved]
460 Energy conservation standards for
manufactured homes...................... 564
470 Appropriate Technology Small Grants Program. 572
473 Automotive propulsion research and
development............................. 577
474 Electric and Hybrid Vehicle Research,
Development, and Demonstration Program;
petroleum-equivalent fuel economy
calculation............................. 581
490 Alternative fuel transportation program..... 583
491-499
[Reserved]
[[Page 4]]
SUBCHAPTER D_ENERGY CONSERVATION
PART 431_ENERGY EFFICIENCY PROGRAM FOR CERTAIN COMMERCIAL AND INDUSTRIAL
EQUIPMENT--Table of Contents
Subpart A_General Provisions
Sec.
431.1 Purpose and scope.
431.2 Definitions.
431.3 Error correction procedure for energy conservation standards
rules.
431.4 Procedures, interpretations, and policies for consideration of new
or revised energy conservation standards and test procedures
for commercial/industrial equipment.
Subpart B_Electric Motors
431.11 Purpose and scope.
431.12 Definitions.
Test Procedures, Materials Incorporated and Methods of Determining
Efficiency
431.14 [Reserved]
431.15 Materials incorporated by reference.
431.16 Test procedures for the measurement of energy efficiency.
431.17 [Reserved]
431.18 Testing laboratories.
Energy Conservation Standards
431.25 Energy conservation standards and effective dates.
431.26 Preemption of State regulations.
Labeling
431.31 Labeling requirements.
431.32 Preemption of State regulations.
Certification
431.35 Applicability of certification requirements.
431.36 Compliance Certification.
Appendix A to Subpart B of 10 CFR Part 431 [Reserved]
Appendix B to Subpart B of Part 431--Uniform Test Method for Measuring
the Efficiency of Electric Motors
Appendix C to Subpart B of Part 431--Compliance Certification
Subpart C_Commercial Refrigerators, Freezers and Refrigerator-Freezers
431.61 Purpose and scope.
431.62 Definitions concerning commercial refrigerators, freezers and
refrigerator-freezers.
Test Procedures
431.63 Materials incorporated by reference.
431.64 Uniform test method for the measurement of energy consumption of
commercial refrigerators, freezers, and refrigerator-freezers.
Energy Conservation Standards
431.66 Energy conservation standards and their effective dates.
Sec. Appendix A to Subpart C of Part 431 [Reserved]
Appendix B to Subpart C of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Commercial Refrigerators,
Freezers, and Refrigerator-Freezers
Appendix C to Subpart C of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Buffet Tables or
Preparation Tables
Appendix D to Subpart C of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Blast Chillers or Blast
Freezers
Subpart D_Commercial Warm Air Furnaces
431.71 Purpose and scope.
431.72 Definitions concerning commercial warm air furnaces.
Test Procedures
431.75 Materials incorporated by reference.
431.76 Uniform test method for the measurement of energy efficiency of
commercial warm air furnaces.
Energy Conservation Standards
431.77 Energy conservation standards and their effective dates.
Appendix A to Subpart D of Part 431--Uniform Test Method for Measurement
of the Energy Efficiency of Commercial Warm Air Furnaces
(Thermal Efficiency)
Appendix B to Subpart D of Part 431-Uniform Test Method for Measurement
of the Energy Efficiency of Commercial Warm Air Furnaces
(Thermal Efficiency Two)
Subpart E_Commercial Packaged Boilers
431.81 Purpose and scope.
431.82 Definitions concerning commercial packaged boilers.
[[Page 5]]
Test Procedures
431.85 Materials incorporated by reference.
431.86 Uniform test method for the measurement of energy efficiency of
commercial packaged boilers.
Energy Conservation Standards
431.87 Energy conservation standards and their effective dates.
Appendix A to Subpart E of Part 431--Uniform Test Method for the
Measurement of Thermal Efficiency and Combustion Efficiency of
Commercial Packaged Boilers
Subpart F_Commercial Air Conditioners and Heat Pumps
431.91 Purpose and scope.
431.92 Definitions concerning commercial air conditioners and heat
pumps.
Test Procedures
431.95 Materials incorporated by reference.
431.96 Uniform test method for the measurement of energy efficiency of
commercial air conditioners and heat pumps.
431.97 Energy efficiency standards and their compliance dates.
Appendix A to Subpart F of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Air-Cooled Small
(=65,000 Btu/h), Large, and Very Large Commercial
Package Air Conditioning and Heating Equipment
Appendix A1 to Subpart F of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Commercial Package Air
Conditioning and Heating Equipment (Excluding Air-Cooled
Equipment With a Cooling Capacity Less Than 65,000 Btu/h)
Appendix B to Subpart F of Part 431--Uniform Test Method For Measuring
the Energy Consumption of Direct Expansion-Dedicated Outdoor
Air Systems
Appendix C to Subpart F of Part 431--Uniform Test Method for Measuring
the Energy Consumption of Water-Source Heat Pumps
Appendix C1 to Subpart F of Part 431--Uniform Test Method for Measuring
the Energy Consumption of Water-Source Heat Pumps
Appendix D to Subpart F of Part 431--Uniform Test Method for Measuring
the Energy Consumption of Variable Refrigerant Flow Multi-
Split Air Conditioners and Heat Pumps (Other Than Air-Cooled
With Rated Cooling Capacity Less Than 65,000 Btu/h)
Appendix D1 to Subpart F of Part 431--Uniform Test Method for Measuring
the Energy Consumption of Variable Refrigerant Flow Multi-
Split Air Conditioners and Heat Pumps (Other Than Air-Cooled
With Rated Cooling Capacity Less Than 65,000 Btu/h)
Appendix E to Subpart F of Part 431--Uniform Test Method for Measuring
the Energy Consumption of Computer Room Air Conditioners
Appendix E1 to Subpart F of Part 431--Uniform Test Method for Measuring
the Energy Consumption of Computer Room Air Conditioners
Appendix F to Subpart F of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Air-Cooled, Three-Phase,
Small Commercial Package Air Conditioning and Heating
Equipment With a Cooling Capacity of Less Than 65,000 Btu/h
and Air-Cooled, Three-Phase, Variable Refrigerant Flow Multi-
Split Air Conditioners and Heat Pumps With a Cooling Capacity
of Less Than 65,000 Btu/h
Appendix G to Subpart F of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Air-Cooled, Three-Phase,
Small Commercial Package Air Conditioning and Heating
Equipment With a Cooling Capacity of Less Than 65,000 Btu/h
and Air-Cooled, Three-Phase, Variable Refrigerant Flow Multi-
Split Air Conditioners and Heat Pumps With a Cooling Capacity
of Less Than 65,000 Btu/h
Appendix G1 to Subpart F of Part 431--Uniform Test Method for Measuring
the Energy Consumption of Single Package Vertical Air
Conditioners and Single Package Vertical Heat Pumps
Subpart G_Commercial Water Heaters, Hot Water Supply Boilers and Unfired
Hot Water Storage Tanks
431.101 Purpose and scope.
431.102 Definitions concerning commercial water heaters, hot water
supply boilers, unfired hot water storage tanks, and
commercial heat pump water heaters.
Test Procedures
431.105 Materials incorporated by reference.
431.106 Uniform test method for the measurement of energy efficiency of
commercial water heating equipment.
Energy Conservation Standards
431.110 Energy conservation standards and their effective dates.
Appendix A to Subpart G of part 431--Uniform Test Method for the
Measurement of Thermal Efficiency and Standby Loss of Gas-
Fired and Oil-Fired Storage Water Heaters and Storage-Type
Instantaneous Water Heaters
[[Page 6]]
Appendix B to Subpart G of part 431--Uniform Test Method for the
Measurement of Standby Loss of Electric Storage Water Heaters
and Storage-Type Instantaneous Water Heaters
Appendix C to Subpart G of part 431--Uniform Test Method for the
Measurement of Thermal Efficiency and Standby Loss of Gas-
Fired and Oil-Fired Instantaneous Water Heaters and Hot Water
Supply Boilers
Appendix D to Subpart G of part 431--Uniform Test Method for the
Measurement of Standby Loss of Electric Instantaneous Water
Heaters
Appendix E to Subpart G of part 431--Uniform Test Method for the
Measurement of Energy Efficiency of Commercial Heat Pump Water
Heaters
Subpart H_Automatic Commercial Ice Makers
431.131 Purpose and scope.
431.132 Definitions concerning automatic commercial ice makers.
Test Procedures
431.133 Materials incorporated by reference.
431.134 Uniform test methods for the measurement of harvest rate, energy
consumption, and water consumption of automatic commercial ice
makers.
Energy Conservation Standards
431.136 Energy conservation standards and their effective dates.
Subpart I_Commercial Clothes Washers
431.151 Purpose and scope.
431.152 Definitions concerning commercial clothes washers.
Test Procedures
431.154 Test procedures.
Energy Conservation Standards
431.156 Energy and water conservation standards and effective dates.
Subpart J_Fans and Blowers
431.171 Purpose and scope.
431.172 Definitions.
431.173 Materials incorporated by reference.
431.174 Test Procedure for fans or blowers.
431.175-431.176 [Reserved]
Appendix A to Subpart J of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Fans and Blowers Other
Than Air Circulating Fans
Appendix B to Subpart J of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Air Circulating Fans
Subpart K_Distribution Transformers
431.191 Purpose and scope.
431.192 Definitions.
Test Procedures
431.193 Test procedure for measuring energy consumption of distribution
transformers.
Energy Conservation Standards
431.196 Energy conservation standards and their effective dates.
Compliance and Enforcement
Appendix A to Subpart K of Part 431--Uniform Test Method for Measuring
the Energy Consumption of Distribution Transformers
Subpart L_Illuminated Exit Signs
431.201 Purpose and scope.
431.202 Definitions concerning illuminated exit signs.
Test Procedures
431.203 Materials incorporated by reference.
431.204 Uniform test method for the measurement of energy consumption of
illuminated exit signs.
Energy Conservation Standards
431.206 Energy conservation standards and their effective dates.
Subpart M_Traffic Signal Modules and Pedestrian Modules
431.221 Purpose and scope.
431.222 Definitions concerning traffic signal modules and pedestrian
modules.
Test Procedures
431.223 Materials incorporated by reference.
431.224 Uniform test method for the measurement of energy consumption
for traffic signal modules and pedestrian modules.
431.226 Energy conservation standards and their effective dates.
Subpart N_Unit Heaters
431.241 Purpose and scope.
431.242 Definitions concerning unit heaters.
Test Procedures [Reserved]
Energy Conservation Standards
431.246 Energy conservation standards and their effective dates.
[[Page 7]]
Subpart O_Commercial Prerinse Spray Valves
431.261 Purpose and scope.
431.262 Definitions.
431.263 Materials incorporated by reference.
Test Procedures
431.264 Uniform test method to measure flow rate and spray force of
commercial prerinse spray valves.
Energy Conservation Standards
431.266 Energy conservation standards and their effective dates.
Subpart P_Mercury Vapor Lamp Ballasts
431.281 Purpose and scope.
431.282 Definitions concerning mercury vapor lamp ballasts.
Test Procedures [Reserved]
Energy Conservation Standards
431.286 Energy conservation standards and their effective dates.
Subpart Q_Refrigerated Bottled or Canned Beverage Vending Machines
431.291 Scope.
431.292 Definitions concerning refrigerated bottled or canned beverage
vending machines.
Test Procedures
431.293 Materials incorporated by reference.
431.294 Uniform test method for the measurement of energy consumption of
refrigerated bottled or canned beverage vending machines.
Energy Conservation Standards
431.296 Energy conservation standards and their effective dates.
Appendix A to Subpart Q of Part 431 [Reserved]
Appendix B to Subpart Q of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Refrigerated Bottled or
Canned Beverage Vending Machines
Subpart R_Walk-in Coolers and Walk-in Freezers
431.301 Purpose and scope.
431.302 Definitions concerning walk-in coolers and walk-in freezers.
Test Procedures
431.303 Materials incorporated by reference.
431.304 Uniform test method for the measurement of energy consumption of
walk-in coolers and walk-in freezers.
431.305 Walk-in cooler and walk-in freezer labeling requirements.
Energy Conservation Standards
431.306 Energy conservation standards and their effective dates.
Appendix A to Subpart R of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of the Components of
Envelopes of Walk-In Coolers and Walk-In Freezers
Appendix B to Subpart R of Part 431--Uniform Test Method for the
Measurement of R-Value for Envelope Components of Walk-In
Coolers and Walk-In Freezers
Appendix C to Subpart R of Part 431--Uniform Test Method for the
Measurement of Net Capacity and AWEF of Walk-In Cooler and
Walk-In Freezer Refrigeration Systems
Appendix C1 to Subpart R of Part 431--XXX
Subpart S_Metal Halide Lamp Ballasts and Fixtures
431.321 Purpose and scope.
431.322 Definitions concerning metal halide lamp ballasts and fixtures.
Test Procedures
431.323 Materials incorporated by reference.
431.324 Uniform test method for the measurement of energy efficiency and
standby mode energy consumption of metal halide lamp ballasts.
Energy Conservation Standards
431.326 Energy conservation standards and their effective dates.
Subpart T_Compressors
431.341 Purpose and scope.
431.342 Definitions concerning compressors.
431.343 Materials incorporated by reference.
431.344 Test procedure for measuring and determining energy efficiency
of compressors.
431.345 Energy conservation standards and effective dates.
431.346-431.346 [Reserved]
Appendix A to Subpart T of Part 431--Uniform Test Method for Certain Air
Compressors
Subpart U_Enforcement for Electric Motors
431.381 Purpose and scope for electric motors.
431.382 Prohibited acts.
431.383 Enforcement process for electric motors.
431.384 [Reserved]
431.385 Cessation of distribution of a basic model of an electric motor.
[[Page 8]]
431.386 Remedies.
431.387 Hearings and appeals.
Appendix A to Subpart U of Part 431--Sampling Plan for Enforcement
Testing of Electric Motors
Subpart V_General Provisions
431.401 Petitions for waiver and interim waiver.
431.402 Preemption of State regulations for commercial HVAC & WH
products.
431.403 Maintenance of records for electric motors.
431.404 Imported electric motors.
431.405 Exported electric motors.
431.406 Subpoena--Electric Motors.
431.407 Confidentiality--Electric Motors.
431.408 Preemption of State regulations for covered equipment other than
electric motors and commercial heating, ventilating, air-
conditioning and water heating products.
Subpart W_Petitions To Exempt State Regulation From Preemption;
Petitions To Withdraw Exemption of State Regulation
431.421 Purpose and scope.
431.422 Prescriptions of a rule.
431.423 Filing requirements.
431.424 Notice of petition.
431.425 Consolidation.
431.426 Hearing.
431.427 Disposition of petitions.
431.428 Effective dates of final rules.
431.429 Request for reconsideration.
431.430 Finality of decision.
Subpart X_Small Electric Motors
431.441 Purpose and scope.
431.442 Definitions.
Test Procedures
431.443 Materials incorporated by reference.
431.444 Test Procedures for the measurement of energy efficiency of
small electric motors.
431.445 Determination of small electric motor energy efficiency.
Energy Conservation Standards
431.446 Small electric motors energy conservation standards and their
effective dates.
431.447 Department of Energy recognition of nationally recognized
certification programs.
431.448 Procedures for recognition and withdrawal of recognition of
certification programs.
Subpart Y_Pumps
431.461 Purpose and scope.
431.462 Definitions.
431.463 Materials incorporated by reference.
431.464 Test procedure for the measurement of energy efficiency, energy
consumption, and other performance factors of pumps.
431.465 Circulator pumps energy conservation standards and their
compliance dates.
431.466 Pumps labeling requirements.
Appendix A to Subpart Y of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Pumps
Appendix B to Subpart Y of Part 431--Uniform Test Method for the
Measurement of Energy Efficiency of Dedicated-Purpose Pool
Pumps
Appendix C to Subpart Y of Part 431--Uniform Test Method for the
Measurement of Energy Efficiency of Dedicated-Purpose Pool
Pumps
Appendix D to Subpart Y of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Circulator Pumps
Subpart Z_Dedicated-Purpose Pool Pump Motors
431.481 Purpose and scope.
431.482 Materials incorporated by reference.
431.483 Definitions.
431.484 Test procedure.
431.485 Energy conservation standards.
Authority: 42 U.S.C. 6291-6317; 28 U.S.C. 2461 note.
Source: 64 FR 54141, Oct. 5, 1999, unless otherwise noted.
Subpart A_General Provisions
Sec. 431.1 Purpose and scope.
This part establishes the regulations for the implementation of
provisions relating to commercial and industrial equipment in Part B of
Title III of the Energy Policy and Conservation Act (42 U.S.C. 6291-
6309) and in Part C of Title III of the Energy Policy and Conservation
Act (42 U.S.C. 6311-6317), which establishes an energy conservation
program for certain commercial and industrial equipment.
[70 FR 60414, Oct. 18, 2005]
Sec. 431.2 Definitions.
The following definitions apply for purposes of this part. Any words
or terms not defined in this Section or elsewhere in this part shall be
defined as provided in Section 340 of the Act.
[[Page 9]]
Act means the Energy Policy and Conservation Act of 1975, as
amended, 42 U.S.C. 6291-6316.
Alternate efficiency determination method or AEDM means a method of
calculating the efficiency of a commercial HVAC and WH product, in terms
of the descriptor used in or under section 342(a) of the Act to state
the energy conservation standard for that product.
Btu means British thermal unit, which is the quantity of heat
required to raise the temperature of one pound of water by one degree
Fahrenheit.
Commercial HVAC & WH product means any small, large, or very large
commercial package air-conditioning and heating equipment (as defined in
Sec. 431.92), packaged terminal air conditioner (as defined in Sec.
431.92), packaged terminal heat pump (as defined in Sec. 431.92),
single package vertical air conditioner (as defined in Sec. 431.92),
single package vertical heat pump (as defined in Sec. 431.92), computer
room air conditioner (as defined in Sec. 431.92), variable refrigerant
flow multi-split air conditioner (as defined in Sec. 431.92), variable
refrigerant flow multi-split heat pump (as defined in Sec. 431.92),
unitary dedicated outdoor air system (as defined in Sec. 431.92),
commercial packaged boiler (as defined in Sec. 431.82), hot water
supply boiler (as defined in Sec. 431.102), commercial warm air furnace
(as defined in Sec. 431.72), instantaneous water heater (as defined in
Sec. 431.102), storage water heater (as defined in Sec. 431.102), or
unfired hot water storage tank (as defined in Sec. 431.102).
Covered equipment means any commercial heating, ventilating, and air
conditioning, and water heating product (HVAC & WH product), as defined
in Sec. 431.2; electric motor, as defined in Sec. 431.12; commercial
refrigerator, freezer, or refrigerator-freezer, as defined in Sec.
431.62; automatic commercial ice maker, as defined in Sec. 431.132;
commercial clothes washer, as defined in Sec. 431.152; fan or blower,
as defined in Sec. 431.172; distribution transformer, as defined in
Sec. 431.192; illuminated exit sign, as defined in Sec. 431.202;
traffic signal module or pedestrian module, as defined in Sec. 431.222;
unit heater, as defined in Sec. 431.242; commercial prerinse spray
valve, as defined in Sec. 431.262; mercury vapor lamp ballast, as
defined in Sec. 431.282; refrigerated bottled or canned beverage
vending machine, as defined in Sec. 431.292; walk-in cooler and walk-in
freezer, as defined in Sec. 431.302; metal halide ballast and metal
halide lamp fixture, as defined in Sec. 431.322; compressor, as defined
in Sec. 431.342; small electric motor, as defined in Sec. 431.442;
pump, as defined in Sec. 431.462; and dedicated purpose pool pump
motor, as defined in Sec. 431.483.
DOE or the Department means the U.S. Department of Energy.
Energy conservation standard means any standards meeting the
definitions of that term in 42 U.S.C. 6291(6) and 42 U.S.C. 6311(18) as
well as any other water conservation standards and design requirements
found in this part or parts 430 or 431.
EPCA means the Energy Policy and Conservation Act, as amended, 42
U.S.C. 6291-6316.
Flue loss means the sum of the sensible heat and latent heat above
room temperature of the flue gases leaving the appliance.
Gas means propane or natural gas as defined by the Federal Power
Commission.
Import means to import into the customs territory of the United
States.
Independent laboratory means a laboratory or test facility not
controlled by, affiliated with, having financial ties with, or under
common control with the manufacturer or distributor of the covered
equipment being evaluated.
Industrial equipment means an article of equipment, regardless of
whether it is in fact distributed in commerce for industrial or
commercial use, of a type which:
(1) In operation consumes, or is designed to consume energy;
(2) To any significant extent, is distributed in commerce for
industrial or commercial use; and
(3) Is not a ``covered product'' as defined in Section 321(2) of
EPCA, 42 U.S.C. 6291(2), other than a component of a covered product
with respect to which there is in effect a determination under Section
341(c) of EPCA, 42 U.S.C. 6312(c).
ISO means International Organization for Standardization.
[[Page 10]]
Manufacture means to manufacture, produce, assemble, or import.
Manufacturer means any person who manufactures industrial equipment,
including any manufacturer of a commercial packaged boiler.
Manufacturer's model number means the identifier used by a
manufacturer to uniquely identify the group of identical or essentially
identical commercial equipment to which a particular unit belongs. The
manufacturer's model number typically appears on equipment nameplates,
in equipment catalogs and in other product advertising literature.
Private labeler means, with respect to any product covered under
this part, an owner of a brand or trademark on the label of a covered
product which bears a private label. A covered product bears a private
label if:
(1) Such product (or its container) is labeled with the brand or
trademark of a person other than a manufacturer of such product;
(2) The person with whose brand or trademark such product (or
container) is labeled has authorized or caused such product to be so
labeled; and
(3) The brand or trademark of a manufacturer of such product does
not appear on such label.
Secretary means the Secretary of Energy.
State means a State, the District of Columbia, Puerto Rico, or any
territory or possession of the United States.
State regulation means a law or regulation of a State or political
subdivision thereof.
[69 FR 61923, Oct. 21, 2004, as amended at 71 FR 71369, Dec. 8, 2006; 74
FR 12071, Mar. 23, 2009; 75 FR 666, Jan. 5, 2010; 76 FR 12503, Mar. 7,
2011; 77 FR 28987, May 16, 2012; 79 FR 26601, May 9, 2014; 87 FR 45197,
July 27, 2022; 89 FR 82071, Oct. 9, 2024]
Sec. 431.3 Error Correction procedure for energy conservation standards
rules.
Requests for error corrections pertaining to an energy conservation
standard rule for commercial or industrial equipment shall follow those
procedures and provisions detailed in 10 CFR 430.5 of this chapter.
[81 FR 57758, Aug. 24, 2016]
Sec. 431.4 Procedures, interpretations, and policies for consideration
of new or revised energy conservation standards and test procedures for
commercial/industrial equipment.
The procedures, interpretations, and policies for consideration of
new or revised energy conservation standards and test procedures set
forth in appendix A to subpart C of part 430 of this chapter shall apply
to the consideration of new or revised energy conservation standards and
test procedures considered for adoption under this part.
[85 FR 8711, Feb. 14, 2020]
Subpart B_Electric Motors
Source: 69 FR 61923, Oct. 21, 2004, unless otherwise noted.
Sec. 431.11 Purpose and scope.
This subpart contains energy conservation requirements for electric
motors. It contains test procedures that EPCA requires DOE to prescribe,
related requirements, energy conservation standards prescribed by EPCA,
labeling rules, and compliance procedures. It also identifies materials
incorporated by reference in this part. This subpart does not cover
``small electric motors,'' which are addressed in subpart X of this
part. This subpart does not cover electric motors that are ``dedicated-
purpose pool pump motors,'' which are addressed in subpart Z of this
part.
[77 FR 26633, May 4, 2012, as amended at 86 FR 40774, July 29, 2021]
Sec. 431.12 Definitions.
The following definitions apply for purposes of this subpart, and of
subparts U and V of this part. Any words or terms not defined in this
Section or elsewhere in this part shall be defined as provided in
Section 340 of the Act.
Accreditation means recognition by an accreditation body that a
laboratory is competent to test the efficiency of electric motors
according to the scope and procedures given in IEEE 112-2017 Test Method
B, CSA C390-10, or IEC 60034-2-1:2014 Method 2-1-1B (incorporated by
reference, see Sec. 431.15).
[[Page 11]]
Accreditation body means an organization or entity that conducts and
administers an accreditation system and grants accreditation.
Accreditation system means a set of requirements to be fulfilled by
a testing laboratory, as well as rules of procedure and management, that
are used to accredit laboratories.
Accredited laboratory means a testing laboratory to which
accreditation has been granted.
Air-over electric motor means an electric motor that does not reach
thermal equilibrium (i.e., thermal stability), during a rated load
temperature test according to section 2 of appendix B, without the
application of forced cooling by a free flow of air from an external
device not mechanically connected to the motor within the motor
enclosure.
Alternative efficiency determination method or AEDM means, with
respect to an electric motor, a method of calculating the total power
loss and average full load efficiency.
Average full load efficiency means the arithmetic mean of the full
load efficiencies of a population of electric motors of duplicate
design, where the full load efficiency of each motor in the population
is the ratio (expressed as a percentage) of the motor's useful power
output to its total power input when the motor is operated at its full
rated load, rated voltage, and rated frequency.
Basic model means all units of electric motors manufactured by a
single manufacturer, that are within the same equipment class, have
electrical characteristics that are essentially identical, and do not
have any differing physical or functional characteristics that affect
energy consumption or efficiency.
Brake electric motor means a motor that contains a dedicated
mechanism for speed reduction, such as a brake, either within or
external to the motor enclosure
Certificate of conformity means a document that is issued by a
certification program, and that gives written assurance that an electric
motor complies with the energy efficiency standard applicable to that
motor, as specified in Sec. 431.25.
Certification program means a certification system that determines
conformity by electric motors with the energy efficiency standards
prescribed by and pursuant to the Act.
Certification system means a system, that has its own rules of
procedure and management, for giving written assurance that a product,
process, or service conforms to a specific standard or other specified
requirements, and that is operated by an entity independent of both the
party seeking the written assurance and the party providing the product,
process or service.
Component set means a combination of motor parts that require the
addition of more than two endshields (and their associated bearings) to
create an operable motor. These parts may consist of any combination of
a stator frame, wound stator, rotor, shaft, or endshields. For the
purpose of this definition, the term ``operable motor'' means an
electric motor engineered for performing in accordance with nameplate
ratings.
CSA means Canadian Standards Association.
Definite purpose electric motor means any electric motor that cannot
be used in most general purpose applications and is designed either:
(1) To standard ratings with standard operating characteristics or
standard mechanical construction for use under service conditions other
than usual, such as those specified in NEMA MG 1-2016, Paragraph 14.3,
``Unusual Service Conditions,'' (incorporated by reference, see Sec.
431.15); or
(2) For use on a particular type of application.
Definite purpose motor means any electric motor that cannot be used
in most general purpose applications and is designed either:
(1) To standard ratings with standard operating characteristics or
standard mechanical construction for use under service conditions other
than usual, such as those specified in NEMA MG 1-2016, Paragraph 14.3,
``Unusual Service Conditions,'' (incorporated by reference, see Sec.
431.15); or
(2) For use on a particular type of application.
[[Page 12]]
Electric motor means a machine that converts electrical power into
rotational mechanical power.
Electric motor with encapsulated windings means an electric motor
capable of passing the conformance test for water resistance described
in NEMA MG 1-2016, Paragraph 12.62 (incorporated by reference, see Sec.
431.15).
Electric motor with moisture resistant windings means an electric
motor that is capable of passing the conformance test for moisture
resistance generally described in NEMA MG 1-2016, paragraph 12.63
(incorporated by reference, see Sec. 431.15).
Electric motor with sealed windings means an electric motor capable
of passing the conformance test for water resistance described in NEMA
MG 1-2016, paragraph 12.62 (incorporated by reference, see Sec.
431.15).
Enclosed motor means an electric motor so constructed as to prevent
the free exchange of air between the inside and outside of the case but
not sufficiently enclosed to be termed airtight.
Equipment class means one of the combinations of an electric motor's
horsepower (or standard kilowatt equivalent), number of poles, and open
or enclosed construction, with respect to a category of electric motor
for which Sec. 431.25 prescribes nominal full-load efficiency
standards.
Fire pump electric motor means an electric motor, including any IEC-
equivalent, that meets the requirements of section 9.5 of NFPA 20
(incorporated by reference, see Sec. 431.15).
General purpose electric motor means any electric motor that is
designed in standard ratings with either:
(1) Standard operating characteristics and mechanical construction
for use under usual service conditions, such as those specified in NEMA
MG 1-2016, paragraph 14.2, ``Usual Service Conditions,'' (incorporated
by reference, see Sec. 431.15) and without restriction to a particular
application or type of application; or
(2) Standard operating characteristics or standard mechanical
construction for use under unusual service conditions, such as those
specified in NEMA MG 1-2016, paragraph 14.3, ``Unusual Service
Conditions,'' (incorporated by reference, see Sec. 431.15) or for a
particular type of application, and which can be used in most general
purpose applications.
General purpose electric motor (subtype I) means a general purpose
electric motor that:
(1) Is a single-speed, induction motor;
(2) Is rated for continuous duty (MG1) operation or for duty type S1
(IEC);
(3) Contains a squirrel-cage (MG1) or cage (IEC) rotor;
(4) Has foot-mounting that may include foot-mounting with flanges or
detachable feet;
(5) Is built in accordance with NEMA T-frame dimensions or their IEC
metric equivalents, including a frame size that is between two
consecutive NEMA frame sizes or their IEC metric equivalents;
(6) Has performance in accordance with NEMA Design A (MG1) or B
(MG1) characteristics or equivalent designs such as IEC Design N (IEC);
(7) Operates on polyphase alternating current 60-hertz sinusoidal
power, and:
(i) Is rated at 230 or 460 volts (or both) including motors rated at
multiple voltages that include 230 or 460 volts (or both), or
(ii) Can be operated on 230 or 460 volts (or both); and
(8) Includes, but is not limited to, explosion-proof construction.
Note 1 to definition of ``General purpose electric motor (subtype
I)'': References to ``MG1'' above refer to NEMA Standards Publication MG
1-2016 (incorporated by reference in Sec. 431.15). References to
``IEC'' above refer to IEC 60034-1, 60034-12:2016, 60050-411, and 60072-
1 (incorporated by reference in Sec. 431.15), as applicable.
General purpose electric motor (subtype II) means any general
purpose electric motor that incorporates design elements of a general
purpose electric motor (subtype I) but, unlike a general purpose
electric motor (subtype I), is configured in one or more of the
following ways:
(1) Is built in accordance with NEMA U-frame dimensions as described
in NEMA MG 1-1967 (incorporated by reference, see Sec. 431.15) or in
accordance with the IEC metric equivalents, including a frame size that
is between two consecutive NEMA frame sizes or their IEC metric
equivalents;
[[Page 13]]
(2) Has performance in accordance with NEMA Design C characteristics
as described in MG1 or an equivalent IEC design(s) such as IEC Design H;
(3) Is a close-coupled pump motor;
(4) Is a footless motor;
(5) Is a vertical solid shaft normal thrust motor (as tested in a
horizontal configuration) built and designed in a manner consistent with
MG1;
(6) Is an eight-pole motor (900 rpm); or
(7) Is a polyphase motor with a voltage rating of not more than 600
volts, is not rated at 230 or 460 volts (or both), and cannot be
operated on 230 or 460 volts (or both).
Note 2 to definition of ``General purpose electric motor (subtype
II)'': With the exception of the NEMA Motor Standards MG1-1967
(incorporated by reference in Sec. 431.15), references to ``MG1'' above
refer to NEMA MG 1-2016 (incorporated by reference in Sec. 431.15).
References to ``IEC'' above refer to IEC 60034-1, 60034-12, 60050-411,
and 60072-1 (incorporated by reference in Sec. 431.15), as applicable.
IEC means the International Electrotechnical Commission.
IEC Design H motor means an electric motor that:
(1) Is an induction motor designed for use with three-phase power;
(2) Contains a cage rotor;
(3) Is capable of direct-on-line starting
(4) Has 4, 6, or 8 poles;
(5) Is rated from 0.12 kW to 160 kW at a frequency of 60 Hz; and
(6) Conforms to Sections 9.1, 9.2, and 9.3 of the IEC 60034-12:2016
(incorporated by reference, see Sec. 431.15) specifications for
starting torque, locked rotor apparent power, and starting requirements,
respectively.
IEC Design HE means an electric motor that:
(1) Is an induction motor designed for use with three-phase power;
(2) Contains a cage rotor;
(3) Is capable of direct-on-line starting;
(4) Has 4, 6, or 8 poles;
(5) Is rated from 0.12 kW to 160 kW at a frequency of 60 Hz; and
(6) Conforms to section 9.1, Table 3, and Section 9.3 of the IEC
60034-12:2016 (incorporated by reference, see Sec. 431.15)
specifications for starting torque, locked rotor apparent power, and
starting requirements, respectively.
IEC Design HEY means an electric motor that:
(1) Is an induction motor designed for use with three-phase power;
(2) Contains a cage rotor;
(3) Is capable of star-delta starting;
(4) Has 4, 6, or 8 poles;
(5) Is rated from 0.12 kW to 160 kW at a frequency of 60 Hz; and
(6) Conforms to section 5.7, Table 3 and Section 9.3 of the IEC
60034-12:2016 (incorporated by reference, see Sec. 431.15)
specifications for starting torque, locked rotor apparent power, and
starting requirements, respectively.
IEC Design HY means an electric motor that:
(1) Is an induction motor designed for use with three-phase power;
(2) Contains a cage rotor;
(3) Is capable of star-delta starting;
(4) Has 4, 6, or 8 poles;
(5) Is rated from 0.12 kW to 160 kW at a frequency of 60 Hz; and
(6) Conforms to Section 5.7, Section 9.2 and Section 9.3 of the IEC
60034-12:2016 (incorporated by reference, see Sec. 431.15)
specifications for starting torque, locked rotor apparent power, and
starting requirements, respectively.
IEC Design N motor means an electric motor that:
(1) Is an induction motor designed for use with three-phase power;
(2) Contains a cage rotor;
(3) Is capable of direct-on-line starting;
(4) Has 2, 4, 6, or 8 poles;
(5) Is rated from 0.12 kW to 1600 kW at a frequency of 60 Hz; and
(6) Conforms to Sections 6.1, 6.2, and 6.3 of the IEC 60034-12:2016
(incorporated by reference, see Sec. 431.15) specifications for torque
characteristics, locked rotor apparent power, and starting requirements,
respectively. If a motor has an increased safety designation of type
``e,'', the locked rotor apparent power shall be in accordance with the
appropriate values specified in IEC 60079-7:2015 (incorporated by
reference, see Sec. 431.15).
IEC Design NE means an electric motor that:
(1) Is an induction motor designed for use with three-phase power;
[[Page 14]]
(2) Contains a cage rotor;
(3) Is capable of direct-on-line starting;
(4) Has 2, 4, 6, or 8 poles;
(5) Is rated from 0.12 kW to 1600 kW at a frequency of 60 Hz; and
(6) Conforms to section 6.1, Table 3 and Section 6.3 of the IEC
60034-12:2016 (incorporated by reference, see Sec. 431.15)
specifications for starting torque, locked rotor apparent power, and
starting requirements, respectively.
IEC Design NEY means an electric motor that:
(1) Is an induction motor designed for use with three-phase power;
(2) Contains a cage rotor;
(3) Is capable of star-delta starting;
(4) Has 2, 4, 6, or 8 poles;
(5) Is rated from 0.12 kW to 1600 kW at a frequency of 60 Hz; and
(6) Conforms to section 5.4, Table 3 and Section 6.3 of the IEC
60034-12:2016 (incorporated by reference, see Sec. 431.15)
specifications for starting torque, locked rotor apparent power, and
starting requirements, respectively.
IEC Design NY means an electric motor that:
(1) Is an induction motor designed for use with three-phase power;
(2) Contains a cage rotor;
(3) Is capable of star-delta starting;
(4) Has 2, 4, 6, or 8 poles;
(5) Is rated from 0.12 kW to 1600 kW at a frequency of 60 Hz; and
(6) Conforms to Section 5.4, Section 6.2 and Section 6.3 of the IEC
60034-12:2016 (incorporated by reference, see Sec. 431.15)
specifications for starting torque, locked rotor apparent power, and
starting requirements, respectively.
IEEE means the Institute of Electrical and Electronics Engineers,
Inc.
Immersible electric motor means an electric motor primarily designed
to operate continuously in free-air, but is also capable of temporarily
withstanding complete immersion in liquid for a continuous period of no
less than 30 minutes.
Inverter means an electronic device that converts an input AC or DC
power into a controlled output AC or DC voltage or current. An inverter
may also be called a converter.
Inverter-capable electric motor means an electric motor designed for
direct online starting and is suitable for operation on an inverter
without special filtering.
Inverter-only electric motor means an electric motor designed
specifically for operation fed by an inverter with a temperature rise
within the specified insulation thermal class or thermal limits.
Liquid-cooled electric motor means a motor that is cooled by liquid
circulated using a designated cooling apparatus such that the liquid or
liquid-filled conductors come into direct contact with the parts of the
motor but is not submerged in a liquid during operation.
NEMA means the National Electrical Manufacturers Association.
NEMA Design A motor means a squirrel-cage motor that:
(1) Is designed to withstand full-voltage starting and developing
locked-rotor torque as shown in NEMA MG 1-2016, paragraph 12.38.1
(incorporated by reference, see Sec. 431.15);
(2) Has pull-up torque not less than the values shown in NEMA MG 1-
2016, paragraph 12.40.1;
(3) Has breakdown torque not less than the values shown in NEMA MG
1-2016, paragraph 12.39.1;
(4) Has a locked-rotor current higher than the values shown in NEMA
MG 1-2016, Paragraph 12.35.2 for 60 hertz and NEMA MG 1-2016, Paragraph
12.35.4 for 50 hertz; and
(5) Has a slip at rated load of less than 5 percent for motors with
fewer than 10 poles.
NEMA Design B motor means a squirrel-cage motor that is:
(1) Designed to withstand full-voltage starting;
(2) Develops locked-rotor, breakdown, and pull-up torques adequate
for general application as specified in Sections 12.38, 12.39 and 12.40
of NEMA MG 1-2016 (incorporated by reference, see Sec. 431.15);
(3) Draws locked-rotor current not to exceed the values shown in
Section 12.35.2 for 60 hertz and 12.35.4 for 50 hertz of NEMA MG 1-2016;
and
(4) Has a slip at rated load of less than 5 percent for motors with
fewer than 10 poles.
NEMA Design C motor means a squirrel-cage motor that:
[[Page 15]]
(1) Is designed to withstand full-voltage starting and developing
locked-rotor torque for high-torque applications up to the values shown
in NEMA MG 1-2016, paragraph 12.38.2 (incorporated by reference, see
Sec. 431.15);
(2) Has pull-up torque not less than the values shown in NEMA MG 1-
2016, paragraph 12.40.2;
(3) Has breakdown torque not less than the values shown in NEMA MG
1-2016, paragraph 12.39.2;
(4) Has a locked-rotor current not to exceed the values shown in
NEMA MG 1-2016, paragraphs 12.35.2 for 60 hertz and 12.35.4 for 50
hertz; and
(5) Has a slip at rated load of less than 5 percent.
Nominal full-load efficiency means, with respect to an electric
motor, a representative value of efficiency selected from the ``nominal
efficiency'' column of Table 12-10, NEMA MG 1-2016, (incorporated by
reference, see Sec. 431.15), that is not greater than the average full-
load efficiency of a population of motors of the same design.
Open motor means an electric motor having ventilating openings which
permit passage of external cooling air over and around the windings of
the machine.
Partial electric motor means an assembly of motor components
necessitating the addition of no more than two endshields, including
bearings, to create an electric motor capable of operation in accordance
with the applicable nameplate ratings.
Rated frequency means 60 Hz and corresponds to the frequency of the
electricity supplied either:
(1) Directly to the motor, in the case of electric motors capable of
operating without an inverter; or
(2) To the inverter in the case on inverter-only electric motors.
Rated load (or full-load, full rated load, or rated full-load) means
the rated output power of an electric motor.
Rated voltage means the input voltage of a motor or inverter used
when making representations of the performance characteristics of a
given electric motor and selected by the motor's manufacturer to be used
for testing the motor's efficiency.
Special purpose motor means any motor, other than a general purpose
motor or definite purpose motor, which has special operating
characteristics or special mechanical construction, or both, designed
for a particular application.
Special purpose electric motor means any electric motor, other than
a general purpose motor or definite electric purpose motor, which has
special operating characteristics or special mechanical construction, or
both, designed for a particular application.
Specialized frame size means an electric motor frame size for which
the rated output power of the motor exceeds the motor frame size limits
specified for standard frame size. Specialized frame sizes have maximum
diameters corresponding to the following NEMA Frame Sizes:
--------------------------------------------------------------------------------------------------------------------------------------------------------
Maximum NEMA frame diameters
---------------------------------------------------------------------------------------
Motor horsepower/standard kilowatt equivalent 2 Pole 4 Pole 6 Pole 8 Pole
---------------------------------------------------------------------------------------
Enclosed Open Enclosed Open Enclosed Open Enclosed Open
--------------------------------------------------------------------------------------------------------------------------------------------------------
1/.75........................................................... 48 ......... 48 48 48 48 140 140
1.5/1.1......................................................... 48 48 48 48 140 140 140 140
2/1.5........................................................... 48 48 48 48 140 140 180 180
3/2.2........................................................... 140 48 140 140 180 180 180 180
5/3.7........................................................... 140 140 140 140 180 180 210 210
7.5/5.5......................................................... 180 140 180 180 210 210 210 210
10/7.5.......................................................... 180 180 180 180 210 210
15/11........................................................... 210 180 210 210 ......... .........
20/15........................................................... 210 210 210 210 ......... ......... ......... .........
--------------------------------------------------------------------------------------------------------------------------------------------------------
Standard frame size means a motor frame size that aligns with the
specifications in NEMA MG 1-2016, section 13.2 for open motors, and NEMA
MG 1-2016, section 13.3 for enclosed motors (incorporated by reference,
see Sec. 431.15).
Submersible electric motor means an electric motor that:
[[Page 16]]
(1) Is intended to operate continuously only while submerged in
liquid;
(2) Is capable of operation while submerged in liquid for an
indefinite period of time; and
(3) Has been sealed to prevent ingress of liquid from contacting the
motor's internal parts.
Total power loss means that portion of the energy used by an
electric motor not converted to rotational mechanical power, expressed
in percent.
Totally enclosed non-ventilated (TENV) electric motor means an
electric motor that is built in a frame-surface cooled, totally enclosed
configuration that is designed and equipped to be cooled only by free
convection.
[69 FR 61923, Oct. 21, 2004, as amended at 74 FR 12071, Mar. 23, 2009;
77 FR 26633, May 4, 2012; 78 FR 75993, Dec. 13, 2013; 79 FR 31009, May
29, 2014; 86 FR 21, Jan. 4, 2021; 87 FR 63654, Oct. 19, 2022; 87 FR
64689, Oct. 26, 2022; 88 FR 36150, Sept. 29, 2023]
Test Procedures, Materials Incorporated and Methods of Determining
Efficiency
Sec. 431.14 [Reserved]
Sec. 431.15 Materials incorporated by reference.
(a) Certain material is incorporated by reference into this subpart
with the approval of the Director of the Federal Register in accordance
with 5 U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other
than that specified in this section, the U.S. Department of Energy (DOE)
must publish a document in the Federal Register and the material must be
available to the public. All approved incorporation by reference (IBR)
material is available for inspection at DOE and at the National Archives
and Records Administration (NARA). Contact DOE at: the U.S. Department
of Energy, Office of Energy Efficiency and Renewable Energy, Building
Technologies Program, Sixth Floor, 950 L'Enfant Plaza SW, Washington, DC
20024, (202) 586-9127, [email protected], https://www.energy.gov/
eere/buildings/building-technologies-office. For information on the
availability of this material at NARA, email: [email protected], or
go to: www.archives.gov/federal-register/cfr/ibr-locations.html. The
material may be obtained from the sources in the following paragraphs:
(b) CSA. Canadian Standards Association, Sales Department, 5060
Spectrum Way, Suite 100, Mississauga, Ontario, L4W 5N6, Canada; (800)
463-6727; www.shopcsa.ca/onlinestore/welcome.asp.
(1) CSA C390-10 (reaffirmed 2019), (``CSA C390-10''), Test methods,
marking requirements, and energy efficiency levels for three-phase
induction motors, including Updates No. 1 through 3, Revised January
2020; IBR approved for Sec. 431.12 and appendix B to this subpart.
(2) CSA C747-09 (reaffirmed 2019) (``CSA C747-09''), Energy
efficiency test methods for small motors, including Update No. 1 (August
2016), October 2009; IBR approved for appendix B to this subpart.
(c) IEC. International Electrotechnical Commission Central Office,
3, rue de Varemb[eacute], P.O. Box 131, CH-1211 GENEVA 20, Switzerland;
+ 41 22 919 02 11; webstore.iec.ch.
(1) IEC 60034-1 Edition 12.0 2010-02, (``IEC 60034-1''), Rotating
Electrical Machines, Part 1: Rating and Performance, February 2010, IBR
approved as follows: section 4: Duty, clause 4.2.1 and Figure 1, IBR
approved for Sec. 431.12.
(2) IEC 60034-1, Edition 12.0 2010-02, (``IEC 60034-1:2010''),
Rotating Electrical Machines--Part 1: Rating and Performance, IBR
approved for appendix B to this subpart.
(3) IEC 60034-2-1:2014, Rotating electrical machines--Part 2-1:
Standard methods for determining losses and efficiency from tests
(excluding machines for traction vehicles), Edition 2.0, 2014-06; IBR
approved for Sec. 431.12 and appendix B to this subpart.
(4) IEC 60034-12:2016, Rotating electrical machines, Part 12:
Starting performance of single-speed three-phase cage induction motors,
Edition 3.0, 2016-11; IBR approved for Sec. 431.12.
(5) IEC 60050-411, International Electrotechnical Vocabulary Chapter
411: Rotating machines, 1996, IBR approved as follows: sections 411-33-
07 and 411-37-26, IBR approved for Sec. 431.12.
(6) IEC 60051-1:2016, Edition 6.0 2016-02, (``IEC 60051-1:2016''),
Direct acting indicating analogue electrical measuring instruments and
their accessories--Part 1: Definitions and general requirements common
to all parts, IBR
[[Page 17]]
approved for appendix B to this subpart.
(7) IEC 60072-1, Dimensions and Output Series for Rotating
Electrical Machines--Part 1: Frame numbers 56 to 400 and flange numbers
55 to 1080, Sixth edition, 1991-02; IBR approved as follows: clauses 2,
3, 4.1, 6.1, 7, and 10, and Tables 1, 2 and 4; IBR approved for Sec.
431.12 and appendix B to this subpart.
(8) IEC 60079-7:2015, Explosive atmospheres--Part 7: Equipment
protection by increased safety ``e'', Edition 5.0, 2015-06; IBR approved
for Sec. 431.12.
(9) IEC 61800-9-2:2017, Adjustable speed electrical power drive
systems--Part 9-2: Ecodesign for power drive systems, motor starters,
power electronics and their driven applications--Energy efficiency
indicators for power drive systems and motor starters, Edition 1.0,
2017-03; IBR approved for appendix B to this subpart.
(d) IEEE. Institute of Electrical and Electronics Engineers, Inc.,
445 Hoes Lane, P.O. Box 1331, Piscataway, NJ 08855-1331; (800) 678-IEEE
(4333); www.ieee.org/web/publications/home/index.html.
(1) IEEE Std 112-2017 (``IEEE 112-2017''), IEEE Standard Test
Procedure for Polyphase Induction Motors and Generators, approved
December 6, 2017; IBR approved for Sec. 431.12 and appendix B to this
subpart.
(2) IEEE Std 114-2010 (``IEEE 114-2010''), Test Procedure for
Single-Phase Induction Motors, December 23, 2010; IBR approved for
appendix B to this subpart.
(e) NEMA. National Electrical Manufacturers Association, 1300 North
17th Street, Suite 1752, Rosslyn, Virginia 22209; (703) 841-3200;
www.nema.org/.
(1) ANSI/NEMA MG 1-2016 (Revision 1, 2018) (``NEMA MG 1-2016''),
Motors and Generators, ANSI-approved June 15, 2021; IBR approved for
Sec. 431.12 and appendix B to this subpart.
(2) NEMA Standards Publication MG1-1967 (``NEMA MG1-1967''), Motors
and Generators, January 1968; as follows:
(i) Part 11, Dimension; IBR approved for Sec. 431.12.
(ii) Part 13, Frame Assignments--A-C Integral-Horsepower Motors; IBR
approved for Sec. 431.12.
(f) NFPA. National Fire Protection Association, 1 Batterymarch Park,
Quincy, MA 02169-7471; (617) 770-3000; www.nfpa.org/.
(1) NFPA 20, Standard for the Installation of Stationary Pumps for
Fire Protection, 2022 Edition, ANSI-approved April 8, 2021. IBR approved
for Sec. 431.12.
(2) [Reserved]
[77 FR 26634, May 4, 2012, as amended at 78 FR 75994, Dec. 13, 2013; 86
FR 21, Jan. 4, 2021; 87 FR 63656, Oct. 19, 2022]
Sec. 431.16 Test procedures for the measurement of energy efficiency.
For purposes of 10 CFR part 431 and EPCA, the test procedures for
measuring the energy efficiency of an electric motor shall be the test
procedures specified in appendix B to this subpart B.
Sec. 431.17 [Reserved]
Sec. 431.18 Testing laboratories.
(a) Testing pursuant to Sec. 431.17(a)(5)(ii) must be conducted in
an accredited laboratory for which the accreditation body was:
(1) The National Institute of Standards and Technology/National
Voluntary Laboratory Accreditation Program (NIST/NVLAP); or
(2) A laboratory accreditation body having a mutual recognition
arrangement with NIST/NVLAP; or
(3) An organization classified by the Department, pursuant to Sec.
431.19, as an accreditation body.
(b) NIST/NVLAP is under the auspices of the National Institute of
Standards and Technology (NIST)/National Voluntary Laboratory
Accreditation Program (NVLAP), which is part of the U.S. Department of
Commerce. NIST/NVLAP accreditation is granted on the basis of
conformance with criteria published in 15 CFR part 285. The National
Voluntary Laboratory Accreditation Program, ``Procedures and General
Requirements,'' NIST Handbook 150-10, April 2020, (referenced for
guidance only, see Sec. 429.3 of this subchapter) present the technical
requirements of NVLAP for the Efficiency of Electric Motors field of
accreditation. This handbook supplements NIST Handbook 150, National
Voluntary Laboratory Accreditation Program ``Procedures and General
Requirements,'' which contains 15 CFR
[[Page 18]]
part 285 plus all general NIST/NVLAP procedures, criteria, and policies.
Information regarding NIST/NVLAP and its Efficiency of Electric Motors
Program (EEM) can be obtained from NIST/NVLAP, 100 Bureau Drive, Mail
Stop 2140, Gaithersburg, MD 20899-2140, (301) 975-4016 (telephone), or
(301) 926-2884 (fax).
[69 FR 61923, Oct. 21, 2004, as amended at 77 FR 26635, May 4, 2012; 87
FR 63657, Oct. 19, 2022]
Energy Conservation Standards
Sec. 431.25 Energy conservation standards and effective dates.
(a) Except as provided for fire pump electric motors in paragraph
(b) of this section, each general purpose electric motor (subtype I)
with a power rating of 1 horsepower or greater, but not greater than 200
horsepower, including a NEMA Design B or an equivalent IEC Design N
motor that is a general purpose electric motor (subtype I), manufactured
(alone or as a component of another piece of equipment) on or after
December 19, 2010, but before June 1, 2016, shall have a nominal full-
load efficiency that is not less than the following:
Table 1--Nominal Full-Load Efficiencies of General Purpose Electric Motors (Subtype I), Except Fire Pump
Electric Motors
----------------------------------------------------------------------------------------------------------------
Nominal full-load efficiency
-----------------------------------------------------------------
Open motors (number of poles) Enclosed motors (number of
Motor horsepower/Standard kilowatt equivalent --------------------------------- poles)
--------------------------------
6 4 2 6 4 2
----------------------------------------------------------------------------------------------------------------
1/.75......................................... 82.5 85.5 77.0 82.5 85.5 77.0
1.5/1.1....................................... 86.5 86.5 84.0 87.5 86.5 84.0
2/1.5......................................... 87.5 86.5 85.5 88.5 86.5 85.5
3/2.2......................................... 88.5 89.5 85.5 89.5 89.5 86.5
5/3.7......................................... 89.5 89.5 86.5 89.5 89.5 88.5
7.5/5.5....................................... 90.2 91.0 88.5 91.0 91.7 89.5
10/7.5........................................ 91.7 91.7 89.5 91.0 91.7 90.2
15/11......................................... 91.7 93.0 90.2 91.7 92.4 91.0
20/15......................................... 92.4 93.0 91.0 91.7 93.0 91.0
25/18.5....................................... 93.0 93.6 91.7 93.0 93.6 91.7
30/22......................................... 93.6 94.1 91.7 93.0 93.6 91.7
40/30......................................... 94.1 94.1 92.4 94.1 94.1 92.4
50/37......................................... 94.1 94.5 93.0 94.1 94.5 93.0
60/45......................................... 94.5 95.0 93.6 94.5 95.0 93.6
75/55......................................... 94.5 95.0 93.6 94.5 95.4 93.6
100/75........................................ 95.0 95.4 93.6 95.0 95.4 94.1
125/90........................................ 95.0 95.4 94.1 95.0 95.4 95.0
150/110....................................... 95.4 95.8 94.1 95.8 95.8 95.0
200/150....................................... 95.4 95.8 95.0 95.8 96.2 95.4
----------------------------------------------------------------------------------------------------------------
(b) Each fire pump electric motor that is a general purpose electric
motor (subtype I) or general purpose electric motor (subtype II)
manufactured (alone or as a component of another piece of equipment) on
or after December 19, 2010, but before June 1, 2016, shall have a
nominal full-load efficiency that is not less than the following:
Table 2--Nominal Full-Load Efficiencies of Fire Pump Electric Motors
--------------------------------------------------------------------------------------------------------------------------------------------------------
Nominal full-load efficiency
---------------------------------------------------------------------------------------
Motor horsepower/standard kilowatt equivalent Open motors (number of poles) Enclosed motors (number of poles)
---------------------------------------------------------------------------------------
8 6 4 2 8 6 4 2
--------------------------------------------------------------------------------------------------------------------------------------------------------
1/.75........................................................... 74.0 80.0 82.5 ......... 74.0 80.0 82.5 75.5
1.5/1.1......................................................... 75.5 84.0 84.0 82.5 77.0 85.5 84.0 82.5
2/1.5........................................................... 85.5 85.5 84.0 84.0 82.5 86.5 84.0 84.0
[[Page 19]]
3/2.2........................................................... 86.5 86.5 86.5 84.0 84.0 87.5 87.5 85.5
5/3.7........................................................... 87.5 87.5 87.5 85.5 85.5 87.5 87.5 87.5
7.5/5.5......................................................... 88.5 88.5 88.5 87.5 85.5 89.5 89.5 88.5
10/7.5.......................................................... 89.5 90.2 89.5 88.5 88.5 89.5 89.5 89.5
15/11........................................................... 89.5 90.2 91.0 89.5 88.5 90.2 91.0 90.2
20/15........................................................... 90.2 91.0 91.0 90.2 89.5 90.2 91.0 90.2
25/18.5......................................................... 90.2 91.7 91.7 91.0 89.5 91.7 92.4 91.0
30/22........................................................... 91.0 92.4 92.4 91.0 91.0 91.7 92.4 91.0
40/30........................................................... 91.0 93.0 93.0 91.7 91.0 93.0 93.0 91.7
50/37........................................................... 91.7 93.0 93.0 92.4 91.7 93.0 93.0 92.4
60/45........................................................... 92.4 93.6 93.6 93.0 91.7 93.6 93.6 93.0
75/55........................................................... 93.6 93.6 94.1 93.0 93.0 93.6 94.1 93.0
100/75.......................................................... 93.6 94.1 94.1 93.0 93.0 94.1 94.5 93.6
125/90.......................................................... 93.6 94.1 94.5 93.6 93.6 94.1 94.5 94.5
150/110......................................................... 93.6 94.5 95.0 93.6 93.6 95.0 95.0 94.5
200/150......................................................... 93.6 94.5 95.0 94.5 94.1 95.0 95.0 95.0
250/186......................................................... 94.5 95.4 95.4 94.5 94.5 95.0 95.0 95.4
300/224......................................................... ......... 95.4 95.4 95.0 ......... 95.0 95.4 95.4
350/261......................................................... ......... 95.4 95.4 95.0 ......... 95.0 95.4 95.4
400/298......................................................... ......... ......... 95.4 95.4 ......... ......... 95.4 95.4
450/336......................................................... ......... ......... 95.8 95.8 ......... ......... 95.4 95.4
500/373......................................................... ......... ......... 95.8 95.8 ......... ......... 95.8 95.4
--------------------------------------------------------------------------------------------------------------------------------------------------------
(c) Except as provided for fire pump electric motors in paragraph
(b) of this section, each general purpose electric motor (subtype II)
with a power rating of 1 horsepower or greater, but not greater than 200
horsepower, including a NEMA Design B or an equivalent IEC Design N
motor that is a general purpose electric motor (subtype II),
manufactured (alone or as a component of another piece of equipment) on
or after December 19, 2010, but before June 1, 2016, shall have a
nominal full-load efficiency that is not less than the following:
Table 3--Nominal Full-Load Efficiencies of General Purpose Electric Motors (Subtype II), Except Fire Pump Electric Motors
--------------------------------------------------------------------------------------------------------------------------------------------------------
Nominal full-load efficiency
---------------------------------------------------------------------------------------
Motor horsepower/ Standard kilowatt equivalent Open motors (number of poles) Enclosed motors (number of poles)
---------------------------------------------------------------------------------------
8 6 4 2 8 6 4 2
--------------------------------------------------------------------------------------------------------------------------------------------------------
1/.75........................................................... 74.0 80.0 82.5 ......... 74.0 80.0 82.5 75.5
1.5/1.1......................................................... 75.5 84.0 84.0 82.5 77.0 85.5 84.0 82.5
2/1.5........................................................... 85.5 85.5 84.0 84.0 82.5 86.5 84.0 84.0
3/2.2........................................................... 86.5 86.5 86.5 84.0 84.0 87.5 87.5 85.5
5/3.7........................................................... 87.5 87.5 87.5 85.5 85.5 87.5 87.5 87.5
7.5/5.5......................................................... 88.5 88.5 88.5 87.5 85.5 89.5 89.5 88.5
10/7.5.......................................................... 89.5 90.2 89.5 88.5 88.5 89.5 89.5 89.5
15/11........................................................... 89.5 90.2 91.0 89.5 88.5 90.2 91.0 90.2
20/15........................................................... 90.2 91.0 91.0 90.2 89.5 90.2 91.0 90.2
25/18.5......................................................... 90.2 91.7 91.7 91.0 89.5 91.7 92.4 91.0
30/22........................................................... 91.0 92.4 92.4 91.0 91.0 91.7 92.4 91.0
40/30........................................................... 91.0 93.0 93.0 91.7 91.0 93.0 93.0 91.7
50/37........................................................... 91.7 93.0 93.0 92.4 91.7 93.0 93.0 92.4
60/45........................................................... 92.4 93.6 93.6 93.0 91.7 93.6 93.6 93.0
75/55........................................................... 93.6 93.6 94.1 93.0 93.0 93.6 94.1 93.0
100/75.......................................................... 93.6 94.1 94.1 93.0 93.0 94.1 94.5 93.6
125/90.......................................................... 93.6 94.1 94.5 93.6 93.6 94.1 94.5 94.5
150/110......................................................... 93.6 94.5 95.0 93.6 93.6 95.0 95.0 94.5
200/150......................................................... 93.6 94.5 95.0 94.5 94.1 95.0 95.0 95.0
--------------------------------------------------------------------------------------------------------------------------------------------------------
[[Page 20]]
(d) Each NEMA Design B or an equivalent IEC Design N motor that is a
general purpose electric motor (subtype I) or general purpose electric
motor (subtype II), excluding fire pump electric motors, with a power
rating of more than 200 horsepower, but not greater than 500 horsepower,
manufactured (alone or as a component of another piece of equipment) on
or after December 19, 2010, but before June 1, 2016 shall have a nominal
full-load efficiency that is not less than the following:
Table 4--Nominal Full-Load Efficiencies of NEMA Design B General Purpose Electric Motors (Subtype I and II), Except Fire Pump Electric Motors
--------------------------------------------------------------------------------------------------------------------------------------------------------
Nominal full-load efficiency
---------------------------------------------------------------------------------------
Motor horsepower/ standard kilowatt equivalent Open motors (number of poles) Enclosed motors (number of poles)
---------------------------------------------------------------------------------------
8 6 4 2 8 6 4 2
--------------------------------------------------------------------------------------------------------------------------------------------------------
250/186......................................................... 94.5 95.4 95.4 94.5 94.5 95.0 95.0 95.4
300/224......................................................... ......... 95.4 95.4 95.0 ......... 95.0 95.4 95.4
350/261......................................................... ......... 95.4 95.4 95.0 ......... 95.0 95.4 95.4
400/298......................................................... ......... ......... 95.4 95.4 ......... ......... 95.4 95.4
450/336......................................................... ......... ......... 95.8 95.8 ......... ......... 95.4 95.4
500/373......................................................... ......... ......... 95.8 95.8 ......... ......... 95.8 95.4
--------------------------------------------------------------------------------------------------------------------------------------------------------
(e) For purposes of determining the required minimum nominal full-
load efficiency of an electric motor that has a horsepower or kilowatt
rating between two horsepower or two kilowatt ratings listed in any
table of energy conservation standards in paragraphs (a) through (d) of
this section, each such motor shall be deemed to have a listed
horsepower or kilowatt rating, determined as follows:
(1) A horsepower at or above the midpoint between the two
consecutive horsepowers shall be rounded up to the higher of the two
horsepowers;
(2) A horsepower below the midpoint between the two consecutive
horsepowers shall be rounded down to the lower of the two horsepowers;
or
(3) A kilowatt rating shall be directly converted from kilowatts to
horsepower using the formula 1 kilowatt = (\1\/0.746)
horsepower. The conversion should be calculated to three significant
decimal places, and the resulting horsepower shall be rounded in
accordance with paragraph (e)(1) or (e)(2) of this section, whichever
applies.
(f) The standards in Table 1 through Table 4 of this section do not
apply to definite purpose electric motors, special purpose electric
motors, or those motors exempted by the Secretary.
(g) The standards in Table 5 through Table 7 of this section apply
only to electric motors, including partial electric motors, that satisfy
the following criteria:
(1) Are single-speed, induction motors;
(2) Are rated for continuous duty (MG 1) operation or for duty type
S1 (IEC);
(3) Contain a squirrel-cage (MG 1) or cage (IEC) rotor;
(4) Operate on polyphase alternating current 60-hertz sinusoidal
line power;
(5) Are rated 600 volts or less;
(6) Have a 2-, 4-, 6-, or 8-pole configuration,
(7) Are built in a three-digit or four-digit NEMA frame size (or IEC
metric equivalent), including those designs between two consecutive NEMA
frame sizes (or IEC metric equivalent), or an enclosed 56 NEMA frame
size (or IEC metric equivalent),
(8) Produce at least one horsepower (0.746 kW) but not greater than
500 horsepower (373 kW), and
(9) Meet all of the performance requirements of one of the following
motor types: A NEMA Design A, B, or C motor or an IEC Design N, NE, NEY,
NY or H, HE, HEY, HY motor.
(h) Each NEMA Design A motor, NEMA Design B motor, and IEC Design N
(including NE, NEY, or NY variants) motor that is an electric motor
meeting the criteria in paragraph (g) of this section and with a power
rating from 1 horsepower through 500 horsepower,
[[Page 21]]
but excluding fire pump electric motors, manufactured (alone or as a
component of another piece of equipment) on or after June 1, 2016, but
before June 1, 2027, shall have a nominal full-load efficiency of not
less than the following:
Table 5 to Paragraph (h)--Nominal Full-Load Efficiencies of NEMA Design A, NEMA Design B and IEC Design N, NE, NEY or NY Motors (Excluding Fire Pump
Electric Motors) at 60 Hz
--------------------------------------------------------------------------------------------------------------------------------------------------------
Nominal full-load efficiency (%)
---------------------------------------------------------------------------------------
Motor horsepower/ standard kilowatt equivalent 2 Pole 4 Pole 6 Pole 8 Pole
---------------------------------------------------------------------------------------
Enclosed Open Enclosed Open Enclosed Open Enclosed Open
--------------------------------------------------------------------------------------------------------------------------------------------------------
1/.75........................................................... 77.0 77.0 85.5 85.5 82.5 82.5 75.5 75.5
1.5/1.1......................................................... 84.0 84.0 86.5 86.5 87.5 86.5 78.5 77.0
2/1.5........................................................... 85.5 85.5 86.5 86.5 88.5 87.5 84.0 86.5
3/2.2........................................................... 86.5 85.5 89.5 89.5 89.5 88.5 85.5 87.5
5/3.7........................................................... 88.5 86.5 89.5 89.5 89.5 89.5 86.5 88.5
7.5/5.5......................................................... 89.5 88.5 91.7 91.0 91.0 90.2 86.5 89.5
10/7.5.......................................................... 90.2 89.5 91.7 91.7 91.0 91.7 89.5 90.2
15/11........................................................... 91.0 90.2 92.4 93.0 91.7 91.7 89.5 90.2
20/15........................................................... 91.0 91.0 93.0 93.0 91.7 92.4 90.2 91.0
25/18.5......................................................... 91.7 91.7 93.6 93.6 93.0 93.0 90.2 91.0
30/22........................................................... 91.7 91.7 93.6 94.1 93.0 93.6 91.7 91.7
40/30........................................................... 92.4 92.4 94.1 94.1 94.1 94.1 91.7 91.7
50/37........................................................... 93.0 93.0 94.5 94.5 94.1 94.1 92.4 92.4
60/45........................................................... 93.6 93.6 95.0 95.0 94.5 94.5 92.4 93.0
75/55........................................................... 93.6 93.6 95.4 95.0 94.5 94.5 93.6 94.1
100/75.......................................................... 94.1 93.6 95.4 95.4 95.0 95.0 93.6 94.1
125/90.......................................................... 95.0 94.1 95.4 95.4 95.0 95.0 94.1 94.1
150/110......................................................... 95.0 94.1 95.8 95.8 95.8 95.4 94.1 94.1
200/150......................................................... 95.4 95.0 96.2 95.8 95.8 95.4 94.5 94.1
250/186......................................................... 95.8 95.0 96.2 95.8 95.8 95.8 95.0 95.0
300/224......................................................... 95.8 95.4 96.2 95.8 95.8 95.8
350/261......................................................... 95.8 95.4 96.2 95.8 95.8 95.8
400/298......................................................... 95.8 95.8 96.2 95.8
450/336......................................................... 95.8 96.2 96.2 96.2
500/373......................................................... 95.8 96.2 96.2 96.2 ......... ......... ......... .........
--------------------------------------------------------------------------------------------------------------------------------------------------------
(i) Starting on June 1, 2016, each NEMA Design C motor and IEC
Design H (including HE, HEY, or HY variants) motor that is an electric
motor meeting the criteria in paragraph (g) of this section and with a
power rating from 1 horsepower through 200 horsepower manufactured
(alone or as a component of another piece of equipment) shall have a
nominal full-load efficiency that is not less than the following:
Table 6 to Paragraph (i)--Nominal Full-Load Efficiencies of NEMA Design C and IEC Design H, HE, HEY or HY Motors
at 60 Hz
----------------------------------------------------------------------------------------------------------------
Nominal full-load efficiency (%)
-----------------------------------------------------------------------------
Motor horsepower/standard kilowatt 4 Pole 6 Pole 8 Pole
equivalent -----------------------------------------------------------------------------
Enclosed Open Enclosed Open Enclosed Open
----------------------------------------------------------------------------------------------------------------
1/.75............................. 85.5 85.5 82.5 82.5 75.5 75.5
1.5/1.1........................... 86.5 86.5 87.5 86.5 78.5 77.0
2/1.5............................. 86.5 86.5 88.5 87.5 84.0 86.5
3/2.2............................. 89.5 89.5 89.5 88.5 85.5 87.5
5/3.7............................. 89.5 89.5 89.5 89.5 86.5 88.5
7.5/5.5........................... 91.7 91.0 91.0 90.2 86.5 89.5
10/7.5............................ 91.7 91.7 91.0 91.7 89.5 90.2
15/11............................. 92.4 93.0 91.7 91.7 89.5 90.2
20/15............................. 93.0 93.0 91.7 92.4 90.2 91.0
25/18.5........................... 93.6 93.6 93.0 93.0 90.2 91.0
30/22............................. 93.6 94.1 93.0 93.6 91.7 91.7
40/30............................. 94.1 94.1 94.1 94.1 91.7 91.7
50/37............................. 94.5 94.5 94.1 94.1 92.4 92.4
60/45............................. 95.0 95.0 94.5 94.5 92.4 93.0
[[Page 22]]
75/55............................. 95.4 95.0 94.5 94.5 93.6 94.1
100/75............................ 95.4 95.4 95.0 95.0 93.6 94.1
125/90............................ 95.4 95.4 95.0 95.0 94.1 94.1
150/110........................... 95.8 95.8 95.8 95.4 94.1 94.1
200/150........................... 96.2 95.8 95.8 95.4 94.5 94.1
----------------------------------------------------------------------------------------------------------------
(j) Starting on June 1, 2016, each fire pump electric motor meeting
the criteria in paragraph (g) of this section and with a power rating of
1 horsepower through 500 horsepower, manufactured (alone or as a
component of another piece of equipment) shall have a nominal full-load
efficiency that is not less than the following:
Table 7--Nominal Full-Load Efficiencies of Fire Pump Electric Motors at 60 Hz
--------------------------------------------------------------------------------------------------------------------------------------------------------
Nominal full-load efficiency (%)
---------------------------------------------------------------------------------------
Motor horsepower/ standard kilowatt equivalent 2 Pole 4 Pole 6 Pole 8 Pole
---------------------------------------------------------------------------------------
Enclosed Open Enclosed Open Enclosed Open Enclosed Open
--------------------------------------------------------------------------------------------------------------------------------------------------------
1/.75........................................................... 75.5 ......... 82.5 82.5 80.0 80.0 74.0 74.0
1.5/1.1......................................................... 82.5 82.5 84.0 84.0 85.5 84.0 77.0 75.5
2/1.5........................................................... 84.0 84.0 84.0 84.0 86.5 85.5 82.5 85.5
3/2.2........................................................... 85.5 84.0 87.5 86.5 87.5 86.5 84.0 86.5
5/3.7........................................................... 87.5 85.5 87.5 87.5 87.5 87.5 85.5 87.5
7.5/5.5......................................................... 88.5 87.5 89.5 88.5 89.5 88.5 85.5 88.5
10/7.5.......................................................... 89.5 88.5 89.5 89.5 89.5 90.2 88.5 89.5
15/11........................................................... 90.2 89.5 91.0 91.0 90.2 90.2 88.5 89.5
20/15........................................................... 90.2 90.2 91.0 91.0 90.2 91.0 89.5 90.2
25/18.5......................................................... 91.0 91.0 92.4 91.7 91.7 91.7 89.5 90.2
30/22........................................................... 91.0 91.0 92.4 92.4 91.7 92.4 91.0 91.0
40/30........................................................... 91.7 91.7 93.0 93.0 93.0 93.0 91.0 91.0
50/37........................................................... 92.4 92.4 93.0 93.0 93.0 93.0 91.7 91.7
60/45........................................................... 93.0 93.0 93.6 93.6 93.6 93.6 91.7 92.4
75/55........................................................... 93.0 93.0 94.1 94.1 93.6 93.6 93.0 93.6
100/75.......................................................... 93.6 93.0 94.5 94.1 94.1 94.1 93.0 93.6
125/90.......................................................... 94.5 93.6 94.5 94.5 94.1 94.1 93.6 93.6
150/110......................................................... 94.5 93.6 95.0 95.0 95.0 94.5 93.6 93.6
200/150......................................................... 95.0 94.5 95.0 95.0 95.0 94.5 94.1 93.6
250/186......................................................... 95.4 94.5 95.0 95.4 95.0 95.4 94.5 94.5
300/224......................................................... 95.4 95.0 95.4 95.4 95.0 95.4
350/261......................................................... 95.4 95.0 95.4 95.4 95.0 95.4
400/298......................................................... 95.4 95.4 95.4 95.4
450/336......................................................... 95.4 95.8 95.4 95.8
500/373......................................................... 95.4 95.8 95.8 95.8 ......... ......... ......... .........
--------------------------------------------------------------------------------------------------------------------------------------------------------
(k) For purposes of determining the required minimum nominal full-
load efficiency of an electric motor that has a horsepower or kilowatt
rating between two horsepower or two kilowatt ratings listed in any
table of energy conservation standards in paragraphs (h) through (l) of
this section, each such motor shall be deemed to have a listed
horsepower or kilowatt rating, determined as follows:
(1) A horsepower at or above the midpoint between the two
consecutive horsepowers shall be rounded up to the higher of the two
horsepowers;
(2) A horsepower below the midpoint between the two consecutive
horsepowers shall be rounded down to the lower of the two horsepowers;
or
(3) A kilowatt rating shall be directly converted from kilowatts to
horsepower using the formula 1 kilowatt = (\1\/ 0.746)
horsepower. The conversion
[[Page 23]]
should be calculated to three significant decimal places, and the
resulting horsepower shall be rounded in accordance with paragraph
(k)(1) or (k)(2) of this section, whichever applies.
(l) The standards in Table 5 through Table 7 of this section do not
apply to the following electric motors exempted by the Secretary, or any
additional electric motors that the Secretary may exempt:
(1) Air-over electric motors;
(2) Component sets of an electric motor;
(3) Liquid-cooled electric motors;
(4) Submersible electric motors; and
(5) Inverter-only electric motors.
(m) The standards in tables 8 through 10 of this section apply only
to electric motors, including partial electric motors, that satisfy the
following criteria:
(1) Are single-speed, induction motors;
(2) Are rated for continuous duty (MG 1) operation or for duty type
S1 (IEC);
(3) Contain a squirrel-cage (MG 1) or cage (IEC) rotor;
(4) Operate on polyphase alternating current 60-hertz sinusoidal
line power;
(5) Are rated 600 volts or less;
(6) Have a 2-, 4-, 6-, or 8-pole configuration,
(7) Are built in a three-digit or four-digit NEMA frame size (or IEC
metric equivalent), including those designs between two consecutive NEMA
frame sizes (or IEC metric equivalent), or an enclosed 56 NEMA frame
size (or IEC metric equivalent),
(8) Produce at least one horsepower (0.746 kW) but not greater than
750 horsepower (559 kW), and
(9) Meet all of the performance requirements of one of the following
motor types: A NEMA Design A, B, or C motor or an IEC Design N, NE, NEY,
NY or H, HE, HEY, HY motor.
(n) Starting on June 1, 2027, each NEMA Design A motor, NEMA Design
B motor, and IEC Design N (including NE, NEY, or NY variants) motor that
is an electric motor meeting the criteria in paragraph (m) of this
section and with a power rating from 1 horsepower through 750
horsepower, but excluding fire pump electric motors and air-over
electric motors, manufactured (alone or as a component of another piece
of equipment) shall have a nominal full-load efficiency of not less than
the following:
Table 8 to Paragraph (n)--Nominal Full-Load Efficiencies of NEMA Design A, NEMA Design B and IEC Design N, NE, NEY or NY Motors (Excluding Fire Pump
Electric Motors and Air-Over Electric Motors) at 60 Hz
--------------------------------------------------------------------------------------------------------------------------------------------------------
Nominal full-load efficiency (%)
---------------------------------------------------------------------------------------
Motor horsepower/standard kilowatt equivalent 2 Pole 4 Pole 6 Pole 8 Pole
---------------------------------------------------------------------------------------
Enclosed Open Enclosed Open Enclosed Open Enclosed Open
--------------------------------------------------------------------------------------------------------------------------------------------------------
1/.75........................................................... 77.0 77.0 85.5 85.5 82.5 82.5 75.5 75.5
1.5/1.1......................................................... 84.0 84.0 86.5 86.5 87.5 86.5 78.5 77.0
2/1.5........................................................... 85.5 85.5 86.5 86.5 88.5 87.5 84.0 86.5
3/2.2........................................................... 86.5 85.5 89.5 89.5 89.5 88.5 85.5 87.5
5/3.7........................................................... 88.5 86.5 89.5 89.5 89.5 89.5 86.5 88.5
7.5/5.5......................................................... 89.5 88.5 91.7 91.0 91.0 90.2 86.5 89.5
10/7.5.......................................................... 90.2 89.5 91.7 91.7 91.0 91.7 89.5 90.2
15/11........................................................... 91.0 90.2 92.4 93.0 91.7 91.7 89.5 90.2
20/15........................................................... 91.0 91.0 93.0 93.0 91.7 92.4 90.2 91.0
25/18.5......................................................... 91.7 91.7 93.6 93.6 93.0 93.0 90.2 91.0
30/22........................................................... 91.7 91.7 93.6 94.1 93.0 93.6 91.7 91.7
40/30........................................................... 92.4 92.4 94.1 94.1 94.1 94.1 91.7 91.7
50/37........................................................... 93.0 93.0 94.5 94.5 94.1 94.1 92.4 92.4
60/45........................................................... 93.6 93.6 95.0 95.0 94.5 94.5 92.4 93.0
75/55........................................................... 93.6 93.6 95.4 95.0 94.5 94.5 93.6 94.1
100/75.......................................................... 95.0 94.5 96.2 96.2 95.8 95.8 94.5 95.0
125/90.......................................................... 95.4 94.5 96.2 96.2 95.8 95.8 95.0 95.0
150/110......................................................... 95.4 94.5 96.2 96.2 96.2 95.8 95.0 95.0
200/150......................................................... 95.8 95.4 96.5 96.2 96.2 95.8 95.4 95.0
250/186......................................................... 96.2 95.4 96.5 96.2 96.2 96.2 95.4 95.4
300/224......................................................... 95.8 95.4 96.2 95.8 95.8 95.8
350/261......................................................... 95.8 95.4 96.2 95.8 95.8 95.8
400/298......................................................... 95.8 95.8 96.2 95.8 ......... .........
450/336......................................................... 95.8 96.2 96.2 96.2 ......... .........
500/373......................................................... 95.8 96.2 96.2 96.2 ......... .........
[[Page 24]]
550/410......................................................... 95.8 96.2 96.2 96.2 ......... .........
600/447......................................................... 95.8 96.2 96.2 96.2 ......... .........
650/485......................................................... 95.8 96.2 96.2 96.2 ......... .........
700/522......................................................... 95.8 96.2 96.2 96.2 ......... .........
750/559......................................................... 95.8 96.2 96.2 96.2 ......... ......... ......... .........
--------------------------------------------------------------------------------------------------------------------------------------------------------
(o) Starting on June 1, 2027, each NEMA Design A motor, NEMA Design
B motor, and IEC Design N (including NE, NEY, or NY variants) motor that
is an air-over electric motor meeting the criteria in paragraph (m) of
this section and with a power rating from 1 horsepower through 250
horsepower, built in a standard frame size, but excluding fire pump
electric motors, manufactured (alone or as a component of another piece
of equipment) shall have a nominal full-load efficiency of not less than
the following:
Table 9 to Paragraph (o)--Nominal Full-Load Efficiencies of NEMA Design A, NEMA Design B and IEC Design N, NE, NEY or NY Standard Frame Size Air-Over
Electric Motors (Excluding Fire Pump Electric Motors) at 60 Hz
--------------------------------------------------------------------------------------------------------------------------------------------------------
Nominal full-load efficiency (%)
---------------------------------------------------------------------------------------
Motor horsepower/standard kilowatt equivalent 2 Pole 4 Pole 6 Pole 8 Pole
---------------------------------------------------------------------------------------
Enclosed Open Enclosed Open Enclosed Open Enclosed Open
--------------------------------------------------------------------------------------------------------------------------------------------------------
1/.75........................................................... 77.0 77.0 85.5 85.5 82.5 82.5 75.5 75.5
1.5/1.1......................................................... 84.0 84.0 86.5 86.5 87.5 86.5 78.5 77.0
2/1.5........................................................... 85.5 85.5 86.5 86.5 88.5 87.5 84.0 86.5
3/2.2........................................................... 86.5 85.5 89.5 89.5 89.5 88.5 85.5 87.5
5/3.7........................................................... 88.5 86.5 89.5 89.5 89.5 89.5 86.5 88.5
7.5/5.5......................................................... 89.5 88.5 91.7 91.0 91.0 90.2 86.5 89.5
10/7.5.......................................................... 90.2 89.5 91.7 91.7 91.0 91.7 89.5 90.2
15/11........................................................... 91.0 90.2 92.4 93.0 91.7 91.7 89.5 90.2
20/15........................................................... 91.0 91.0 93.0 93.0 91.7 92.4 90.2 91.0
25/18.5......................................................... 91.7 91.7 93.6 93.6 93.0 93.0 90.2 91.0
30/22........................................................... 91.7 91.7 93.6 94.1 93.0 93.6 91.7 91.7
40/30........................................................... 92.4 92.4 94.1 94.1 94.1 94.1 91.7 91.7
50/37........................................................... 93.0 93.0 94.5 94.5 94.1 94.1 92.4 92.4
60/45........................................................... 93.6 93.6 95.0 95.0 94.5 94.5 92.4 93.0
75/55........................................................... 93.6 93.6 95.4 95.0 94.5 94.5 93.6 94.1
100/75.......................................................... 95.0 94.5 96.2 96.2 95.8 95.8 94.5 95.0
125/90.......................................................... 95.4 94.5 96.2 96.2 95.8 95.8 95.0 95.0
150/110......................................................... 95.4 94.5 96.2 96.2 96.2 95.8 95.0 95.0
200/150......................................................... 95.8 95.4 96.5 96.2 96.2 95.8 95.4 95.0
250/186......................................................... 96.2 95.4 96.5 96.2 96.2 96.2 95.4 95.4
--------------------------------------------------------------------------------------------------------------------------------------------------------
(p) Starting on June 1, 2027, each NEMA Design A motor, NEMA Design
B motor, and IEC Design N (including NE, NEY, or NY variants) motor that
is an air-over electric motor meeting the criteria in paragraph (m) of
this section and with a power rating from 1 horsepower through 20
horsepower, built in a specialized frame size, but excluding fire pump
electric motors, manufactured (alone or as a component of another piece
of equipment) shall have a nominal full-load efficiency of not less than
the following:
[[Page 25]]
Table 10 to Paragraph (p)--Nominal Full-Load Efficiencies of NEMA Design A, NEMA Design B and IEC Design N, NE, NEY or NY Specialized Frame Size Air-
Over Electric Motors (Excluding Fire Pump Electric Motors) at 60 Hz
--------------------------------------------------------------------------------------------------------------------------------------------------------
Nominal full-load efficiency (%)
---------------------------------------------------------------------------------------
Motor horsepower/standard kilowatt equivalent 2 Pole 4 Pole 6 Pole 8 Pole
---------------------------------------------------------------------------------------
Enclosed Open Enclosed Open Enclosed Open Enclosed Open
--------------------------------------------------------------------------------------------------------------------------------------------------------
1/.75........................................................... 74.0 ......... 82.5 82.5 80.0 80.0 74.0 74.0
1.5/1.1......................................................... 82.5 82.5 84.0 84.0 85.5 84.0 77.0 75.5
2/1.5........................................................... 84.0 84.0 84.0 84.0 86.5 85.5 82.5 85.5
3/2.2........................................................... 85.5 84.0 87.5 86.5 87.5 86.5 84.0 86.5
5/3.7........................................................... 87.5 85.5 87.5 87.5 87.5 87.5 85.5 87.5
7.5/5.5......................................................... 88.5 87.5 89.5 88.5 89.5 88.5 85.5 88.5
10/7.5.......................................................... 89.5 88.5 89.5 89.5 89.5 90.2
15/11........................................................... 90.2 89.5 91.0 91.0 ......... .........
20/15........................................................... 90.2 90.2 91.0 91.0 ......... ......... ......... .........
--------------------------------------------------------------------------------------------------------------------------------------------------------
(q) For purposes of determining the required minimum nominal full-
load efficiency of an electric motor that has a horsepower or kilowatt
rating between two horsepower or two kilowatt ratings listed in any
table of energy conservation standards in paragraphs (n) through (p)
through of this section, each such motor shall be deemed to have a
listed horsepower or kilowatt rating, determined as follows:
(1) A horsepower at or above the midpoint between the two
consecutive horsepowers shall be rounded up to the higher of the two
horsepowers;
(2) A horsepower below the midpoint between the two consecutive
horsepowers shall be rounded down to the lower of the two horsepowers;
or
(3) A kilowatt rating shall be directly converted from kilowatts to
horsepower using the formula 1 kilowatt = (\1/0.746\) horsepower. The
conversion should be calculated to three significant decimal places, and
the resulting horsepower shall be rounded in accordance with paragraphs
(q)(1) or (2) of this section, whichever applies.
(r) The standards in tables 8 through 10 of this section do not
apply to the following electric motors exempted by the Secretary, or any
additional electric motors that the Secretary may exempt:
(1) Component sets of an electric motor;
(2) Liquid-cooled electric motors;
(3) Submersible electric motors; and
(4) Inverter-only electric motors.
[79 FR 31010, May 29, 2014, as amended at 87 FR 63657, Oct. 19, 2022; 88
FR 36150, Sept. 29, 2023]
Sec. 431.26 Preemption of State regulations.
Any State regulation providing for any energy conservation standard,
or other requirement with respect to the energy efficiency or energy
use, of an electric motor that is not identical to a Federal standard in
effect under this subpart is preempted by that standard, except as
provided for in Section 345(a) and 327(b) and (c) of the Act.
Labeling
Sec. 431.31 Labeling requirements.
(a) Electric motor nameplate--(1) Required information. The
permanent nameplate of an electric motor for which standards are
prescribed in Sec. 431.25 must be marked clearly with the following
information:
(i) The motor's nominal full load efficiency (as of the date of
manufacture), derived from the motor's average full load efficiency as
determined pursuant to this subpart; and
(ii) A Compliance Certification number (``CC number'') supplied by
DOE to the manufacturer or private labeler, pursuant to Sec. 431.36(f),
and applicable to that motor. Such CC number must be on the nameplate of
a motor beginning 90 days after either:
(A) The manufacturer or private labeler has received the number upon
submitting a Compliance Certification covering that motor, or
(B) The expiration of 21 days from DOE's receipt of a Compliance
Certification covering that motor, if the manufacturer or private
labeler has not
[[Page 26]]
been advised by DOE that the Compliance Certification fails to satisfy
Sec. 431.36.
(2) Display of required information. All orientation, spacing, type
sizes, type faces, and line widths to display this required information
shall be the same as or similar to the display of the other performance
data on the motor's permanent nameplate. The nominal full-load
efficiency shall be identified either by the term ``Nominal Efficiency''
or ``Nom. Eff.'' or by the terms specified in paragraph 12.58.2 of NEMA
MG1-2009, (incorporated by reference, see Sec. 431.15) as for example
``NEMA Nom. Eff. ____.'' The Compliance Certification number issued
pursuant to Sec. 431.36 shall be in the form ``CC ____.''
(3) Optional display. The permanent nameplate of an electric motor,
a separate plate, or decalcomania, may be marked with the encircled
lower case letters ``ee'', for example,
[GRAPHIC] [TIFF OMITTED] TR83AD04.000
or with some comparable designation or logo, if the motor meets the
applicable standard prescribed in Sec. 431.25, as determined pursuant
to this subpart, and is covered by a Compliance Certification that
satisfies Sec. 431.36.
(b) Disclosure of efficiency information in marketing materials. (1)
The same information that must appear on an electric motor's permanent
nameplate pursuant to paragraph (a)(1) of this section, shall be
prominently displayed:
(i) On each page of a catalog that lists the motor; and
(ii) In other materials used to market the motor.
(2) The ``ee'' logo, or other similar logo or designations, may also
be used in catalogs and other materials to the same extent they may be
used on labels under paragraph (a)(3) of this section.
[69 FR 61923, Oct. 21, 2004, as amended at 77 FR 26637, May 4, 2012]
Sec. 431.32 Preemption of State regulations.
The provisions of Sec. 431.31 supersede any State regulation to the
extent required by Section 327 of the Act. Pursuant to the Act, all
State regulations that require the disclosure for any electric motor of
information with respect to energy consumption, other than the
information required to be disclosed in accordance with this part, are
superseded.
Certification
Sec. 431.35 Applicability of certification requirements.
Section 431.36 sets forth the procedures for manufacturers to
certify that electric motors comply with the applicable energy
efficiency standards set forth in this subpart.
Sec. 431.36 Compliance Certification.
(a) General. A manufacturer or private labeler shall not distribute
in commerce any basic model of an electric motor which is subject to an
energy efficiency standard set forth in this subpart unless it has
submitted to the Department a Compliance Certification certifying, in
accordance with the provisions of this section, that the basic model
meets the requirements of the applicable standard. The representations
in the Compliance Certification must be based upon the basic model's
energy efficiency as determined in accordance with the applicable
requirements of this subpart. This means, in part, that either:
(1) The representations as to the basic model must be based on use
of a certification organization; or
(2) Any testing of the basic model on which the representations are
based must be conducted at an accredited laboratory.
(b) Required contents--(1) General representations. Each Compliance
Certification must certify that:
(i) The nominal full load efficiency for each basic model of
electric motor distributed is not less than the minimum nominal full
load efficiency required for that motor by Sec. 431.25;
(ii) All required determinations on which the Compliance
Certification is based were made in compliance with the applicable
requirements prescribed in this subpart;
(iii) All information reported in the Compliance Certification is
true, accurate, and complete; and
[[Page 27]]
(iv) The manufacturer or private labeler is aware of the penalties
associated with violations of the Act and the regulations thereunder,
and of 18 U.S.C. 1001 which prohibits knowingly making false statements
to the Federal Government.
(2) Specific data. (i) For each rating of electric motor (as the
term ``rating'' is defined in the definition of basic model) which a
manufacturer or private labeler distributes, the Compliance
Certification must report the nominal full load efficiency, determined
pursuant to Sec. Sec. 431.16 and 431.17, of the least efficient basic
model within that rating.
(ii) The Compliance Certification must identify the basic models on
which actual testing has been performed to meet the requirements of
Sec. 431.17.
(iii) The format for a Compliance Certification is set forth in
appendix C of this subpart.
(c) Optional contents. In any Compliance Certification, a
manufacturer or private labeler may at its option request that DOE
provide it with a unique Compliance Certification number (``CC number'')
for any brand name, trademark or other label name under which the
manufacturer or private labeler distributes electric motors covered by
the Certification. Such a Compliance Certification must also identify
all other names, if any, under which the manufacturer or private labeler
distributes electric motors, and to which the request does not apply.
(d) Signature and submission. A manufacturer or private labeler must
submit the Compliance Certification either on its own behalf, signed by
a corporate official of the company, or through a third party (for
example, a trade association or other authorized representative) acting
on its behalf. Where a third party is used, the Compliance Certification
must identify the official of the manufacturer or private labeler who
authorized the third party to make representations on the company's
behalf, and must be signed by a corporate official of the third party.
The Compliance Certification must be submitted to the Department
electronically at https://www.regulations.doe.gov/ccms. Alternatively,
the Compliance Certification may be submitted by certified mail to:
Certification and Compliance Reports, U.S. Department of Energy, Office
of Energy Efficiency and Renewable Energy, Building Technologies
Program, EE-2J, Forrestal Building, 1000 Independence Avenue, SW.,
Washington, DC 20585-0121.
(e) New basic models. For electric motors, a Compliance
Certification must be submitted for a new basic model only if the
manufacturer or private labeler has not previously submitted to DOE a
Compliance Certification, that meets the requirements of this section,
for a basic model that has the same rating as the new basic model, and
that has a lower nominal full load efficiency than the new basic model.
(f) Response to Compliance Certification; Compliance Certification
Number (CC number)--(1) DOE processing of Certification. Promptly upon
receipt of a Compliance Certification, the Department will determine
whether the document contains all of the elements required by this
section, and may, in its discretion, determine whether all or part of
the information provided in the document is accurate. The Department
will then advise the submitting party in writing either that the
Compliance Certification does not satisfy the requirements of this
section, in which case the document will be returned, or that the
Compliance Certification satisfies this section. The Department will
also advise the submitting party of the basis for its determination.
(2) Issuance of CC number(s). (i) Initial Compliance Certification.
When DOE advises that the initial Compliance Certification submitted by
or on behalf of a manufacturer or private labeler is acceptable, either:
(A) DOE will provide a single unique CC number, ``CC________,'' to
the manufacturer or private labeler, and such CC number shall be
applicable to all electric motors distributed by the manufacturer or
private labeler, or
(B) When required by paragraph (f)(3) of this section, DOE will
provide more than one CC number to the manufacturer or private labeler.
(ii) Subsequent Compliance Certification. When DOE advises that any
other Compliance Certification is acceptable, it will provide a unique
CC
[[Page 28]]
number for any brand name, trademark or other name when required by
paragraph (f)(3) of this section.
(iii) When DOE declines to provide a CC number as requested by a
manufacturer or private labeler in accordance with Sec. 431.36(c), DOE
will advise the requester of the reasons for such refusal.
(3) Issuance of two or more CC numbers. (i) DOE will provide a
unique CC number for each brand name, trademark or other label name for
which a manufacturer or private labeler requests such a number in
accordance with Sec. 431.36(c), except as follows. DOE will not provide
a CC number for any brand name, trademark or other label name
(A) For which DOE has previously provided a CC number, or
(B) That duplicates or overlaps with other names under which the
manufacturer or private labeler sells electric motors.
(ii) Once DOE has provided a CC number for a particular name, that
shall be the only CC number applicable to all electric motors
distributed by the manufacturer or private labeler under that name.
(iii) If the Compliance Certification in which a manufacturer or
private labeler requests a CC number is the initial Compliance
Certification submitted by it or on its behalf, and it distributes
electric motors not covered by the CC number(s) DOE provides in response
to the request(s), DOE will also provide a unique CC number that shall
be applicable to all of these other motors.
[69 FR 61923, Oct. 21, 2004, as amended at 76 FR 59006, Sept. 23, 2011;
77 FR 26638, May 4, 2012]
Sec. Appendix A to Subpart B of Part 431 [Reserved]
Sec. Appendix B to Subpart B of Part 431--Uniform Test Method for
Measuring the Efficiency of Electric Motors
Note: Manufacturers of electric motors subject to energy
conservation standards in Sec. 431.25 must test in accordance with this
appendix.
For any other electric motor that is not currently covered by the
energy conservation standards at Sec. 431.25, manufacturers of this
equipment must test in accordance with this appendix 180 days after the
effective date of the final rule adopting energy conservation standards
for such motor. For any other electric motor that is not currently
covered by the energy conservation standards at Sec. 431.25,
manufacturers choosing to make any representations respecting of energy
efficiency for such motors must test in accordance with this appendix.
0. Incorporation by Reference
In Sec. 431.15, DOE incorporated by reference the entire standard
for CSA C390-10, CSA C747-09, IEC 60034-1:2010, IEC 60034-2-1:2014, IEC
60051-1:2016, IEC 61800-9-2:2017, IEEE 112-2017, IEEE 114-2010, and NEMA
MG 1-2016; however, only enumerated provisions of those documents are
applicable as follows. In cases where there is a conflict, the language
of this appendix takes precedence over those documents. Any subsequent
amendment to a referenced document by the standard-setting organization
will not affect the test procedure in this appendix, unless and until
the test procedure is amended by DOE.
0.1. CSA C390-10
(a) Section 1.3 ``Scope,'' as specified in sections 2.1.1 and
2.3.3.2 of this appendix;
(b) Section 3.1 ``Definitions,'' as specified in sections 2.1.1 and
2.3.3.2 of this appendix;
(c) Section 5 ``General test requirements--Measurements,'' as
specified in sections 2.1.1 and 2.3.3.2 of this appendix;
(d) Section 7 ``Test method,'' as specified in sections 2.1.1 and
2.3.3.2 of this appendix;
(e) Table 1 ``Resistance measurement time delay,'' as specified in
sections 2.1.1 and 2.3.3.2 of this appendix;
(f) Annex B ``Linear regression analysis,'' as specified in sections
2.1.1 and 2.3.3.2 of this appendix; and
(g) Annex C ``Procedure for correction of dynamometer torque
readings'' as specified in sections 2.1.1 and 2.3.3.2 of this appendix.
0.2. CSA C747-09
(a) Section 1.6 ``Scope'' as specified in sections 2.3.1.2 and
2.3.2.2 of this appendix;
(b) Section 3 ``Definitions'' as specified in sections 2.3.1.2 and
2.3.2.2 of this appendix;
(c) Section 5 ``General test requirements'' as specified in sections
2.3.1.2 and 2.3.2.2 of this appendix; and
(d) Section 6 ``Test method'' as specified in sections 2.3.1.2 and
2.3.2.2 of this appendix.
0.3. IEC 60034-1:2010
(a) Section 4.2.1 as specified in section 1.2 of this appendix;
(b) Section 7.2 as specified in sections 2.1.2, 2.3.1.3, 2.3.2.3,
and 2.3.3.3 of this appendix;
(c) Section 8.6.2.3.3 as specified in sections 2.1.2, 2.3.1.3,
2.3.2.3, and 2.3.3.3 of this appendix; and
(d) Table 5 as specified in sections 2.1.2, 2.3.1.3, 2.3.2.3, and
2.3.3.3 of this appendix.
[[Page 29]]
0.4. IEC 60034-2-1:2014
(a) Method 2-1-1A (which also includes paragraphs (b) through (f) of
this section) as specified in sections 2.3.1.3 and 2.3.2.3 of this
appendix;
(b) Method 2-1-1B (which also includes paragraphs (b) through (e),
(g), and (i) of this section) as specified in sections 2.1.2 and 2.3.3.3
of this appendix;
(c) Section 3 ``Terms and definitions'' as specified in sections
2.1.2, 2.3.1.3, 2.3.2.3, 2.3.3.3, and 2.4.1 of this appendix;
(d) Section 4 ``Symbols and abbreviations'' as specified in sections
2.1.2, 2.3.1.3, 2.3.2.3, 2.3.3.3 and 2.4.1 of this appendix;
(e) Section 5 ``Basic requirements'' as specified in sections 2.1.2,
2.3.1.3, 2.3.2.3, 2.3.3.3, and 2.4.1 of this appendix;
(f) Section 6.1.2 ``Method 2-1-1A--Direct measurement of input and
output'' (except Section 6.1.2.2, ``Test Procedure'') as specified in
sections 2.3.1.3 and 2.3.2.3 of this appendix;
(g) Section 6.1.3 ``Method 2-1-1B--Summations of losses, additional
load losses according to the method of residual losses'' as specified in
sections 2.1.2 and 2.3.3.3 of this appendix; and
(h) Section 7.1. ``Preferred Testing Methods'' as specified in
section 2.4.1 of this appendix;
(i) Annex D, ``Test report template for 2-1-1B'' as specified in
sections 2.1.2 and 2.3.3.3 of this appendix.
0.5. IEC 60051-1:2016
(a) Section 5.2 as specified in sections 2.1.2, 2.3.1.3, 2.3.2.3,
and 2.3.3.3 of this appendix; and
(b) [Reserved].
0.6. IEC 61800-9-2:2017
(a) Section 3 ``Terms, definitions, symbols, and abbreviated terms''
as specified in sections 2.4.2 and 2.4.3 of this appendix;
(b) Section 7.7.2, ``Input-output measurement of PDS losses'' as
specified in sections 2.4.2 and 2.4.3 of this appendix;
(c) Section 7.7.3.1, ``General'' as specified in sections 2.4.2 and
2.4.3 of this appendix;
(d) Section 7.7.3.2. ``Power analyser and transducers'' as specified
in sections 2.4.2 and 2.4.3 of this appendix;
(e) Section 7.7.3.3, ``Mechanical Output of the motor'' as specified
in sections 2.4.2 and 2.4.3 of this appendix;
(f) Section 7.7.3.5, ``PDS loss determination according to input-
output method'' as specified in sections 2.4.2 and 2.4.3 of this
appendix;
(g) Section 7.10 ``Testing Conditions for PDS testing'' as specified
in sections 2.4.2 and 2.4.3 of this appendix.
0.7. IEEE 112-2017
(a) Test Method A (which also includes paragraphs (c) through (g),
(i), and (j) of this section) as specified in section 2.3.2.1 of this
appendix;
(b) Test Method B (which also includes paragraphs (c) through (f),
(h), (k) and (l) of this section) as specified in sections 2.1.3 and
2.3.3.1 of this appendix;
(c) Section 3, ``General'' as specified in sections 2.1.3, 2.3.2.1,
and 2.3.3.1 of this appendix;
(d) Section 4, ``Measurements'' as specified in sections 2.1.3,
2.3.2.1, and 2.3.3.1 of this appendix;
(e) Section 5, ``Machine losses and tests for losses'' as specified
in sections 2.1.3, 2.3.2.1, and 2.3.3.1 of this appendix;
(f) Section 6.1, ``General'' as specified in sections 2.1.3,
2.3.2.1, and 2.3.3.1 of this appendix;
(g) Section 6.3, ``Efficiency test method A--Input-output'' as
specified in section 2.3.2.1 of this appendix;
(h) Section 6.4, ``Efficiency test method B--Input-output'' as
specified in sections 2.1.3 and 2.3.3.1 of this appendix;
(i) Section 9.2, ``Form A--Method A'' as specified in section
2.3.2.1 of this appendix;
(j) Section 9.3, ``Form A2--Method A calculations'' as specified in
section 2.3.2.1 of this appendix;
(k) Section 9.4, ``Form B--Method B'' as specified in sections
2.1.3, and 2.3.3.1 of this appendix; and
(l) Section 9.5, ``Form B2--Method B calculations'' as specified in
sections 2.1.3 and 2.3.3.1 of this appendix.
0.8. IEEE 114-2010
(a) Section 3.2, ``Test with load'' as specified in section 2.3.1.1
of this appendix;
(b) Section 4, ``Testing Facilities as specified in section 2.3.1.1
of this appendix;
(c) Section 5, ``Measurements'' as specified in section 2.3.1.1 of
this appendix;
(d) Section 6, ``General'' as specified in section 2.3.1.1 of this
appendix;
(e) Section 7, ``Type of loss'' as specified in section 2.3.1.1 of
this appendix;
(f) Section 8, ``Efficiency and Power Factor'' as specified in
section 2.3.1.1 of this appendix;
(g) Section 10 ``Temperature Tests'' as specified in section 2.4.1.1
of this appendix;
(h) Annex A, Section A.3 ``Determination of Motor Efficiency'' as
specified in section 2.4.1.1 of this appendix; and
(i) Annex A, Section A.4 ``Explanatory notes for form 3, test data''
as specified in section 2.4.1.1 of this appendix.
0.9. NEMA MG 1-2016
(a) Paragraph 1.40.1, ``Continuous Rating'' as specified in section
1.2 of this appendix;
(b) Paragraph 12.58.1, ``Determination of Motor Efficiency and
Losses'' as specified in the introductory paragraph to section 2.1 of
this appendix, and
[[Page 30]]
(c) Paragraph 34.1, ``Applicable Motor Efficiency Test Methods'' as
specified in section 2.2 of this appendix;
(d) Paragraph 34.2.2 ``AO Temperature Test Procedure 2--Target
Temperature with Airflow'' as specified in section 2.2 of this appendix;
(e) Paragraph 34.4, ``AO Temperature Test Procedure 2--Target
Temperature with Airflow'' as specified in section 2.2 of this appendix.
1. Scope and Definitions
1.1 Scope. The test procedure applies to the following categories of
electric motors: Electric motors that meet the criteria listed at Sec.
431.25(g); Electric motors above 500 horsepower; Small, non-small-
electric-motor electric motor; and Electric motors that are synchronous
motors; and excludes the following categories of motors: inverter-only
electric motors that are air-over electric motors, component sets of an
electric motor, liquid-cooled electric motors, and submersible electric
motors.
1.2 Definitions. Definitions contained in Sec. Sec. 431.2 and
431.12 are applicable to this appendix, in addition to the following
terms (``MG1'' refers to NEMA MG 1-2016 and IEC refers to IEC 60034-
1:2010 and IEC 60072-1):
Electric motors above 500 horsepower is defined as an electric motor
having a rated horsepower above 500 and up to 750 hp that meets the
criteria listed at Sec. 431.25(g), with the exception of criteria Sec.
431.25(g)(8).
Small, non-small-electric-motor electric motor (``SNEM'') means an
electric motor that:
(a) Is not a small electric motor, as defined Sec. 431.442 and is
not a dedicated-purpose pool pump motor as defined at Sec. 431.483;
(b) Is rated for continuous duty (MG 1) operation or for duty type
S1 (IEC);
(c) Operates on polyphase or single-phase alternating current 60-
hertz (Hz) sinusoidal line power; or is used with an inverter that
operates on polyphase or single-phase alternating current 60-hertz (Hz)
sinusoidal line power;
(d) Is rated for 600 volts or less;
(e) Is a single-speed induction motor capable of operating without
an inverter or is an inverter-only electric motor;
(f) Produces a rated motor horsepower greater than or equal to 0.25
horsepower (0.18 kW); and
(g) Is built in the following frame sizes: any two-, or three-digit
NEMA frame size (or IEC metric equivalent) if the motor operates on
single-phase power; any two-, or three-digit NEMA frame size (or IEC
metric equivalent) if the motor operates on polyphase power, and has a
rated motor horsepower less than 1 horsepower (0.75 kW); or a two-digit
NEMA frame size (or IEC metric equivalent), if the motor operates on
polyphase power, has a rated motor horsepower equal to or greater than 1
horsepower (0.75 kW), and is not an enclosed 56 NEMA frame size (or IEC
metric equivalent).
Synchronous Electric Motor means an electric motor that:
(a) Is not a dedicated-purpose pool pump motor as defined at Sec.
431.483 or is not an air-over electric motor;
(b) Is a synchronous electric motor;
(c) Is rated for continuous duty (MG 1) operation or for duty type
S1 (IEC);
(d) Operates on polyphase or single-phase alternating current 60-
hertz (Hz) sinusoidal line power; or is used with an inverter that
operates on polyphase or single-phase alternating current 60-hertz (Hz)
sinusoidal line power;
(e) Is rated 600 volts or less;
(f) Produces at least 0.25 hp (0.18 kW) but not greater than 750 hp
(559 kW).
2. Test Procedures
2.1. Test Procedures for Electric Motors that meet the criteria
listed at Sec. 431.25(g), and electric motors above 500 horsepower that
are capable of operating without an inverter. Air-over electric motors
must be tested in accordance with Section 2.2. Inverter-only electric
motors must be tested in accordance with 2.4.
Efficiency and losses must be determined in accordance with NEMA MG
1-2016, Paragraph 12.58.1, ``Determination of Motor Efficiency and
Losses,'' or one of the following testing methods:
2.1.1. CSA C390-10 (see section 0.1 of this appendix)
2.1.2. IEC 60034-2-1:2014, Method 2-1-1B (see section 0.4(b) of this
appendix). The supply voltage shall be in accordance with Section 7.2 of
IEC 60034-1:2010. The measured resistance at the end of the thermal test
shall be determined in a similar way to the extrapolation procedure
described in Section 8.6.2.3.3 of IEC 60034-1:2010, using the shortest
possible time instead of the time interval specified in Table 5 to IEC
60034-1:2010, and extrapolating to zero. The measuring instruments for
electrical quantities shall have the equivalent of an accuracy class of
0,2 in case of a direct test and 0,5 in case of an indirect test in
accordance with Section 5.2 of IEC 60051-1:2016, or
2.1.3. IEEE 112-2017, Test Method B (see section 0.7(b) of this
appendix).
2.2. Test Procedures for Air-Over Electric Motors
Except noted otherwise in section 2.2.1 and 2.2.2 of this appendix,
efficiency and losses of air-over electric motors must be determined in
accordance with NEMA MG 1-2016 (excluding Paragraph 12.58.1).
2.2.1. The provisions in Paragraph 34.4.1.a.1 of NEMA MG 1-2016
related to the determination of the target temperature for polyphase
motors must be replaced by a single target temperature of 75 [deg]C for
all insulation classes.
[[Page 31]]
2.2.2. The industry standards listed in Paragraph 34.1 of NEMA MG 1-
2016, ``Applicable Motor Efficiency Test Methods'' must correspond to
the versions identified in section 0 of this appendix, specifically IEEE
112-2017, IEEE 114-2010, CSA C390-10, CSA C747-09, and IEC 60034-2-
1:2014. In addition, when testing in accordance with IEC 60034-2-1:2014,
the additional testing instructions in section 2.1.2 of this appendix
apply.
2.3. Test Procedures for SNEMs capable of operating without an
inverter. Air-over SNEMs must be tested in accordance with section 2.2.
of this appendix. Inverter-only SNEMs must be tested in accordance with
section 2.4. of this appendix.
2.3.1. The efficiencies and losses of single-phase SNEMs that are
not air-over electric motors and are capable of operating without an
inverter, are determined using one of the following methods:
2.3.1.1. IEEE 114-2010 (see section 0.8 of this appendix);
2.3.1.2. CSA C747-09 (see section 0.2 of this appendix), or
2.3.1.3. IEC 60034-2-1:2014 Method 2-1-1A (see section 0.4(a) of
this appendix),. The supply voltage shall be in accordance with Section
7.2 of IEC 60034-1:2010. The measured resistance at the end of the
thermal test shall be determined in a similar way to the extrapolation
procedure described in Section 8.6.2.3.3 of IEC 60034-1:2010, using the
shortest possible time instead of the time interval specified in Table 5
of IEC 60034-1:2010, and extrapolating to zero. The measuring
instruments for electrical quantities shall have the equivalent of an
accuracy class of 0,2 in case of a direct test and 0,5 in case of an
indirect test in accordance with Section 5.2 of IEC 60051-1:2016.
2.3.1.3.1. Additional IEC 60034-2-1:2014 Method 2-1-1A Torque
Measurement Instructions. If using IEC 60034-2-1:2014 Method 2-1-1A to
measure motor performance, follow the instructions in section 2.3.1.3.2.
of this appendix, instead of Section 6.1.2.2 of IEC 60034-2-1:2014;
2.3.1.3.2. Couple the machine under test to a load machine. Measure
torque using an in-line, shaft-coupled, rotating torque transducer or
stationary, stator reaction torque transducer. Operate the machine under
test at the rated load until thermal equilibrium is achieved (rate of
change 1 K or less per half hour). Record U, I, Pel, n, T, [thgr]c.
2.3.2. The efficiencies and losses of polyphase electric motors
considered with rated horsepower less than 1 that are not air-over
electric motors, and are capable of operating without an inverter, are
determined using one of the following methods:
2.3.2.1. IEEE 112-2017 Test Method A (see section 0.7(a) of this
appendix);
2.3.2.2. CSA C747-09 (see section 0.2 of this appendix); or
2.3.2.3. IEC 60034-2-1:2014 Method 2-1-1A (see section 0.4(a) of
this appendix). The supply voltage shall be in accordance with Section
7.2 of IEC 60034-1:2010. The measured resistance at the end of the
thermal test shall be determined in a similar way to the extrapolation
procedure described in Section 8.6.2.3.3 of IEC 60034-1:2010 using the
shortest possible time instead of the time interval specified in Table 5
of IEC 60034-1:2010, and extrapolating to zero. The measuring
instruments for electrical quantities shall have the equivalent of an
accuracy class of 0,2 in case of a direct test and 0,5 in case of an
indirect test in accordance with Section 5.2 of IEC 60051-1:2016.
2.3.2.3.1. Additional IEC 60034-2-1:2014 Method 2-1-1A Torque
Measurement Instructions. If using IEC 60034-2-1:2014 Method 2-1-1A to
measure motor performance, follow the instructions in section 2.3.2.3.2.
of this appendix, instead of Section 6.1.2.2 of IEC 60034-2-1:2014;
2.3.2.3.2. Couple the machine under test to load machine. Measure
torque using an in-line shaft-coupled, rotating torque transducer or
stationary, stator reaction torque transducer. Operate the machine under
test at the rated load until thermal equilibrium is achieved (rate of
change 1 K or less per half hour). Record U, I, Pel, n, T, [thgr]c.
2.3.3. The efficiencies and losses of polyphase SNEMs with rated
horsepower equal to or greater than 1 that are not air-over electric
motors, and are capable of operating without an inverter, are determined
using one of the following methods:
2.3.3.1. IEEE 112-2017 Test Method B (see section 0.7(b) of this
appendix);
2.3.3.2. CSA C390-10 (see section 0.1 of this appendix); or
2.3.3.3. IEC 60034-2-1:2014 Method 2-1-1B (see section 0.4(b) of
this appendix). The supply voltage shall be in accordance with Section
7.2 of IEC 60034-1:2010. The measured resistance at the end of the
thermal test shall be determined in a similar way to the extrapolation
procedure described in Section 8.6.2.3.3 of IEC 60034-1:2010 using the
shortest possible time instead of the time interval specified in Table 5
of IEC 60034-1:2010, and extrapolating to zero. The measuring
instruments for electrical quantities shall have the equivalent of an
accuracy class of 0,2 in case of a direct test and 0,5 in case of an
indirect test in accordance with Section 5.2 of IEC 60051-1:2016.
2.4. Test Procedures for Electric Motors that are Synchronous Motors
and Inverter-only Electric Motors
Section 2.4.1 of this appendix applies to electric motors that are
synchronous motors that do not require an inverter to operate. Sections
2.4.2. and 2.4.3. of this appendix apply to electric motors that are
synchronous motors and are inverter-only; and
[[Page 32]]
to induction electric motors that are inverter-only electric motors.
2.4.1. The efficiencies and losses of electric motors that are
synchronous motors that do not require an inverter to operate, are
determined in accordance with IEC 60034-2-1:2014, Section 3 ``Terms and
definitions,'' Section 4 ``Symbols and abbreviations,'' Section 5
``Basic requirements,'' and Section 7.1. ``Preferred Testing Methods.''
2.4.2. The efficiencies and losses of electric motors (inclusive of
the inverter) that are that are inverter-only and do not include an
inverter, are determined in accordance with IEC 61800-9-2:2017. Test
must be conducted using an inverter that is listed as recommended in the
manufacturer's catalog or that is offered for sale with the electric
motor. If more than one inverter is available in manufacturer's catalogs
or if more than one inverter is offered for sale with the electric
motor, test using the least efficient inverter. Record the manufacturer,
brand and model number of the inverter used for the test. If there are
no inverters specified in the manufacturer catalogs or offered for sale
with the electric motor, testing must be conducted using an inverter
that meets the criteria described in section 2.4.2.2. of this appendix.
2.4.2.1. The inverter shall be set up according to the
manufacturer's instructional and operational manual included with the
product. Manufacturers shall also record switching frequency in Hz, max
frequency in Hz, Max output voltage in V, motor control method (i.e., V/
f ratio, sensor less vector, etc.), load profile setting (constant
torque, variable torque, etc.), and saving energy mode (if used).
Deviation from the resulting settings, such as switching frequency or
load torque curves for the purpose of optimizing test results shall not
be permitted.
2.4.2.2. If there are no inverters specified in the manufacturer
catalogs or offered for sale with the electric motor, test with a two-
level voltage source inverter. No additional components influencing
output voltage or output current shall be installed between the inverter
and the motor, except those required for the measuring instruments. For
motors with a rated speed up to 3 600 min-1, the switching frequency
shall not be higher than 5 kHz. For motors with a rated speed above 3
600 min-1, the switching frequency shall not be higher than 10 kHz.
Record the manufacturer, brand and model number of the inverter used for
the test.
2.4.3. The efficiencies and losses of electric motors (inclusive of
the inverter) that are inverter-only and include an inverter are
determined in accordance with IEC 61800-9-2:2017.
2.4.3.1. The inverter shall be set up according to the
manufacturer's instructional and operational manual included with the
product. Manufacturers shall also record switching frequency in Hz, max
frequency in Hz, Max output voltage in V, motor control method (i.e., V/
f ratio, sensor less vector, etc.), load profile setting (constant
torque, variable torque, etc.), and saving energy mode (if used).
Deviation from the resulting settings, such as switching frequency or
load torque curves for the purpose of optimizing test results shall not
be permitted.
3. Procedures for the Testing of Certain Electric Motor Categories
Prior to testing according to section 2 of this appendix, each basic
model of the electric motor categories listed below must be set up in
accordance with the instructions of this section to ensure consistent
test results. These steps are designed to enable a motor to be attached
to a dynamometer and run continuously for testing purposes. For the
purposes of this appendix, a ``standard bearing'' is a 600- or 6000-
series, either open or grease-lubricated double-shielded, single-row,
deep groove, radial ball bearing.
3.1. Brake Electric Motors:
Brake electric motors shall be tested with the brake component
powered separately from the motor such that it does not activate during
testing. Additionally, for any 10-minute period during the test and
while the brake is being powered such that it remains disengaged from
the motor shaft, record the power consumed (i.e., watts). Only power
used to drive the motor is to be included in the efficiency calculation;
power supplied to prevent the brake from engaging is not included in
this calculation. In lieu of powering the brake separately, the brake
may be disengaged mechanically, if such a mechanism exists and if the
use of this mechanism does not yield a different efficiency value than
separately powering the brake electrically.
3.2. Close-Coupled Pump Electric Motors and Electric Motors with
Single or Double Shaft Extensions of Non-Standard Dimensions or Design:
To attach the unit under test to a dynamometer, close-coupled pump
electric motors and electric motors with single or double shaft
extensions of non-standard dimensions or design must be tested using a
special coupling adapter.
3.3. Electric Motors with Non-Standard Endshields or Flanges:
If it is not possible to connect the electric motor to a dynamometer
with the non-standard endshield or flange in place, the testing
laboratory shall replace the non-standard endshield or flange with an
endshield or flange meeting NEMA or IEC specifications. The replacement
component should be obtained from the manufacturer or, if the
manufacturer chooses, machined by the testing laboratory after
consulting with the manufacturer regarding the critical characteristics
of the endshield.
[[Page 33]]
3.4. Electric Motors with Non-Standard Bases, Feet or Mounting
Configurations:
An electric motor with a non-standard base, feet, or mounting
configuration may be mounted on the test equipment using adaptive
fixtures for testing as long as the mounting or use of adaptive mounting
fixtures does not have an adverse impact on the performance of the
electric motor, particularly on the cooling of the motor.
3.5. Electric Motors with a Separately-Powered Blower:
For electric motors furnished with a separately-powered blower, the
losses from the blower's motor should not be included in any efficiency
calculation. This can be done either by powering the blower's motor by a
source separate from the source powering the electric motor under test
or by connecting leads such that they only measure the power of the
motor under test.
3.6. Immersible Electric Motors:
Immersible electric motors shall be tested with all contact seals
removed but be otherwise unmodified.
3.7. Partial Electric Motors:
Partial electric motors shall be disconnected from their mated piece
of equipment. After disconnection from the equipment, standard bearings
and/or endshields shall be added to the motor, such that it is capable
of operation. If an endshield is necessary, an endshield meeting NEMA or
IEC specifications should be obtained from the manufacturer or, if the
manufacturer chooses, machined by the testing laboratory after
consulting with the manufacturer regarding the critical characteristics
of the endshield.
3.8. Vertical Electric Motors and Electric Motors with Bearings
Incapable of Horizontal Operation:
Vertical electric motors and electric motors with thrust bearings
shall be tested in a horizontal or vertical configuration in accordance
with the applicable test procedure under section 2 through section
2.4.3. of this appendix, depending on the testing facility's
capabilities and construction of the motor, except if the motor is a
vertical solid shaft normal thrust general purpose electric motor
(subtype II), in which case it shall be tested in a horizontal
configuration in accordance with the applicable test procedure under
section 2 through section 2.4.3. of this appendix. Preference shall be
given to testing a motor in its native orientation. If the unit under
test cannot be reoriented horizontally due to its bearing construction,
the electric motor's bearing(s) shall be removed and replaced with
standard bearings. If the unit under test contains oil-lubricated
bearings, its bearings shall be removed and replaced with standard
bearings. If necessary, the unit under test may be connected to the
dynamometer using a coupling of torsional rigidity greater than or equal
to that of the motor shaft.
[87 FR 63657, Oct. 19, 2022]
Sec. Appendix C to Subpart B of Part 431--Compliance Certification
Certification of Compliance With Energy Efficiency Standards for
Electric Motors (Office of Management and Budget Control Number: 1910-
1400. Expires February 13, 2014)
An electronic form is available at https://www.regulations.doe.gov/
ccms/.
1. Name and Address of Company (the ``company''):
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
2. Name(s) to be Marked on Electric Motors to Which this Compliance
Certification Applies:
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
3. If manufacturer or private labeler wishes to receive a unique
Compliance Certification number for use with any particular brand name,
trademark, or other label name, fill out the following two items:
A. List each brand name, trademark, or other label name for which
the company requests a Compliance Certification number:
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
B. List other name(s), if any, under which the company sells
electric motors (if not listed in item 2 above):
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
Submit electronically at https://www.regulations.doe.gov/ccms.
Submit paper form by Certified Mail to: U.S. Department of Energy,
Office of Energy Efficiency and Renewable Energy, Building Technologies
(EE-2J), Forrestal Building, 1000 Independence Avenue, SW., Washington,
DC 20585-0121.
This Compliance Certification reports on and certifies compliance
with requirements contained in 10 CFR Part 431 (Energy Conservation
Program for Certain Commercial and Industrial Equipment) and Part C of
the Energy Policy and Conservation Act (Pub. L. 94-163), and amendments
thereto. It is signed by a responsible official of the above named
company. Attached and incorporated as part
[[Page 34]]
of this Compliance Certification is a Listing of Electric Motor
Efficiencies. For each rating of electric motor* for which the Listing
specifies the nominal full load efficiency of a basic model, the company
distributes no less efficient basic model with that rating and all basic
models with that rating comply with the applicable energy efficiency
standard.
* For this purpose, the term ``rating'' means one of the
combinations of an electric motor's horsepower (or standard kilowatt
equivalent), number of poles, motor type, and open or enclosed
construction, with respect to which Sec. 431.25 of 10 CFR Part 431
prescribes nominal full load efficiency standards.
Person to Contact for Further Information:
Name:___________________________________________________________________
Address:________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
Telephone Number:_______________________________________________________
Facsimile Number:_______________________________________________________
If any part of this Compliance Certification, including the
Attachment, was prepared by a third party organization under the
provisions of 10 CFR 431.36, the company official authorizing third
party representations:
Name:___________________________________________________________________
Address:________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
Telephone Number:_______________________________________________________
Facsimile Number:_______________________________________________________
Third Party Organization Officially Acting as Representative:
Third Party Organization:_______________________________________________
Responsible Person at the Organization:_________________________________
________________________________________________________________________
Address:________________________________________________________________
________________________________________________________________________
________________________________________________________________________
________________________________________________________________________
Telephone Number:_______________________________________________________
Facsimile Number:_______________________________________________________
All required determinations on which this Compliance Certification
is based were made in conformance with the applicable requirements in 10
CFR Part 431, subpart B. All information reported in this Compliance
Certification is true, accurate, and complete. The company is aware of
the penalties associated with violations of the Act and the regulations
thereunder, and is also aware of the provisions contained in 18 U.S.C.
1001, which prohibits knowingly making false statements to the Federal
Government.
Signature:______________________________________________________________
Date:___________________________________________________________________
Name:___________________________________________________________________
Title:__________________________________________________________________
Firm or Organization:__________________________________________________
Attachment of Certification of Compliance With Energy Efficiency
Standards for Electric Motor Efficiencies
Date:___________________________________________________________________
Name of Company:________________________________________________________
Motor Type (i.e., general purpose electric motor (subtype I), fire
pump electric motor, general purpose electric motor (subtype II), NEMA
Design B general purpose electric motor)
________________________________________________________________________
----------------------------------------------------------------------------------------------------------------
Least efficient basic model--(model numbers(s)) Nominal full-load efficiency
-------------------------------------------------------------------------------
Motor horsepower/standard Open motors (number of poles) Enclosed motors (number of poles)
kilowatt equivalent -------------------------------------------------------------------------------
8 6 4 2 8 6 4 2
----------------------------------------------------------------------------------------------------------------
1/.75........................... ______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
1.5/1.1......................... ______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
2/1.5........................... ______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
3/2.2........................... ______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
5/3.7........................... ______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
[[Page 35]]
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
Etc............................. ______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
Note: Place an asterisk beside each reported nominal full load efficiency that is determined by actual testing
rather than by application of an alternative efficiency determination method. Also list below additional basic
models that were subjected to actual testing.
Basic Model means all units of a given type of electric motor (or
class thereof) manufactured by a single manufacturer, and which (i) have
the same rating, (ii) have electrical design characteristics that are
essentially identical, and (iii) do not have any differing physical or
functional characteristics that affect energy consumption or efficiency.
Rating means one of the combinations of an electric motor's
horsepower (or standard kilowatt equivalent), number of poles, motor
type, and open or enclosed construction, with respect to which Sec.
431.25 of 10 CFR Part 431 prescribes nominal full load efficiency
standards.
Models Actually Tested and Not Previously Identified
----------------------------------------------------------------------------------------------------------------
Least efficient basic model--(model numbers(s)) Nominal full-load efficiency
-------------------------------------------------------------------------------
Motor horsepower/standard Open motors (number of poles) Enclosed motors (number of poles)
kilowatt equivalent -------------------------------------------------------------------------------
8 6 4 2 8 6 4 2
----------------------------------------------------------------------------------------------------------------
______.......................... ______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
______.......................... ______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
______.......................... ______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
______.......................... ______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
______.......................... ______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
______.......................... ______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
Etc............................. ______ ______ ______ ______ ______ ______ ______ ______
-------------------------------------------------------------------------------
______ ______ ______ ______ ______ ______ ______ ______
----------------------------------------------------------------------------------------------------------------
[69 FR 61923, Oct. 21, 2004, as amended at 76 FR 59006, Sept. 23, 2011]
[[Page 36]]
Subpart C_Commercial Refrigerators, Freezers and Refrigerator-Freezers
Source: 70 FR 60414, Oct. 18, 2005, unless otherwise noted.
Sec. 431.61 Purpose and scope.
This subpart contains energy conservation requirements for
commercial refrigerators, freezers and refrigerator-freezers, pursuant
to Part C of Title III of the Energy Policy and Conservation Act, as
amended, 42 U.S.C. 6311-6317.
Sec. 431.62 Definitions concerning commercial refrigerators, freezers
and refrigerator-freezers.
Air-curtain angle means:
(1) For equipment without doors and without a discharge air grille
or discharge air honeycomb, the angle between a vertical line extended
down from the highest point on the manufacturer's recommended load limit
line and the load limit line itself, when the equipment is viewed in
cross-section; and
(2) For all other equipment without doors, the angle formed between
a vertical line and the straight line drawn by connecting the point at
the inside edge of the discharge air opening with the point at the
inside edge of the return air opening, when the equipment is viewed in
cross-section.
Basic model means all commercial refrigeration equipment
manufactured by one manufacturer within a single equipment class, having
the same primary energy source, and that have essentially identical
electrical, physical, and functional characteristics that affect energy
consumption.
Blast chiller means commercial refrigeration equipment, other than a
blast freezer, that is capable of the rapid temperature pull-down of hot
food products from 135 [deg]F to 40 [deg]F within a period of four
hours, when measured according to the test procedure at appendix D to
subpart C of part 431.
Blast freezer means commercial refrigeration equipment that is
capable of the rapid temperature pull-down of hot food products from 135
[deg]F to 40 [deg]F within a period of four hours and capable of
achieving a final product temperature of less than 32 [deg]F, when
measured according to the test procedure at appendix D to subpart C of
this part.
Buffet table or preparation table means a commercial refrigerator
with an open-top refrigerated area, that may or may not include a lid,
for displaying or storing merchandise and other perishable materials in
pans or other removable containers for customer self-service or food
production and assembly. The unit may or may not be equipped with a
refrigerated storage compartment underneath the pans or other removable
containers that is not thermally separated from the open-top
refrigerated area.
Chef base or griddle stand means commercial refrigeration equipment
that has a maximum height of 32 in., including any legs or casters, and
that is designed and marketed for the express purpose of having a
griddle or other cooking appliance placed on top of it that is capable
of reaching temperatures hot enough to cook food.
Closed solid means equipment with doors, and in which more than 75
percent of the outer surface area of all doors on a unit are not
transparent.
Closed transparent means equipment with doors, and in which 25
percent or more of the outer surface area of all doors on the unit are
transparent.
Commercial freezer means a unit of commercial refrigeration
equipment in which all refrigerated compartments in the unit are capable
of operating below 32 [deg]F (2 [deg]F).
Commercial hybrid means a unit of commercial refrigeration
equipment:
(1) That consists of two or more thermally separated refrigerated
compartments that are in two or more different equipment families, and
(2) That is sold as a single unit.
Commercial refrigerator means a unit of commercial refrigeration
equipment in which all refrigerated compartments in the unit are capable
of operating at or above 32 [deg]F (2 [deg]F).
Commercial refrigerator-freezer means a unit of commercial
refrigeration equipment consisting of two or more refrigerated
compartments where at least one refrigerated compartment is capable of
operating at or above 32 [deg]F (2 [deg]F) and at
least one refrigerated compartment is capable of operating below 32
[deg]F (2 [deg]F).
[[Page 37]]
Commercial refrigerator, freezer, and refrigerator-freezer means
refrigeration equipment that--
(1) Is not a consumer product (as defined in Sec. 430.2 of this
chapter);
(2) Is not designed and marketed exclusively for medical,
scientific, or research purposes;
(3) Operates at a chilled, frozen, combination chilled and frozen,
or variable temperature;
(4) Displays or stores merchandise and other perishable materials
horizontally, semi-vertically, or vertically;
(5) Has transparent or solid doors, sliding or hinged doors, a
combination of hinged, sliding, transparent, or solid doors, or no
doors;
(6) Is designed for pull-down temperature applications or holding
temperature applications; and
(7) Is connected to a self-contained condensing unit or to a remote
condensing unit.
Customer order storage cabinet means a commercial refrigerator,
freezer, or refrigerator-freezer that stores customer orders and
includes individual, secured compartments with doors that are accessible
to customers for order retrieval.
Door means a movable panel that separates the interior volume of a
unit of commercial refrigeration equipment from the ambient environment
and is designed to facilitate access to the refrigerated space for the
purpose of loading and unloading product. This includes hinged doors,
sliding doors, and drawers. This does not include night curtains.
Door angle means:
(1) For equipment with flat doors, the angle between a vertical line
and the line formed by the plane of the door, when the equipment is
viewed in cross-section; and
(2) For equipment with curved doors, the angle formed between a
vertical line and the straight line drawn by connecting the top and
bottom points where the display area glass joins the cabinet, when the
equipment is viewed in cross-section.
Fully open (for drawers) means opened not less than 80% of their
full travel.
High-temperature refrigerator means a commercial refrigerator that
is not capable of an operating temperature at or below 40.0 [deg]F.
Holding temperature application means a use of commercial
refrigeration equipment other than a pull-down temperature application,
except a blast chiller or freezer.
Horizontal Closed means equipment with hinged or sliding doors and a
door angle greater than or equal to 45[deg].
Horizontal Open means equipment without doors and an air-curtain
angle greater than or equal to 80[deg] from the vertical.
Ice-cream freezer means:
(1) Prior to the compliance date(s) of any amended energy
conservation standard(s) issued after January 1, 2023 for ice-cream
freezers (see Sec. 431.66), a commercial freezer that is capable of an
operating temperature at or below -5.0 [deg]F and that the manufacturer
designs, markets, or intends specifically for the storing, displaying,
or dispensing of ice cream or other frozen desserts; or
(2) Upon the compliance date(s) of any amended energy conservation
standard(s) issued after January 1, 2023 for ice-cream freezers (see
Sec. 431.66), a commercial freezer that is capable of an operating
temperature at or below -13.0 [deg]F and that the manufacturer designs,
markets, or intends specifically for the storing, displaying, or
dispensing of ice cream or other frozen desserts.
Integrated average temperature means the average temperature of all
test package measurements taken during the test.
Lighting occupancy sensor means a device which uses passive
infrared, ultrasonic, or other motion-sensing technology to
automatically turn off or dim lights within the equipment when no motion
is detected in the sensor's coverage area for a certain preset period of
time.
Lowest application product temperature means the integrated average
temperature (or for buffet tables or preparation tables, the average pan
temperature of all measurements taken during the test) at which a given
basic model is capable of consistently operating that is closest to the
integrated average temperature (or for buffet tables or preparation
tables, the average pan
[[Page 38]]
temperature of all measurements taken during the test) specified for
testing under the DOE test procedure (see Sec. 431.64).
Low-temperature freezer means a commercial freezer that is not an
ice-cream freezer.
Medium-temperature refrigerator means a commercial refrigerator that
is capable of an operating temperature at or below 40.0 [deg]F.
Mobile refrigerated cabinet means commercial refrigeration equipment
that is designed and marketed to operate only without a continuous power
supply.
Night curtain means a device which is temporarily deployed to
decrease air exchange and heat transfer between the refrigerated case
and the surrounding environment.
Operating temperature means the range of integrated average
temperatures at which a self-contained commercial refrigeration unit or
remote-condensing commercial refrigeration unit with a thermostat is
capable of operating or, in the case of a remote-condensing commercial
refrigeration unit without a thermostat, the range of integrated average
temperatures at which the unit is marketed, designed, or intended to
operate.
Pull-down temperature application means a commercial refrigerator
with doors that, when fully loaded with 12-ounce beverage cans at 90
degrees F, can cool those beverages to an average stable temperature of
38 degrees F in 12 hours or less.
Rating temperature means the integrated average temperature a unit
must maintain during testing (i.e., either as listed in the table at
Sec. 431.66(d)(1) or the lowest application product temperature).
Remote condensing unit means a factory-made assembly of
refrigerating components designed to compress and liquefy a specific
refrigerant that is remotely located from the refrigerated equipment and
consists of one or more refrigerant compressors, refrigerant condensers,
condenser fans and motors, and factory supplied accessories.
Scheduled lighting control means a device which automatically shuts
off or dims the lighting in a display case at scheduled times throughout
the day.
Self-contained condensing unit means a factory-made assembly of
refrigerating components designed to compress and liquefy a specific
refrigerant that is an integral part of the refrigerated equipment and
consists of one or more refrigerant compressors, refrigerant condensers,
condenser fans and motors, and factory-supplied accessories.
Semivertical Open means equipment without doors and an air-curtain
angle greater than or equal to 10[deg] and less than 80[deg] from the
vertical.
Service over counter means equipment that has sliding or hinged
doors in the back intended for use by sales personnel, with glass or
other transparent material in the front for displaying merchandise, and
that has a height not greater than 66 in. and is intended to serve as a
counter for transactions between sales personnel and customers.
Test package means a packaged material that is used as a standard
product temperature-measuring device.
Transparent means greater than or equal to 45 percent light
transmittance, as determined in accordance with ASTM E1084-86
(Reapproved 2009) (incorporated by reference, see Sec. 431.63) at
normal incidence and in the intended direction of viewing.
Vertical Closed means equipment with hinged or sliding doors and a
door angle less than 45[deg].
Vertical Open means equipment without doors and an air-curtain angle
greater than or equal to 0[deg] and less than 10[deg] from the vertical.
Wedge case means a commercial refrigerator, freezer, or
refrigerator-freezer that forms the transition between two regularly
shaped display cases.
[88 FR 66222, Sept. 26, 2023]
Test Procedures
Sec. 431.63 Materials incorporated by reference.
(a) Certain material is incorporated by reference into this subpart
with the approval of the Director of the Federal Register in accordance
with 5 U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other
than that specified in this section, the DOE must publish a document in
the Federal Register and the material must be available to
[[Page 39]]
the public. All approved incorporation by reference (IBR) material is
available for inspection at DOE and at the National Archives and Records
Administration (NARA). Contact DOE at: the U.S. Department of Energy,
Office of Energy Efficiency and Renewable Energy, Building Technologies
Program, 1000 Independence Avenue SW, EE-5B, Washington, DC 20024,
(202)-586-9127, [email protected], www.energy.gov/eere/buildings/
building-technologies-office. For information on the availability of
this material at NARA, visit www.archives.gov/federal-register/cfr/ibr-
locations.html or email: [email protected]. The material may be
obtained from the sources in the following paragraphs of this section:
(b) ANSI. American National Standards Institute, 25 W. 43rd Street,
4th Floor, New York, NY 10036, 212-642-4900, or go to http://
www.ansi.org:
(1) ANSI /AHAM HRF-1-2004, Energy, Performance and Capacity of
Household Refrigerators, Refrigerator-Freezers and Freezers, approved
July 7, 2004, IBR approved for Sec. 431.64 and appendices A and B to
subpart C to part 431.
(2) AHAM HRF-1-2008 (``HRF-1-2008''), Association of Home Appliance
Manufacturers, Energy and Internal Volume of Refrigerating Appliances
(2008) including Errata to Energy and Internal Volume of Refrigerating
Appliances, Correction Sheet issued November 17, 2009, IBR approved for
Sec. 431.64 and appendices A and B to subpart C to part 431.
(c) AHRI. Air-Conditioning, Heating, and Refrigeration Institute,
2111 Wilson Blvd., Suite 500, Arlington, VA 22201; (703) 524-8800;
[email protected]; www.ahrinet.org/.
(1) ARI Standard 1200-2006, Performance Rating of Commercial
Refrigerated Display Merchandisers and Storage Cabinets, 2006; IBR
approved for Sec. 431.66.
(2) AHRI Standard 1200 (I-P)-2010 (``AHRI Standard 1200 (I-P)-
2010''), 2010 Standard for Performance Rating of Commercial Refrigerated
Display Merchandisers and Storage Cabinets, 2010; IBR approved for Sec.
431.66.
(3) AHRI Standard 1200-2023 (I-P) (``AHRI 1200-2023''), 2023
Standard for Performance Rating of Commercial Refrigerated Display
Merchandisers and Storage Cabinets, copyright 2023; IBR approved for
appendices B, C, and D to this subpart.
(4) AHRI Standard 1320-2011 (I-P), (``AHRI 1320-2011'') 2011
Standard for Performance Rating of Commercial Refrigerated Display
Merchandisers and Storage Cabinets for Use With Secondary Refrigerants,
copyright 2011; IBR approved for appendix B to this subpart.
(d) ASHRAE. The American Society of Heating, Refrigerating, and Air-
Conditioning Engineers, Inc., 1971 Tullie Circle NE, Atlanta, GA 30329;
(404) 636-8400; [email protected]; www.ashrae.org/.
(1) ANSI/ASHRAE Standard 72-2022 (ASHRAE 72-2022), Method of Testing
Open and Closed Commercial Refrigerators and Freezers, approved June 30,
2022; IBR approved for appendices B, C, and D to this subpart.
(2) Errata sheet for ANSI/ASHRAE Standard 72-2022 (ASHRAE 72-2022
Errata), Method of Testing Open and Closed Commercial Refrigerators and
Freezers, November 11, 2022; IBR approved for appendices B, C, and D to
this subpart.
(e) ASTM. ASTM International, 100 Barr Harbor Drive, P.O. Box C700,
West Conshohocken, PA 19428; (877) 909-2786; www.astm.org/.
(1) ASTM E1084-86 (Reapproved 2009), Standard Test Method for Solar
Transmittance (Terrestrial) of Sheet Materials Using Sunlight, approved
April 1, 2009; IBR approved for Sec. 431.62.
(2) ASTM F2143-16, Standard Test Method for Performance of
Refrigerated Buffet and Preparation Tables, approved May 1, 2016; IBR
approved for appendix C to this subpart.
[74 FR 1139, Jan. 9, 2009, as amended at 77 FR 10318, Feb. 21, 2012; 78
FR 62993, Oct. 23, 2013; 79 FR 22308, Apr. 21, 2014; 88 FR 66224, Sept.
26, 2023]
Sec. 431.64 Uniform test method for the measurement of energy consumption
of commercial refrigerators, freezers, and refrigerator-freezers.
(a) Scope. This section provides the test procedures for measuring,
pursuant to EPCA, the energy consumption or energy efficiency for a
given equipment category of commercial refrigerators, freezers, and
refrigerator-freezers.
(b) Testing and calculations. (1) Determine the daily energy
consumption and
[[Page 40]]
volume or total display area of each covered commercial refrigerator,
freezer, or refrigerator-freezer by conducting the appropriate test
procedure set forth below in appendix B, to this subpart. The daily
energy consumption of commercial refrigeration equipment shall be
calculated using raw measured values and the final test results shall be
reported in increments of 0.01 kWh/day.
(2) Determine the daily energy consumption and pan storage volume,
pan display area, and refrigerated volume of each buffet table or
preparation table by conducting the appropriate test procedure set forth
below in appendix C to this subpart. The daily energy consumption shall
be calculated using raw measured values and the final test results shall
be recorded in increments of 0.01 kWh/day.
(3) Determine the energy consumption per weight of product and
product capacity of each blast chiller and blast freezer by conducting
the appropriate test procedure set forth below in appendix D to this
subpart. The energy consumption per weight of product shall be
calculated using raw measured values and the final test results shall be
recorded in increments of 0.01 kWh/lb.
[88 FR 66225, Sept. 26, 2023]
Energy Conservation Standards
Sec. 431.66 Energy conservation standards and their effective dates.
(a) In this section--
(1) The term ``AV'' means the adjusted volume (ft\3\) (defined as
1.63 x frozen temperature compartment volume (ft\3\) + chilled
temperature compartment volume (ft\3\)) with compartment volumes
measured in accordance with the Association of Home Appliance
Manufacturers Standard HRF1-1979.
(2) The term ``V'' means the chilled or frozen compartment volume
(ft\3\) (as defined in the Association of Home Appliance Manufacturers
Standard HRF1-1979).
(3) For the purpose of paragraph (d) of this section, the term
``TDA'' means the total display area (ft\2\) of the case, as defined in
ARI Standard 1200-2006, appendix D (incorporated by reference, see Sec.
431.63). For the purpose of paragraph (e) of this section, the term
``TDA'' means the total display area (ft\2\) of the case, as defined in
AHRI Standard 1200 (I-P)-2010, appendix D (incorporated by reference,
see Sec. 431.63).
(b)(1) Each commercial refrigerator, freezer, and refrigerator-
freezer with a self-contained condensing unit designed for holding
temperature applications manufactured on or after January 1, 2010 and
before March 27, 2017 shall have a daily energy consumption (in
kilowatt-hours per day) that does not exceed the following:
------------------------------------------------------------------------
Maximum daily energy
Category consumption (kilowatt hours
per day)
------------------------------------------------------------------------
Refrigerators with solid doors............ 0.10V + 2.04.
Refrigerators with transparent doors...... 0.12V + 3.34.
Freezers with solid doors................. 0.40V + 1.38.
Freezers with transparent doors........... 0.75V + 4.10.
Refrigerator/freezers with solid doors.... the greater of 0.27AV-0.71
or 0.70.
------------------------------------------------------------------------
(2) Each service over the counter, self-contained, medium
temperature commercial refrigerator (SOC-SC-M) manufactured on or after
January 1, 2012, shall have a total daily energy consumption (in
kilowatt hours per day) of not more than 0.6 x TDA + 1.0. As used in the
preceding sentence, ``TDA'' means the total display area (ft\2\) of the
case, as defined in the AHRI Standard 1200 (I-P)-2010, appendix D
(incorporated by reference, see Sec. 431.63).
(c) Each commercial refrigerator with a self-contained condensing
unit designed for pull-down temperature applications and transparent
doors manufactured on or after January 1, 2010 and before March 27, 2017
shall have a daily energy consumption (in kilowatt-hours per day) of not
more than 0.126V + 3.51.
(d) Each commercial refrigerator, freezer, and refrigerator-freezer
with a self-contained condensing unit and without doors; commercial
refrigerator, freezer, and refrigerator-freezer with a remote condensing
unit; and commercial ice-cream freezer manufactured on or after January
1, 2012 and before March 27, 2017 shall have a daily energy consumption
(in kilowatt-hours per day) that does not exceed the levels specified:
[[Page 41]]
(1) For equipment other than hybrid equipment, refrigerator-freezers
or wedge cases:
--------------------------------------------------------------------------------------------------------------------------------------------------------
Rating Operating
Equipment category Condensing unit Equipment family temp. temp. Equipment class Maximum daily energy
configuration ([deg]F) ([deg]F) designation * consumption (kWh/day)
--------------------------------------------------------------------------------------------------------------------------------------------------------
Remote Condensing Commercial Remote (RC)........... Vertical Open (VOP)... 38 (M) =32=32=32=32=32=32=32=32=32=32=32=32
Freezers.
0 (L) <32 VOP.RC.L.......... 2.2 x TDA + 6.85.
Semivertical Open 38 (M) =32
0 (L) <32 SVO.RC.L.......... 2.2 x TDA + 6.85.
Horizontal Open (HZO). 38 (M) =32
0 (L) <32 HZO.RC.L.......... 0.55 x TDA + 6.88.
Vertical Closed 38 (M) =32
0 (L) <32 VCT.RC.L.......... 0.49 x TDA + 2.61.
Horizontal Closed 38 (M) =32
0 (L) <32 HCT.RC.L.......... 0.34 x TDA + 0.26.
Vertical Closed Solid 38 (M) =32
0 (L) <32 VCS.RC.L.......... 0.21 x V + 0.54.
Horizontal Closed 38 (M) =32
0 (L) <32 HCS.RC.L.......... 0.21 x V + 0.54.
Service Over Counter 38 (M) =32
0 (L) <32 SOC.RC.L.......... 0.93 x TDA + 0.22.
Self-Contained Commercial Self-Contained (SC)... Vertical Open (VOP)... 38 (M) =32
Freezers Without Doors.
0 (L) <32 VOP.SC.L.......... 4.25 x TDA + 11.82.
Semivertical Open 38 (M) =32
0 (L) <32 SVO.SC.L.......... 4.26 x TDA + 11.51.
Horizontal Open (HZO). 38 (M) =32
0 (L) <32 HZO.SC.L.......... 1.9 x TDA + 7.08.
Self-Contained Commercial Self-Contained (SC)... Vertical Closed 38 (M) =32
Freezers With Doors.
0 (L) <32 VCT.SC.L.......... 0.29 x V + 2.95.
Vertical Closed Solid 38 (M) =32
........ <32 VCS.SC.L.......... 0.22 x V + 1.38.
Horizontal Closed 38 (M) =32
0 (L) <32 HCT.SC.L.......... 0.08 x V + 1.23.
Horizontal Closed ........ =32
0 (L) <32 HCS.SC.L.......... 0.06 x V + 1.12.
Service Over Counter ........ =32
0 (L) <32 SOC.SC.L.......... 1.1 x TDA + 2.1.
[[Page 44]]
Self-Contained Commercial Self-Contained (SC)... Pull-Down (PD)........ 38 (M) =32
Doors for Pull-Down Temperature
Applications.
Commercial Ice-Cream Freezers...... Remote (RC)........... Vertical Open (VOP)... -15 (I) <=-5** VOP.RC.I.......... 2.79 x TDA + 8.7.
Semivertical Open ........ .......... SVO.RC.I.......... 2.79 x TDA + 8.7.
(SVO).
Horizontal Open (HZO). ........ .......... HZO.RC.I.......... 0.7 x TDA + 8.74.
Vertical Closed ........ .......... VCT.RC.I.......... 0.58 x TDA + 3.05.
Transparent (VCT).
Horizontal Closed ........ .......... HCT.RC.I.......... 0.4 x TDA + 0.31.
Transparent (HCT).
Vertical Closed Solid ........ .......... VCS.RC.I.......... 0.25 x V + 0.63.
(VCS).
Horizontal Closed ........ .......... HCS.RC.I.......... 0.25 x V + 0.63.
Solid (HCS).
Service Over Counter ........ .......... SOC.RC.I.......... 1.09 x TDA + 0.26.
(SOC).
Self-Contained (SC)... Vertical Open (VOP)... ........ .......... VOP.SC.I.......... 5.4 x TDA + 15.02.
Semivertical Open ........ .......... SVO.SC.I.......... 5.41 x TDA + 14.63.
(SVO).
Horizontal Open (HZO). ........ .......... HZO.SC.I.......... 2.42 x TDA + 9.
Vertical Closed ........ .......... VCT.SC.I.......... 0.62 x TDA + 3.29.
Transparent (VCT).
Horizontal Closed ........ .......... HCT.SC.I.......... 0.56 x TDA + 0.43.
Transparent (HCT).
Vertical Closed Solid ........ .......... VCS.SC.I.......... 0.34 x V + 0.88.
(VCS).
Horizontal Closed ........ .......... HCS.SC.I.......... 0.34 x V + 0.88.
Solid (HCS).
Service Over Counter ........ .......... SOC.SC.I.......... 1.53 x TDA + 0.36.
(SOC).
--------------------------------------------------------------------------------------------------------------------------------------------------------
* The meaning of the letters in this column is indicated in the columns to the left.
** Ice-cream freezer is defined in 10 CFR 431.62 as a commercial freezer that is designed to operate at or below -5 [deg]F *(-21 [deg]C) and that the
manufacturer designs, markets, or intends for the storing, displaying, or dispensing of ice cream.
(2) For commercial refrigeration equipment with two or more
compartments (i.e., hybrid refrigerators, hybrid freezers, hybrid
refrigerator-freezers, and non-hybrid refrigerator-freezers), the
maximum daily energy consumption for each model shall be the sum of the
MDEC values for all of its compartments. For each compartment, measure
the TDA or volume of that compartment, and determine the appropriate
equipment class based on that compartment's equipment family, condensing
unit configuration, and designed operating temperature. The MDEC limit
for each compartment shall be the calculated value obtained by entering
that compartment's TDA or volume into the standard equation in paragraph
(e)(1) of this section for that compartment's equipment class. Measure
the CDEC or TDEC for the entire case as described in Sec.
431.66(d)(2)(i) through (iii), except that where measurements and
calculations reference ARI Standard 1200-2006 (incorporated by
reference, see Sec. 431.63), AHRI Standard 1200 (I-P)-2010
(incorporated by reference, see Sec. 431.63) shall be used.
(3) For remote condensing and self-contained wedge cases, measure
the CDEC or TDEC according to the AHRI Standard 1200 (I-P)-2010 test
procedure (incorporated by reference, see Sec. 431.63). For wedge cases
in equipment classes for which a volume metric is used, the
[[Page 45]]
MDEC shall be the amount derived from the appropriate standards equation
in paragraph (e)(1) of this section. For wedge cases of equipment
classes for which a TDA metric is used, the MDEC for each model shall be
the amount derived by incorporating into the standards equation in
paragraph (e)(1) of this section for the equipment class a value for the
TDA that is the product of:
(i) The vertical height of the air curtain (or glass in a
transparent door) and
(ii) The largest overall width of the case, when viewed from the
front.
(f) Exclusions. The energy conservation standards in paragraphs (b)
through (e) of this section do not apply to salad bars, buffet tables,
and chef bases or griddle stands.
[70 FR 60414, Oct. 18, 2005, as amended at 74 FR 1140, Jan. 9, 2009; 78
FR 62993, Oct. 23, 2013; 79 FR 22308, Apr. 21, 2014; 79 FR 17816, Mar.
28, 2014]
Sec. Appendix A to Subpart C of Part 431 [Reserved]
Sec. Appendix B to Subpart C of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Commercial Refrigerators, Freezers,
and Refrigerator-Freezers
Note: On or after September 20, 2024, any representations, including
for certification of compliance, made with respect to the energy use or
efficiency of commercial refrigeration equipment, except for buffet
tables or preparation tables, blast chillers, blast freezers, or mobile
refrigerated cabinets, must be made in accordance with the results of
testing pursuant to this appendix. Prior to September 20, 2024, any
representations with respect to energy use or efficiency of commercial
refrigeration equipment, except for buffet tables or preparation tables,
blast chillers, blast freezers, or mobile refrigerated cabinets, must be
made either in accordance with the results of testing pursuant to this
appendix or with the results of testing pursuant to this appendix as it
appeared in appendix B to subpart C of part 431 in the 10 CFR parts 200-
499 edition revised as of January 1, 2023. Buffet tables or preparation
tables are subject to the test method requirements in appendix C to
subpart C of part 431. Blast chillers and blast freezers are subject to
the test method requirements in appendix D to subpart C of part 431.
The test procedure for equipment cooled only by secondary coolants
in section 1.1.3 of this appendix is not required for use until the
compliance date(s) of any amended energy conservation standard(s) (see
Sec. 431.66) for such commercial refrigeration equipment.
High-temperature refrigerators must be tested as medium-temperature
refrigerators according to section 2.1.3 of this appendix based on the
lowest application product temperature until the compliance date(s) of
any amended energy conservation standard(s) (see Sec. 431.66)
established for high-temperature refrigerators. On and after the
compliance date(s) of such energy conservation standard(s) (see Sec.
431.66), high-temperature refrigerators must be tested as high-
temperature refrigerators according to section 2.1.4 of this appendix.
0. Incorporation by Reference
DOE incorporated by reference in Sec. 431.63 the entire standard
for AHRI 1200-2023; AHRI 1320-2011; ASHRAE 72-2022 and ASHRAE 72-2022
Errata (the latter two collectively referenced as ASHRAE 72-2022 with
Errata). However, only enumerated provisions of AHRI 1200-2023 and AHRI
1320-2011 are applicable to this appendix as follows:
0.1. AHRI 1200-2023
(a) Section 3, ``Definitions,'' as referenced in section 1.1 of this
appendix.
(b) Section 3.2.8, ``Dew Point,'' as referenced in section 2.2. of
this appendix.
(c) Section 3.2.20, ``Total Display Area (TDA),'' as referenced in
section 3.2 of this appendix.
(d) Section 4, ``Test Requirements,'' as referenced in section 1.1
of this appendix.
(e) Section 4.1.1.1, ``High Temperature Applications,'' as
referenced in section 2.1.4 of this appendix.
(f) Section 4.1.1.2, ``Ice Cream Applications,'' as referenced in
section 2.1.1 of this appendix.
(g) Section 4.1.1.3, ``Low Temperature Applications,'' as referenced
in section 2.1.2 of this appendix.
(h) Section 4.1.1.4, ``Medium Temperature Applications,'' as
referenced in section 2.1.3 of this appendix.
(i) Section 5.1, ``Rating Requirements for Remote Commercial
Refrigerated Display Merchandisers and Storage Cabinets'' as referenced
in sections 1.1.2, 1.1.3, and 1.5.3.3 of this appendix.
(j) Section 5.2, ``Rating Requirements for Self-Contained Commercial
Refrigerated Display Merchandisers and Storage Cabinets,'' as referenced
in section 1.1.1 of this appendix.
(k) Section 9, ``Symbols and Subscripts,'' as referenced in section
1.1 and 2.2 of this appendix.
(l) Appendix C, ``Commercial Refrigerated Display Merchandiser and
Storage Cabinet
[[Page 46]]
Refrigerated Volume Calculation--Normative'' as referenced in section
3.1 of this appendix.
(m) Appendix D, ``Commercial Refrigerated Display Merchandiser and
Storage Cabinet Total Display Area (TDA) Calculation--Normative,'' as
referenced in section 3.2 of this appendix.
0.2. AHRI 1320-2011
(a) Sections 5.2.7 and 5.2.8 as referenced in section 1.1.3 of this
appendix.
(b) [Reserved].
1. Test Procedure
1.1. Determination of Daily Energy Consumption. Determine the daily
energy consumption of each covered commercial refrigerator, freezer, or
refrigerator-freezer by conducting the test procedure set forth in AHRI
1200-2023, section 3, ``Definitions,'' section 4, ``Test Requirements,''
and section 9, ``Symbols and Subscripts.''
1.1.1. For each commercial refrigerator, freezer, or refrigerator-
freezer with a self-contained condensing unit, also use AHRI 1200-2023,
section 5.2, ``Rating Requirements for Self-Contained Commercial
Refrigerated Display Merchandisers and Storage Cabinets.''
1.1.2. For each commercial refrigerator, freezer, or refrigerator-
freezer with a remote condensing unit, also use AHRI 1200-2023, section
5.1, ``Rating Requirements for Remote Commercial Refrigerated Display
Merchandisers and Storage Cabinets.''
1.1.3. For each commercial refrigerator, freezer, or refrigerator-
freezer used with a secondary coolant, test according to section 1.1.2
of this appendix, except in place of the equations for CDEC and CEC in
sections 5.1.2 and 5.1.2.1 of AHRI 1200-2023, respectively, apply the
following equations:
CDEC = CEC + [FEC + LEC + AEC + DEC + PEC]* + CPEC
CEC = [(Qrt + QCP) [middot] (t - tdt)]/
(EER [middot] 1000)
Where CPEC and QCP are as specified in sections 5.2.7 and
5.2.8 of AHRI 1320-2011 and EER is determined based on a temperature
that is 6.0 [deg]F lower than the secondary coolant cabinet inlet
temperature.
1.2. Methodology for Determining Applicability of Transparent Door
Equipment Families. To determine if a door for a given model of
commercial refrigeration equipment is transparent:
(a) Calculate the outer door surface area including frames and
mullions;
(b) calculate the transparent surface area within the outer door
surface area excluding frames and mullions;
(c) calculate the ratio of (2) to (1) for each of the outer doors;
and
(d) the ratio for the transparent surface area of all outer doors
must be greater than 0.25 to qualify as a transparent equipment family.
1.3. Drawers. Drawers shall be treated as identical to doors when
conducting the DOE test procedure. Commercial refrigeration equipment
with drawers intended for use with pans shall be configured with
stainless steel food service pans, installed in a configuration per the
manufacturer's instructions utilizing the maximum pan sizes specified.
If the manufacturer does not specify the pan sizes, the maximum pan
depth and pan volume allowed shall be used. For commercial refrigeration
equipment with drawers intended for use with pans, the net usable volume
includes only the interior volume of the pan(s) in the drawer. The net
usable volume shall be measured by the amount of water needed to fill
all the pan(s) to within 0.5 inches of the top rim, or determined by
calculating the total volume of all pan(s) using the pan manufacturers'
published pan volume. For commercial refrigeration equipment with
drawers not intended for pans, the net usable volume shall be equal to
the total volume of the drawer to the top edge of the drawer. Test
simulators shall be placed in commercial refrigeration equipment with
drawers as follows: For each drawer, there shall be two test simulators
placed at each of the following locations: at the left end, at the right
end, and at consistent 24 inch to 48 inch intervals across the width of
the drawer (for drawers wider than 48 inches). For drawers with overall
internal width of 48 inches or less, only the left and right ends shall
have test simulators. If test simulators are to be placed at a pan edge
or divider, the test simulator shall be placed at the nearest adjacent
location. For each drawer, one test simulator shall be placed on the
bottom of the pan or drawer at each of the front and rear test simulator
locations of the drawer. Test simulators shall be placed in contact with
the drawer or pan end or ends unless load limiting stops are provided as
part of the case. Test simulators shall be secured such that the test
simulators do not move during the test. The net usable volume where test
simulators are not required shall be filled with filler material so that
between 60 percent and 80 percent of the net usable volume is occupied
by test simulators and uniformly occupied by filler material.
1.4. Long-time Automatic Defrost. For commercial refrigeration
equipment not capable of operating with defrost intervals of 24 hours or
less, testing may be conducted using a two-part test method.
1.4.1. First Part of Test. The first part of the test shall be a 24-
hour test starting in steady-state conditions and including eight hours
of door opening (according to ASHRAE 72-2022 with Errata). The energy
consumed in this test, ET1, shall be recorded.
1.4.2. Second Part of Test. The second part of the test shall be a
defrost cycle, including any operation associated with a defrost. The
[[Page 47]]
start and end of the test period be determined as the last time before
and first time after a defrost occurrence when the measured average
simulator temperature (i.e., the instantaneous average of all test
simulator temperature measurements) is within 0.5 [deg]F of the IAT as
measured during the first part of the test. The energy consumed in this
test, ET2, and duration, tDI, shall be recorded.
1.4.3. Daily Energy Consumption. Based on the measured energy
consumption in these two tests, the daily energy consumption (DEC) in
kWh shall be calculated as:
[GRAPHIC] [TIFF OMITTED] TR26SE23.007
Where:
DEC = daily energy consumption, in kWh;
ET 1 = energy consumed during the first part of the test, in kWh;
ET 2 = energy consumed during the second part of the test, in kWh;
tNDI = normalized length of defrosting time per day, in
minutes;
tDI = length of time of defrosting test period, in minutes;
tDC = minimum time between defrost occurrences, in days; and
1440 = conversion factor, minutes per day.
1.5. Customer Order Storage Cabinets. Customer order storage
cabinets shall conduct door openings according to ASHRAE 72-2022 with
Errata, except that each door shall be opened to the fully open position
for 8 seconds, once every 2 hours, for 6 door-opening cycles.
1.5.1. Ambient Compartments. For customer order storage cabinets
that have at least one individual-secured compartment that is not
capable of maintaining an integrated average temperature below the
ambient dry-bulb temperature, the individual-secured compartment(s) at
ambient dry-bulb temperature shall be categorized as a high-temperature
refrigerator compartment for the purpose of testing and rating. All
volume, total display area, and energy consumption calculations shall be
included within the high-temperature refrigerator category and summed
with other high-temperature refrigerator category compartment(s)
calculations.
1.5.2. Convertible Compartments. For customer order storage cabinets
that have individual-secured compartments that are convertible between
the ambient dry-bulb temperature and the =32 [deg]F operating
temperature, the convertible compartment shall be tested as a medium-
temperature refrigerator compartment or at the lowest application
product temperature as specified in section 2.2 of this appendix.
1.5.3. Inverse Refrigeration Load Test. For customer order storage
cabinets that supply refrigerant to multiple individual-secured
compartments and that allow the suction pressure from the evaporator in
each individual-secured compartment to float based on the temperature
required to store the customer order in that individual-secured
compartment, test according to section 1.1.2 of this appendix, except
that energy (heat) loss shall be allowed at a rate and [Delta]T
equivalent to the energy gains of a standard refrigerated cabinet as
specified in sections 1.5.3.1-1.5.3.3 of this appendix.
1.5.3.1. Anti-sweat door heaters. Anti-sweat door heaters shall be
de-energized for the inverse refrigeration load test specified in
section 1.5.3. of this appendix.
1.5.3.2. Integrated Average Temperature. For medium-temperature
refrigerator compartments, the integrated average temperature shall be
112.4 [deg]F 2.0 [deg]F. For low-temperature
freezer compartments, the integrated average temperature shall be 150.4
[deg]F 2.0 [deg]F. For ambient compartments, the
integrated average temperature shall be 75.4 [deg]F 2.0 [deg]F.
1.5.3.3. Daily Energy Consumption. Determine the calculated daily
energy consumption (``CDEC'') and the EER based on AHRI 1200-2023,
section 5.1, ``Rating Requirements for Remote Commercial Refrigerated
Display Merchandisers and Storage Cabinets,'' except that the compressor
energy consumption (``CEC'') shall be calculated by applying the
following equations:
[[Page 48]]
[GRAPHIC] [TIFF OMITTED] TR26SE23.006
ML = Nd x (Ae + Am)
Ae = [(Ha - Hc) - (Ht - Ha)] x ma
Am = Cp,liner x Wliner x [Delta]Tliner
Where:
CEC = compressor energy consumption, kWh per day;
Q = inverse refrigeration load (does not include waste heat from
auxiliary components and moisture infiltration), in BTU per h;
t = test duration, in h;
ML = moisture load impacts, BTU per day;
FEC = evaporator fan motor(s) energy consumption, Wh per day;
AEC = anti-condensate heater(s) energy consumption, Wh per day;
DEC = defrost heater(s) energy consumption, Wh per day;
3.412 = conversion factor, BTU per Wh;
EER = energy efficiency ratio, BTU per Wh;
1000 = conversion factor, W per kW;
Win = energy input measured over the test period for all energized
components (heaters, controls, and fans) located in the
refrigerated compartments, in Wh;
Nd = number of door openings during test, unitless;
Ae = enthalpy adjustment, BTU per day;
Am = moisture/frost accumulation, BTU per day;
Ha = ambient air enthalpy, BTU per pound;
Hc = compartment air enthalpy based on air conditions during cold
operation (e.g., 0 [deg]F dry bulb/-20 [deg]F dew point for
freezer compartment, 38 [deg]F dry bulb/20 [deg]F dew point
for refrigerator compartment, 75 [deg]F dry bulb/20 [deg]F dew
point for ambient compartment), BTU per pound;
Ht = compartment air enthalpy during heat leak test based on dew point
being equal to ambient air dew point, BTU per pound;
ma = mass of compartment air exchanged (30% of total
compartment volume) based density of air during cold
operation, pounds;
Cp,liner = specific heat of liner material, BTU per [deg]F per pound;
Wliner = weight of all liner parts, pounds; and
[Delta]Tliner = maximum temperature rise of all liner parts (e.g., 4.5
[deg]F, 2.5 [deg]F, and 1 [deg]F for freezer, refrigerator,
and ambient compartments, respectively), [deg]F.
2. Test Conditions
2.1. Integrated Average Temperatures. Conduct the testing required
in section 1 of this appendix, and determine the daily energy
consumption at the applicable integrated average temperature as follows:
2.1.1. Ice-Cream Freezers. Test ice-cream freezers and ice-cream
freezer compartments to the integrated average temperature specified in
section 4.1.1.2, ``Ice Cream Applications,'' of AHRI 1200-2023.
2.1.2. Low-Temperature Freezers. Test low-temperature freezers and
low-temperature freezer compartments to the integrated average
temperature specified in section 4.1.1.3, ``Low Temperature
Applications,'' of AHRI 1200-2023.
2.1.3. Medium-Temperature Refrigerators. Test medium-temperature
refrigerators and medium-temperature refrigerator compartments to the
integrated average temperature specified in section 4.1.1.4, ``Medium
Temperature Applications,'' of AHRI 1200-2023.
2.1.4. High-Temperature Refrigerators. Test high-temperature
refrigerators and high-temperature refrigerator compartments to the
integrated average temperature specified in section 4.1.1.1, ``High
Temperature Applications,'' of AHRI 1200-2023.
2.2. Lowest Application Product Temperature. If a unit of commercial
refrigeration equipment is not able to be operated at the integrated
average temperature specified in section 2.1 of this appendix, test the
unit at the lowest application product temperature (LAPT), as defined in
Sec. 431.62. For units equipped with a thermostat, LAPT is the measured
temperature at the lowest thermostat setting of the unit (for units that
are only able to operate at temperatures above the specified test
temperature) or the highest thermostat setting of the unit (for units
that are only able to operate at temperatures below the specified test
temperature). For remote condensing equipment without a thermostat or
other means of controlling temperature at the case, the lowest
application product temperature is measured at the temperature achieved
with the dew point temperature (as defined in section 3.2.8, ``Dew
Point,'' of AHRI 1200-2023) or mid-point evaporator temperature (as
defined in section 9, ``Symbols and Subscripts,'' of AHRI 1200-2023) set
to 5 degrees colder than that required to maintain the manufacturer's
[[Page 49]]
specified application temperature that is closest to the specified
integrated average temperature.
2.3. Testing at NSF Test Conditions. For commercial refrigeration
equipment that is also tested in accordance with NSF test procedures
(Type I and Type II), integrated average temperatures and ambient
conditions used for NSF testing may be used in place of the DOE-
prescribed integrated average temperatures and ambient conditions
provided they result in a more stringent test. That is, the measured
daily energy consumption of the same unit, when tested at the rating
temperatures and/or ambient conditions specified in the DOE test
procedure, must be lower than or equal to the measured daily energy
consumption of the unit when tested with the rating temperatures or
ambient conditions used for NSF testing. The integrated average
temperature measured during the test may be lower than the range
specified by the DOE applicable temperature specification provided in
section 2.1 of this appendix, but may not exceed the upper value of the
specified range. Ambient temperatures and/or humidity values may be
higher than those specified in the DOE test procedure.
2.4. Liquid Refrigerant Pressure Required Accuracy. The liquid
refrigerant pressure required accuracy is 35 kPa
(5.1 psi).
2.5 Commercial Refrigerator, Freezer, and Refrigerator-Freezer
connected to a Direct Expansion Remote Condensing Unit with R-744. For
commercial refrigerators, freezers, and refrigerator-freezers connected
to a direct expansion remote condensing unit with R-744, instead of the
liquid refrigerant measurements for direct-expansion remote units
specified in appendix A to ASHRAE 72-2022 with Errata, the liquid
refrigerant measurements for direct-expansion remote units shall be:
liquid refrigerant temperature shall be 30.0 [deg]F with a tolerance for
the average over test period of 3.0 [deg]F and a
tolerance for the individual measurements of 5.0
[deg]F; liquid refrigerant pressure shall be the saturated liquid
pressure corresponding to a condensing temperature in the range of 32.0
[deg]F to 44.0 [deg]F for the average over test period; and liquid
refrigerant subcooling shall be greater than 2.0 [deg]R for the average
over test period.
2.6 Chef Base or Griddle Stand Test Conditions. For chef bases or
griddle stands, instead of the dry-bulb temperature, wet-bulb
temperature, and radiant heat temperature specified in appendix A to
ASHRAE 72-2022 with Errata: dry-bulb temperature shall be 86.0 [deg]F
with a tolerance for the average over test period of 1.8 [deg]F and a tolerance for the individual
measurements of 3.6 [deg]F; wet-bulb temperature
shall be 73.7 [deg]F with a tolerance for the average over test period
of 1.8 [deg]F and a tolerance for the individual
measurements of 3.6 [deg]F; and radiant heat
temperature shall be greater than or equal to 81.0 [deg]F.
3. Volume and Total Display Area
3.1. Determination of Volume. Determine the volume of a commercial
refrigerator, freezer, and refrigerator-freezer using the method set
forth in AHRI 1200-2023, appendix C, ``Commercial Refrigerated Display
Merchandiser and Storage Cabinet Refrigerated Volume Calculation--
Normative.''
3.2. Determination of Total Display Area. Determine the total
display area of a commercial refrigerator, freezer, and refrigerator-
freezer using the method set forth in AHRI 1200-2023, section 3.2.20,
``Total Display Area (TDA),'' and appendix D, ``Commercial Refrigerated
Display Merchandiser and Storage Cabinet Total Display Area (TDA)
Calculation--Normative.''
[88 FR 66225, Sept. 26, 2023]
Sec. Appendix C to Subpart C of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Buffet Tables or Preparation Tables
Note: On or after September 20, 2024, any representations, including
for certification of compliance, made with respect to the energy use or
efficiency of buffet tables or preparation tables must be made in
accordance with the results of testing pursuant to this appendix.
0. Incorporation by Reference
DOE incorporated by reference in Sec. 431.63 the entire standard
for AHRI 1200-2023, ASHRAE 72-2022, ASHRAE 72-2022 Errata (the latter
two collectively referenced as ASHRAE 72-2022 with Errata), and ASTM
F2143-16. However, only enumerated provisions of those documents are
applicable to this appendix as follows:
0.1. AHRI 1200-2023
(a) Section 3.2.17, ``Refrigerated Volume (Vr),'' as referenced in
section 2.2 of this appendix.
(b) Normative Appendix C, ``Commercial Refrigerated Display
Merchandiser and Storage Cabinet Refrigerated Volume Calculation,'' as
referenced in section 2.2 of this appendix.
0.2 ASHRAE 72-2022 with Errata
(a) Section 5.1, ``Installation and Settings,'' as referenced in
section 1.3 of this appendix.
(b) Section 5.2, ``Wall or Vertical Partition Placement,'' as
referenced in section 1.3 of this appendix.
(c) Section 5.3, ``Components and Accessories,'' as referenced in
section 1.3 of this appendix.
(d) Section 6.1, ``Ambient Temperature and Humidity,'' as referenced
in section 1.2 of this appendix.
[[Page 50]]
(e) Section 7.1, ``Sequence of Operations,'' as referenced in
section 1.5 of this appendix.
(f) Section 7.2, ``Preparation Period'' (excluding sections 7.2.1
and 7.2.2), as referenced in section 1.5 of this appendix.
(g) Section 7.3, ``Test Periods A and B'' (excluding sections 7.3.1,
7.3.2, 7.3.3, and 7.3.4), as referenced in sections 1.5 and 1.5.1 of
this appendix.
(h) Section 7.4, ``Test Alignment Period,'' as referenced in section
1.5 of this appendix.
(i) Section 7.5, ``Determining Stability,'' as referenced in
sections 1.5 and 1.5.2 of this appendix.
(j) Normative Appendix A, ``Measurement Locations, Tolerances,
Accuracies, and Other Characteristics,'' (only the measured quantities
specified in section 1.2 of this appendix) as referenced in sections 1.2
and 1.5.3 of this appendix.
0.3 ASTM F2143-16
(a) Section 3, ``Terminology,'' as referenced in section 1.1 of this
appendix.
(b) Section 6.1, ``Analytical Balance Scale,'' as referenced in
section 1.1 of this appendix.
(c) Section 6.2, ``Pans,'' as referenced in section 1.1 of this
appendix.
(d) Section 7, ``Reagents and Materials,'' as referenced in section
1.1 of this appendix.
(e) Section 9, ``Preparation of Apparatus'' (section 9.6 only), as
referenced in sections 1.1 and 1.4.2 of this appendix.
(f) Section 10.1, ``General'' (section 10.1.1 only), as referenced
in sections 1.1 and 1.5.3 of this appendix.
(g) Section 10.2, ``Pan Thermocouple Placement,'' as referenced in
section 1.1 of this appendix.
(h) Section 10.5, ``Test'' (sections 10.5.5 and 10.5.6 only), as
referenced in sections 1.1 and 1.5.1 of this appendix.
(i) Section 11.4, ``Energy Consumption'' (section 11.4.1 only), as
referenced in section 1.1 of this appendix.
(j) Section 11.5, ``Production Capacity,'' as referenced in sections
1.1 and 2.1 of this appendix.
1. Test Procedure
1.1. Determination of Daily Energy Consumption. Determine the daily
energy consumption of each buffet table or preparation table with a
self-contained condensing unit by conducting the test procedure set
forth in ASTM F2143-16 section 3, ``Terminology,'' section 6.1,
``Analytical Balance Scale,'' section 6.2, ``Pans,'' section 7,
``Reagents and Materials,'' section 9.6, ``Preparation of Apparatus'',
section 10.1, ``General'' (section 10.1.1 only), section 10.2, ``Pan
Thermocouple Placement,'' section 10.5, ``Test'' (sections 10.5.5 and
10.5.6 only), section 11.4, ``Energy Consumption'' (section 11.4.1
only), and section 11.5, ``Production Capacity,'' with additional
instructions as described in the following sections.
1.2. Test Conditions. Ambient conditions and instrumentation for
testing shall be as specified in the ``Chamber conditions'' and
``Electricity supply and consumption of unit under test and components
metered separately'' portions of appendix A to ASHRAE 72-2022 with
Errata and measured according to section 6.1 of ASHRAE 72-2022 with
Errata and the specifications in appendix A of ASHRAE 72-2022 with
Errata. The ``highest point'' of the buffet table or preparation table
shall be determined as the highest point of the open-top refrigerated
area of the buffet table or preparation table, without including the
height of any lids or covers. The geometric center of the buffet table
or preparation table is: for buffet tables or preparation tables without
refrigerated compartments, the geometric center of the top surface of
the open-top refrigerated area; and for buffet tables or preparation
tables with refrigerated compartments, the geometric center of the door
opening area for the refrigerated compartment.
1.3. Test Setup. Install the buffet table or preparation table
according to sections 5.1, 5.2, and 5.3 of ASHRAE 72-2022 with Errata.
1.4. Test Load.
1.4.1. Pan Loading. Fill pans with distilled water to within 0.5 in.
of the top edge of the pan. For pans that are not configured in a
horizontal orientation, only the lowest side of the pan is filled to
within 0.5 in. of the top edge of the pan with distilled water.
1.4.2. Refrigerated Compartments. Measure the temperature of any
refrigerated compartment(s) as specified in section 9.6 of ASTM F2143-
16. The thermocouples for measuring compartment air temperature shall be
in thermal contact with the center of a 1.6-oz (45-g) cylindrical brass
slug with a diameter and height of 0.75 in. The brass slugs shall be
placed at least 0.5 in from any heat-conducting surface.
1.5. Stabilization and Test Period. Prepare the unit for testing and
conduct two test periods to determine stability according to sections
7.1 through 7.5 of ASHRAE 72-2022 with Errata, excluding sections 7.2.1,
7.2.2, 7.3.1, 7.3.2, 7.3.3, and 7.3.4. The preparation period under
section 7.2 of ASHRAE 72-2022 with Errata includes loading the test unit
pans with distilled water and adjusting the controls to maintain the
desired performance.
1.5.1. Test Periods A and B. Conduct two test periods, A and B, as
specified in section 7.3 of ASHRAE 72-2022 with Errata (excluding
sections 7.3.1, 7.3.2, 7.3.3, and 7.3.4). The 24-hour test periods shall
begin with an 8-hour active period as specified in section 10.5.5 of
ASTM F2143-16. Following the active period, the remaining 16 hours of
the test period shall be a standby period with the pans remaining in
place, any pan covers in the closed position, and with no additional
door openings.
[[Page 51]]
1.5.2. Stability. Average pan temperatures shall be used to
determine stability, as specified in section 7.5 of ASHRAE 72-2022 with
Errata, rather than average test simulator temperatures.
1.5.3. Data Recording. For each test period, record data as
specified in section 10.1.1 of ASTM F2143-16, except record wet-bulb
temperature rather than relative humidity. Rather than voltage, current,
and power as specified in section 10.1.1 of ASTM F2143-16, record the
electrical supply potential and frequency and energy consumption as
specified in appendix A of ASHRAE 72-2022 with Errata.
1.6. Target Temperatures.
1.6.1. Average Pan Temperature. The average of all pan temperature
measurements during the test period shall be 38 [deg]F 2 [deg]F. If the unit under test is not able to be
operated at this average temperature range, test the unit at the lowest
application product temperature (LAPT), as defined in Sec. 431.62. For
units equipped with a thermostat, LAPT is measured at the lowest
thermostat setting of the unit (for units that are only able to operate
at temperatures above the specified test temperature) or the highest
thermostat setting of the unit (for units that are only able to operate
at temperatures below the specified test temperature).
1.6.2. Average Compartment Temperature. The average of all
compartment temperature measurements during the test period shall be 38
[deg]F 2 [deg]F. If the unit under test is not
capable of maintaining both average pan temperature and average
compartment temperature within the specified range, the average
compartment temperature shall be the average temperature necessary to
maintain average pan temperature within the specified range. If the unit
is tested at the LAPT for the average pan temperature, as described in
section 1.6.1 of this appendix, the average compartment temperature is
the average of all compartment temperature measurements at that control
setting.
2. Capacity Metrics
2.1. Pan Volume. Determine pan volume according to section 11.5 of
ASTM F2143-16.
2.2. Refrigerated Volume. Determine the volume of any refrigerated
compartments according to section 3.2.17 and appendix C of AHRI 1200-
2023. The refrigerated volume excludes the volume occupied by pans
loaded in the open-top display area for testing.
2.3. Pan Display Area. Determine the pan display area based on the
total surface area of water in the test pans when filled to within 0.5
in. of the top edge of the pan, or for test pans that are not configured
in a horizontal orientation, when the lowest side of the pan is filled
to within 0.5 in. of the top edge of the pan with water.
[88 FR 66227, Sept. 26, 2023]
Sec. Appendix D to Subpart C of Part 431--Uniform Test Method for the
Measurement of Energy Consumption of Blast Chillers or Blast Freezers
Note: On or after September 20, 2024, any representations, including
for certification of compliance, made with respect to the energy use or
efficiency of blast chillers or blast freezers must be made in
accordance with the results of testing pursuant to this appendix.
0. Incorporation by Reference
DOE incorporated by reference in Sec. 431.63 the entire standard
for AHRI 1200-2023, ASHRAE 72-2022, and ASHRAE 72-2022 Errata (the
latter two collectively referenced as ASHRAE 72-2022 with Errata).
However, only enumerated provisions of those documents are applicable to
this appendix as follows:
0.1 AHRI 1200-2023
(a) Appendix C, ``Commercial Refrigerated Display Merchandiser and
Storage Cabinet Refrigerated Volume Calculation--Normative,'' as
referenced in section 1.1.1. of this appendix.
(b) Reserved.
0.2 ASHRAE 72-2022 with Errata
(a) Section 4, ``Instruments,'' as referenced in section 1.2 of this
appendix.
(b) Section 5, ``Preparation of Unit Under Test'' (except section
5.4, ``Loading of Test Simulators and Filler Material''), as referenced
in section 1.2 of this appendix.
(c) Section 6.1, ``Ambient Temperature and Humidity,'' as referenced
in sections 1.2 and 1.4 of this appendix.
(d) Figure 6, ``Location of Ambient Temperature Indicators,'' as
referenced in sections 1.2 and 1.4 of this appendix.
(e) Normative Appendix A, ``Measurement Locations, Tolerances,
Accuracies, and Other Characteristics,'' (only the measured quantities
specified in section 1.2.1 of this appendix) as referenced in sections
1.2 and 1.4 of this appendix.
1. Test Procedures
1.1. Scope. This section provides the test procedures for measuring
the energy consumption in kilowatt-hours per pound (kWh/lb) for self-
contained commercial blast chillers and blast freezers that have a
refrigerated volume of up to 500 ft\3\.
1.1.1. Determination of Refrigerated Volume. Determine the
refrigerated volume of a self-contained commercial blast chiller or
blast freezer using the method set forth in AHRI 1200-2023, appendix C,
``Commercial Refrigerated Display Merchandiser and Storage Cabinet
Refrigerated Volume Calculation--Normative.''
[[Page 52]]
1.2. Determination of Energy Consumption. Determine the energy
consumption of each covered blast chiller or blast freezer by conducting
the test procedure set forth in ASHRAE 72-2022 with Errata section 4,
``Instruments,'' section 5, ``Preparation of Unit Under Test'' (except
section 5.4, ``Loading of Test Simulators and Filler Material''),
section 6.1, ``Ambient Temperature and Humidity,'' Figure 6, ``Location
of Ambient Temperature Indicators,'' and normative appendix A,
``Measurement Locations, Tolerances, Accuracies, and Other
Characteristics'' (only the measured quantities specified in section
1.2.1 of this appendix), as well as the requirements of this appendix.
1.2.1. Measured Quantities in Normative Appendix A of ASHRAE 72-2022
with Errata. The following measured quantities shall be in accordance
with the specifications of normative appendix A of ASHRAE 72-2022 with
Errata: dry bulb temperature (except for deviations specified in
sections 1.3 and 1.4 of this appendix), electrical supply frequency,
electrical supply potential, energy consumed (except for deviations
specified in section 1.3 of this appendix), extent of non-perforated
surface beyond edges of unit under test, front clearance, rear or side
clearance, and time measurements.
1.2.2. Additional Specifications for ASHRAE 72-2022 with Errata. The
term ``refrigerator'' used in ASHRAE 72-2022 with Errata shall instead
refer to ``blast chiller'' or ``blast freezer,'' as applicable. In
section 5.3 of ASHRAE 72-2022 with Errata, the phrase ``all necessary
components and accessories shall be installed prior to loading the
storage and display areas with test simulators and filler material''
shall be replaced with ``all necessary components and accessories shall
be installed prior to precooling the unit under test.'' Section 5.3.5
shall also require that, prior to precooling the unit under test, the
condensate pan shall be dry.
1.3. Data Recording Measurement Intervals. Measurements shall be
continuously recorded during the test in intervals no greater than 10
seconds.
1.4. Test Conditions. The required test conditions shall have dry
bulb temperature values according to Table D.1 when measured at point A
in figure 6 of ASHRAE 72-2022 with Errata and according to section 6.1
of ASHRAE 72-2022 with Errata.
Table D.1--Test Condition Values and Tolerances
------------------------------------------------------------------------
Test condition Value Tolerance
------------------------------------------------------------------------
Dry Bulb.......................... 86.0 [deg]F Average over test
period: 1.8
[deg]F.
Individual
measurements: 3.6
[deg]F.
------------------------------------------------------------------------
1.5. Product Pan. The product pan shall be a 12 in. by 20 in. by 2.5
in., 22 gauge or heavier, and 300 series stainless steel pan. If the
blast chiller or blast freezer is not capable of holding the 12 in. by
20 in. by 2.5 in. product pan dimensions, the manufacturer's recommended
pan size shall be used, conforming as closely as possible to the 12 in.
by 20 in. by 2.5 in. pan dimensions.
1.6. Product Temperature Measurement. The product temperature shall
be measured in the geometric center of the measured product pans using
an unweighted thermocouple placed \5/8\ of an in. above the bottom of
the measured product pan. The thermocouple leads shall be secured to the
bottom of the measured product pan while also allowing for the transfer
of the measured product pan from the heating source into the blast
chiller's or blast freezer's cabinet.
1.7. Product Preparation. The product shall be made for each product
pan and shall be loaded to 2 in. of product thickness (i.e., depth)
within the product pan unless an additional product pan with a product
thickness of less than 2 in. is needed to meet the product capacity
determined in section 2.1 of this appendix. A 20-percent-by-volume
propylene glycol (1,2-Propanediol) mixture in water shall be prepared.
In each product pan, pour the propylene glycol mixture over 20 mesh
southern yellow pine sawdust to create a 22 percent to 78 percent by
mass slurry. An example of an acceptable sawdust specification is the
American Wood Fibers brand, 20 Mesh Pine Sawdust. Mix until the sawdust
becomes completely saturated and leave uncovered in the product pan.
Verify that the product pan thermocouple is fully submerged in the
product mixture and reposition the product pan thermocouple to the
requirements of section 1.6. of this appendix if the product pan
thermocouple is incorrectly positioned after mixing. Each product pan
shall be weighed before and after the food product simulator is added
and prior to heating the product. The weight of the product shall not
include the weight of the pans, thermocouples, or wires. A cumulative
total of the product weight shall be calculated and the product pans
shall continue to be loaded with the product mixture until the
cumulative total reaches, but not exceeds, the product capacity
determined in section 2.1 of this appendix with a tolerance of 5 percent or 2 pounds, whichever
is less. The cumulative total weight of product, the weight of product
in each individual pan, and the number of pans shall be recorded.
[[Page 53]]
1.8. Product Pan Heating. Measured product pans shall be maintained
at an average temperature of 160.0 [deg]F 1.8
[deg]F and individual pan temperatures shall be maintained at 160 [deg]F
10 [deg]F for a minimum of 8 hours prior to being
loaded into the blast chiller or blast freezer. Non-measured product
pans shall also be heated for a minimum of 8 hours prior to being loaded
into the blast chiller or blast freezer and the non-measured product
pans shall be placed in alternating positions with the measured product
pans in the heating device. Data acquisition for the temperature of the
measured product pans and time measurements shall begin to be recorded
prior to the minimum of 8 hours heating period.
1.9. Product Pan Distribution. The product pans shall be spaced
evenly throughout each vertical column of rack positions in the blast
chiller or blast freezer without the product pans touching any other
product pans and without the product pans touching the top and the
bottom of the blast chiller or blast freezer cabinet. For blast chillers
or blast freezers that have an additional product pan with a product
thickness of less than 2 in., the additional product pan shall be placed
as close to the middle rack position as possible while maintaining an
even distribution of all product pans. If not all rack positions are
occupied by product pans, the product pan locations shall be recorded.
1.10. Measured Product Pans. If multiple product pans are required
per level of the blast chiller or blast freezer (i.e., product pans can
be loaded side-by-side at the same level), only the product temperature
of one product pan per level shall be measured and the product pans
measured should alternate vertical columns of the blast chiller or blast
freezer cabinet so that each vertical column does not have two measured
product pans on sequential levels. If a blast chiller or blast freezer
requires an additional product pan with a thickness less than 2 in., the
additional product pan shall not be measured for product temperature.
1.11. Stabilization. The blast chiller or blast freezer shall
stabilize at the test conditions specified in section 1.4 of this
appendix for at least 24 hours without operating.
1.12. Pre-cool Cycle. Data acquisition for the test condition
temperatures specified in section 1.4 of this appendix and time
measurements shall begin to be recorded prior to the pre-cool cycle. The
pre-cool cycle shall be initiated on a blast chiller or blast freezer
once the stabilization specified in section 1.11 of this appendix is
complete. The fastest pre-cool cycle shall be selected. The pre-cool
cycle shall be complete when the blast chiller or blast freezer notifies
the user that the pre-cool is complete. If the blast chiller or blast
freezer does not notify the user that the pre-cool cycle is complete,
the pre-cool cycle shall be deemed complete when the blast chiller or
blast freezer reaches 40 [deg]F or 2 [deg]F based on the blast chiller's
or blast freezer's sensing probe for blast chillers and blast freezers,
respectively. For blast chillers or blast freezers without any defined
pre-cool cycles, the fastest blast chilling or blast freezing cycle
shall be run with an empty cabinet until the blast chiller or blast
freezer reaches 40 [deg]F or 2 [deg]F based on the blast chiller's or
blast freezer's sensing probe. During the pre-cool cycle, the blast
chiller's or blast freezer's sensing probe shall remain in its default
or holstered position. The pre-cool test data to be recorded are the
test condition temperatures specified in section 1.4 of this appendix,
pre-cool cycle selected, pre-cool duration, and final pre-cool cabinet
temperature based on the blast chiller's or blast freezer's sensing
probe.
1.13. Loading. The blast chiller or blast freezer door shall be
fully open to an angle of not less than 75 [deg]F for loading at 4.0
1.0 minutes after the blast chiller or blast
freezer completes the pre-cool cycle as specified in section 1.12 of
this appendix. The door shall remain open to load all of the product
pans for the entirety of the loading procedure. The door shall remain
open for 20 seconds per roll-in rack and 15 seconds per product pan for
roll-in and standard blast chillers or blast freezers, respectively. The
total door open period shall have a tolerance of 5
seconds. The blast chiller's or blast freezer's sensing probe shall be
inserted into the geometric center of a product pan approximately 1 in.
deep in the product mixture at the median pan level in the blast chiller
or blast freezer. If the product pan at the median level is the
additional product pan with less than 2 in. of product thickness, the
closest product pan or product pan level that is farthest away from the
evaporator fan shall be used to insert the blast chiller's or blast
freezer's sensing probe. If the median pan level has capacity for
multiple product pans, the probed product pan shall be the furthest away
from the evaporator. The sensing probe shall not touch the bottom of the
product pan or be exposed to the air. The location of the product pan
with the sensing probe shall be recorded. The sensing probe shall be
placed so that there is no interference with the product pan
thermocouple. The product pan thermocouple wiring shall not affect the
energy performance of the blast chiller or blast freezer. The door shall
remain closed for the remainder of the test.
1.14. Blast Chilling or Blast Freezing Cycle. Determine the blast
chilling or blast freezing cycle that will conduct the most rapid
product temperature pulldown that is designed for the densest food
product, as stated in the blast chiller's or blast freezer's
manufacturer literature. A blast chilling cycle shall have a target
temperature of 38.0 [deg]F and a blast
[[Page 54]]
freezing cycle shall have a target temperature of 0.0 [deg]F. The test
condition temperatures specified in section 1.4 of this appendix and the
time measurements shall continue to be recorded from the pre-cool cycle.
Measured product pan temperatures shall continue to be recorded from the
minimum of 8-hour period of heating prior to the loading of the product
pans into the blast chiller or blast freezer. Electrical supply
frequency, electrical supply potential, and energy consumed shall start
to be recorded as soon as the blast chiller or blast freezer door is
opened to load the product pans. Once the blast chiller or blast freezer
door is closed, the blast chilling cycle or blast freezing cycle shall
be selected and initiated as soon as is practicable. The blast chilling
cycle or blast freezing cycle selected shall be recorded. The blast
chilling or blast freezing test period shall continue from the door
opening until all individual measured pan temperatures are at or below
40.0 [deg]F or 2.0 [deg]F for blast chiller and blast freezer tests,
respectively, regardless of whether the selected cycle program has
terminated. If all individual measured pan temperatures do not reach
40.0 [deg]F or 2.0 [deg]F for blast chiller and blast freezer tests,
respectively, two hours after the selected cycle program has terminated,
the test shall be repeated with the target temperature lowered by 1.0
[deg]F until all individual measured pan temperatures are at or below
40.0 [deg]F or 2.0 [deg]F for blast chiller and blast freezer tests,
respectively, at the conclusion of the test. The duration of the blast
chiller or blast freezer test shall be recorded.
1.15. Calculations. The measured energy consumption determined in
section 1.14 of this appendix shall be reported in kilowatt-hours and
shall be divided by the cumulative total weight of product determined in
section 1.7 of this appendix in pounds.
2. Capacity Metric
2.1. Product Capacity. Determine the product capacity by reviewing
all manufacturer literature that is included with the blast chiller or
blast freezer. The largest product capacity by weight that is stated in
the manufacturer literature shall be the product capacity. If the blast
chiller or blast freezer is able to operate as both a blast chiller and
a blast freezer when set to different operating modes by the user and
the manufacturer literature specifies different product capacities for
blast chilling and blast freezing, the largest capacity by weight stated
for the respective operating mode shall be the product capacity. If no
product capacity is stated in the manufacturer literature, the product
capacity shall be the product capacity that fills the maximum number of
12 in. by 20 in. by 2.5 in. pans that can be loaded into the blast
chiller or blast freezer according to section 1.7 of this appendix. If
the blast chiller or blast freezer with no product capacity stated in
the manufacturer literature is not capable of meeting the definition of
a blast chiller or blast freezer according to Sec. 431.62 upon testing
according to section 1 of this appendix, one 12 in. by 20 in. by 2.5 in.
pan shall be removed from the blast chiller or blast freezer until the
definition of a blast chiller or blast freezer is met according to Sec.
431.62 when testing according to section 1 of this appendix.
[88 FR 66229, Sept. 26, 2023]
Subpart D_Commercial Warm Air Furnaces
Source: 69 FR 61939, Oct. 21, 2004, unless otherwise noted.
Sec. 431.71 Purpose and scope.
This subpart contains energy conservation requirements for
commercial warm air furnaces, pursuant to Part C of Title III of the
Energy Policy and Conservation Act, as amended, 42 U.S.C. 6311-6317.
[69 FR 61939, Oct. 21, 2004, as amended at 70 FR 60415, Oct. 18, 2005]
Sec. 431.72 Definitions concerning commercial warm air furnaces.
The following definitions apply for purposes of this subpart D, and
of subparts J through M of this part. Any words or terms not defined in
this Section or elsewhere in this part shall be defined as provided in
Section 340 of the Act.
Basic model means all commercial warm air furnaces manufactured by
one manufacturer within a single equipment class, that have the same
nominal input rating and the same primary energy source (e.g. gas or
oil) and that do not have any differing physical or functional
characteristics that affect energy efficiency.
Commercial warm air furnace means a warm air furnace that is
industrial equipment, and that has a capacity (rated maximum input) of
225,000 Btu per hour or more.
Thermal efficiency for a commercial warm air furnace equals 100
percent minus percent flue loss determined using test procedures
prescribed under Sec. 431.76.
[[Page 55]]
Thermal efficiency two for a commercial warm air furnace equals 100
percent minus percent flue loss and jacket loss.
Warm air furnace means a self-contained oil-fired or gas-fired
furnace designed to supply heated air through ducts to spaces that
require it and includes combination warm air furnace/electric air
conditioning units but does not include unit heaters and duct furnaces.
[69 FR 61939, Oct. 21, 2004, as amended at 76 FR 12503, Mar. 7, 2011; 78
FR 79598, Dec. 31, 2013; 88 FR 36233, June 2, 2023]
Test Procedures
Sec. 431.75 Materials incorporated by reference.
(a) Certain material is incorporated by reference into this subpart
with the approval of the Director of the Federal Register in accordance
with 5 U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other
than that specified in this section, DOE must publish a document in the
Federal Register and the material must be available to the public. All
approved incorporation by reference (IBR) material is available for
inspection at DOE, and at the National Archives and Records
Administration (NARA). Contact DOE at: the U.S. Department of Energy,
Office of Energy Efficiency and Renewable Energy, Building Technologies
Program, 1000 Independence Ave. SW, EE-5B, Washington, DC 20585, (202)
586-9127, [email protected], www.energy.gov/eere/buildings/building-
technologies-office. For information on the availability of this
material at NARA, visit: www.archives.gov/federal-register/cfr/ibr-
locations.html or email: [email protected]. The material may be
obtained from the sources in the following paragraphs of this section.
(b) AHRI. Air-Conditioning, Heating, and Refrigeration Institute,
2311 Wilson Blvd., Suite 400, Arlington, VA 22201, (703) 524-8800, or
online at: www.ahrinet.org.
(1) ANSI/AHRI 1500-2015 (``AHRI 1500-2015''), Performance Rating of
Commercial Space Heating Boilers, ANSI-approved November 28, 2014; IBR
approved for appendix A to this subpart.
(2) [Reserved]
(c) ANSI. American National Standards Institute. 25 W 43rd Street,
4th Floor, New York, NY 10036. (212) 642-4900 or online at:
www.ansi.org.
(1) CSA/ANSI Z21.47:21, (``ANSI Z21.47-2021''), Gas-fired central
furnaces, ANSI-approved April 21, 2021; IBR approved for appendices A
and B to this subpart.
(2) [Reserved]
(d) ASHRAE. American Society of Heating, Refrigerating and Air-
Conditioning Engineers Inc., 180 Technology Parkway NW, Peachtree
Corners, Georgia 30092, (404) 636-8400, or online at: www.ashrae.org.
(1) ANSI/ASHRAE 103-2022 (``ASHRAE 103-2022''), Method of Testing
for Annual Fuel Utilization Efficiency of Residential Central Furnaces
and Boilers, approved January 10, 2022; IBR approved for appendix A to
this subpart.
(2) [Reserved]
(e) ASME. American Society of Mechanical Engineers, Service Center,
22 Law Drive, P.O. Box 2900, Fairfield, NJ 07007, (973) 882-1170, or
online at: www.asme.org.
(1) ANSI/ASME PTC 19.3-1974 (R2004), Supplement to ASME Performance
Test Codes: Part 3: Temperature Measurement, Instruments and Apparatus,
reaffirmed 2004; IBR approved for appendix A to this subpart.
(2) [Reserved]
(f) ASTM. ASTM International, 100 Barr Harbor Drive, P.O. Box C700,
West Conshohocken, PA 19428, (877) 909-2786, or online at:
www.astm.org/.
(1) ASTM D240-09, Standard Test Method for Heat of Combustion of
Liquid Hydrocarbon Fuels by Bomb Calorimeter, approved July 1, 2009; IBR
approved for appendix A to this subpart.
(2) ASTM D396-14a, Standard Specification for Fuel Oils, approved
October 1, 2014; IBR approved for appendix A to this subpart.
(3) ASTM D4809-09a, Standard Test Method for Heat of Combustion of
Liquid Hydrocarbon Fuels by Bomb Calorimeter (Precision Method);
approved September 1, 2009; IBR approved for appendix A to this subpart.
(4) ASTM D5291-10, Standard Test Methods for Instrumental
Determination
[[Page 56]]
of Carbon, Hydrogen, and Nitrogen in Petroleum Products and Lubricants,
approved May 1, 2010; IBR approved for appendix A to this subpart.
(5) ASTM E230/E230M-17 (``ASTM E230/E230M-17''), Standard
Specification for Temperature-Electromotive Force (emf) Tables for
Standardized Thermocouples, approved November 1, 2017; IBR approved for
appendix A to this subpart.
(g) NFPA. National Fire Protection Association, 1 Batterymarch Park,
Quincy, MA 02169-7471, 1-800-344-3555, or online at: www.nfpa.org.
(1) NFPA 97 (``NFPA 97-2003''), Standard Glossary of Terms Relating
to Chimneys, Vents, and Heat-Producing Appliances; copyright 2023; IBR
approved for appendix A to this subpart.
(2) [Reserved]
(h) UL. Underwriters Laboratories, Inc., 333 Pfingsten Road,
Northbrook, IL 60062, (847) 272-8800, or online at: www.ul.com.
(1) UL 727 (``UL 727-2018''), Standard for Safety Oil-Fired Central
Furnaces, Tenth Edition, published January 31, 2018; IBR approved for
appendix A to this subpart.
(2) [Reserved]
[88 FR 36234, June 2, 2023]
Sec. 431.76 Uniform test method for the measurement of energy
efficiency of commercial warm air furnaces.
(a) Scope. This section prescribes the test requirements used to
measure the energy efficiency of commercial warm air furnaces with a
rated maximum input of 225,000 Btu per hour or more.
(b) Testing and calculations--(1) Thermal efficiency. Test in
accordance with appendix A to subpart D of this part when making
representations of thermal efficiency.
(2) Thermal efficiency two. Test in accordance with appendix B to
subpart D of this part when making representations of thermal efficiency
two.
[88 FR 36234, June 2, 2023]
Energy Conservation Standards
Sec. 431.77 Energy conservation standards and their effective dates.
(a) Gas-fired commercial warm air furnaces. Each gas-fired
commercial warm air furnace must meet the following energy efficiency
standard levels:
(1) For gas-fired commercial warm air furnaces manufactured starting
on January 1, 1994, until January 1, 2023, the TE at the maximum rated
capacity (rated maximum input) must be not less than 80 percent; and
(2) For gas-fired commercial warm air furnaces manufactured starting
on January 1, 2023, the TE at the maximum rated capacity (rated maximum
input) must be not less than 81 percent.
(b) Oil-fired commercial warm air furnaces. Each oil-fired
commercial warm air furnace must meet the following energy efficiency
standard levels:
(1) For oil-fired commercial warm air furnaces manufactured starting
on January 1, 1994, until January 1, 2023, the TE at the maximum rated
capacity (rated maximum input) must be not less than 81 percent; and
(2) For oil-fired commercial warm air furnaces manufactured starting
on January 1, 2023, the TE at the maximum rated capacity (rated maximum
input) must be not less than 82 percent.
[81 FR 2528, Jan. 15, 2016]
Sec. Appendix A to Subpart D of Part 431--Uniform Test Method for
Measurement of the Energy Efficiency of Commercial Warm Air Furnaces
(Thermal Efficiency)
Note: On and after May 28, 2024, any representations made with
respect to the energy use or efficiency of commercial warm air furnaces
must be made in accordance with the results of testing pursuant to this
section. At that time, manufacturers must use the relevant procedures
specified in this appendix, which reference ANSI Z21.47-2021, ASHRAE
103-2022, UL 727-2018, or AHRI 1500-2015. On and after July 3, 2023 and
prior to May 28, 2024, manufacturers must test commercial warm air
furnaces in accordance with this appendix or 10 CFR 431.76 as it
appeared on January 1, 2023. DOE notes that, because testing under this
section is required as of May 28, 2024, manufacturers may wish to begin
using this amended test procedure as soon as possible. Any
representations made with respect to the energy use or efficiency of
such commercial warm air furnaces must be made in accordance with
whichever version is selected.
Manufacturers must use the results of testing under appendix B to
this subpart to determine compliance with any standards for commercial
warm air furnaces that use the thermal efficiency 2 (TE2) metric.
0. Incorporation by reference.
[[Page 57]]
In Sec. 431.75, DOE incorporated by reference the entire standard
for AHRI 1500-2015, ANSI Z21.47-2021, ASHRAE 103-2022, ASME PTC 19.3-
1974 (R2004), ASTM D240-09, ASTM D396-14a, ASTM D4809-09a, ASTM D5291-
10, ASTM E230/E230M-17, NFPA 97-2003, and UL 727-2018. However, for
standards AHRI 1500-2015, ANSI Z21.47-2021, ASHRAE 103-2022, and UL 727-
2018, only the enumerated provisions of those documents apply to this
appendix, as follows:
0.1 ANSI Z21.47-2021
(a) Sections 5.1, 5.1.4, 5.2, 5.3, 5.4, 5.5, 5.5.1, 5.6, and 7.2.1
as specified in section 1.1 of this appendix;
(b) Section 5.40 as specified in sections 1.1 and 3.1 of this
appendix;
(c) Section 5.2.8 as specified in section 4.1 of this appendix;
(d) Annex I as specified in section 3.1 of this appendix.
0.2 ASHRAE 103-2022
(a) Sections 7.2.2.4, 7.8, and 9.2 as specified in section 2.2 of
this appendix;
(b) Sections 11.3.7.1 and 11.3.7.2 as specified in section 4.1 of
this appendix.
0.3 UL 727-2018
(a) Sections 2, 3, 37, 38 and 39, 40, 40.6, 41, 42, 43.2, 44, 45,
and 46 as specified in section 1.2 of this appendix;
(b) Figure 40.3 as specified in section 2.1 of this appendix.
0.4 AHRI 1500-2015
(a) Section C3.2.1.1 as specified in section 1.2 of this appendix;
(b) Sections C7.2.4, C7.2.5, and C7.2.6.2 as specified in section
3.2 of this appendix.
1. Test setup and Testing. Where this section prescribes use of ANSI
Z21.47-2021 or UL 727-2018, perform only the procedures pertinent to the
measurement of the steady-state efficiency, as specified in this
section.
1.1 Gas-fired commercial warm air furnaces. The test setup,
including flue requirement, instrumentation, test conditions, and
measurements for determining thermal efficiency are as specified in
section 1.3 of this appendix, and the following sections of ANSI Z21.47-
2021: 5.1 (General, including ASME PTC 19.3-1974 (R2004) as referenced
in Section 5.1.4), 5.2 (Basic test arrangements), 5.3 (Test ducts and
plenums), 5.4 (Test gases), 5.5 (Test pressures and burner adjustments),
5.6 (Static pressure and air flow adjustments), 5.40 (Thermal
efficiency), and 7.2.1 (Basic test arrangements for direct vent central
furnaces). If section 1.3 of this appendix and ANSI Z21.47-2021 have
conflicting provisions (e.g., the number of thermocouples that should be
used when testing units with flue outlets that have a cross-sectional
area of 3.14 square inches or less), follow the provisions in section
1.3 of this appendix. The thermal efficiency test must be conducted only
at the normal inlet test pressure, as specified in section 5.5.1 of ANSI
Z21.47-2021, and at the maximum hourly Btu input rating specified by the
manufacturer for the product being tested.
1.2 Oil-fired commercial warm air furnaces. The test setup,
including flue requirement, instrumentation, test conditions, and
measurement for measuring thermal efficiency is as specified in section
1.3 of this appendix and the following sections of UL 727-2018: 2 (Units
of Measurement), 3 (Glossary, except that the definitions for
``combustible'' and ``non-combustible'' in sections 3.11 and 3.27 shall
be as referenced in NFPA 97-2003), 37 (General), 38 and 39 (Test
Installation), 40 (Instrumentation, except 40.4 and 40.6.2 through
40.6.7 which are not required for the thermal efficiency test, and
including ASTM E230/E230M-17 as referenced in Sections 40.6), 41
(Initial Test Conditions), 42 (Combustion Test--Burner and Furnace),
43.2 (Operation Tests), 44 (Limit Control Cutout Test), 45 (Continuity
of Operation Test), and 46 (Air Flow, Downflow or Horizontal Furnace
Test). If section 1.3 of this appendix and UL 727-2018 have conflicting
provisions (e.g., the number of thermocouples that should be used when
testing units with flue outlets that have a cross-sectional area of 3.14
inches or less), follow the provisions in section 1.3 of this appendix.
Conduct a fuel oil analysis for heating value, hydrogen content, carbon
content, pounds per gallon, and American Petroleum Institute (API)
gravity as specified in section C3.2.1.1 of AHRI 1500-2015, including
the applicable provisions of ASTM D240-09, ASTM D4809-09a, ASTM D5291-
10, and ASTM D396-14a, as referenced. The steady-state combustion
conditions, specified in section 42.1 of UL 727-2018, are attained when
variations of not more than 5 [deg]F in the measured flue gas
temperature occur for three consecutive readings taken 15 minutes apart.
1.3 Additional test setup requirements for gas-fired and oil-fired
commercial warm air furnaces
1.3.1 Thermocouple setup for gas-fired and oil-fired commercial warm
air furnaces with flue outlets that have a cross-sectional area of 3.14
square inches or less. For units with flue outlets having a cross-
sectional area of 3.14 square inches or less, the flue gas temperatures
may optionally be measured using five individual thermocouples, instead
of nine thermocouples.
1.3.2 Procedure for flue gas measurements when testing units with
multiple flue outlets. For units that have multiple flue outlets, record
flue gas measurements (e.g., flue gas temperature, CO2 in the
flue gasses) separately for each individual flue outlet and calculate a
weighted-average value based on the readings of all flue outlets. To
determine the weighted average for each measurement, first determine the
input rating of the furnace module associated with each flue outlet.
Then multiply the ratio of the input rating for the furnace module
associated with each individual flue outlet to the total
[[Page 58]]
nameplate input rating of the furnace (i.e., the input rating associated
with each individual flue outlet divided by the total nameplate input
rating) by that flue outlet's respective component measurement and the
sum of all of the products of the calculations for all of the flue
outlets to determine the weighted-average values. Use the weighted-
average values to determine flue loss, and whether equilibrium
conditions are met before the official test period.
2. Additional test measurements
2.1 Determination of flue CO2 (carbon dioxide) or
O2 (oxygen) for oil-fired commercial warm air furnaces. In
addition to the flue temperature measurement specified in section 40.6.8
of UL 727-2018, locate one or two sampling tubes within six inches
downstream from the flue temperature probe (as indicated on Figure 40.3
of UL 727-2018). If an open end tube is used, it must project into the
flue one-third of the chimney connector diameter. If other methods of
sampling the flue gas are used, place the sampling tube so as to obtain
an average sample. There must be no air leak between the temperature
probe and the sampling tube location. Collect the flue gas sample at the
same time the flue gas temperature is recorded. The CO2 or
O2 concentration of the flue gas must be as specified by the
manufacturer for the product being tested, with a tolerance of 0.1 percent. Determine the flue CO2 or
O2 using an instrument with a reading error no greater than
0.1 percent.
2.2 Procedure for the measurement of condensate for a gas-fired
condensing commercial warm air furnace. The test procedure for the
measurement of the condensate from the flue gas under steady-state
operation must be conducted as specified in sections 7.2.2.4, 7.8, and
9.2 of ASHRAE 103-2022 under the maximum rated input conditions. This
condensate measurement must be conducted for an additional 30 minutes of
steady-state operation after completion of the steady-state thermal
efficiency test specified in section 1.1 of this appendix.
3. Calculation of thermal efficiency
3.1 Gas-fired commercial warm air furnaces. Use the calculation
procedure specified in Section 5.40, Thermal efficiency, of ANSI Z21.47-
2021. When determining the flue loss that is used in the calculation of
thermal efficiency, the calculation method specified in Annex I of ANSI
Z21.47-2021 shall be used.
3.2 Oil-fired commercial warm air furnaces. Calculate the percent
flue loss (in percent of heat input rate) by following the procedure
specified in sections C7.2.4, C7.2.5, and C7.2.6.2 of the AHRI 1500-
2015. The thermal efficiency must be calculated as: Thermal Efficiency
(percent) = 100 percent - flue loss (in percent).
4. Procedure for the calculation of the additional heat gain and
heat loss, and adjustment to the thermal efficiency, for a condensing
commercial warm air furnace.
4.1 Calculate the latent heat gain from the condensation of the
water vapor in the flue gas, and calculate heat loss due to the flue
condensate down the drain, as specified in sections 11.3.7.1 and
11.3.7.2 of ASHRAE 103-2022, with the exception that in the equation for
the heat loss due to hot condensate flowing down the drain in section
11.3.7.2, the assumed indoor temperature of 70 [deg]F and the
temperature term TOA must be replaced by the measured room
temperature as specified in section 5.2.8 of ANSI Z21.47.
4.2 Adjustment to the thermal efficiency for condensing commercial
warm air furnaces. Adjust the thermal efficiency as calculated in
section 3.1 of this appendix by adding the latent gain, expressed in
percent, from the condensation of the water vapor in the flue gas, and
subtracting the heat loss (due to the flue condensate down the drain),
also expressed in percent, both as calculated in section 4.1 of this
appendix, to obtain the thermal efficiency of a condensing furnace.
[88 FR 36234, June 2, 2203]
Sec. Appendix B to Subpart D of Part 431-Uniform Test Method for
Measurement of the Energy Efficiency of Commercial Warm Air Furnaces
(Thermal Efficiency Two)
Note: Manufacturers must use the results of testing under this
appendix B to determine compliance with any standards for commercial
warm air furnaces that use the thermal efficiency 2 (TE2) metric. In
addition, manufacturers may optionally make representations of energy
use or efficiency of this equipment using TE2 as determined using this
appendix starting on July 3, 2023.
0. Incorporation by Reference.
In Sec. 431.75, DOE incorporates by reference the entire standard
ANSI Z21.47-2021. However, only section 5.40 and Appendix J of ANSI
Z21.47-2021 apply, as specified in sections 1.2 and 1.6 of this
appendix.
1. Testing
1.1 Set up and test the unit according to sections 0 through 4 of
appendix A to this subpart, while operating the unit at the maximum
nameplate input rate (i.e., full load). Calculate thermal efficiency
(TE) using the procedure specified in sections 3 and 4 of appendix A to
this subpart.
1.2 For commercial warm air furnaces that are designed for outdoor
installation (including but not limited to CWAFs that are weatherized,
or approved for resistance to wind, rain, or snow), or indoor
installation within an unheated space (i.e., isolated combustion
systems), determine the jacket loss using Section 5.40 and Annex J of
ANSI Z21.47-2021 while the unit is operating at the
[[Page 59]]
maximum nameplate input. The jacket shall consist of the surfaces
surrounding the heating section of the furnace. The jacket includes all
surfaces separating the heating section from the supply air, outside
air, or condenser section, including the bottom surface separating the
heating section from the basepan.
1.3 For commercial warm air furnaces that are designed only for
indoor installation within a heated space, jacket loss shall be zero.
For commercial warm air furnaces that are designed for indoor
installation within a heated or unheated space, multiply the jacket loss
determined in section 1.2 of this appendix by 1.7. For all other
commercial warm air furnaces, including commercial warm air furnaces
that are designed for outdoor installation (including but not limited to
CWAFs that are weatherized, or approved for resistance to wind, rain, or
snow), multiply the jacket loss determined in section 1.2 of this
appendix by 3.3.
1.4 Subtract the jacket loss determined in section 1.3 of this
appendix from the TE determined in section 1.1 of this appendix to
determine the full-load efficiency.
1.5 Set up and test the unit according to sections 0 through 4 of
appendix A to this subpart, while operating the unit at the nameplate
minimum input rate (i.e., part load). Calculate TE using the procedure
specified in sections 3 and 4 of appendix A to this subpart.
1.6 For commercial warm air furnaces that are designed for outdoor
installation (including but not limited to CWAFs that are weatherized,
or approved for resistance to wind, rain, or snow), or indoor
installation within an unheated space (i.e., isolated combustion
systems), determine the jacket loss using Section 5.40 and Annex J of
ANSI Z21.47-2021 while the unit is operating at the minimum nameplate
input. Alternatively, the jacket loss determined in section 1.2 of this
appendix at the maximum nameplate input may be used.
1.7 For commercial warm air furnaces that are designed only for
indoor installation within a heated space, jacket loss shall be zero.
For commercial warm air furnaces that are designed for indoor
installation within a heated or unheated space, multiply the jacket loss
determined in section 1.6 of this appendix by 1.7. For all other
commercial warm air furnaces, including commercial warm air furnaces
that are designed for outdoor installation (including but not limited to
CWAFs that are weatherized, or approved for resistance to wind, rain, or
snow), multiply the jacket loss determined in section 1.6 of this
appendix by 3.3.
1.8 Subtract the jacket loss determined in section 1.7 of this
appendix from the TE determined in section 1.5 of this appendix to
determine the part-load efficiency.
1.9 Calculate TE2 by taking the average of the full-load and part-
load efficiencies as determined in sections 1.4 and 1.8 of this
appendix, respectively.
[88 FR 36235, June 2, 2023]
Subpart E_Commercial Packaged Boilers
Source: 69 FR 61960, Oct. 21, 2004, unless otherwise noted.
Sec. 431.81 Purpose and scope.
This subpart contains energy conservation requirements for certain
commercial packaged boilers, pursuant to Part C of Title III of the
Energy Policy and Conservation Act. (42 U.S.C. 6311-6317)
[69 FR 61960, Oct. 21, 2004, as amended at 70 FR 60415, Oct. 18, 2005]
Sec. 431.82 Definitions concerning commercial packaged boilers.
The following definitions apply for purposes of this subpart E, and
of subparts A and J through M of this part. Any words or terms not
defined in this section or elsewhere in this part shall be defined as
provided in 42 U.S.C. 6311.
Basic model means all commercial packaged boilers manufactured by
one manufacturer within a single equipment class having the same primary
energy source (e.g., gas or oil) and that have essentially identical
electrical, physical and functional characteristics that affect energy
efficiency.
Btu/h or Btu/hr means British thermal units per hour.
Combustion efficiency for a commercial packaged boiler is a
measurement of how much of the fuel input energy is converted to useful
heat in combustion and is calculated as 100-percent minus percent losses
due to dry flue gas, incomplete combustion, and moisture formed by
combustion of hydrogen, as determined with the test procedures
prescribed under Sec. 431.86 of this chapter.
Commercial packaged boiler means a packaged boiler that meets all of
the following criteria:
(1) Has rated input of 300,000 Btu/h or greater;
(2) Is, to any significant extent, distributed in commerce for space
conditioning and/or service water heating in
[[Page 60]]
buildings but does not meet the definition of ``hot water supply
boiler'' in this part;
(3) Does not meet the definition of ``field-constructed'' in this
section; and
(4) Is designed to:
(i) Operate at a steam pressure at or below 15 psig;
(ii) Operate at or below a water pressure of 160 psig and water
temperature of 250 [deg]F; or
(iii) Operate at the conditions specified in both paragraphs (4)(i)
and (ii) of this definition.
Condensing boiler means a commercial packaged boiler that condenses
part of the water vapor in the flue gases, and that includes a means of
collecting and draining this condensate from its heat exchanger section.
Field-constructed means custom-designed equipment that requires
welding of structural components in the field during installation. For
the purposes of this definition, welding does not include attachment
using mechanical fasteners or brazing; any jackets, shrouds, venting,
burner, or burner mounting hardware are not structural components.
Flue condensate means liquid formed by the condensation of moisture
in the flue gases.
Fuel input rate for a commercial packaged boiler means the measured
rate at which the commercial packaged boiler uses energy and is
determined using test procedures prescribed under Sec. 431.86 of this
chapter.
Manufacturer of a commercial packaged boiler means any person who
manufactures, produces, assembles or imports such a boiler, including
any person who:
(1) Manufactures, produces, assembles or imports a commercial
packaged boiler in its entirety;
(2) Manufactures, produces, assembles or imports a commercial
packaged boiler in part, and specifies or approves the boiler's
components, including burners or other components produced by others, as
for example by specifying such components in a catalogue by make and
model number or parts number; or
(3) Is any vendor or installer who sells a commercial packaged
boiler that consists of a combination of components that is not
specified or approved by a person described in paragraph (1) or (2) of
this definition.
Packaged boiler means a boiler that is shipped complete with heating
equipment, mechanical draft equipment, and automatic controls and is
usually shipped in one or more sections. If the boiler is shipped in
more than one section, the sections may be produced by more than one
manufacturer, and may be originated or shipped at different times and
from more than one location.
Rated input means the maximum rate at which the commercial packaged
boiler has been rated to use energy as indicated by the nameplate and in
the manual shipped with the commercial packaged boiler.
Thermal efficiency for a commercial packaged boiler is determined
using test procedures prescribed under Sec. 431.86 and is the ratio of
the heat absorbed by the water or the water and steam to the higher
heating value in the fuel burned.
[69 FR 61960, Oct. 21, 2004, as amended at 74 FR 36354, July 22, 2009;
76 FR 12503, Mar. 7, 2011; 78 FR 79598, Dec. 31, 2013; 81 FR 89304, Dec.
9, 2016]
Test Procedures
Sec. 431.85 Materials incorporated by reference.
(a) General. We incorporate by reference the following standards
into subpart E of part 431. The material listed has been approved for
incorporation by reference by the Director of the Federal Register in
accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Any subsequent
amendment to a standard by the standard-setting organization will not
affect the DOE regulations unless and until amended by DOE. Material is
incorporated as it exists on the date of the approval and a notice of
any change in the material will be published in the Federal Register.
All approved material is available for inspection at the National
Archives and Records Administration (NARA). For information on the
availability of this material at NARA, call 202-741-6030 or go to http:/
/www.archives.gov/federal_register/ code_of_federal_regulations/
ibr_locations.html. Also, this material is
[[Page 61]]
available for inspection at U.S. Department of Energy, Office of Energy
Efficiency and Renewable Energy, Building Technologies Program, 6th
Floor, 950 L'Enfant Plaza, SW., Washington, DC 20024, 202-586-2945, or
go to: http://www1.eere.energy.gov/buildings/appliance_standards/.
Standards can be obtained from the sources listed below.
(b) AHRI. Air-Conditioning, Heating, and Refrigeration Institute,
2111 Wilson Blvd., Suite 500, Arlington, VA 22201, (703) 524-8800, or go
to: http://www.ahrinet.org.
(1) AHRI Standard 1500-2015, (``ANSI/AHRI Standard 1500-2015''),
``2015 Standard for Performance Rating of Commercial Space Heating
Boilers,'' ANSI approved November 28, 2014, IBR approved for appendix A
to subpart E as follows:
(i) Section 3--Definitions (excluding introductory text to section
3, introductory text to 3.2, 3.2.4, 3.2.7, 3.6, 3.12, 3.13, 3.20, 3.23,
3.24, 3.26, 3.27, and 3.31);
(ii) Section 5--Rating Requirements, 5.3 Standard Rating Conditions:
(excluding introductory text to section 5.3, 5.3.5, 5.3.8, and 5.3.9);
(iii) Appendix C--Methods of Testing for Rating Commercial Space
Heating Boilers--Normative, excluding C2.1, C2.7.2.2.2, C3.1.3, C3.5-
C3.7, C4.1.1.1.2, C4.1.1.2.3, C4.1.2.1.5, C4.1.2.2.2, C4.1.2.2.3, C4.2,
C5, C7.1, C7.2.12, C7.2.20;
(iv) Appendix D. Properties of Saturated Steam--Normative.
(v) Appendix E. Correction Factors for Heating Values of Fuel
Gases--Normative.
(2) [Reserved].
[74 FR 36354, July 22, 2009, as amended at 81 FR 89305, Dec. 9, 2016]
Sec. 431.86 Uniform test method for the measurement of energy efficiency
of commercial packaged boilers.
(a) Scope. This section provides test procedures, pursuant to the
Energy Policy and Conservation Act (EPCA), as amended, which must be
followed for measuring the combustion efficiency and/or thermal
efficiency of a gas- or oil-fired commercial packaged boiler.
(b) Testing and Calculations. Determine the thermal efficiency or
combustion efficiency of commercial packaged boilers by conducting the
appropriate test procedure(s) indicated in Table 1 of this section.
Table 1--Test Requirements for Commercial Packaged Boiler Equipment Classes
----------------------------------------------------------------------------------------------------------------
Test procedure
(corresponding to
Certified rated Standards standards
Equipment category Subcategory input Btu/h efficiency metric efficiency metric
(Sec. 431.87) required by Sec.
431.87)
----------------------------------------------------------------------------------------------------------------
Hot Water....................... Gas-fired......... =300,00 Thermal Efficiency Appendix A,
0 and <=2,500,000. Section 2.
Hot Water....................... Gas-fired......... 2,500,0 Combustion Appendix A,
00. Efficiency. Section 3.
Hot Water....................... Oil-fired......... =300,00 Thermal Efficiency Appendix A,
0 and <=2,500,000. Section 2.
Hot Water....................... Oil-fired......... 2,500,0 Combustion Appendix A,
00. Efficiency. Section 3.
Steam........................... Gas-fired (all*).. =300,00 Thermal Efficiency Appendix A,
0 and <=2,500,000. Section 2.
Steam........................... Gas-fired (all*).. 2,500,0 Thermal Efficiency Appendix A,
00 and Section 2.
<=5,000,000.
5,000,0 Thermal Efficiency Appendix A,
00. Section 2.
OR
Appendix A,
Section 3 with
Section 2.4.3.2.
Steam........................... Oil-fired......... =300,00 Thermal Efficiency Appendix A,
0 and <=2,500,000. Section 2.
Steam........................... Oil-fired......... 2,500,0 Thermal Efficiency Appendix A,
00 and Section 2.
<=5,000,000.
5,000,0 Thermal Efficiency Appendix A,
00. Section 2.
OR
Appendix A,
Section 3. with
Section 2.4.3.2.
----------------------------------------------------------------------------------------------------------------
* Equipment classes for commercial packaged boilers as of July 22, 2009 (74 FR 36355) distinguish between gas-
fired natural draft and all other gas-fired (except natural draft).
(c) Field Tests. The field test provisions of appendix A may be used
only to test a unit of commercial packaged boiler with rated input
greater than 5,000,000 Btu/h.
[81 FR 89305, Dec. 9, 2016]
[[Page 62]]
Energy Efficiency Standards
Sec. 431.87 Energy conservation standards and their effective dates.
(a) Each commercial packaged boiler listed in table 1 of this
paragraph (a) and manufactured on or after the effective date listed
must meet the indicated energy conservation standard.
Table 1 to Paragraph (a)--Commercial Packaged Boiler Energy Conservation Standards
----------------------------------------------------------------------------------------------------------------
Efficiency level--effective
Equipment category Subcategory Certified rated input date: March 2, 2012 *
----------------------------------------------------------------------------------------------------------------
Hot Water Commercial Packaged Gas-fired............. =300,000 80.0% ET.
Boilers. Btu/h and <=2,500,000
Btu/h.
Hot Water Commercial Packaged Gas-fired............. 2,500,000 82.0% EC.
Boilers. Btu/h.
Hot Water Commercial Packaged Oil-fired............. =300,000 82.0% ET.
Boilers. Btu/h and <=2,500,000
Btu/h.
Hot Water Commercial Packaged Oil-fired............. 2,500,000 84.0% EC.
Boilers. Btu/h.
Steam Commercial Packaged Boilers.. Gas-fired, all, except =300,000 79.0% ET.
natural draft. Btu/h and <=2,500,000
Btu/h.
Steam Commercial Packaged Boilers.. Gas-fired, all, except 2,500,000 79.0% ET.
natural draft. Btu/h.
Steam Commercial Packaged Boilers.. Gas-fired--natural =300,000 77.0% ET.
draft. Btu/h and <=2,500,000
Btu/h.
Steam Commercial Packaged Boilers.. Gas-fired--natural 2,500,000 77.0% ET.
draft. Btu/h.
Steam Commercial Packaged Boilers.. Oil-fired............. =300,000 81.0% ET.
Btu/h and <=2,500,000
Btu/h.
Steam Commercial Packaged Boilers.. Oil-fired............. 2,500,000 81.0% ET.
Btu/h.
----------------------------------------------------------------------------------------------------------------
* Where EC is combustion efficiency and ET is thermal efficiency.
(b) Each commercial packaged boiler listed in table 2 of this
paragraph (b) and manufactured on or after the effective date listed in
Table 2 must meet the indicated energy conservation standard.
Table 2 to Paragraph (b)--Commercial Packaged Boiler Energy Conservation Standards
----------------------------------------------------------------------------------------------------------------
Efficiency level--effective
Equipment category Subcategory Certified rated input date: March 2, 2022 *
----------------------------------------------------------------------------------------------------------------
Steam Commercial Packaged Boilers.. Gas-fired--natural =300,000 79.0% ET.
draft. Btu/h and <=2,500,000
Btu/h.
Steam Commercial Packaged Boilers.. Gas-fired--natural 2,500,000 79.0% ET.
draft. Btu/h.
----------------------------------------------------------------------------------------------------------------
* Where ET is thermal efficiency.
[88 FR 64352, Sept. 19, 2023]
Sec. Appendix A to Subpart E of Part 431--Uniform Test Method for the
Measurement of Thermal Efficiency and Combustion Efficiency of
Commercial Packaged Boilers
Note: Prior to December 4, 2017, manufacturers must make any
representations with respect to the energy use or efficiency of
commercial packaged boilers in accordance with the results of testing
pursuant to this Appendix or the test procedures as they appeared in 10
CFR 431.86 revised as of January 1, 2016. On and after December 4, 2017,
manufacturers must make any representations with respect to energy use
or efficiency in accordance with the results of testing pursuant to this
appendix.
1. Definitions.
[[Page 63]]
For purposes of this appendix, the Department of Energy incorporates
by reference the definitions established in section 3 of the American
National Standards Institute (ANSI) and Air-Conditioning, Heating, and
Refrigeration Institute (AHRI) Standard 1500, ``2015 Standard for
Performance Rating of Commercial Space Heating Boilers,'' beginning with
3.1 and ending with 3.35 (incorporated by reference, see Sec. 431.85;
hereafter ``ANSI/AHRI Standard 1500-2015''), excluding the introductory
text to section 3, the introductory text to section 3.2, ``Boiler'';
3.2.4, ``Heating Boiler''; 3.2.7, ``Packaged Boiler''; 3.6, ``Combustion
Efficiency''; 3.12, ``Efficiency, Combustion''; 3.13, ``Efficiency,
Thermal''; 3.20, ``Gross Output''; 3.23, ``Input Rating''; 3.24, ``Net
Rating''; 3.26, ``Published Rating''; 3.26.1, ``Standard Rating''; 3.27,
``Rating Conditions''; 3.27.1, ``Standard Rating Conditions''; and 3.31,
``Thermal Efficiency.'' In cases where there is a conflict, the language
of the test procedure in this appendix takes precedence over ANSI/AHRI
Standard 1500-2015.
1.1. In all incorporated sections of ANSI/AHRI Standard 1500-2015,
references to the manufacturer's ``specifications,''
``recommendations,'' ``directions,'' or ``requests'' mean the
manufacturer's instructions in the installation and operation manual
shipped with the commercial packaged boiler being tested or in
supplemental instructions provided by the manufacturer pursuant to Sec.
429.60(b)(4) of this chapter. For parameters or considerations not
specified in this appendix, refer to the manual shipped with the
commercial packaged boiler. Should the manual shipped with the
commercial packaged boiler not provide the necessary information, refer
to the supplemental instructions for the basic model pursuant to Sec.
429.60(b)(4) of this chapter. The supplemental instructions provided
pursuant to Sec. 429.60(b)(4) of this chapter do not replace or alter
any requirements in this appendix nor do they override the manual
shipped with the commercial packaged boiler. In cases where these
supplemental instructions conflict with any instructions or provisions
provided in the manual shipped with the commercial packaged boiler, use
the manual shipped with the commercial packaged boiler.
1.2. Unless otherwise noted, in all incorporated sections of ANSI/
AHRI Standard 1500-2015, the term ``boiler'' means a commercial packaged
boiler as defined in Sec. 431.82.
1.3. Unless otherwise noted, in all incorporated sections of ANSI/
AHRI Standard 1500-2015, the term ``input rating'' means ``rated input''
as defined in Sec. 431.82.
2. Thermal Efficiency Test.
2.1. Test Setup.
2.1.1. Instrumentation. Use instrumentation meeting the minimum
requirements found in Table C1 of Appendix C of ANSI/AHRI Standard 1500-
2015 (incorporated by reference, see Sec. 431.85).
2.1.2. Data collection and sampling. Record all test data in
accordance with Table 2.1 and Table 2.2. Do not use Section C5 and Table
C4 of Appendix C of ANSI/AHRI Standard 1500-2015.
Table 2.1--Data To Be Recorded Before Testing
------------------------------------------------------------------------
Item recorded Additional instruction
------------------------------------------------------------------------
Date of Test.............................. None.
Manufacturer.............................. None.
Commercial Packaged Boiler Model Number... None.
Burner Model Number & Manufacturer........ None.
Nozzle description and oil pressure....... None.
Oil Analysis--H, C, API Gravity, lb/gal None.
and Btu/lb.
Gas Manifold Pressure..................... Record at start and end of
test.
Gas line pressure at meter................ Measurement may be made
manually.
Gas temperature........................... Measurement may be made
manually.
Barometric Pressure (Steam and Natural Gas Measurement may be made
Only). manually.
Gas Heating Value, Btu/ft \3\*............ Record at start and end of
test.
------------------------------------------------------------------------
* Multiplied by correction factors, as applicable, in accordance with
Appendix E of ANSI/AHRI Standard 1500-2015.
[[Page 64]]
[GRAPHIC] [TIFF OMITTED] TR09DE16.023
2.1.3. Instrument Calibration. Instruments must be calibrated at
least once per year and a calibration record, containing at least the
date of calibration and the method of calibration, must be kept as part
of the data underlying each basic model certification, pursuant to Sec.
429.71 of this chapter.
[[Page 65]]
2.1.4. Test Setup and Apparatus. Set up the commercial packaged
boiler for thermal efficiency testing according to the provisions of
Section C2 (except section C2.1) of Appendix C of ANSI/AHRI Standard
1500-2015 (incorporated by reference, see Sec. 431.85).
2.1.4.1. For tests of oil-fired commercial packaged boilers,
determine the weight of fuel consumed using one of the methods specified
in the following sections 2.1.4.1.1. or 2.1.4.1.2. of this appendix:
2.1.4.1.1. If using a scale, determine the weight of fuel consumed
as the difference between the weight of the oil vessel before and after
each measurement period, as specified in sections 2.1.4.1.3.1. or
2.1.4.1.3.2. of this appendix, determined using a scale meeting the
accuracy requirements of Table C1 of Appendix C of ANSI/AHRI Standard
1500-2015.
2.1.4.1.2. If using a flow meter, first determine the volume of fuel
consumed as the total volume over the applicable measurement period as
specified in 2.1.4.1.3.1. or 2.1.4.1.3.2. of this appendix and as
measured by a flow meter meeting the accuracy requirements of Table C1
of Appendix C of ANSI/AHRI Standard 1500-2015 upstream of the oil inlet
port of the commercial packaged boiler. Then determine the weight of
fuel consumed by multiplying the total volume of fuel over the
applicable measurement period by the density of oil as determined
pursuant to C3.2.1.1.3. of Appendix C of ANSI/AHRI Standard 1500-2015.
2.1.4.1.3. The applicable measurement period for the purposes of
determining fuel input rate must be as specified in section 2.1.4.1.3.1.
of this appendix for the ``Warm-Up Period'' or section 2.1.4.1.3.2. of
this appendix for the ``Test Period.''
2.1.4.1.3.1. For the purposes of confirming steady-state operation
during the ``Warm-Up Period,'' the measurement period must be 15 minutes
and tT in Equation C2 in Section C7.2.3.1 of Appendix C of
ANSI/AHRI Standard 1500-2015 must be 0.25 hours to determine fuel input
rate.
2.1.4.1.3.2. For the purposes of determining thermal efficiency
during the ``Test Period,'' the measurement period and tT are
as specified in sections 2.3.4 and 2.3.5 of this appendix.
2.1.4.2 For tests of gas-fired commercial packaged boilers, install
a volumetric gas meter meeting the accuracy requirements of Table C1 of
Appendix C of ANSI/AHRI Standard 1500-2015 upstream of the gas inlet
port of the commercial packaged boiler. Record the accumulated gas
volume consumed for each applicable measurement period. Use Equation
C7.2.3.2. of Appendix C of ANSI/AHRI Standard 1500-2015 to calculate
fuel input rate.
2.1.4.2.1. The applicable measurement period for the purposes of
determining fuel input rate must be as specified in section 2.1.4.2.1.1.
of this appendix for the ``Warm-Up Period'' and 2.1.4.2.1.2. of this
appendix for the ``Test Period.''
2.1.4.2.1.1. For the purposes of confirming steady-state operation
during the ``Warm-Up Period,'' the measurement period must be 15 minutes
and tT in Equation C2 in Section C7.2.3.1 of Appendix C of
ANSI/AHRI Standard 1500-2015 must be 0.25 hours to determine fuel input
rate.
2.1.4.2.1.2. For the purposes of determining thermal efficiency
during the ``Test Period,'' the measurement period and tT are
as specified in sections 2.3.4 and 2.3.5 of this appendix.
2.1.4.3 In addition to the provisions of Section C2.2.1.2 of ANSI/
AHRI Standard 1500-2015, vent gases may alternatively be discharged
vertically into a straight stack section without elbows. R-7 minimum
insulation must extend 6 stack diameters above the flue collar, the
thermocouple grid must be located at a vertical distance of 3 stack
diameters above the flue collar, and the sampling tubes for flue gases
must be installed within 1 stack diameter beyond the thermocouple grid.
If dilution air is introduced into the flue gases before the plane of
the thermocouple and flue gas sampling points, utilize an alternate
plane of thermocouple grid and flue gas sampling point located
downstream from the heat exchanger and upstream from the point of
dilution air introduction.
2.1.5. Additional Requirements for Outdoor Commercial Packaged
Boilers. If the manufacturer provides more than one outdoor venting
arrangement, the outdoor commercial packaged boiler (as defined in
Section 3.2.6 of ANSI/AHRI Standard 1500-2015; incorporated by
reference, see Sec. 431.85) must be tested with the shortest total
venting arrangement as measured by adding the straight lengths of
venting supplied with the equipment. If the manufacturer does not
provide an outdoor venting arrangement, install the outdoor commercial
packaged boiler venting consistent with the procedure specified in
Section C2.2 of Appendix C of ANSI/AHRI Standard 1500-2015.
2.1.6. Additional Requirements for Steam Tests. In addition to the
provisions of Section C2 of Appendix C of ANSI/AHRI Standard 1500-2015
(incorporated by reference, see Sec. 431.85), the following
requirements apply for steam tests.
2.1.6.1. Insulate all steam piping from the commercial packaged
boiler to the steam separator, and extend insulation at least one foot
(1 ft.) beyond the steam separator, using insulation meeting the
requirements specified in Table 2.3 of this appendix.
[[Page 66]]
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2.1.6.2. A temperature sensing device must be installed in the
insulated steam piping prior to the water separator if the commercial
packaged boiler produces superheated steam.
2.1.6.3. Water entrained in the steam and water condensing within
the steam piping must be collected and used to calculate the quality of
steam during the ``Test Period.'' Steam condensate must be collected and
measured using either a cumulative (totalizing) flow rate or by
measuring the mass of the steam condensate. Instrumentation used to
determine the amount of steam condensate must meet the requirements
identified in Table C1 in Appendix C of ANSI/AHRI Standard 1500-2015.
2.1.7. Additional Requirements for Water Tests. In addition to the
provisions of section C2 of Appendix C of ANSI/AHRI Standard 1500-2015
(incorporated by reference, see Sec. 431.85), the following
requirements apply for water tests.
2.1.7.1. Insulate all water piping between the commercial packaged
boiler and the location of the temperature measuring equipment,
including one foot (1 ft.) beyond the sensor, using insulation meeting
the requirements specified in Table 2.3 of this appendix.
2.1.7.2. Install a temperature measuring device at Point B of Figure
C9 of ANSI/AHRI Standard 1500-2015 (incorporated by reference, see Sec.
431.85). Water entering the commercial packaged boiler must first enter
the run of a tee and exit from the top outlet of the tee. The remaining
connection of the tee must be plugged. Measure the inlet water
temperature at Point B in the run of a second tee located 12 2 pipe diameters downstream from the first tee and no
more than the greater of 12 inches or 6 pipe diameters from the inlet of
the commercial packaged boiler. The temperature measuring device shall
extend into the water flow at the point of exit from the side outlet of
the second tee. All inlet piping between the temperature measuring
device and the inlet of the commercial packaged boilers must be wrapped
with R-7 insulation.
2.1.7.3. Do not use Section C2.7.2.2.2 or its subsections of ANSI/
AHRI Standard 1500-2015 for water meter calibration.
2.1.8. Flue Gas Sampling. In section C2.5.2 of Appendix C of ANSI/
AHRI Standard 1500-2015, replace the last sentence with the following:
When taking flue gas samples from a rectangular plane, collect samples
at \1/4\, \1/2\, and \3/4\ the distance from one side of the rectangular
plane in the longer dimension and along the centerline midway between
the edges of the plane in the shorter dimension and use the average of
the three samples. The tolerance in each dimension for each measurement
location is 1 inch.
2.2. Test Conditions.
2.2.1. General. Use the test conditions from Section 5 and Section
C3 of Appendix C of ANSI/AHRI Standard 1500-2015 (incorporated by
reference, see Sec. 431.85) for thermal efficiency testing but do not
use the following sections:
(1) 5.3 Introductory text
(2) 5.3.5 (and subsections; see sections 2.2.3. and 2.2.4. of this
appendix)
(3) 5.3.8 (see section 2.2.5. of this appendix)
(4) 5.3.9 (see section 2.2.6. of this appendix)
(5) C3.1.3 (and subsections)
(6) C3.5 (including Table C2; see section 2.2.7. of this appendix)
(7) C3.6 (see section 2.2.5. of this appendix)
(8) C3.7 (see section 2.2.6. of this appendix)
2.2.2. Burners for Oil-Fired Commercial Packaged Boilers. In
addition to section C3.3 of Appendix C of ANSI/AHRI Standard 1500-2015,
the following applies: For oil-fired commercial packaged boilers, test
the unit with the particular make and model of burner as certified (or
to be certified) by the manufacturer. If multiple burners are specified
in the certification report for that basic model, then use any of the
listed burners for testing.
2.2.3. Water Temperatures. Maintain the outlet temperature measured
at Point C in Figure C9 of Appendix C of ANSI/AHRI Standard 1500-2015 at
180 [deg]F 2 [deg]F and maintain the inlet
temperature measured at Point B at 80 [deg]F 5
[deg]F during the ``Warm-up
[[Page 67]]
Period'' and ``Test Period'' as indicated by 1-minute interval data
pursuant to Table 2.2 of this appendix. Each reading must meet these
temperature requirements. Use the inlet temperature and flow rate
measured at Point B in Figure C9 of Appendix C of ANSI/AHRI Standard
1500-2015 for calculation of thermal efficiency.
2.2.4 Exceptions to Water Temperature Requirements. For commercial
packaged boilers that require a higher flow rate than that resulting
from the water temperature requirements of sections 2.2.3 of this
appendix to prevent boiling, use a recirculating loop and maintain the
inlet temperature at Point B of Figure C9 of Appendix C of ANSI/AHRI
Standard 1500-2015 at 140 [deg]F 5 [deg]F during
the ``Warm-up Period'' and ``Test Period'' as indicated by 1-minute
interval data pursuant to Table 2.2 of this appendix. Each reading must
meet these temperature requirements. Use the inlet temperature and flow
rate measured at Point A in Figure C9 of Appendix C of ANSI/AHRI
Standard 1500-2015 for calculation of thermal efficiency.
2.2.5 Air Temperature. For tests of non-condensing boilers, maintain
ambient room temperature between 65 [deg]F and 100 [deg]F at all times
during the ``Warm-up Period'' and ``Test Period'' (as described in
Section C4 of Appendix C of ANSI/AHRI Standard 1500-2015) as indicated
by 1-minute interval data pursuant to Table 2.2 of this appendix. For
tests of condensing boilers, maintain ambient room temperature between
65 [deg]F and 85 [deg]F at all times during the ``Warm-up Period'' and
``Test Period'' (as described in Section C4 of Appendix C of ANSI/AHRI
Standard 1500-2015) as indicated by 1-minute interval data pursuant to
Table 2.2 of this appendix. The ambient room temperature may not differ
by more than 5 [deg]F from the average ambient
room temperature during the entire ``Test Period'' at any reading.
Measure the room ambient temperature within 6 feet of the front of the
unit at mid height. The test air temperature, measured at the air inlet
of the commercial packaged boiler, must be within
5 [deg]F of the room ambient temperature when recorded at the 1-minute
interval defined by Table 2.2 of this appendix.
2.2.6. Ambient Humidity. For condensing boilers, maintain ambient
room relative humidity below 80-percent at all times during both the
``Warm-up Period'' and ``Test Period'' (as described in Section C4 of
Appendix C of ANSI/AHRI Standard 1500-2015) pursuant to Table 2.2 of
this appendix. Measure the ambient humidity in the same location as
ambient air temperature in section 2.2.5 of this appendix.
2.2.7. Flue Gas Temperature. The flue gas temperature during the
test must not vary from the flue gas temperature measured at the start
of the Test Period (as defined in Section C4 of ANSI/AHRI Standard 1500-
2015) when recorded at the interval defined in Table 2.2 of this
appendix by more than the limits prescribed in Table 2.4 of this
appendix.
Table 2.4--Flue Gas Temperature Variation Limits During Test Period
----------------------------------------------------------------------------------------------------------------
Fuel type Non-condensing Condensing
----------------------------------------------------------------------------------------------------------------
Gas.............................. 2 Greater of 3 percent and
percent. 5 [deg]F
Light Oil........................ 2
percent.
Heavy Oil........................ Greater of 3 percent and
5
[deg]F.
----------------------------------------------------------------------------------------------------------------
2.3. Test Method.
2.3.1. General. Conduct the thermal efficiency test as prescribed in
Section C4 ``Test Procedure'' of Appendix C of ANSI/AHRI Standard 1500-
2015 (incorporated by reference, see Sec. 431.85) excluding sections:
(1) C4.1.1.1.2 (see section 2.3.1.1 of this appendix)
(2) C4.1.1.2.3 (see 2.3.4 of this appendix)
(3) C4.1.2.1.5 (see section 2.3.2. of this appendix)
(4) C4.1.2.2.2
(5) C4.1.2.2.3 (see 2.3.5 of this appendix)
(6) C4.2
(7) C4.2.1
(8) C4.2.2
2.3.1.1. Adjust oil or non-atmospheric gas to produce the required
firebox pressure and CO2 or O2 concentration in
the flue gas, as described in Section 5.3.1 of ANSI/AHRI Standard 1500-
2015. Conduct steam tests with steam pressure at the pressure specified
in the manufacturer literature shipped with the commercial packaged
boiler or in the manufacturer's supplemental testing instructions
pursuant to Sec. 429.60(b)(4) of this chapter, but not exceeding 15
psig. If no pressure is specified in the manufacturer literature shipped
with the commercial packaged boiler or in the manufacturer's
supplemental testing instructions (pursuant to Sec. 429.60(b)(4) of
this chapter), or if a range of operating pressures is specified,
conduct testing at a steam pressure equal to atmospheric pressure. If
necessary to maintain steam quality as required by Section 5.3.7 of
ANSI/AHRI Standard 1500-2015, increase steam pressure in 1 psig
increments by throttling with a valve beyond the separator until the
test is completed and the steam quality requirements have been
satisfied, but do not increase the steam pressure to greater than 15
psig.
[[Page 68]]
2.3.2. Water Test Steady-State. Ensure that a steady-state is
reached by confirming that three consecutive readings have been recorded
at 15-minute intervals pursuant to Table 2.2 of this appendix that
indicate that the measured fuel input rate is within 2-percent of the rated input. Water temperatures must
meet the conditions specified in sections 2.2.3 and 2.2.4 of this
appendix as applicable.
2.3.3. Condensate Collection for Condensing Commercial Packaged
Boilers. Collect condensate in a covered vessel so as to prevent
evaporation.
2.3.4. Steam Test Duration. Replace Section C4.1.1.2.3 of ANSI/AHRI
Standard 1500-2015 with the following: The test period is one hour in
duration if the steam condensate is measured or two hours if feedwater
is measured. The test period must end with a 15-minute reading (steam
condensate or feedwater and separator weight reading) pursuant to Table
2.2 of this appendix. When feedwater is measured, the water line at the
end of the test must be within 0.25 inches of the starting level.
2.3.5. Water Test Duration. Replace Section C4.1.2.2.3 of ANSI/AHRI
Standard 1500-2015 with the following: The test period is one hour for
condensing commercial packaged boilers and 30 minutes for non-condensing
commercial packaged boilers, and ends with a 15-minute interval reading
pursuant to Table 2.2 of this appendix.
2.4. Calculations.
2.4.1. General. To determine the thermal efficiency of commercial
packaged boilers, use the variables in section C6 of Appendix C of ANSI/
AHRI Standard 1500-2015 and calculation procedure for the thermal
efficiency test specified in section C7.2 of Appendix C of ANSI/AHRI
Standard 1500-2015, excluding sections C7.2.12 and C7.2.20.
2.4.2. Use of Steam Properties Table. If the average measured
temperature of the steam is higher than the value in Table D1 in
Appendix D of ANSI/AHRI Standard 1500-2015 that corresponds to the
average measured steam pressure, then use Table 2.5 of this appendix to
determine the latent heat of superheated steam in (Btu/lb). Use linear
interpolation for determining the latent heat of steam in Btu/lb if the
measured steam pressure is between two values listed in Table D1 in
Appendix D of ANSI/AHRI Standard 1500-2015 or in Table 2.5 of this
appendix.
[[Page 69]]
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[[Page 70]]
[GRAPHIC] [TIFF OMITTED] TR09DE16.026
2.4.3. Alternative Thermal Efficiency Calculation for Large Steam
Commercial Packaged Boilers. To determine the thermal efficiency of
commercial packaged boilers with a fuel input rate greater than
5,000,000 Btu/h according to the steam test pursuant to Section C4.1.1
of ANSI/AHRI Standard 1500-2015, either:
2.4.3.1. Calculate the thermal efficiency of commercial packaged
boiler models in steam mode in accordance with the provisions of section
2.4.1 of this appendix, or
2.4.3.2. Measure and calculate combustion efficiency
Effyss in steam mode according to Section 3. Combustion
Efficiency Test of this appendix and convert to thermal efficiency using
the following equation:
EffyT = Effyss - 2.0
where EffyT is the thermal efficiency and EFFYss
is the combustion efficiency as defined in C6 of ANSI/AHRI Standard
1500-2015. The combustion efficiency Effyss is as calculated
in Section C7.2.14 of ANSI/AHRI Standard 1500-2015.
2.4.4. Rounding. Round the final thermal efficiency value to nearest
one tenth of one percent.
3. Combustion Efficiency Test.
3.1. Test Setup.
3.1.1. Instrumentation. Use instrumentation meeting the minimum
requirements found in
[[Page 71]]
Table C1 of ANSI/AHRI Standard 1500-2015 (incorporated by reference, see
Sec. 431.85).
3.1.2. Data collection and sampling. Record all test data in
accordance with Table 3.1 and Table 3.2 of this appendix. Do not use
Section C5 and Table C4 of Appendix C in ANSI/AHRI Standard 1500-2015.
Table 3.1--Data To Be Recorded Before Testing
------------------------------------------------------------------------
Item recorded Additional instruction
------------------------------------------------------------------------
Date of Test.............................. None.
Manufacturer.............................. None.
Commercial Packaged Boiler Model Number... None.
Burner Model Number & Manufacturer........ None.
Nozzle description and oil pressure....... None.
Oil Analysis--H, C, API Gravity, lb/gal None.
and Btu/lb.
Gas Manifold Pressure..................... Record at start and end of
test.
Gas line pressure at meter................ Measurement may be made
manually.
Gas temperature........................... Measurement may be made
manually.
Barometric Pressure (Steam and Natural Gas Measurement may be made
Only). manually.
Gas Heating Value, Btu/ft \3\ *........... Record at start and end of
test.
------------------------------------------------------------------------
* Multiplied by correction factors, as applicable, in accordance with
Appendix E of ANSI/AHRI Standard 1500-2015.
[[Page 72]]
[GRAPHIC] [TIFF OMITTED] TR09DE16.027
3.1.3. Instrument Calibration. Instruments must be calibrated at
least once per year and a calibration record, containing at least the
date of calibration and the method of calibration, must be kept as part
of the data underlying each basic model certification, pursuant to Sec.
429.71 of this chapter.
[[Page 73]]
3.1.4. Test Setup and Apparatus. Set up the commercial packaged
boiler for combustion efficiency testing according to the provisions of
Section C2 (except section C2.1) of Appendix C of ANSI/AHRI Standard
1500-2015.
3.1.4.1. For tests of oil-fired commercial packaged boilers,
determine the weight of fuel consumed using one of the methods specified
in sections 3.1.4.1.1. or 3.1.4.1.2. of this appendix:
3.1.4.1.1. If using a scale, determine the weight of fuel consumed
as the difference between the weight of the oil vessel before and after
each measurement period, as specified in sections 3.1.4.1.3.1. or
3.1.4.1.3.2. of this appendix, determined using a scale meeting the
accuracy requirements of Table C1 of ANSI/AHRI Standard 1500-2015.
3.1.4.1.2. If using a flow meter, first determine the volume of fuel
consumed as the total volume over the applicable measurement period, as
specified in sections 3.1.4.1.3.1. or 3.1.4.1.3.2. of this appendix, and
as measured by a flow meter meeting the accuracy requirements of Table
C1 of ANSI/AHRI Standard 1500-2015 upstream of the oil inlet port of the
commercial packaged boiler. Then determine the weight of fuel consumed
by multiplying the total volume of fuel over the applicable measurement
period by the density of oil, in pounds per gallon, as determined
pursuant to Section C3.2.1.1.3. of ANSI/AHRI Standard 1500-2015.
3.1.4.1.3. The applicable measurement period for the purposes of
determining fuel input rate must be as specified in section 3.1.4.1.3.1.
of this appendix for the ``Warm-Up Period'' or 3.1.4.1.3.2. of this
appendix for the ``Test Period.''
3.1.4.1.3.1. For the purposes of confirming steady-state operation
during the ``Warm-Up Period,'' the measurement period must be 15 minutes
and tT in Equation C2 in Section C7.2.3.1 of ANSI/AHRI
Standard 1500-2015 must be 0.25 hours to determine fuel input rate.
3.1.4.1.3.2. For the purposes of determining combustion efficiency
during the ``Test Period,'' the measurement period and tT are
0.5 hours pursuant to section 3.3.1.1. of this appendix.
3.1.4.2 For tests of gas-fired commercial packaged boilers, install
a volumetric gas meter meeting the accuracy requirements of Table C1 of
ANSI/AHRI Standard 1500-2015 upstream of the gas inlet port of the
commercial packaged boiler. Record the accumulated gas volume consumed
for each applicable measurement period. Use Equation C7.2.3.2. of ANSI/
AHRI Standard 1500-2015 to calculate fuel input rate.
3.1.4.2.1. The applicable measurement period for the purposes of
determining fuel input rate must be as specified in section 3.1.4.2.1.1.
of this appendix for the ``Warm-Up Period'' and 3.1.4.2.1.2. of this
appendix for the ``Test Period.''
3.1.4.2.1.1. For the purposes of confirming steady-state operation
during the ``Warm-Up Period,'' the measurement period must be 15 minutes
and tT in Equation C2 in Section C7.2.3.1 of ANSI/AHRI
Standard 1500-2015 must be 0.25 hour to determine fuel input rate.
3.1.4.2.1.2. For the purposes of determining combustion efficiency
during the ``Test Period,'' the measurement period and tT are
0.5 hour pursuant to section 3.3.1.1. of this appendix.
3.1.4.3. In addition to the provisions of Section C2.2.1.2 of ANSI/
AHRI Standard 1500-2015, vent gases may alternatively be discharged
vertically into a straight stack section without elbows. R-7 minimum
insulation must extend 6 stack diameters above the flue collar, the
thermocouple grid must be located at a vertical distance of 3 stack
diameters above the flue collar, and the sampling tubes for flue gases
must be installed within 1 stack diameter beyond the thermocouple grid.
If dilution air is introduced into the flue gases before the plane of
the thermocouple and flue gas sampling points, utilize an alternate
plane of thermocouple grid and flue gas sampling point located
downstream from the heat exchanger and upstream from the point of
dilution air introduction.
3.1.5. Additional Requirements for Outdoor Commercial Packaged
Boilers. If the manufacturer provides more than one outdoor venting
arrangement, the outdoor commercial packaged boiler (as defined in
section 3.2.6 of ANSI/AHRI Standard 1500-2015 (incorporated by
reference, see Sec. 431.85) must be tested with the shortest total
venting arrangement as measured by adding the straight lengths of
venting supplied with the equipment. If the manufacturer does not
provide an outdoor venting arrangement, install the outdoor commercial
packaged boiler venting consistent with the procedure specified in
Section C2.2 of Appendix C of ANSI/AHRI Standard 1500-2015.
3.1.6. Additional Requirements for Field Tests.
3.1.6.1 Field tests are exempt from the requirements of Section C2.2
of Appendix C of ANSI/AHRI Standard 1500-2015. Measure the flue gas
temperature according to Section C2.5.1 of Appendix C of ANSI/AHRI
Standard 1500-2015 and the thermocouple grids identified in Figure C12
of ANSI/AHRI Standard 1500-2015, with the following modification: the
thermocouple grid may be staggered vertically by up to 1.5 inches to
allow the use of instrumented rods to be inserted through holes drilled
in the venting.
3.1.6.2. Field tests are exempt from the requirements of Section
C2.6.3 of Appendix C of ANSI/AHRI Standard 1500-2015.
3.1.7. Additional Requirements for Water Tests. In addition to the
provisions of Section C2 of Appendix C of ANSI/AHRI Standard 1500-2015
(incorporated by reference, see
[[Page 74]]
Sec. 431.85) the following requirements apply for water tests:
3.1.7.1. Insulate all water piping between the commercial packaged
boiler and the location of the temperature measuring equipment,
including one foot (1 ft.) beyond the sensor, using insulation meeting
the requirements specified in Table 2.3 of this appendix.
3.1.7.2. Install a temperature measuring device at Point B of Figure
C9 of ANSI/AHRI Standard 1500-2015. Water entering the commercial
packaged boiler must first enter the run of a tee and exit from the top
outlet of the tee. The remaining connection of the tee must be plugged.
Measure the inlet water temperature at Point B in the run of a second
tee located 12 2 pipe diameters downstream from
the first tee and no more than the greater of 12 inches or 6 pipe
diameters from the inlet of the commercial packaged boiler. The
temperature measuring device shall extend into the water flow at the
point of exit from the side outlet of the second tee. All inlet piping
between the temperature measuring device and the inlet of the commercial
packaged boilers must be wrapped with R-7 insulation. Field tests must
also measure the inlet water temperature at Point B in Figure C9,
however they are not required to use the temperature measurement piping
described in this section 3.1.7. of this appendix.
3.1.7.3. Do not use Section C2.7.2.2.2 or its subsections of ANSI/
AHRI Standard 1500-2015 for water meter calibration.
3.1.8. Flue Gas Sampling. In section C2.5.2 of Appendix C of ANSI/
AHRI Standard 1500-2015, replace the last sentence with the following:
When taking flue gas samples from a rectangular plane, collect samples
at \1/4\, \1/2\, and \3/4\ the distance from one side of the rectangular
plane in the longer dimension and along the centerline midway between
the edges of the plane in the shorter dimension and use the average of
the three samples. The tolerance in each dimension for each measurement
location is 1 inch.
3.2. Test Conditions.
3.2.1. General. Use the test conditions from Sections 5 and C3 of
Appendix C of ANSI/AHRI Standard 1500-2015 (incorporated by reference;
see Sec. 431.85) for combustion efficiency testing but do not use the
following sections:
(1) 5.3 Introductory text
(2) 5.3.5 (and subsections; see sections 3.2.3, 3.2.3.1, and 3.2.3.2 of
this appendix)
(3) 5.3.7 (excluded for field tests only)
(4) 5.3.8 (see section 3.2.4 of this appendix)
(5) 5.3.9 (see section 3.2.5 of this appendix)
(6) C3.1.3 (and subsections)
(7) C3.5 (including Table C2; see section 3.2.6 of this appendix)
(8) C3.6 (see section 3.2.4 of this appendix)
(9) C3.7 (see section 3.2.5 of this appendix)
3.2.2. Burners for Oil-Fired Commercial Packaged Boilers. In
addition to Section C3.3 of Appendix C of ANSI/AHRI Standard 1500-2015,
the following applies: for oil-fired commercial packaged boilers, test
the unit with the particular make and model of burner as certified (or
to be certified) by the manufacturer. If multiple burners are specified
in the certification report for that basic model, then use any of the
listed burners for testing.
3.2.3. Water Temperatures. Maintain the outlet temperature measured
at Point C in Figure C9 at 180 [deg]F 2 [deg]F
and maintain the inlet temperature measured at Point B at 80 [deg]F
5 [deg]F during the ``Warm-up Period'' and ``Test
Period'' as indicated by 1-minute interval data pursuant to Table 3.2 of
this appendix. Each reading must meet these temperature requirements.
Field tests are exempt from this requirement and instead must comply
with the requirements of section 3.2.3.1 of this appendix.
3.2.3.1. For field tests, the inlet temperature measured at Point A
and Point B in Figure C9 and the outlet temperature measured and Point C
in Figure C9 of ANSI/AHRI Standard 1500-2015 must be recorded in the
data underlying that model's certification pursuant to Sec. 429.71 of
this chapter, and the difference between the inlet (measured at Point B)
and outlet temperature (measured at Point C) must not be less than 20
[deg]F at any point during the ``Warm-up Period'' and ``Test Period,''
after stabilization has been achieved, as indicated by 1-minute interval
data pursuant to Table 3.2 of this appendix.
3.2.3.2 For commercial packaged boilers that require a higher flow
rate than that resulting from the water temperature requirements of
sections 3.2.3 of this appendix to prevent boiling, use a recirculating
loop and maintain the inlet temperature at Point B of Figure C9 of ANSI/
AHRI Standard 1500-2015 at 140 [deg]F 5 [deg]F
during the ``Warm-up Period'' and ``Test Period'' as indicated by 1-
minute interval data pursuant to Table 3.2 of this appendix. Each
reading must meet these temperature requirements.
3.2.4. Air Temperature. For tests of non-condensing boilers (except
during field tests), maintain ambient room temperature between 65 [deg]F
and 100 [deg]F at all times during the ``Warm-up Period'' and ``Test
Period'' (as described in Section C4 of Appendix C of ANSI/AHRI Standard
1500-2015) as indicated by 1-minute interval data pursuant to Table 3.2
of this appendix. For tests of condensing boilers (except during field
tests), maintain ambient room temperature between 65 [deg]F and 85
[deg]F at all times during the ``Warm-up Period'' and ``Test Period''
(as described in Section C4 of Appendix C of ANSI/AHRI Standard 1500-
2015) as indicated by 1-minute interval data pursuant to Table 3.2 of
this appendix. The ambient room temperature may not differ by more than
5 [deg]F from the average ambient room
temperature during the entire ``Test
[[Page 75]]
Period'' at any 1-minute interval reading. Measure the room ambient
temperature within 6 feet of the front of the unit at mid height. The
test air temperature, measured at the air inlet of the commercial
packaged boiler, must be within 5 [deg]F of the
room ambient temperature when recorded at the 1-minute interval defined
by Table 3.2 of this appendix. For field tests, record the ambient room
temperature at 1-minute intervals in accordance with Table 3.2 of this
appendix.
3.2.5. Ambient Humidity. For condensing boilers (except during field
tests), maintain ambient room relative humidity below 80-percent
relative humidity at all times during both the ``Warm-up Period'' and
``Test Period'' (as described in Section C4 of Appendix C of ANSI/AHRI
Standard 1500-2015) pursuant to Table 3.2 of this appendix. Measure the
ambient humidity in the same location as ambient air temperature. For
field tests of condensing boilers, record the ambient room relative
humidity in accordance with Table 3.2 of this appendix.
3.2.6. Flue Gas Temperature. The flue gas temperature during the
test must not vary from the flue gas temperature measured at the start
of the Test Period (as defined in Section C4 of ANSI/AHRI Standard 1500-
2015) when recorded at the interval defined in Table 3.2 by more than
the limits prescribed in Table 3.3 of this appendix. For field tests,
flue gas temperature does not need to be within the limits in Table 3.3
of this appendix but must be recorded at the interval specified in Table
3.2 of this appendix.
Table 3.3--Flue Gas Temperature Variation Limits During Test Period
----------------------------------------------------------------------------------------------------------------
Fuel type Non-condensing Condensing
----------------------------------------------------------------------------------------------------------------
Gas.............................. 2 Greater of 3 percent and
percent. 5 [deg]F.
Light Oil........................ 2
percent.
Heavy Oil........................ Greater of 3 percent and
5
[deg]F.
----------------------------------------------------------------------------------------------------------------
3.3. Test Method.
3.3.1. General. Conduct the combustion efficiency test using the
test method prescribed in Section C4 ``Test Procedure'' of Appendix C of
ANSI/AHRI Standard 1500-2015 excluding sections:
(1) C4.1.1.1.2 (see section 3.3.1.2 of this appendix)
(2) C4.1.1.2.3
(3) C4.1.2.1.5 (see section 3.3.2 of this appendix)
(4) C4.1.2.2.2
(5) C4.1.2.2.3
(6) C4.2
(7) C4.2.1
(8) C4.2.2
3.3.1.1. The duration of the ``Test Period'' for combustion
efficiency outlined in sections C4.1.1.2 of Appendix C of ANSI/AHRI
Standard 1500-2015 (incorporated by reference, see Sec. 431.85) and
C4.1.2.2 of Appendix C of ANSI/AHRI Standard 1500-2015 is 30 minutes.
For condensing commercial packaged boilers, condensate must be collected
for the 30 minute Test Period.
3.3.1.2. Adjust oil or non-atmospheric gas to produce the required
firebox pressure and CO2 or O2 concentration in
the flue gas, as described in section 5.3.1 of ANSI/AHRI Standard 1500-
2015. Conduct steam tests with steam pressure at the pressure specified
in the manufacturer literature shipped with the commercial packaged
boiler or in the manufacturer's supplemental testing instructions
pursuant to Sec. 429.60(b)(4) of this chapter, but not exceeding 15
psig. If no pressure is specified in the manufacturer literature shipped
with the commercial packaged boiler or in the manufacturer's
supplemental testing instructions (pursuant to Sec. 429.60(b)(4)) of
this chapter, or if a range of operating pressures is specified, conduct
testing at a steam pressure equal to atmospheric pressure. If necessary
to maintain steam quality as required by section 5.3.7 of ANSI/AHRI
Standard 1500-2015, increase steam pressure in 1 psig increments by
throttling with a valve beyond the separator until the test is completed
and the steam quality requirements have been satisfied, but do not
increase the steam pressure to greater than 15 psig.
3.3.2. Water Test Steady-State. Ensure that a steady-state is
reached by confirming that three consecutive readings have been recorded
at 15-minute intervals that indicate that the measured fuel input rate
is within 2-percent of the rated input. Water
temperatures must meet the conditions specified in sections 3.2.3,
3.2.3.1, and 3.2.3.2 of this appendix as applicable.
3.3.3. Procedure for the Measurement of Condensate for a Condensing
Commercial Packaged Boiler. Collect flue condensate using a covered
vessel so as to prevent evaporation. Measure the condensate from the
flue gas during the ``Test Period.'' Flue condensate mass must be
measured within 5 minutes after the end of the ``Test Period'' (defined
in C4.1.1.2 and C4.1.2.2 of ANSI/AHRI Standard 1500-2015) to prevent
evaporation loss from the sample. Determine the mass of flue condensate
for the ``Test Period'' by subtracting the tare container weight from
the total weight of the container and flue condensate measured at the
end of the ''Warm-up Period.''
3.4. Calculations.
[[Page 76]]
3.4.1. General. To determine the combustion efficiency of commercial
packaged boilers, use the variables in Section C6 and calculation
procedure for the combustion efficiency test specified in Section C7.3
of Appendix C (including the specified subsections of C7.2) of ANSI/AHRI
Standard 1500-2015 (incorporated by reference, see Sec. 431.85).
3.4.2. Rounding. Round the final combustion efficiency value to
nearest one tenth of a percent.
[81 FR 89306, Dec. 9, 2016]
Subpart F_Commercial Air Conditioners and Heat Pumps
Source: 69 FR 61969, Oct. 21, 2004, unless otherwise noted.
Sec. 431.91 Purpose and scope.
This subpart specifies test procedures and energy conservation
standards for certain commercial air conditioners and heat pumps,
pursuant to Part C of Title III of the Energy Policy and Conservation
Act, as amended, 42 U.S.C. 6311-6317.
[69 FR 61969, Oct. 21, 2004, as amended at 70 FR 60415, Oct. 18, 2005]
Sec. 431.92 Definitions concerning commercial air conditioners
and heat pumps.
The following definitions apply for purposes of this subpart, and of
subparts J through M of this part. Any words or terms not defined in
this section or elsewhere in this part shall be defined as provided in
42 U.S.C. 6311. For definitions that reference the application for which
the equipment is marketed, DOE will consider any publicly available
document published by the manufacturer (e.g., product literature,
catalogs, and packaging labels) to determine marketing intent. For
definitions in this section that pertain to computer room air
conditioners, italicized terms within a definition indicate terms that
are separately defined in this section.
Applied Coefficient of performance, or ACOP means the ratio of the
heating capacity to the power input, including system pump power, for
water-source heat pumps. ACOP is expressed in watts per watt and
determined according to appendix C1 of this subpart.
Basic model means:
(1) For air-cooled, three-phase, small commercial package air
conditioning and heating equipment with a cooling capacity of less than
65,000 Btu/h and air-cooled, three-phase, variable refrigerant flow
multi-split air conditioners and heat pumps with a cooling capacity of
less than 65,000 Btu/h. All units manufactured by one manufacturer,
having the same primary energy source, and, which have essentially
identical electrical, physical, and functional (or hydraulic)
characteristics that affect energy consumption, energy efficiency, water
consumption, or water efficiency; where essentially identical
electrical, physical, and functional (or hydraulic) characteristics
means:
(i) For split systems manufactured by outdoor unit manufacturers
(OUMs): all individual combinations having the same model of outdoor
unit, which means comparably performing compressor(s) [a variation of no
more than five percent in displacement rate (volume per time) as rated
by the compressor manufacturer, and no more than five percent in
capacity and power input for the same operating conditions as rated by
the compressor manufacturer], outdoor coil(s) [no more than five percent
variation in face area and total fin surface area; same fin material;
same tube material], and outdoor fan(s) [no more than ten percent
variation in airflow and no more than twenty percent variation in power
input];
(ii) For split systems having indoor units manufactured by
independent coil manufacturers (ICMs): all individual combinations
having comparably performing indoor coil(s) [plus or minus one square
foot face area, plus or minus one fin per inch fin density, and the same
fin material, tube material, number of tube rows, tube pattern, and tube
size]; and
(iii) For single-package systems: all individual models having
comparably performing compressor(s) [no more than five percent variation
in displacement rate (volume per time) rated by the compressor
manufacturer, and no more than five percent variations in capacity and
power input rated by the
[[Page 77]]
compressor manufacturer corresponding to the same compressor rating
conditions], outdoor coil(s) and indoor coil(s) [no more than five
percent variation in face area and total fin surface area; same fin
material; same tube material], outdoor fan(s) [no more than ten percent
variation in outdoor airflow], and indoor blower(s) [no more than ten
percent variation in indoor airflow, with no more than twenty percent
variation in fan motor power input];
(iv) Except that:
(A) For single-package systems and single-split systems,
manufacturers may instead choose to make each individual model/
combination its own basic model provided the testing and represented
value requirements in 10 CFR 429.67 are met; and
(B) For multi-split, multi-circuit, and multi-head mini-split
combinations, a basic model may not include both individual small-duct,
high velocity (SDHV) combinations and non-SDHV combinations even when
they include the same model of outdoor unit. The manufacturer may choose
to identify specific individual combinations as additional basic models.
(2) For commercial package air conditioning and heating equipment
(excluding air-cooled, three-phase, commercial package air conditioning
and heating equipment with a cooling capacity of less than 65,000 Btu/
h). All units manufactured by one manufacturer within a single equipment
class, having the same or comparably performing compressor(s), heat
exchangers, and air moving system(s) that have a common ``nominal''
cooling capacity.
(3) For computer room air conditioners. All units manufactured by
one manufacturer within a single equipment class, having the same
primary energy source (e.g., electric or gas), and which have the same
or comparably performing compressor(s), heat exchangers, and air moving
system(s) that have a common ``nominal'' cooling capacity.
(4) For direct expansion-dedicated outdoor air system. All units
manufactured by one manufacturer, having the same primary energy source
(e.g., electric or gas), within a single equipment class; with the same
or comparably performing compressor(s), heat exchangers, ventilation
energy recovery system(s) (if present), and air moving system(s) that
have a common ``nominal'' moisture removal capacity.
(5) For packaged terminal air conditioner (PTAC) or packaged
terminal heat pump (PTHP). All units manufactured by one manufacturer
within a single equipment class, having the same primary energy source
(e.g., electric or gas), and which have the same or comparable
compressors, same or comparable heat exchangers, and same or comparable
air moving systems that have a cooling capacity within 300 Btu/h of one
another.
(6) For single package vertical units. All units manufactured by one
manufacturer within a single equipment class, having the same primary
energy source (e.g., electric or gas), and which have the same or
comparably performing compressor(s), heat exchangers, and air moving
system(s) that have a rated cooling capacity within 1500 Btu/h of one
another.
(7) For variable refrigerant flow systems (excluding air-cooled,
three-phase, variable refrigerant flow air conditioners and heat pumps
with a cooling capacity of less than 65,000 Btu/h). All units
manufactured by one manufacturer within a single equipment class, having
the same primary energy source (e.g., electric or gas), and which have
the same or comparably performing compressor(s) that have a common
``nominal'' cooling capacity and the same heat rejection medium (e.g.,
air or water) (includes VRF water source heat pumps).
(8) For water-source heat pumps. All units manufactured by one
manufacturer within a single equipment class, having the same primary
energy source (e.g., electric or gas), and which have the same or
comparable compressors, same or comparable heat exchangers, and same or
comparable ``nominal'' cooling capacity.
Ceiling-mounted means a configuration of a computer room air
conditioner for which the unit housing the evaporator coil is configured
for indoor installation on or through a ceiling.
Ceiling-mounted ducted means a configuration of a ceiling-mounted
computer room air conditioner that is configured for use with discharge
ducting (even if
[[Page 78]]
the unit is also configurable for use without discharge ducting).
Ceiling-mounted non-ducted means a configuration of a ceiling-
mounted computer room air conditioner that is configured only for use
without discharge ducting.
Coefficient of performance, or COP, means the ratio of the produced
cooling effect of an air conditioner or heat pump (or its produced
heating effect, depending on the mode of operation) to its net work
input, when both the cooling (or heating) effect and the net work input
are expressed in identical units of measurement. For air-cooled
commercial package air conditioning and heating equipment (excluding
equipment with a cooling capacity less than 65,000 Btu/h), COP is
measured per appendix A to this subpart.
Coefficient of performance 2, or COP2, means the ratio of the
produced cooling effect of an air conditioner or heat pump (or its
produced heating effect, depending on the mode of operation) to its net
work input, when both the cooling (or heating) effect and the net work
input are expressed in identical units of measurement. COP2 must be used
with a subscript to indicate the outdoor temperature in degrees
Fahrenheit at which the COP2 was measured (e.g., COP217 for
COP2 measured at 17 [deg]F). For air-cooled commercial package air
conditioning and heating equipment (excluding equipment with a cooling
capacity less than 65,000 Btu/h), COP2 is measured per appendix A1 to
this subpart.
Commercial package air-conditioning and heating equipment means air-
cooled, water-cooled, evaporatively-cooled, or water source (not
including ground water source) electrically operated, unitary central
air conditioners and central air-conditioning heat pumps for commercial
application.
Computer room air conditioner means commercial package air-
conditioning and heating equipment (packaged or split) that is marketed
for use in computer rooms, data processing rooms, or other information
technology cooling applications and not a covered consumer product under
42 U.S.C. 6291(1)-(2) and 42 U.S.C. 6292. A computer room air
conditioner may be provided with, or have as available options, an
integrated humidifier, temperature and/or humidity control of the
supplied air, and reheating function. Computer room air conditioners
include, but are not limited to, the following configurations as defined
in this section: down-flow, horizontal-flow, up-flow ducted, up-flow
non-ducted, ceiling-mounted ducted, ceiling mounted non-ducted, roof-
mounted, and wall-mounted.
Direct expansion-dedicated outdoor air system, or DX-DOAS, means a
unitary dedicated outdoor air system that is capable of dehumidifying
air to a 55 [deg]F dew point--when operating under Standard Rating
Condition A as specified in Table 4 or Table 5 of AHRI 920-2020
(incorporated by reference, see Sec. 431.95) with a barometric pressure
of 29.92 in Hg--for any part of the range of airflow rates advertised in
manufacturer materials, and has a moisture removal capacity of less than
324 lb/h.
Double-duct air conditioner or heat pump means air-cooled commercial
package air conditioning and heating equipment that meets the following
criteria--
(1) Is either a horizontal single package or split-system unit; or a
vertical unit that consists of two components that may be shipped or
installed either connected or split; or a vertical single package unit
that is not intended for exterior mounting on, adjacent interior to, or
through an outside wall;
(2) Is intended for indoor installation with ducting of outdoor air
from the building exterior to and from the unit (e.g., the unit and/or
all of its components are non-weatherized);
(3) If it is a horizontal unit, the complete unit shall have a
maximum height of 35 inches or the unit shall have components that do
not exceed a maximum height of 35 inches. If it is a vertical unit, the
complete (split, connected, or assembled) unit shall have components
that do not exceed a maximum depth of 35 inches; and
(4) Has a rated cooling capacity greater than or equal to 65,000
Btu/h and less than 300,000 Btu/h.
Down-flow means a configuration of floor-mounted computer room air
conditioner in which return air enters above the top of the evaporator
coil and discharge air leaves below the bottom of the evaporator coil.
[[Page 79]]
Ducted Condenser means a configuration of computer room air
conditioner for which the condenser or condensing unit that
manufacturer's installation instructions indicate is intended to exhaust
condenser air through a duct(s).
Energy efficiency ratio, or EER, means the ratio of the produced
cooling effect of an air conditioner or heat pump to its net work input,
expressed in Btu/watt-hour. For commercial package air conditioning and
heating equipment (excluding air-cooled equipment with a cooling
capacity less than 65,000 Btu/h), EER is measured per appendix A to this
subpart.
Energy efficiency ratio 2, or EER2, means the ratio of the produced
cooling effect of an air conditioner or heat pump to its net work input,
expressed in Btu/watt-hour. For commercial package air conditioning and
heating equipment (excluding air-cooled equipment with a cooling
capacity less than 65,000 Btu/h), EER2 is measured per appendix A1 to
this subpart.
Floor-mounted means a configuration of a computer room air
conditioner for which the unit housing the evaporator coil is configured
for indoor installation on a solid floor, raised floor, or floor-stand.
Floor-mounted computer room air conditioners are one of the following
three configurations: down-flow, horizontal-flow, and up-flow.
Fluid economizer means an option available with a computer room air
conditioner in which a fluid (other than air), cooled externally from
the unit, provides cooling of the indoor air to reduce or eliminate unit
compressor operation when outdoor temperature is low. The fluid may
include, but is not limited to, chilled water, water/glycol solution, or
refrigerant. An external fluid cooler such as, but not limited to a dry
cooler, cooling tower, or condenser is utilized for heat rejection. This
component is sometimes referred to as a free cooling coil, econ-o-coil,
or economizer.
Heat Recovery (in the context of variable refrigerant flow multi-
split air conditioners or variable refrigerant flow multi-split heat
pumps) means that the air conditioner or heat pump is also capable of
providing simultaneous heating and cooling operation, where recovered
energy from the indoor units operating in one mode can be transferred to
one or more other indoor units operating in the other mode. A variable
refrigerant flow multi-split heat recovery heat pump is a variable
refrigerant flow multi-split heat pump with the addition of heat
recovery capability.
Heating seasonal performance factor, or HSPF means the total heating
output of a central air-conditioning heat pump during its normal annual
usage period for heating, expressed in Btu's and divided by the total
electric power input, expressed in watt-hours, during the same period.
Horizontal-flow means a configuration of a floor-mounted computer
room air conditioner that is neither a down-flow nor an up-flow unit.
Integrated energy efficiency ratio, or IEER, means a weighted
average calculation of mechanical cooling EERs determined for four load
levels and corresponding rating conditions, expressed in Btu/watt-hour.
IEER is measured:
(1) Per appendix A to this subpart for commercial package air
conditioning and heating equipment (excluding air-cooled equipment with
a cooling capacity less than 65,000 Btu/h);
(2) Per appendix C1 to this subpart for water-source heat pumps;
(3) Per appendix D1 to this subpart for variable refrigerant flow
multi-split air conditioners and heat pumps (other than air-cooled with
rated cooling capacity less than 65,000 Btu/h); and
(4) Per appendix G1 to this subpart for single package vertical air
conditioners and single package vertical heat pumps.
Integrated seasonal coefficient of performance 2 or ISCOP2, means a
seasonal weighted-average heating efficiency for heat pump dedicated
outdoor air systems, expressed in W/W, as measured according to appendix
B of this subpart.
Integrated seasonal moisture removal efficiency 2, or ISMRE2, means
a seasonal weighted average dehumidification efficiency for dedicated
outdoor air systems, expressed in lbs. of moisture/kWh, as measured
according to appendix B of this subpart.
Integrated ventilation and heating efficiency, or IVHE, means a sum
of the space heating provided (Btu) divided by
[[Page 80]]
the sum of the energy consumed (Wh), including mechanical heating,
supplementary electric resistance heating, and heating season
ventilation operating modes. IVHE with subscript C (IVHEC)
refers to the IVHE of heat pumps using a cold-climate heating load line.
For air-cooled commercial package air conditioning and heating equipment
(excluding equipment with a cooling capacity less than 65,000 Btu/h),
IVHE and IVHEC are measured per appendix A1 to this subpart.
Integrated ventilation, economizing, and cooling, or IVEC, means a
sum of the space cooling provided (Btu) divided by the sum of the energy
consumed (Wh), including mechanical cooling, economizing, and cooling
season ventilation operating modes. For commercial package air
conditioning and heating equipment (excluding air-cooled equipment with
a cooling capacity less than 65,000 Btu/h), IVEC is measured per
appendix A1 to this subpart.
Large commercial package air-conditioning and heating equipment
means commercial package air-conditioning and heating equipment that is
rated--
(1) At or above 135,000 Btu per hour; and
(2) Below 240,000 Btu per hour (cooling capacity).
Net sensible coefficient of performance, or NSenCOP, means a ratio
of the net sensible cooling capacity in kilowatts to the total power
input in kilowatts for computer room air conditioners, as measured in
appendix E1 of this subpart.
Non-standard size means a packaged terminal air conditioner or
packaged terminal heat pump with existing wall sleeve dimensions having
an external wall opening of less than 16 inches high or less than 42
inches wide, and a cross-sectional area less than 670 square inches.
Packaged terminal air conditioner means a wall sleeve and a separate
un-encased combination of heating and cooling assemblies specified by
the builder and intended for mounting through the wall, and that is
industrial equipment. It includes a prime source of refrigeration,
separable outdoor louvers, forced ventilation, and heating availability
by builder's choice of hot water, steam, or electricity.
Packaged terminal heat pump means a packaged terminal air
conditioner that utilizes reverse cycle refrigeration as its prime heat
source, that has a supplementary heat source available, with the choice
of hot water, steam, or electric resistant heat, and that is industrial
equipment.
Roof-mounted means a configuration of a computer room air
conditioner that is not wall-mounted, and for which the unit housing the
evaporator coil is configured for outdoor installation.
Seasonal energy efficiency ratio or SEER means the total cooling
output of a central air conditioner or central air-conditioning heat
pump, expressed in Btu's, during its normal annual usage period for
cooling and divided by the total electric power input, expressed in
watt-hours, during the same period.
Sensible Coefficient of Performance, or SCOP means the net sensible
cooling capacity in watts divided by the total power input in watts
(excluding reheaters and humidifiers).
Single package unit means any central air conditioner or central
air-conditioning heat pump in which all the major assemblies are
enclosed in one cabinet.
Single package vertical air conditioner means:
(1) Air-cooled commercial package air conditioning and heating
equipment that--
(i) Is factory-assembled as a single package that--
(A) Has major components that are arranged vertically;
(B) Is an encased combination of cooling and optional heating
components; and
(C) Is intended for exterior mounting on, adjacent interior to, or
through an outside wall;
(ii) Is powered by a single-or 3-phase current;
(iii) May contain 1 or more separate indoor grilles, outdoor
louvers, various ventilation options, indoor free air discharges,
ductwork, well plenum, or sleeves; and
(iv) Has heating components that may include electrical resistance,
steam, hot water, or gas, but may not
[[Page 81]]
include reverse-cycle refrigeration as a heating means; and
(2) Includes single-phase single package vertical air conditioner
with cooling capacity less than 65,000 Btu/h, as defined in this
section.
Single package vertical heat pump means:
(1) A single package vertical air conditioner that--
(i) Uses reverse-cycle refrigeration as its primary heat source; and
(ii) May include secondary supplemental heating by means of
electrical resistance, steam, hot water, or gas; and
(2) Includes single-phase single package vertical heat pump with
cooling capacity less than 65,000 Btu/h, as defined in this section.
Single-phase single package vertical air conditioner with cooling
capacity less than 65,000 Btu/h means air-cooled commercial package air
conditioning and heating equipment that meets the criteria in paragraphs
(1)(i) through (iv) of the definition for a single package vertical air
conditioner in this section; that is single-phase; has a cooling
capacity less than 65,000 Btu/h, and that:
(1) Is weatherized, determined by a model being denoted for
``Outdoor Use'' or marked as ``Suitable for Outdoor Use'' on the
equipment nameplate; or
(2) Is non-weatherized and is a model that has optional ventilation
air provisions available. When such ventilation air provisions are
present on the unit, the unit must be capable of drawing in and
conditioning outdoor air for delivery to the conditioned space at a rate
of at least 400 cubic feet per minute, as determined in accordance with
Sec. 429.134(x)(3) of this chapter, while the equipment is operating
with the same drive kit and motor settings used to determine the
certified efficiency rating of the equipment (as required for submittal
to DOE by Sec. 429.43(b)(4)(xi) of this chapter).
Single-phase single package vertical heat pump with cooling capacity
less than 65,000 Btu/h means air-cooled commercial package air
conditioning and heating equipment that meets the criteria in paragraphs
(1)(i) and (ii) of the definition for a single package vertical heat
pump in this section; that is single-phase; has a cooling capacity less
than 65,000 Btu/h, and that:
(1) Is weatherized, determined by a model being denoted for
``Outdoor Use'' or marked as ``Suitable for Outdoor Use'' on the
equipment nameplate; or
(2) Is non-weatherized and is a model that has optional ventilation
air provisions available. When such ventilation air provisions are
present on the unit, the unit must be capable of drawing in and
conditioning outdoor air for delivery to the conditioned space at a rate
of at least 400 cubic feet per minute, as determined in accordance with
Sec. 429.134(x)(3) of this chapter, while the equipment is operating
with the same drive kit and motor settings used to determine the
certified efficiency rating of the equipment (as required for submittal
to DOE by Sec. 429.43(b)(4)(xii) of this chapter).
Small commercial package air-conditioning and heating equipment
means commercial package air-conditioning and heating equipment that is
rated below 135,000 Btu per hour (cooling capacity).
Small-duct, high-velocity commercial package air conditioning and
heating equipment means a basic model of commercial package, split-
system air conditioning and heating equipment that:
(1) Has a rated cooling capacity no greater than 65,000 Btu/h;
(2) Is powered by three-phase current;
(3) Is air-cooled; and
(4) Is paired with an indoor unit that:
(i) Includes an indoor blower housed with the coil;
(ii) Is designed for, and produces, at least 1.2 inches of external
static pressure when operated at the certified air volume rate of 220-
350 CFM per rated ton cooling in the highest default cooling airflow-
controls setting; and
(iii) When applied in the field, uses high velocity room outlets
generally greater than 1,000 fpm that have less than 6.0 square inches
of free area.
Space-constrained commercial package air conditioning and heating
equipment means a basic model of commercial package air conditioning and
heating equipment (packaged or split) that:
(1) Is air-cooled;
(2) Is powered by three-phase current;
[[Page 82]]
(3) Is not a single package vertical air conditioner or a single
package vertical heat pump;
(4) Has a rated cooling capacity no greater than 30,000 Btu/h;
(5) Has an outdoor or indoor unit having at least two overall
exterior dimensions or an overall displacement that:
(i) Is substantially smaller than those of other units that are:
(A) Currently usually installed in site-built single-family homes;
and
(B) Of a similar cooling, and, if a heat pump, heating capacity; and
(ii) If increased, would certainly result in a considerable increase
in the usual cost of installation or would certainly result in a
significant loss in the utility of the product to the consumer; and
(6) Of a product type that was available for purchase in the United
States as of December 1, 2000.
Split system means any central air conditioner or central air
conditioning heat pump in which one or more of the major assemblies are
separate from the others.
Standard size means a packaged terminal air conditioner or packaged
terminal heat pump with wall sleeve dimensions having an external wall
opening of greater than or equal to 16 inches high or greater than or
equal to 42 inches wide, and a cross-sectional area greater than or
equal to 670 square inches.
Unitary dedicated outdoor air system, or unitary DOAS, means a
category of small, large, or very large commercial package air-
conditioning and heating equipment that is capable of providing
ventilation and conditioning of 100-percent outdoor air and is marketed
in materials (including but not limited to, specification sheets, insert
sheets, and online materials) as having such capability.
Up-flow means a configuration of a floor-mounted computer room air
conditioner in which return air enters below the bottom of the
evaporator coil and discharge air leaves above the top of the evaporator
coil.
Up-flow ducted means a configuration of an up-flow computer room air
conditioner that is configured for use with discharge ducting (even if
the unit is also configurable for use without discharge ducting).
Up-flow non-ducted means a configuration of an up-flow computer room
air conditioner that is configured only for use without discharge
ducting.
Variable Refrigerant Flow Multi-Split Air Conditioner means a unit
of commercial package air-conditioning and heating equipment that is
configured as a split system air conditioner incorporating a single
refrigerant circuit, with one or more outdoor units, at least one
variable-speed compressor or an alternate compressor combination for
varying the capacity of the system by three or more steps, and multiple
indoor fan coil units, each of which is individually metered and
individually controlled by an integral control device and common
communications network and which can operate independently in response
to multiple indoor thermostats. Variable refrigerant flow implies three
or more steps of capacity control on common, inter-connecting piping.
Variable Refrigerant Flow Multi-Split Heat Pump means a unit of
commercial package air-conditioning and heating equipment that is
configured as a split system heat pump that uses reverse cycle
refrigeration as its primary heating source and which may include
secondary supplemental heating by means of electrical resistance, steam,
hot water, or gas. The equipment incorporates a single refrigerant
circuit, with one or more outdoor units, at least one variable-speed
compressor or an alternate compressor combination for varying the
capacity of the system by three or more steps, and multiple indoor fan
coil units, each of which is individually metered and individually
controlled by a control device and common communications network and
which can operate independently in response to multiple indoor
thermostats. Variable refrigerant flow implies three or more steps of
capacity control on common, inter-connecting piping.
Ventilation energy recovery system, or VERS, means a system that
preconditions outdoor ventilation air entering the equipment through
direct or indirect thermal and/or moisture exchange with the exhaust
air, which is
[[Page 83]]
defined as the building air being exhausted to the outside from the
equipment.
Very large commercial package air-conditioning and heating equipment
means commercial package air-conditioning and heating equipment that is
rated--
(1) At or above 240,000 Btu per hour; and
(2) Below 760,000 Btu per hour (cooling capacity).
Wall-mounted means a configuration of a computer room air
conditioner for which the unit housing the evaporator coil is configured
for installation on or through a wall.
Water-source heat pump means commercial package air-conditioning and
heating equipment that is a single-phase or three-phase reverse-cycle
heat pump that uses a circulating water loop as the heat source for
heating and as the heat sink for cooling. The main components are a
compressor, refrigerant-to-water heat exchanger, refrigerant-to-air heat
exchanger, refrigerant expansion devices, refrigerant reversing valve,
and indoor fan (except that coil-only units do not include an indoor
fan). Such equipment includes, but is not limited to, water-to-air
water-loop heat pumps.
[69 FR 61969, Oct. 21, 2004, as amended at 70 FR 60415, Oct. 18, 2005;
73 FR 58828, Oct. 7, 2008; 74 FR 12073, Mar. 23, 2009; 76 FR 12503, Mar.
7, 2011; 77 FR 28988, May 16, 2012; 78 FR 79598, Dec. 31, 2013; 80 FR
42664, July 17, 2015; 80 FR 79669, Dec. 23, 2015; 81 FR 2529, Jan. 15,
2016; 87 FR 45197, July 27, 2022; 87 FR 63896, Oct. 20, 2022; 87 FR
75167, Dec. 7, 2022; 87 FR 77325, Dec. 16, 2022; 88 FR 21838, Apr. 11,
2023; 88 FR 36386, 36424, June 2, 2023; 88 FR 84228, Dec. 4, 2023; 89 FR
44035, May 20, 2024]
Test Procedures
Sec. 431.95 Materials incorporated by reference.
(a) Certain material is incorporated by reference into this subpart
with the approval of the Director of the Federal Register in accordance
with 5 U.S.C. 552(a) and 1 CFR part 51. To enforce any edition other
than that specified in this section, DOE must publish a document in the
Federal Register and the material must be available to the public. All
approved incorporation by reference (IBR) material is available for
inspection at DOE, and at the National Archives and Records
Administration (NARA). Contact DOE at: the U.S. Department of Energy,
Office of Energy Efficiency and Renewable Energy, Building Technologies
Program, Sixth Floor, 950 L'Enfant Plaza SW, Washington, DC 20024, (202)
586-9127, [email protected], https://www.energy.gov/eere/buildings/
building-technologies-office. For information on the availability of
this material at NARA, email: [email protected], or go to:
www.archives.gov/federal-register/cfr/ibr-locations.html. The material
may be obtained from the sources in the following paragraphs of this
section.
(b) AHRI. Air-Conditioning, Heating, and Refrigeration Institute,
2311 Wilson Blvd., Suite 400, Arlington, VA 22201; (703) 524-8800;
www.ahrinet.org.
(1) ANSI/AHRI Standard 210/240-2008 (AHRI 210/240-2008), 2008
Standard for Performance Rating of Unitary Air-Conditioning & Air-Source
Heat Pump Equipment, approved by ANSI on October 27, 2011, and updated
by addendum 1 in June 2011 and addendum 2 in March 2012; IBR approved
for Sec. 431.96 and appendix F to this subpart.
(2) AHRI Standard 210/240-2023 (AHRI 210/240-2023), 2023 Standard
for Performance Rating of Unitary Air-conditioning & Air-source Heat
Pump Equipment, copyright May 2020; IBR approved for appendix F1 to this
subpart.
(3) AHRI Standard 310/380-2014 (``AHRI 310/380-2014''), ``Standard
for Packaged Terminal Air-Conditioners and Heat Pumps,'' February 2014;
IBR approved for Sec. 431.96.
(4) AHRI Standard 340/360-2022 (I-P) (``AHRI 340/360-2022''), 2022
Standard for Performance Rating of Commercial and Industrial Unitary
Air-conditioning and Heat Pump Equipment, approved January 26, 2022; IBR
approved for appendix A to this subpart.
(5) AHRI Standard 390(I-P)-2021 (``AHRI 390-2021''), 2021 Standard
for Performance Rating of Single Package Vertical Air-Conditioners and
Heat Pumps, copyright 2021; (AHRI 390-2021), IBR approved for appendices
G and G1 to this subpart.
(6) AHRI Standard 600-2023 (I-P) (``AHRI 600-2023''), 2023 Standard
for Performance Rating of Water/Brine to Air Heat Pump Equipment, AHRI-
approved
[[Page 84]]
September 11, 2023; IBR approved for appendix C1 to this subpart.
(7) AHRI Standard 920 (I-P) with Addendum 1 (``AHRI 920-2020''),
``2020 Standard for Performance Rating of Direct Expansion-Dedicated
Outdoor Air System Units,'' copyright 2021; IBR approved for Sec.
431.92; appendix B to this subpart.
(8) AHRI Standard 1060 (I-P) (``AHRI 1060-2018''), ``2018 Standard
for Performance Rating of Air-to-Air Exchangers for Energy Recovery
Ventilation Equipment,'' copyright 2018; IBR approved for appendix B to
this subpart.
(9) ANSI/AHRI Standard 1230-2010 (AHRI 1230-2010), 2010 Standard for
Performance Rating of Variable Refrigerant Flow (VRF) Multi-Split Air-
Conditioning and Heat Pump Equipment, approved August 2, 2010, and
updated by addendum 1 in March 2011; IBR approved for Sec. 431.96 and
appendices D and F to this subpart.
(10) AHRI Standard 1230 (I-P), (``AHRI 1230-2021'), ``2021 Standard
for Performance Rating of Variable Refrigerant Flow (VRF) Multi-Split
Air-Conditioning and Heat Pump Equipment'', copyright in 2021; IBR
approved for appendix D1 to this subpart.
(11) AHRI Standard 1340-2023 (I-P) (``AHRI 1340-2023''), 2023
Standard for Performance Rating of Commercial and Industrial Unitary
Air-conditioning and Heat Pump Equipment, approved November 16, 2023;
IBR approved for appendix A1 to this subpart.
(12) AHRI Standard 1360-2022 (I-P) (``AHRI 1360-2022''), 2022
Standard for Performance Rating of Computer and Data Processing Room Air
Conditioners, copyright 2022; IBR approved for appendix E1 to this
subpart.
(c) ASHRAE. American Society of Heating, Refrigerating and Air-
Conditioning Engineers, 180 Technology Parkway, Peachtree Corners,
Georgia 30092; (404) 636-8400; www.ashrae.org.
(1) ANSI/ASHRAE Standard 16-1983 (RA 2014), (``ANSI/ASHRAE 16''),
``Method of Testing for Rating Room Air Conditioners and Packaged
Terminal Air Conditioners,'' ASHRAE reaffirmed July 3, 2014, IBR
approved for Sec. 431.96.
(2) ANSI/ASHRAE Standard 37-2009 (``ANSI/ASHRAE 37-2009''), Methods
of Testing for Rating Electrically Driven Unitary Air-Conditioning and
Heat Pump Equipment, approved June 24, 2009; IBR approved for Sec.
431.96 and appendices A, A1, B, C1, D1, E1, F1, G, and G1 to this
subpart.
(3) Errata Sheet for ANSI/ASHRAE Standard 37-2009, Methods of
Testing for Rating Electrically Driven Unitary Air-Conditioning and Heat
Pump Equipment, March 27, 2019; IBR approved for appendices C1 and D1 to
this subpart.
(4) ANSI/ASHRAE Standard 41.1- 2013 (``ANSI/ASHRAE 41.1-2013''),
``Standard Method for Temperature Measurement,'' ANSI-approved January
30, 2013; IBR approved for appendix B to this subpart.
(5) ANSI/ASHRAE Standard 41.6- 2014 (``ANSI/ASHRAE 41.6-2014''),
``Standard Method for Humidity Measurement,'' ANSI-approved July 3,
2014; IBR approved for appendix B to this subpart.
(6) ANSI/ASHRAE Standard 58-1986 (RA 2014), (``ANSI/ASHRAE 58''),
``Method of Testing for Rating Room Air-Conditioner and Packaged
Terminal Air-Conditioner Heating Capacity,'' ASHRAE reaffirmed July 3,
2014, IBR approved for Sec. 431.96.
(7) ASHRAE Standard 127-2007, ``Method of Testing for Rating
Computer and Data Processing Room Unitary Air Conditioners,'' approved
on June 28, 2007, (ASHRAE 127-2007), IBR approved for Sec. 431.96 and
appendix E to this subpart.
(8) ANSI/ASHRAE Standard 127-2020 (``ANSI/ASHRAE 127-2020''), Method
of Rating Air-Conditioning Units Serving Data Center (DC) and Other
Information Technology Equipment (ITE) Spaces, ANSI-approved on November
30, 2020; IBR approved for appendix E1 to this subpart.
(9) ANSI/ASHRAE Standard 198- 2013 (``ANSI/ASHRAE 198-2013''),
``Method of Test for Rating DX-Dedicated Outdoor Air Systems for
Moisture Removal Capacity and Moisture Removal Efficiency,'' ANSI-
approved January 30, 2013; IBR approved for appendix B to this subpart.
(d) IIR. International Institute of Refrigeration, 177 Boulevard
Malesherbes 75017 Paris, France; +33 (0)1 42 27 32 35; www.iifiir.org.
(1) Properties of Secondary Working Fluids for Indirect Systems,
including
[[Page 85]]
Section 2.3 Errata Sheet, Melinder, published 2010 (``Melinder 2010''),
IBR approved for appendix C1 to this subpart.
(2) [Reserved]
(e) ISO. International Organization for Standardization, Chemin de
Blandonnet 8, CP 401, 1214 Vernier, Geneva, Switzerland; +41 22 749 01
11; www.iso.org/store.html.
(1) ISO Standard 13256-1 (``ISO 13256-1:1998''), ``Water-source heat
pumps--Testing and rating for performance--Part 1: Water-to-air and
brine-to-air heat pumps,'' approved 1998; IBR approved for appendix C to
this subpart.
(2) [Reserved]
[77 FR 28989, May 16, 2012, as amended at 80 FR 37148, June 30, 2015; 80
FR 79669, Dec. 23, 2015; 87 FR 45198, July 27, 2022; 87 FR 63896, Oct.
20, 2022; 87 FR 75168, Dec. 7, 2022; 87 FR 77325, Dec. 16, 2022; 88 FR
21839, Apr. 11, 2023; 88 FR 84228, Dec. 4, 2023; 89 FR 44037, May 20,
2024]
Sec. 431.96 Uniform test method for the measurement of energy efficiency
of commercial air conditioners and heat pumps.
(a) Scope. This section contains test procedures for measuring,
pursuant to EPCA, the energy efficiency of any small, large, or very
large commercial package air-conditioning and heating equipment,
packaged terminal air conditioners and packaged terminal heat pumps,
computer room air conditioners, variable refrigerant flow systems,
single package vertical air conditioners and single package vertical
heat pumps, and direct expansion-dedicated outdoor air systems.
(b) Testing and calculations. (1) Determine the energy efficiency
and capacity of each category of covered equipment by conducting the
test procedure(s) listed in table 1 to this paragraph (b) along with any
additional testing provisions set forth in paragraphs (c) through (g) of
this section and appendices A through G1 to this subpart, that apply to
the energy efficiency descriptor for that equipment, category, and
cooling capacity. The omitted sections of the test procedures listed in
table 1 must not be used. For equipment with multiple appendices listed
in table 1, consult the notes at the beginning of those appendices to
determine the applicable appendix to use for testing.
(2) After June 24, 2016, any representations made with respect to
the energy use or efficiency of packaged terminal air conditioners and
heat pumps (PTACs and PTHPs) must be made in accordance with the results
of testing pursuant to this section. Manufacturers conducting tests of
PTACs and PTHPs after July 30, 2015 and prior to June 24, 2016, must
conduct such test in accordance with either table 1 to this section or
Sec. 431.96 as it appeared at 10 CFR part 431, subpart F, in the 10 CFR
parts 200 to 499 edition revised as of January 1, 2014. Any
representations made with respect to the energy use or efficiency of
such packaged terminal air conditioners and heat pumps must be in
accordance with whichever version is selected.
Table 1 to Paragraph (b)--Test Procedures for Commercial Air Conditioners and Heat Pumps
--------------------------------------------------------------------------------------------------------------------------------------------------------
Additional test
Cooling capacity or Use tests, procedure provisions
Equipment Category moisture removal Energy efficiency conditions, an as indicated in the
capacity \1\ descriptor procedures in listed paragraphs of
this section
--------------------------------------------------------------------------------------------------------------------------------------------------------
Commercial Package Air Conditioning Air-Cooled, 3-Phase, <65,000 Btu/h......... SEER and HSPF........ Appendix F to this None.
and Heating Equipment. AC and HP. subpart \2\.
[[Page 86]]
Commercial Package Air Conditioning Air-Cooled, 3-Phase, <65,000 Btu/h......... SEER2 and HSPF2...... Appendix F1 to this None.
and Heating Equipment. AC and HP. subpart \2\.
Commercial Package Air Conditioning Air-Cooled AC and HP =65,000 Btu/ EER, IEER, and COP... Appendix A to this None.
and Heating Equipment. (excluding double- h and <760,000 Btu/h. subpart \2\.
duct AC and HP).
Commercial Package Air Conditioning Air-Cooled AC and HP =65,000 Btu/ EER2, COP2, IVEC, and Appendix A1 to this None.
and Heating Equipment. (excluding double- h and <760,000 Btu/h. IVHE. subpart \2\.
duct AC and HP).
Commercial Package Air Conditioning Double-duct AC and HP. =65,000 Btu/ EER, IEER, and COP... Appendix A to this None.
and Heating Equipment. h and <300,000 Btu/h. subpart \2\.
Commercial Package Air Conditioning Double-duct AC and HP. =65,000 Btu/ EER2, COP2, IVEC, and Appendix A1 to this None.
and Heating Equipment. h and <300,000 Btu/h. IVHE. subpart \2\.
Commercial Package Air Conditioning Water-Cooled and <760,000 Btu/h........ EER and IEER......... Appendix A to this None.
and Heating Equipment. Evaporatively-Cooled subpart \2\.
AC.
Commercial Package Air Conditioning Water-Cooled and <760,000 Btu/h........ EER2 and IVEC........ Appendix A1 to this None.
and Heating Equipment. Evaporatively-Cooled subpart \2\.
AC.
Water-Source Heat Pumps............ HP.................... <760,000 Btu/h........ EER and COP.......... Appendix C to this None.
subpart \2\.
Water-Source Heat Pumps............ HP.................... <760,000 Btu/h........ IEER and ACOP........ Appendix C1 to this None.
subpart \2\.
Packaged Terminal Air Conditioners AC and HP............. <760,000 Btu/h........ EER and COP.......... Paragraph (g) of this Paragraphs (c), (e),
and Heat Pumps. section. and (g).
Computer Room Air Conditioners..... AC.................... <760,000 Btu/h........ SCOP................. Appendix E to this None.
subpart \2\.
Computer Room Air Conditioners..... AC.................... <760,000 Btu/h or NSenCOP.............. Appendix E1 to this None.
<930,000 Btu/h \3\. subpart \2\.
Variable Refrigerant Flow Multi- AC.................... <65,000 Btu/h (3- SEER................. Appendix F to this None.
split Systems. phase). subpart \2\.
Variable Refrigerant Flow Multi- AC.................... <65,000 Btu/h (3- SEER2................ Appendix F1 to this None.
split Systems. phase). subpart \2\.
[[Page 87]]
Variable Refrigerant Flow Multi- HP.................... <65,000 Btu/h (3- SEER and HSPF........ Appendix F to this None.
split Systems, Air-cooled. phase). subpart \2\.
Variable Refrigerant Flow Multi- HP.................... <65,000 Btu/h (3- SEER2 and HSPF2...... Appendix F1 to this None.
split Systems, Air-cooled. phase). subpart \2\.
Variable Refrigerant Flow Multi- AC and HP............. =65,000 Btu/ EER and COP.......... Appendix D to this None.
split Systems, Air-cooled. h and <760,000 Btu/h. subpart \2\.
Variable Refrigerant Flow Multi- AC and HP............. =65,000 Btu/ IEER and COP......... Appendix D1 to this None.
split Systems, Air-cooled. h and <760,000 Btu/h. subpart \2\.
Variable Refrigerant Flow Multi- HP.................... <760,000 Btu/h........ EER and COP.......... Appendix D to this None.
split Systems, Water-source. subpart \2\.
Variable Refrigerant Flow Multi- HP.................... <760,000 Btu/h........ IEER and COP......... Appendix D1 to this None.
split Systems, Water-source. subpart \2\.
Single Package Vertical Air AC and HP............. <760,000 Btu/h........ EER and COP.......... Appendix G to this None.
Conditioners and Single Package subpart \2\.
Vertical Heat Pumps.
Single Package Vertical Air AC and HP............. <760,000 Btu/h........ EER, IEER, and COP... Appendix G1 to this None.
Conditioners and Single Package subpart \2\.
Vertical Heat Pumps.
Direct Expansion-Dedicated Outdoor All................... <324 lbs. of moisture ISMRE2 and ISCOP2.... Appendix B to this None.
Air Systems. removal/hr. subpart.
--------------------------------------------------------------------------------------------------------------------------------------------------------
\1\ Moisture removal capacity applies only to direct expansion-dedicated outdoor air systems.
\2\ For equipment with multiple appendices listed in this table, consult the notes at the beginning of those appendices to determine the applicable
appendix to use for testing.
\3\ For upflow ducted and downflow floor-mounted computer room air conditioners, the test procedure in appendix E1 to this subpart applies to equipment
with net sensible cooling capacity less than 930,000 Btu/h. For all other configurations of computer room air conditioners, the test procedure in
appendix E1 to this subpart applies to equipment with net sensible cooling capacity less than 760,000 Btu/h.
[[Page 88]]
(c) Optional break-in period for tests conducted using AHRI 210/240-
2008, AHRI 1230-2010, and ASHRAE 127-2007. Manufacturers may optionally
specify a ``break-in'' period, not to exceed 20 hours, to operate the
equipment under test prior to conducting the test method specified by
AHRI 210/240-2008 or ASHRAE 127-2007 (incorporated by reference; see
Sec. 431.95). A manufacturer who elects to use an optional compressor
break-in period in its certification testing should record this
information (including the duration) in the test data underlying the
certified ratings that is required to be maintained under 10 CFR 429.71.
(d) Refrigerant line length corrections for tests conducted using
AHRI 1230-2010. For test setups where it is physically impossible for
the laboratory to use the required line length listed in Table 3 of the
AHRI 1230-2010 (incorporated by reference, see Sec. 431.95), then the
actual refrigerant line length used by the laboratory may exceed the
required length and the following correction factors are applied:
Table 2 to Paragraph (d)
------------------------------------------------------------------------
Cooling
Piping length beyond minimum, X Piping length beyond capacity
(ft) minimum, Y (m) correction %
------------------------------------------------------------------------
0X <=20................ 0Y <=6.1. 1
20X <=40............... 6.1Y 2
<=12.2.
40X <=60............... 12.2Y 3
<=18.3.
60X <=80............... 18.3Y 4
<=24.4.
80X <=100.............. 24.4Y 5
<=30.5.
100 X <=120............ 30.5Y 6
<=36.6.
------------------------------------------------------------------------
(e) Additional provisions for equipment set-up. The only additional
specifications that may be used in setting up the basic model for test
are those set forth in the installation and operation manual shipped
with the unit. Each unit should be set up for test in accordance with
the manufacturer installation and operation manuals. Paragraphs (e)(1)
through (3) of this section provide specifications for addressing key
information typically found in the installation and operation manuals.
(1) If a manufacturer specifies a range of superheat, sub-cooling,
and/or refrigerant pressure in its installation and operation manual for
a given basic model, any value(s) within that range may be used to
determine refrigerant charge or mass of refrigerant, unless the
manufacturer clearly specifies a rating value in its installation and
operation manual, in which case the specified rating value shall be
used.
(2) The air flow rate used for testing must be that set forth in the
installation and operation manuals being shipped to the commercial
customer with the basic model and clearly identified as that used to
generate the DOE performance ratings. If a rated air flow value for
testing is not clearly identified, a value of 400 standard cubic feet
per minute (scfm) per ton shall be used.
(3) For VRF systems, the test set-up and the fixed compressor speeds
(i.e., the maximum, minimum, and any intermediate speeds used for
testing) should be recorded and maintained as part of the test data
underlying the certified ratings that is required to be maintained under
10 CFR 429.71.
(f) Manufacturer involvement in assessment or enforcement testing
for variable refrigerant flow systems. A manufacturer's representative
will be allowed to witness assessment and/or enforcement testing for VRF
systems. The manufacturer's representative will be allowed to inspect
and discuss set-up only with a DOE representative and adjust only the
modulating components during testing in the presence of a DOE
representative that are necessary to achieve steady-state operation.
Only previously documented specifications for set-up as specified under
paragraphs (d) and (e) of this section will be used.
(g) Test Procedures for Packaged Terminal Air Conditioners and
Packaged Terminal Heat Pumps--(1) Cooling mode testing. The test method
for testing packaged terminal air conditioners and packaged terminal
heat pumps in cooling mode shall consist of application of the methods
and conditions in AHRI 310/380-2014 sections 3, 4.1, 4.2, 4.3, and 4.4
(incorporated by reference; see Sec. 431.95), and in ANSI/ASHRAE 16
(incorporated by reference; see Sec. 431.95) or ANSI/ASHRAE 37
(incorporated by reference; see Sec. 431.95), except that instruments
used for measuring electricity input shall be accurate to within 0.5 percent of the quantity measured. Where definitions
provided in AHRI 310/380-2014, ANSI/ASHRAE 16, and/or ANSI/ASHRAE 37
conflict with the definitions provided in 10 CFR 431.92,
[[Page 89]]
the 10 CFR 431.92 definitions shall be used. Where AHRI 310/380-2014
makes reference to ANSI/ASHRAE 16, it is interpreted as reference to
ANSI/ASHRAE 16-1983 (RA 2014).
(2) Heating mode testing. The test method for testing packaged
terminal heat pumps in heating mode shall consist of application of the
methods and conditions in AHRI 310/380-2014 sections 3, 4.1, 4.2 (except
the section 4.2.1.2(b) reference to ANSI/ASHRAE 37), 4.3, and 4.4
(incorporated by reference; see Sec. 431.95), and in ANSI/ASHRAE 58
(incorporated by reference; see Sec. 431.95). Where definitions
provided in AHRI 310/380-2014 or ANSI/ASHRAE 58 conflict with the
definitions provided in 10 CFR 431.92, the 10 CFR 431.92 definitions
shall be used. Where AHRI 310/380-2014 makes reference to ANSI/ASHRAE
58, it is interpreted as reference to ANSI/ASHRAE 58-1986 (RA 2014).
(3) Wall sleeves. For packaged terminal air conditioners and
packaged terminal heat pumps, the unit must be installed in a wall
sleeve with a 14 inch depth if available. If a 14 inch deep wall sleeve
is not available, use the available wall sleeve option closest to 14
inches in depth. The area(s) between the wall sleeve and the insulated
partition between the indoor and outdoor rooms must be sealed to
eliminate all air leakage through this area.
(4) Optional pre-filling of the condensate drain pan. For packaged
terminal air conditioners and packaged terminal heat pumps, test
facilities may add water to the condensate drain pan of the equipment
under test (until the water drains out due to overflow devices or until
the pan is full) prior to conducting the test method specified by AHRI
310/380-2014 (incorporated by reference, see Sec. 431.95). No specific
level of water mineral content or water temperature is required for the
water added to the condensate drain pan.
(5) Filter selection. For packaged terminal air conditioners and
packaged terminal heat pumps, the indoor filter used during testing
shall be the standard or default filter option shipped with the model.
If a particular model is shipped without a filter, the unit must be
tested with a MERV-1 filter sized appropriately for the filter slot.
[77 FR 28989, May 16, 2012; 80 FR 11857, Mar. 5, 2015, as amended at 80
FR 37148, June 30, 2015; 80 FR 79669, Dec. 23, 2015; 87 FR 45198, July
27, 2022; 87 FR 63897, Oct. 20, 2022; 87 FR 75168, Dec. 7, 2022; 87 FR
77325, Dec. 16, 2022; 88 FR 21839, Apr. 11, 2023; 88 FR 36424, June 2,
2023; 88 FR 84228, Dec. 4, 2023; 89 FR 44037, May 20, 2024]
Energy Efficiency Standards
Sec. 431.97 Energy efficiency standards and their compliance dates.
(a) All basic models of commercial package air conditioning and
heating equipment must be tested for performance using the applicable
DOE test procedure in Sec. 431.96, be compliant with the applicable
standards set forth in paragraphs (b) through (i) of this section, and
be certified to the Department under 10 CFR part 429.
(b) Each air-cooled commercial package air conditioning and heating
equipment (excluding air-cooled equipment with cooling capacity less
than 65,000 Btu/h and double-duct air conditioners or heat pumps)
manufactured on or after January 1, 2023, and before January 1, 2029,
must meet the applicable minimum energy efficiency standard level(s) set
forth in table 1 to this paragraph (b). Each air-cooled commercial
package air conditioning and heating equipment (excluding air-cooled
equipment with cooling capacity less than 65,000 Btu/h and double-duct
air conditioners or heat pumps) manufactured on or after January 1,
2029, must meet the applicable minimum energy efficiency standard
level(s) set forth in table 2 to this paragraph (b). Each water-cooled
commercial package air conditioning and heating equipment manufactured
on or after the compliance date listed in table 3 to this paragraph (b)
must meet the applicable minimum energy efficiency standard level(s) set
forth in table 3. Each evaporatively-cooled commercial air conditioning
and heating equipment manufactured on or after the compliance date
listed in table 4 to this paragraph (b) must meet the applicable minimum
energy efficiency standard level(s) set forth in table 4. Each double-
duct air conditioner or heat pump manufactured on or after January 1,
2010, must
[[Page 90]]
meet the applicable minimum energy efficiency standard level(s) set
forth in table 5 to this paragraph (b).
Table 1 to Paragraph (b)--Minimum Efficiency Standards for Air-Cooled Commercial Package Air Conditioning and
Heating Equipment With a Cooling Capacity Greater Than or Equal to 65,000 Btu/h (Excluding Double-Duct Air-
Conditioners and Heat Pumps)
----------------------------------------------------------------------------------------------------------------
Compliance date:
Supplementary Minimum efficiency equipment
Cooling capacity Subcategory heating type \1\ manufactured
starting on . . .
----------------------------------------------------------------------------------------------------------------
Air-Cooled Commercial Package Air Conditioning and Heating Equipment With a Cooling Capacity Greater Than or
Equal to 65,000 Btu/h (Excluding Double-Duct Air Conditioners and Heat Pumps)
----------------------------------------------------------------------------------------------------------------
=65,000 Btu/h and AC.............. Electric IEER = 14.8.......... January 1, 2023.
<135,000 Btu/h. Resistance
Heating or No
Heating.
=65,000 Btu/h and AC.............. All Other Types IEER = 14.6.......... January 1, 2023.
<135,000 Btu/h. of Heating.
=65,000 Btu/h and HP.............. Electric IEER = 14.1.......... January 1, 2023.
<135,000 Btu/h. Resistance COP = 3.4............
Heating or No
Heating.
=65,000 Btu/h and HP.............. All Other Types IEER = 13.9.......... January 1, 2023.
<135,000 Btu/h. of Heating. COP = 3.4............
=135,000 Btu/h and AC.............. Electric IEER = 14.2.......... January 1, 2023.
<240,000 Btu/h. Resistance
Heating or No
Heating.
=135,000 Btu/h and AC.............. All Other Types IEER = 14.0.......... January 1, 2023.
<240,000 Btu/h. of Heating.
=135,000 Btu/h and HP.............. Electric IEER = 13.5.......... January 1, 2023.
<240,000 Btu/h. Resistance COP = 3.3............
Heating or No
Heating.
=135,000 Btu/h and HP.............. All Other Types IEER = 13.3.......... January 1, 2023.
<240,000 Btu/h. of Heating. COP = 3.3............
=240,000 Btu/h and AC.............. Electric IEER = 13.2.......... January 1, 2023.
<760,000 Btu/h. Resistance
Heating or No
Heating.
=240,000 Btu/h and AC.............. All Other Types IEER = 13.0.......... January 1, 2023.
<760,000 Btu/h. of Heating.
=240,000 Btu/h and HP.............. Electric IEER = 12.5.......... January 1, 2023.
<760,000 Btu/h. Resistance COP = 3.2............
Heating or No
Heating.
=240,000 Btu/h and HP.............. All Other Types IEER = 12.3.......... January 1, 2023.
<760,000 Btu/h. of Heating. COP = 3.2............
----------------------------------------------------------------------------------------------------------------
\1\ See section 3 of appendix A to this subpart for the test conditions upon which the COP standards are based.
Table 2 to Paragraph (b)--Updated Minimum Efficiency Standards for Air-Cooled Commercial Package Air
Conditioning and Heating Equipment With a Cooling Capacity Greater Than or Equal to 65,000 Btu/h (Excluding
Double-Duct Air Conditioners and Heat Pumps)
----------------------------------------------------------------------------------------------------------------
Compliance date:
Supplementary equipment
Cooling capacity Subcategory heating type Minimum efficiency manufactured
starting on . . .
----------------------------------------------------------------------------------------------------------------
Air-Cooled Commercial Package Air Conditioning and Heating Equipment With a Cooling Capacity Greater Than or
Equal to 65,000 Btu/h (Excluding Double-Duct Air Conditioners and Heat Pumps)
----------------------------------------------------------------------------------------------------------------
=65,000 Btu/h and AC.............. Electric IVEC = 14.3.......... January 1, 2029.
<135,000 Btu/h. Resistance
Heating or No
Heating.
[[Page 91]]
=65,000 Btu/h and AC.............. All Other Types IVEC = 13.8.......... January 1, 2029.
<135,000 Btu/h. of Heating.
=65,000 Btu/h and HP.............. All Types of IVEC = 13.4.......... January 1, 2029.
<135,000 Btu/h. Heating. IVHE = 6.2...........
=135,000 Btu/h and AC.............. Electric IVEC = 13.8.......... January 1, 2029.
<240,000 Btu/h. Resistance
Heating or No
Heating.
=135,000 Btu/h and AC.............. All Other Types IVEC = 13.3.......... January 1, 2029.
<240,000 Btu/h. of Heating.
=135,000 Btu/h and HP.............. All Types of IVEC = 13.1.......... January 1, 2029.
<240,000 Btu/h. Heating. IVHE = 6.0...........
=240,000 Btu/h and AC.............. Electric IVEC = 12.9.......... January 1, 2029.
<760,000 Btu/h. Resistance
Heating or No
Heating.
=240,000 Btu/h and AC.............. All Other Types IVEC = 12.2.......... January 1, 2029.
<760,000 Btu/h. of Heating.
=240,000 Btu/h and HP.............. All Types of IVEC = 12.1.......... January 1, 2029.
<760,000 Btu/h. Heating. IVHE = 5.8...........
----------------------------------------------------------------------------------------------------------------
Table 3 to Paragraph (b)--Minimum Cooling Efficiency Standards for Water-Cooled Commercial Package Air
Conditioning Equipment
----------------------------------------------------------------------------------------------------------------
Compliance date:
Cooling capacity Supplementary heating Minimum efficiency equipment manufactured
type starting on . . .
----------------------------------------------------------------------------------------------------------------
Water-Cooled Commercial Package Air Conditioning Equipment
----------------------------------------------------------------------------------------------------------------
<65,000 Btu/h........................ All.................... EER = 12.1............. October 29, 2003.
=65,000 Btu/h and <135,000 No Heating or Electric EER = 12.1............. June 1, 2013.
Btu/h. Resistance Heating.
=65,000 Btu/h and <135,000 All Other Types of EER = 11.9............. June 1, 2013.
Btu/h. Heating.
=135,000 Btu/h and No Heating or Electric EER = 12.5............. June 1, 2014.
<240,000 Btu/h. Resistance Heating.
=135,000 Btu/h and All Other Types of EER = 12.3............. June 1, 2014.
<240,000 Btu/h. Heating.
=240,000 Btu/h and No Heating or Electric EER = 12.4............. June 1, 2014.
<760,000 Btu/h. Resistance Heating.
=240,000 Btu/h and All Other Types of EER = 12.2............. June 1, 2014.
<760,000 Btu/h. Heating.
----------------------------------------------------------------------------------------------------------------
Table 4 to Paragraph (b)--Minimum Cooling Efficiency Standards for Evaporatively-Cooled Commercial Package Air
Conditioning Equipment
----------------------------------------------------------------------------------------------------------------
Compliance date:
Cooling capacity Supplementary heating Minimum efficiency equipment manufactured
type starting on . . .
----------------------------------------------------------------------------------------------------------------
Evaporatively-Cooled Commercial Package Air Conditioning Equipment
----------------------------------------------------------------------------------------------------------------
<65,000 Btu/h........................ All.................... EER = 12.1............. October 29, 2003.
=65,000 Btu/h and <135,000 No Heating or Electric EER = 12.1............. June 1, 2013.
Btu/h. Resistance Heating.
=65,000 Btu/h and <135,000 All Other Types of EER = 11.9............. June 1, 2013.
Btu/h. Heating.
=135,000 Btu/h and No Heating or Electric EER = 12.0............. June 1, 2014.
<240,000 Btu/h. Resistance Heating.
=135,000 Btu/h and All Other Types of EER = 11.8............. June 1, 2014.
<240,000 Btu/h. Heating.
=240,000 Btu/h and No Heating or Electric EER = 11.9............. June 1, 2014.
<760,000 Btu/h. Resistance Heating.
=240,000 Btu/h and All Other Types of EER = 11.7............. June 1, 2014.
<760,000 Btu/h. Heating.
----------------------------------------------------------------------------------------------------------------
[[Page 92]]
Table 5 to Paragraph (b)--Minimum Efficiency Standards for Double-Duct Air Conditioners or Heat Pumps
----------------------------------------------------------------------------------------------------------------
Compliance date:
Supplementary Minimum efficiency equipment
Cooling capacity Subcategory heating type \1\ manufactured
starting on . . .
----------------------------------------------------------------------------------------------------------------
Double-Duct Air Conditioners or Heat Pumps
----------------------------------------------------------------------------------------------------------------
=65,000 Btu/h and AC.............. Electric EER = 11.2........... January 1, 2010.
<135,000 Btu/h. Resistance
Heating or No
Heating.
=65,000 Btu/h and AC.............. All Other Types EER = 11.0........... January 1, 2010.
<135,000 Btu/h. of Heating.
=65,000 Btu/h and HP.............. Electric EER = 11.0........... January 1, 2010.
<135,000 Btu/h. Resistance COP = 3.3............
Heating or No
Heating.
=65,000 Btu/h and HP.............. All Other Types EER = 10.8........... January 1, 2010.
<135,000 Btu/h. of Heating. COP = 3.3............
=135,000 Btu/h and AC.............. Electric EER = 11.0........... January 1, 2010.
<240,000 Btu/h. Resistance
Heating or No
Heating.
=135,000 Btu/h and AC.............. All Other Types EER = 10.8........... January 1, 2010.
<240,000 Btu/h. of Heating.
=135,000 Btu/h and HP.............. Electric EER = 10.6........... January 1, 2010.
<240,000 Btu/h. Resistance COP = 3.2............
Heating or No
Heating.
=135,000 Btu/h and HP.............. All Other Types EER = 10.4........... January 1, 2010.
<240,000 Btu/h. of Heating. COP = 3.2............
=240,000 Btu/h and AC.............. Electric EER = 10.0........... January 1, 2010.
<300,000 Btu/h. Resistance
Heating or No
Heating.
=240,000 Btu/h and AC.............. All Other Types EER = 9.8............ January 1, 2010.
<300,000 Btu/h. of Heating.
=240,000 Btu/h and HP.............. Electric EER = 9.5............ January 1, 2010.
<300,000 Btu/h. Resistance COP = 3.2............
Heating or No
Heating.
=240,000 Btu/h and HP.............. All Other Types EER = 9.3............ January 1, 2010.
<300,000 Btu/h. of Heating. COP = 3.2............
----------------------------------------------------------------------------------------------------------------
\1\ See section 3 of appendix A to this subpart for the test conditions upon which the COP standards are based.
(c) Each water-source heat pump manufactured starting on the
compliance date listed in table 6 to this paragraph (c) must meet the
applicable minimum energy efficiency standard level(s) set forth in this
paragraph (c).
Table 6 to Paragraph (c)--Minimum Efficiency Standards for Water-Source
Heat Pumps (Water-to-Air, Water-Loop)
------------------------------------------------------------------------
Compliance date:
equipment
Cooling capacity Minimum efficiency manufactured
starting on . . .
------------------------------------------------------------------------
Water-Source Heat Pumps (Water-to-Air, Water-Loop)
------------------------------------------------------------------------
<17,000 Btu/h................... EER = 12.2........ October 9, 2015.
COP = 4.3.........
=17,000 Btu/h and EER = 13.0........ October 9, 2015.
<65,000 Btu/h. COP = 4.3.........
=65,000 Btu/h and EER = 13.0........ October 9, 2015.
<135,000 Btu/h. COP = 4.3.........
------------------------------------------------------------------------
(d) Each non-standard size packaged terminal air conditioner (PTAC)
and packaged terminal heat pump (PTHP) manufactured on or after October
7,
[[Page 93]]
2010, must meet the applicable minimum energy efficiency standard
level(s) set forth in table 7 to this paragraph (d). Each standard size
PTAC manufactured on or after October 8, 2012, and before January 1,
2017, must meet the applicable minimum energy efficiency standard
level(s) set forth in table 7. Each standard size PTHP manufactured on
or after October 8, 2012, must meet the applicable minimum energy
efficiency standard level(s) set forth in table 7. Each standard size
PTAC manufactured on or after January 1, 2017, must meet the applicable
minimum energy efficiency standard level(s) set forth in table 8 to this
paragraph (d).
Table 7 to Paragraph (d)--Minimum Efficiency Standards for PTAC and PTHP
----------------------------------------------------------------------------------------------------------------
Compliance date: products
Equipment type Category Cooling capacity Minimum manufactured on and after
efficiency . . .
----------------------------------------------------------------------------------------------------------------
PTAC......................... Standard Size... <7,000 Btu/h.... EER = 11.7...... October 8, 2012.\2\
=7,00 EER = 13.8-(0.3 October 8, 2012.\2\
0 Btu/h and x Cap \1\).
<=15,000 Btu/h.
15,00 EER = 9.3....... October 8, 2012.\2\
0 Btu/h.
Non-Standard <7,000 Btu/h.... EER = 9.4....... October 7, 2010.
Size.
=7,00 EER = 10.9- October 7, 2010.
0 Btu/h and (0.213 x Cap
<=15,000 Btu/h. \1\).
15,00 EER = 7.7....... October 7, 2010.
0 Btu/h.
PTHP......................... Standard Size... <7,000 Btu/h.... EER = 11.9...... October 8, 2012.
COP = 3.3.......
=7,00 EER = 14.0-(0.3 October 8, 2012.
0 Btu/h and x Cap \1\).
<=15,000 Btu/h. COP = 3.7-(0.052
x Cap \1\).
15,00 EER = 9.5....... October 8, 2012.
0 Btu/h. COP = 2.9.......
Non-Standard <7,000 Btu/h.... EER = 9.3....... October 7, 2010.
Size. COP = 2.7.......
=7,00 EER = 10.8- October 7, 2010.
0 Btu/h and (0.213 x Cap
<=15,000 Btu/h. \1\).
COP = 2.9-(0.026
x Cap \1\).
15,00 EER = 7.6....... October 7, 2010.
0 Btu/h. COP = 2.5.......
----------------------------------------------------------------------------------------------------------------
\1\ ``Cap'' means cooling capacity in thousand Btu/h at 95 [deg]F outdoor dry-bulb temperature.
\2\ And manufactured before January 1, 2017. See table 8 to this paragraph (d) for updated efficiency standards
that apply to this category of equipment manufactured on and after January 1, 2017.
Table 8 to Paragraph (d)--Updated Minimum Efficiency Standards for PTAC
----------------------------------------------------------------------------------------------------------------
Compliance date: products
Equipment type Category Cooling capacity Minimum manufactured on and after
efficiency . . .
----------------------------------------------------------------------------------------------------------------
PTAC......................... Standard Size... <7,000 Btu/h.... EER = 11.9...... January 1, 2017.
=7,00 EER = 14.0-(0.3 January 1, 2017.
0 Btu/h and x Cap \1\).
<=15,000 Btu/h.
15,00 EER = 9.5....... January 1, 2017.
0 Btu/h.
----------------------------------------------------------------------------------------------------------------
\1\ ``Cap'' means cooling capacity in thousand Btu/h at 95 [deg]F outdoor dry-bulb temperature.
(e)(1) Each single package vertical air conditioner and single
package vertical heat pump manufactured on or after January 1, 2010, but
before October 9, 2015 (for models =65,000 Btu/h and <135,000
Btu/h), or October 9, 2016 (for models =135,000 Btu/h and
<240,000 Btu/h), must meet the applicable minimum energy conservation
standard level(s) set forth in this paragraph (e)(1).
[[Page 94]]
Table 9 to Paragraph (e)(1)--Minimum Efficiency Standards for Single Package Vertical Air Conditioners and
Single Package Vertical Heat Pumps
----------------------------------------------------------------------------------------------------------------
Compliance date:
products
Equipment type Cooling capacity Sub- category Efficiency level manufactured on and
after . . .
----------------------------------------------------------------------------------------------------------------
Single package vertical air <65,000 Btu/h...... AC EER = 9.0.......... January 1, 2010.
conditioners and single package HP EER = 9.0.......... January 1, 2010.
vertical heat pumps, single- COP = 3.0..........
phase and three-phase.
Single package vertical air =65,000 AC EER = 8.9.......... January 1, 2010.
conditioners and single package Btu/h and <135,000 HP EER = 8.9.......... January 1, 2010.
vertical heat pumps. Btu/h. COP = 3.0..........
Single package vertical air