[Title 16 CFR C]
[Code of Federal Regulations (annual edition) - January 1, 2002 Edition]
[Title 16 - COMMERCIAL PRACTICES]
[Chapter II - CONSUMER PRODUCT SAFETY COMMISSION]
[Subchapter C - FEDERAL HAZARDOUS SUBSTANCES ACT REGULATIONS]
[From the U.S. Government Printing Office]


16COMMERCIAL PRACTICES22002-01-012002-01-01falseFEDERAL HAZARDOUS SUBSTANCES ACT REGULATIONSCSUBCHAPTER CCOMMERCIAL PRACTICESCONSUMER PRODUCT SAFETY COMMISSION
       SUBCHAPTER C--FEDERAL HAZARDOUS SUBSTANCES ACT REGULATIONS



PART 1500--HAZARDOUS SUBSTANCES AND ARTICLES; ADMINISTRATION AND ENFORCEMENT REGULATIONS--Table of Contents




Sec.
1500.1 Scope of subchapter.
1500.2 Authority.
1500.3 Definitions.
1500.4 Human experience with hazardous substances.
1500.5 Hazardous mixtures.
1500.12 Products declared to be hazardous substances under section 3(a) 
          of the act.
1500.13 Listing of ``strong sensitizer'' substances.
1500.14 Products requiring special labeling under section 3(b) of the 
          act.
1500.15 Labeling of fire extinguishers.
1500.17 Banned hazardous substances.
1500.18 Banned toys and other banned articles intended for use by 
          children.
1500.19 Misbranded toys and other articles intended for use by children.
1500.40 Method of testing toxic substances.
1500.41 Method of testing primary irritant substances.
1500.42 Test for eye irritants.
1500.43 Method of test for flashpoint of volatile flammable materials by 
          Tagliabue open-cup apparatus.
1500.43a Method of test for flashpoint of volatile flammable materials.
1500.44 Method for determining extremely flammable and flammable solids.
1500.45 Method for determining extremely flammable and flammable 
          contents of self-pressurized containers.
1500.46 Method for determining flashpoint of extremely flammable 
          contents of self-pressurized containers.
1500.47 Method for determining the sound pressure level produced by toy 
          caps.
1500.48 Technical requirements for determining a sharp point in toys and 
          other articles intended for use by children under 8 years of 
          age.
1500.49 Technical requirements for determining a sharp metal or glass 
          edge in toys and other articles intended for use by children 
          under 8 years of age.
1500.50 Test methods for simulating use and abuse of toys and other 
          articles intended for use by children.
1500.51 Test methods for simulating use and abuse of toys and other 
          articles intended for use by children 18 months of age or 
          less.
1500.52 Test methods for simulating use and abuse of toys and other 
          articles intended for use by children over 18 but not over 36 
          months of age.
1500.53 Test methods for simulating use and abuse of toys and other 
          articles intended for use by children over 36 but not over 96 
          months of age.
1500.81 Exemptions for food, drugs, cosmetics, and fuels.
1500.82 Exemption from full labeling and other requirements.
1500.83 Exemptions for small packages, minor hazards, and special 
          circumstances.
1500.85 Exemptions from classification as banned hazardous substances.
1500.86 Exemptions from classification as a banned toy or other banned 
          article for use by children.
1500.121 Labeling requirements; prominence, placement, and 
          conspicuousness.
1500.122 Deceptive use of disclaimers.
1500.123 Condensation of label information.
1500.125 Labeling requirements for accompanying literature.
1500.126 Substances determined to be ``special hazards.''
1500.127 Substances with multiple hazards.
1500.128 Label comment.
1500.129 Substances named in the Federal Caustic Poison Act.
1500.130 Self-pressurized containers: labeling.
1500.133 Extremely flammable contact adhesives; labeling.
1500.134 Policy on first aid labeling for saline emesis.
1500.135 Summary of guidelines for determining chronic toxicity.
1500.210 Responsibility.
1500.211 Guaranty.
1500.212 Definition of guaranty; suggested forms.
1500.213 Presentation of views under section 7 of the act.
1500.214 Examinations and investigations; samples.
1500.230 Guidance for lead (Pb) in consumer products.
1500.231 Guidance for hazardous liquid chemicals in children's products.

                                 Imports

1500.265 Imports; definitions.
1500.266 Notice of sampling.
1500.267 Payment for samples.
1500.268 Hearing.
1500.269 Application for authorization.
1500.270 Granting of authorization.
1500.271 Bonds.
1500.272 Costs chargeable in connection with relabeling and 
          reconditioning inadmissible imports.


[[Page 404]]


    Authority: 15 U.S.C. 1261-1278.

    Source: 38 FR 27012, Sept. 27, 1973, unless otherwise noted.



Sec. 1500.1  Scope of subchapter.

    Set forth in this subchapter C are the regulations of the Consumer 
Product Safety Commission issued pursuant to and for the implementation 
of the Federal Hazardous Substances Act as amended (see 
Sec. 1500.3(a)(1)).



Sec. 1500.2  Authority.

    Authority under the Federal Hazardous Substances Act is vested in 
the Consumer Product Safety Commission by section 30(a) of the Consumer 
Product Safety Act (15 U.S.C. 2079(a)).



Sec. 1500.3  Definitions.

    (a) Certain terms used in this part. As used in this part:
    (1) Act means the Federal Hazardous Substances Act (Pub. L. 86-613, 
74 Stat. 372-81 (15 U.S.C. 1261-74)) as amended by:
    (i) The Child Protection Act of 1966 (Pub. L. 89-756, 80 Stat. 1303-
05).
    (ii) The Child Protection and Toy Safety Act of 1969 (Pub. L. 91-
113, 83 Stat. 187-90).
    (iii) The Poison Prevention Packaging Act of 1970 (Pub. L. 91-601, 
84 Stat. 1670-74).
    (2) Commission means the Consumer Product Safety Commission 
established May 14, 1973, pursuant to provisions of the Consumer Product 
Safety Act (Pub. L. 92-573, 86 Stat. 1207-33 (15 U.S.C. 2051-81)).
    (b) Statutory definitions. Except for the definitions given in 
section 2 (c) and (d) of the act, which are obsolete, the definitions 
set forth in section 2 of the act are applicable to this part and are 
repeated for convenience as follows (some of these statutory definitions 
are interpreted, supplemented, or provided with alternatives in 
paragraph (c) of this section):
    (1) Territory means any territory or possession of the United 
States, including the District of Columbia and the Commonwealth of 
Puerto Rico but excluding the Canal Zone.
    (2) Interstate commerce means (i) commerce between any State or 
territory and any place outside thereof and (ii) commerce within the 
District of Columbia or within any territory not organized with a 
legislative body.
    (3) Person includes an individual, partnership, corporation, and 
association.
    (4)(i) Hazardous substance means:
    (A) Any substance or mixture of substances which is toxic, 
corrosive, an irritant, a strong sensitizer, flammable or combustible, 
or generates pressure through decomposition, heat, or other means, if 
such substance or mixture of substances may cause substantial personal 
injury or substantial illness during or as a proximate result of any 
customary or reasonably foreseeable handling or use, including 
reasonably foreseeable ingestion by children.
    (B) Any substance which the Commission by regulation finds, pursuant 
to the provisions of section 3(a) of the act, meet the requirements of 
section 2(f)(1)(A) of the act (restated in (A) above).
    (C) Any radioactive substance if, with respect to such substance as 
used in a particular class of article or as packaged, the Commission 
determines by regulation that the substance is sufficiently hazardous to 
require labeling in accordance with the act in order to protect the 
public health.
    (D) Any toy or other article intended for use by children which the 
Commission by regulation determines, in accordance with section 3(e) of 
the act, presents an electrical, mechanical, or thermal hazard.
    (ii) Hazardous substance shall not apply to pesticides subject to 
the Federal Insecticide, Fungicide, and Rodenticide Act, to foods, 
drugs, and cosmetics subject to the Federal Food, Drug, and Cosmetic 
Act, nor to substances intended for use as fuels when stored in 
containers and used in the heating, cooking, or refrigeration system of 
a house. ``Hazardous substance'' shall apply, however, to any article 
which is not itself a pesticide within the meaning of the Federal 
Insecticide, Fungicide, and Rodenticide Act but which is a hazardous 
substance within the meaning of section 2(f)(1) of the Federal Hazardous 
Substances Act (restated in paragraph (b)(4)(i) of this section) by 
reason of bearing or containing such a pesticide.

[[Page 405]]

    (iii) Hazardous substance shall not include any source material, 
special nuclear material, or byproduct material as defined in the Atomic 
Energy Act of 1954, as amended, and regulations issued pursuant thereto 
by the Atomic Energy Commission.
    (5) Toxic shall apply to any substance (other than a radioactive 
substance) which has the capacity to produce personal injury or illness 
to man through ingestion, inhalation, or absorption through any body 
surface.
    (6)(i) Highly toxic means any substance which falls within any of 
the following categories:
    (A) Produces death within 14 days in half or more than half of a 
group of 10 or more laboratory white rats each weighing between 200 and 
300 grams, at a single dose of 50 milligrams or less per kilogram of 
body weight, when orally administered; or
    (B) Produces death within 14 days in half or more than half of a 
group of 10 or more laboratory white rats each weighing between 200 and 
300 grams, when inhaled continuously for a period of 1 hour or less at 
an atmospheric concentration of 200 parts per million by volume or less 
of gas or vapor or 2 milligrams per liter by volume or less of mist or 
dust, provided such concentration is likely to be encountered by man 
when the substance is used in any reasonably foreseeable manner; or
    (C) Produces death within 14 days in half or more than half of a 
group of 10 or more rabbits tested in a dosage of 200 milligrams or less 
per kilogram of body weight, when administered by continuous contact 
with the bare skin for 24 hours or less.
    (ii) If the Commission finds that available data on human experience 
with any substance indicate results different from those obtained on 
animals in the dosages and concentrations specified in paragraph 
(b)(6)(i) of this section, the human data shall take precedence.
    (7) Corrosive means any substance which in contact with living 
tissue will cause destruction of tissue by chemical action, but shall 
not refer to action on inanimate surfaces.
    (8) Irritant means any substance not corrosive within the meaning of 
section 2(i) of the act (restated in paragraph (b)(7) of this section) 
which on immediate, prolonged, or repeated contact with normal living 
tissue will induce a local inflammatory reaction.
    (9) Strong sensitizer means a substance which will cause on normal 
living tissue through an allergic or photodynamic process a 
hypersensitivity which becomes evident on reapplication of the same 
substance and which is designated as such by the Commission. Before 
designating any substance as a strong sensitizer, the Commission, upon 
consideration of the frequency of occurrence and severity of the 
reaction, shall find that the substance has a significant potential for 
causing hypersensitivity.
    (10) The terms extremely flammable, flammable, and combustible as 
they apply to any substances, liquid, solid, or the contents of any 
self-pressurized container, are defined by regulations issued by the 
Commission and published at Sec. 1500.3(c)(6).
    (11) Radioactive substance means a substance which emits ionizing 
radiation.
    (12) Label means a display of written, printed, or graphic matter 
upon the immediate container of any substance or, in the cases of an 
article which is unpackaged or is not packaged in an immediate container 
intended or suitable for delivery to the ultimate consumer, a display of 
such matter directly upon the article involved or upon a tag or other 
suitable material affixed thereto. A requirement made by or under 
authority of the act that any word, statement, or other information 
appear on the label shall not be considered to be complied with unless 
such word, statement, or other information also appears (i) on the 
outside container or wrapper, if any there be, unless it is easily 
legible through the outside container or wrapper and (ii) on all 
accompanying literature where there are directions for use, written or 
otherwise.
    (13) Immediate container does not include package liners.
    (14) Misbranded hazardous substance means a hazardous substance 
(including a toy, or other article intended for use by children, which 
is a hazardous substance, or which bears or contains a hazardous 
substance in such manner as

[[Page 406]]

to be susceptible of access by a child to whom such toy or other article 
is entrusted) intended, or packaged in a form suitable, for use in the 
household or by children, if the packaging or labeling of such substance 
is in violation of an applicable regulation issued pursuant to section 3 
or 4 of the Poison Prevention Packaging Act of 1970 or if such 
substance, except as otherwise provided by or pursuant to section 3 of 
the act (Federal Hazardous Substances Act), fails to bear a label:
    (i) Which states conspicuously:
    (A) The name and place of business of the manufacturer, packer, 
distributor, or seller;
    (B) The common or usual name or the chemical name (if there be no 
common or usual name) of the hazardous substance or of each component 
which contributes substantially to its hazard, unless the Commission by 
regulation permits or requires the use of a recognized generic name;
    (C) The signal word ``DANGER'' on substances which are extremely 
flammable, corrosive, or highly toxic;
    (D) The signal word ``WARNING'' or ``CAUTION'' on all other 
hazardous substances;
    (E) An affirmative statement of the principal hazard or hazards, 
such as ``Flammable,'' ``Combustible,'' ``Vapor Harmful,'' ``Causes 
Burns,'' ``Absorbed Through Skin,'' or similar wording descriptive of 
the hazard;
    (F) Precautionary measures describing the action to be followed or 
avoided, except when modified by regulation of the Commission pursuant 
to section 3 of the act;
    (G) Instruction, when necessary or appropriate, for first-aid 
treatment;
    (H) The word Poison for any hazardous substance which is defined as 
``highly toxic'' by section 2(h) of the act (restated in paragraph 
(b)(6) of this section);
    (I) Instructions for handling and storage of packages which require 
special care in handling or storage; and
    (J) The statement (1) ``Keep out of the reach of children'' or its 
practical equivalent, or, (2) if the article is intended for use by 
children and is not a banned hazardous substance, adequate directions 
for the protection of children from the hazard; and
    (ii) On which any statements required under section 2(p)(1) of the 
act (restated in paragraph (b)(14)(i) of this section) are located 
prominently and are in the English language in conspicuous and legible 
type in contrast by typography, layout, or color with other printed 
matter on the label.
    Misbranded hazardous substance also means a household substance as 
defined in section 2(2)(D) of the Poison Prevention Packaging Act of 
1970 if it is a substance described in section 2(f)(1) of the Federal 
Hazardous Substances Act (restated in paragraph (b)(4)(i)(A) of this 
section) and its packaging or labeling is in violation of an applicable 
regulation issued pursuant to section 3 or 4 of the Poison Prevention 
Packaging Act of 1970.
    (15)(i) Banned hazardous substance means:
    (A) Any toy, or other article intended for use by children, which is 
a hazardous substance, or which bears or contains a hazardous substance 
in such manner as to be susceptible of access by a child to whom such 
toy or other article is entrusted; or
    (B) Any hazardous substance intended, or packaged in a form 
suitable, for use in the household, which the Commission by regulation 
classifies as a ``banned hazardous substance'' on the basis of a finding 
that, notwithstanding such cautionary labeling as is or may be required 
under the act for that substance, the degree or nature of the hazard 
involved in the presence or use of such substance in households is such 
that the objective of the protection of the public health and safety can 
be adequately served only by keeping such substance, when so intended or 
packaged, out of the channels of interstate commerce; Provided, That the 
Commission by regulation (1) shall exempt from section 2(q)(1)(A) of the 
act (restated in paragraph (b)(15)(i)(A) of this section) articles, such 
as chemistry sets, which by reason of their functional purpose require 
the inclusion of the hazardous substance involved, or necessarily 
present an electrical, mechanical, or thermal hazard, and which bear 
labeling giving adequate directions and warnings for safe

[[Page 407]]

use and are intended for use by children who have attained sufficient 
maturity, and may reasonably be expected, to read and heed such 
directions and warnings, and (2) shall exempt from section 2(q)(1)(A) of 
the act (restated in paragraph (b)(15)(i)(A) of this section), and 
provide for the labeling of, common fireworks (including toy paper caps, 
cone fountains, cylinder fountains, whistles without report, and 
sparklers) to the extent that the Commission determines that such 
articles can be adequately labeled to protect the purchasers and users 
thereof.
    (ii) Proceedings for the issuance, amendment, or repeal of 
regulations pursuant to section 2(q)(1)(B) of the act (restated in 
paragraph (b)(15)(i)(B) of this section) shall be governed by the 
provisions of section 701 (e), (f), and (g) of the Federal Food, Drug, 
and Cosmetic Act: Provided, That if the Commission finds that the 
distribution for household use of the hazardous substance involved 
presents an imminent hazard to the public health, the Commission may by 
order published in the Federal Register give notice of such finding, and 
thereupon such substance when intended or offered for household use, or 
when so packaged as to be suitable for such use, shall be deemed to be a 
``banned hazardous substance'' pending the completion of proceedings 
relating to the issuance of such regulations.
    (16) ``Electrical hazard''--an article may be determined to present 
an electrical hazard if, in normal use or when subjected to reasonably 
foreseeable damage or abuse, its design or manufacture may cause 
personal injury or illness by electric shock.
    (17) ``Mechanical hazard''--an article may be determined to present 
a mechanical hazard if, in normal use or when subjected to reasonably 
foreseeable damage or abuse, its design or manufacture presents an 
unreasonable risk of personal injury or illness:
    (i) From fracture, fragmentation, or disassembly of the article;
    (ii) From propulsion of the article (or any part or accessory 
thereof);
    (iii) From points or other protrusions, surfaces, edges, openings, 
or closures;
    (iv) From moving parts;
    (v) From lack or insufficiency of controls to reduce or stop motion;
    (vi) As a result of self-adhering characteristics of the article;
    (vii) Because the article (or any part or accessory thereof) may be 
aspirated or ingested;
    (viii) Because of instability; or
    (ix) Because of any other aspect of the article's design or 
manufacture.
    (18) ``Thermal hazard''--an article may be determined to present a 
thermal hazard if, in normal use or when subjected to reasonably 
foreseeable damage or abuse, its design or manufacture presents an 
unreasonable risk of personal injury or illness because of heat as from 
heated parts, substances, or surfaces.
    (c) Certain statutory definitions interpreted, supplemented, or 
provided with alternatives. The following items interpret, supplement, 
or provide alternatives to definitions set forth in section 2 of the act 
(and restated in paragraph (b) of this section):
    (1) To provide flexibility as to the number of animals tested, the 
following is an alternative to the definition of ``highly toxic'' in 
section 2(h) of the act (and paragraph (b)(6) of this section); Highly 
toxic means:
    (i) A substance determined by the Commission to be highly toxic on 
the basis of human experience; and/or
    (ii) A substance that produces death within 14 days in half or more 
than half of a group of:
    (A) White rats (each weighing between 200 and 300 grams) when a 
single dose of 50 milligrams or less per kilogram of body weight is 
administered orally;
    (B) White rats (each weighing between 200 and 300 grams) when a 
concentration of 200 parts per million by volume or less of gas or 
vapor, or 2 milligrams per liter by volume or less of mist or dust, is 
inhaled continuously for 1 hour or less, if such concentration is likely 
to be encountered by man when the substance is used in any reasonably 
foreseeable manner; and/or
    (C) Rabbits (each weighing between 2.3 and 3.0 kilograms) when a 
dosage of 200 milligrams or less per kilogram of body weight is 
administered by continuous contact with the bare skin for 24

[[Page 408]]

hours or less by the method described in Sec. 1500.40.

The number of animals tested shall be sufficient to give a statistically 
significant result and shall be in conformity with good pharmacological 
practices.
    (2) To give specificity to the definition of ``toxic'' in section 
2(g) of the act (and restated in paragraph (b)(5) of this section), the 
following supplements that definition. The following categories are not 
intended to be inclusive.
    (i) Acute toxicity. Toxic means any substance that produces death 
within 14 days in half or more than half of a group of:
    (A) White rats (each weighing between 200 and 300 grams) when a 
single dose of from 50 milligrams to 5 grams per kilogram of body weight 
is administered orally. Substances falling in the toxicity range between 
500 milligrams and 5 grams per kilogram of body weight will be 
considered for exemption from some or all of the labeling requirements 
of the act, under Sec. 1500.82, upon a showing that such labeling is not 
needed because of the physical form of the substances (solid, a thick 
plastic, emulsion, etc.), the size or closure of the container, human 
experience with the article, or any other relevant factors;
    (B) White rats (each weighing between 200 and 300 grams) when an 
atmospheric concentration of more than 200 parts per million but not 
more than 20,000 parts per million by volume of gas or vapor, or more 
than 2 but not more than 200 milligrams per liter by volume of mist or 
dust, is inhaled continuously for 1 hour or less, if such concentration 
is likely to be encountered by man when the substance is used in any 
reasonably foreseeable manner: and/or
    (C) Rabbits (each weighing between 2.3 and 3.0 kilograms) when a 
dosage of more than 200 milligrams but not more than 2 grams per 
kilogram of body weight is administered by continuous contact with the 
bare skin for 24 hours by the method described in Sec. 1500.40.

The number of animals tested shall be sufficient to give a statistically 
significant result and shall be in conformity with good pharmacological 
practices. ``Toxic'' also applies to any substance that is ``toxic'' 
(but not ``highly toxic'') on the basis of human experience.
    (ii) Chronic toxicity. A substance is toxic because it presents a 
chronic hazard if it falls into one of the following categories. (For 
additional information see the chronic toxicity guidelines at 16 CFR 
1500.135.)
    (A) For Carcinogens. A substance is toxic if it is or contains a 
known or probable human carcinogen.
    (B) For Neurotoxicological Toxicants. A substance is toxic if it is 
or contains a known or probable human neurotoxin.
    (C) For Developmental or Reproductive Toxicants. A substance is 
toxic if it is or contains a known or probable human developmental or 
reproductive toxicant.
    (3) The definition of corrosive in section 2(i) of the act (restated 
in paragraph (b)(7) of this section) is interpreted to also mean the 
following: Corrosive means a substance that causes visible destruction 
or irreversible alterations in the tissue at the site of contact. A test 
for a corrosive substance is whether, by human experience, such tissue 
destruction occurs at the site of application. A substance would be 
considered corrosive to the skin if, when tested on the intact skin of 
the albino rabbit by the technique described in Sec. 1500.41, the 
structure of the tissue at the site of contact is destroyed or changed 
irreversibly in 24 hours or less. Other appropriate tests should be 
applied when contact of the substance with other than skin tissue is 
being considered.
    (4) The definition of irritant in section 2(j) of the act (restated 
in paragraph (b)(8) of this section) is supplemented by the following: 
Irritant includes ``primary irritant to the skin'' as well as substances 
irritant to the eye or to mucous membranes. Primary irritant means a 
substance that is not corrosive and that human experience data indicate 
is a primary irritant and/or means a substance that results in an 
empirical score of five or more when tested by the method described in 
Sec. 1500.41. Eye irritant means a substance that human experience data 
indicate is an irritant to the eye and/or means a substance for which a 
positive test is obtained when tested by the method described in 
Sec. 1500.42.

[[Page 409]]

    (5) The definition of strong sensitizer in section 2(k) of the 
Federal Hazardous Substances Act (restated in 16 CFR 1500.3(b)(9)) is 
supplemented by the following definitions:
    (i) Sensitizer. A sensitizer is a substance that will induce an 
immunologically-mediated (allergic) response, including allergic 
photosensitivity. This allergic reaction will become evident upon 
reexposure to the same substance. Occasionally, a sensitizer will induce 
and elicit an allergic response on first exposure by virtue of active 
sensitization.
    (ii) Strong. In determining that a substance is a ``strong'' 
sensitizer, the Commission shall consider the available data for a 
number of factors. These factors should include any or all of the 
following (if available): Quantitative or qualitative risk assessment, 
frequency of occurrence and range of severity of reactions in healthy or 
susceptible populations, the result of experimental assays in animals or 
humans (considering dose-response factors), with human data taking 
precedence over animal data, other data on potency or bioavailability of 
sensitizers, data on reactions to a cross-reacting substance or to a 
chemical that metabolizes or degrades to form the same or a cross-
reacting substance, the threshold of human sensitivity, epidemiological 
studies, case histories, occupational studies, and other appropriate in 
vivo and in vitro test studies.
    (iii) Severity of reaction. The minimal severity of reaction for the 
purpose of designating a material as a ``strong sensitizer'' is a 
clinically important allergic reaction. For example, strong sensitizers 
may produce substantial illness, including any or all of the following: 
physical discomfort, distress, hardship, and functional or structural 
impairment. These may, but not necessarily, require medical treatment or 
produce loss of functional activities.
    (iv) Significant potential for causing hypersensitivity. 
``Significant potential for causing hypersensitivity'' is a relative 
determination that must be made separately for each substance. It may be 
based upon the chemical or functional properties of the substance, 
documented medical evidence of allergic reactions obtained from 
epidemiological surveys or individual case reports, controlled in vitro 
or in vivo experimental assays, or susceptibility profiles in normal or 
allergic subjects.
    (v) Normal living tissue. The allergic hypersensitivity reaction 
occurs in normal living tissues, including the skin and other organ 
systems, such as the respiratory or gastrointestinal tract, either 
singularly or in combination, following sensitization by contact, 
ingestion, or inhalation.
    (6) The Consumer Product Safety Commission, by the regulations 
published in this section, defines the terms extremely flammable, 
flammable, and combustible, appearing in section 2(1) of the Federal 
Hazardous Substances Act, as follows:
    (i) The term extremely flammable shall apply to any substance which 
has a flashpoint at or below 20  deg.F (-6.7  deg.C) as determined by 
the test method described at Sec. 1500.43a, except that, any mixture 
having one component or more with a flashpoint higher than 20  deg.F (-
6.7  deg.C) which comprises at least 99 percent of the total volume of 
the mixture is not considered to be an extremely flammable substance.
    (ii) The term flammable shall apply to any substance having a 
flashpoint above 20  deg.F (-6.7  deg.C) and below 100  deg.F (37.8 
deg.C), as determined by the method described at Sec. 1500.43a, except 
that:
    (A) Any mixture having one component or more with a flashpoint at or 
above 100  deg.F (37.8  deg.C) which comprises at least 99 percent of 
the total volume of the mixture is not considered to be a flammable 
substance; and
    (B) Any mixture containing 24 percent or less of water miscible 
alcohols, by volume, in aqueous solution is not considered to be 
flammable if the mixture does not present a significant flammability 
hazard when used by consumers.
    (iii) The term combustible shall apply to any substance having a 
flashpoint at or above 100  deg.F (37.8  deg.C) to and including 150 
deg.F (65.6  deg.C) as determined by the test method described at 
Sec. 1500.43a, except that:
    (A) Any mixture having one component or more with a flashpoint 
higher than 150  deg.F (65.6  deg.C) which comprises at least 99 percent 
of the total volume of

[[Page 410]]

the mixture is not considered to be a combustible hazardous substance; 
and
    (B) Any mixture containing 24 percent or less of water miscible 
alcohols, by volume, in aqueous solution is not considered to be 
combustible if the mixture does not present a significant flammability 
hazard when used by consumers.
    (iv) To determine flashpoint temperatures for purposes of enforcing 
and administering requirements of the Federal Hazardous Substances Act 
applicable to ``extremely flammable,'' ``flammable,'' and 
``combustible'' hazardous substances, the Commission will follow the 
procedures set forth in Sec. 1500.43a. However, the Commission will 
allow manufacturers and labelers of substances and products subject to 
those requirements to rely on properly conducted tests using the 
Tagliabue open-cup method which was in effect prior to the issuance of 
Sec. 1500.43a (as published at 38 FR 27012, September 27, 1973, and set 
forth below), and the defintions of the terms ``extremely flammable,'' 
``flammable,'' and ``combustible'' in this section before its amendment 
(as published at 38 FR 27012, September 27, 1983, and amended 38 FR 
30105, November 1, 1973, set forth in the note following this section) 
if all of the following conditions are met:
    (A) The substance or product was subject to and complied with the 
requirements of the Federal Hazardous Substances Act for ``extremely 
flammable,'' ``flammable,'' or ``combustible'' hazardous substances 
before the effective date of Sec. 1500.43a; and
    (B) No change has been made to the formulation or labeling of such 
substance or product after the effective date of Sec. 1500.43a, 
prescribing a closed-cup test apparatus and procedure.
    (v) Extremely flammable solid means a solid substance that ignites 
and burns at an ambient temperature of 80  deg.F or less when subjected 
to friction, percussion, or electrical spark.
    (vi) Flammable solid means a solid substance that, when tested by 
the method described in Sec. 1500.44, ignites and burns with a self-
sustained flame at a rate greater than one-tenth of an inch per second 
along its major axis.
    (vii) Extremely flammable contents of self-pressurized container 
means contents of a self-pressurized container that, when tested by the 
method described in Sec. 1500.45, a flashback (a flame extending back to 
the dispenser) is obtained at any degree of valve opening and the 
flashpoint, when tested by the method described in Sec. 1500.43a is less 
than 20  deg.F (-6.7  deg.C).
    (viii) Flammable contents of self-pressurized container means 
contents of a self-pressurized container that, when tested by the method 
described in Sec. 1500.45, a flame projection exceeding 18 inches is 
obtained at full valve opening, or flashback (a flame extending back to 
the dispenser) is obtained at any degree of valve opening.
    (7) The definition of hazardous substance in section 2(f)(1)(A) of 
the act (restated in paragraph (b)(4)(i)(A) of this section) is 
supplemented by the following definitions or interpretations or terms 
used therein:
    (i) A substance or mixture of substances that ``generates pressure 
through decomposition, heat, or other means'' is a hazardous substance:
    (A) If it explodes when subjected to an electrical spark, 
percussion, or the flame of a burning paraffin candle for 5 seconds or 
less.
    (B) If it expels the closure of its container, or bursts its 
container, when held at or below 130  deg.F. for 2 days or less.
    (C) If it erupts from its opened container at a temperature of 130 
deg.F. or less after having been held in the closed container at 130 
deg.F. for 2 days.
    (D) If it comprises the contents of a self-pressurized container.
    (ii) Substantial personal injury or illness means any injury or 
illness of a significant nature. It need not be severe or serious. What 
is excluded by the word ``substantial'' is a wholly insignificant or 
negligible injury or illness.
    (iii) Proximate result means a result that follows in the course of 
events without an unforeseeable, intervening, independent cause.
    (iv) Reasonably foreseeable handling or use includes the reasonably 
foreseeable accidental handling or use, not only by the purchaser or 
intended user of the product, but by all others in a household, 
especially children.

[[Page 411]]

    (8) The definition of ``radioactive substance'' in section 2(m) of 
the act (restated in paragraph (b)(11) of this section) is supplemented 
by the following: Radioactive substance means a substance which, because 
of nuclear instability, emits electromagnetic and/or particulate 
radiation capable of producing ions in its passage through matter. 
Source materials, special nuclear material, and byproduct materials 
described in section 2(f)(3) of the act are exempt.
    (9) In the definition of ``label'' in section 2(n) of the act 
(restated in paragraph (b)(12) of this section), a provision stipulates 
that words, statements, or other information required to be on the label 
must also appear on all accompanying literature where there are 
directions for use, written or otherwise. To make this provision more 
specific, ``accompanying literature'' is interpreted to mean any 
placard, pamphlet, booklet, book, sign, or other written, printed, or 
graphic matter or visual device that provides directions for use, 
written or otherwise, and that is used in connection with the display, 
sale, demonstration, or merchandising of a hazardous substance intended 
for or packaged in a form suitable for use in the household or by 
children.
    (10) The definition of ``misbranded hazardous substance'' in section 
2(p) of this act (restated in paragraph (b)(14) of this section) is 
supplemented by the following definitions or interpretations of terms 
used therein:
    (i) Hazardous substances intended, or packaged in a form suitable, 
for use in the household means any hazardous substance, whether or not 
packaged, that under any customary or reasonably foreseeable condition 
of purchase, storage, or use may be brought into or around a house, 
apartment, or other place where people dwell, or in or around any 
related building or shed including, but not limited to, a garage, 
carport, barn, or storage shed. The term includes articles, such as 
polishes or cleaners, designed primarily for professional use but which 
are available in retail stores, such as hobby shops, for nonprofessional 
use. Also included are items, such as antifreeze and radiator cleaners, 
that although principally for car use may be stored in or around 
dwelling places. The term does not include industrial supplies that 
might be taken into a home by a serviceman. An article labeled as, and 
marketed solely for, industrial use does not become subject to this act 
because of the possibility that an industrial worker may take a supply 
for his own use. Size of unit or container is not the only index of 
whether the article is suitable for use in or around the household; the 
test shall be whether under any reasonably foreseeable condition of 
purchase, storage, or use the article may be found in or around a 
dwelling.
    (ii) Conspicuously in section 2(p)(1) of the act and prominently and 
conspicuous in section 2(p)(2) of the act mean that, under customary 
conditions of purchase, storage, and use, the required information shall 
be visible, noticeable, and in clear and legible English. Some factors 
affecting a warning's prominence and conspicuousness are: Location, size 
of type, and contrast of printing against background. Also bearing on 
the effectiveness of a warning might be the effect of the package 
contents if spilled on the label.

    Note: The definitions of extremely flammable, flammable, and 
combustible hazardous substances set forth above in paragraphs (b)(10) 
and (c)(6) are effective August 10, 1987. The definitions remaining in 
effect until August 10, 1987, as published at 38 FR 27012, Sept. 27, 
1973, and amended at 38 FR 30105, Nov. 1, 1973, are set forth below. 
Manufacturers and labelers of products subject to the Federal Hazardous 
Substances Act may continue to use these definitions for labeling of 
those products under the conditions set forth in Sec. 1500.3(c)(6)(iv), 
as amended.
    (b)(10) Extremely flammable shall apply to any substance which has a 
flashpoint at or below 20  deg.F. as determined by the Tagliabue Open 
Cup Tester; flammable shall apply to any substance which has a 
flashpoint of above 20  deg.F., to and including 80  deg.F., as 
determined by the Tagliabue Open Cup Tester; and combustible shall apply 
to any substance which has a flashpoint above 80  deg.F. to and 
including 150  deg.F., as determined by the Tagliabue Open Cup Tester; 
except that the flammability or combustibility of solids and of the 
contents of self-pressurized containers shall be determined by methods 
found by the Commission to be generally applicable to such materials or 
containers, respectively, and established by regulations issued by the

[[Page 412]]

Commission, which regulations shall also define the terms flammable, 
combustible, and extremely flammable in accord with such methods.

                                * * * * *

    (c)(6)(i) Extremely flammable means any substance that has a 
flashpoint at or below 20  deg.F. as determined by the method described 
in Sec. 1500.43.
    (ii) Flammable means any substance that has a flashpoint of above 20 
 deg.F., to and including 80  deg.F., as determined by the method 
described in Sec. 1500.43.

[38 FR 27012, Sept. 27, 1973, as amended at 38 FR 30105, Nov. 1, 1973; 
49 FR 22465, May 30, 1984; 51 FR 28536, Aug. 8, 1986; 51 FR 29096, Aug. 
14, 1986; 51 FR 30209, Aug. 25, 1986; 57 FR 46669, Oct. 9, 1992]



Sec. 1500.4  Human experience with hazardous substances.

    (a) Reliable data on human experience with any substance should be 
taken into account in determining whether an article is a ``hazardous 
substance'' within the meaning of the act. When such data give reliable 
results different from results with animal data, the human experience 
takes precedence.
    (b) Experience may show that an article is more or less toxic, 
irritant, or corrosive to man than to test animals. It may show other 
factors that are important in determining the degree of hazard to humans 
represented by the substance. For example, experience shows that 
radiator antifreeze is likely to be stored in the household or garage 
and likely to be ingested in significant quantities by some persons. It 
also shows that a particular substance in liquid form is more likely to 
be ingested than the same substance in a paste or a solid and that an 
aerosol is more likely to get into the eyes and the nasal passages than 
a liquid.



Sec. 1500.5  Hazardous mixtures.

    For a mixture of substances, the determination of whether the 
mixture is a ``hazardous substance'' as defined by section 2(f) of the 
act (repeated in Sec. 1500.3(b)(4)) should be based on the physical, 
chemical, and pharmacological characteristics of the mixture. A mixture 
of substances may therefore be less hazardous or more hazardous than its 
components because of synergistic or antagonistic reactions. It may not 
be possible to reach a fully satisfactory decision concerning the toxic, 
irritant, corrosive, flammable, sensitizing, or pressure-generating 
properties of a substance from what is known about its components or 
ingredients. The mixture itself should be tested.



Sec. 1500.12  Products declared to be hazardous substances under section 3(a) of the act.

    (a) The Commission finds that the following articles are hazardous 
substances within the meaning of the act because they are capable of 
causing substantial personal injury or substantial illness during or as 
a proximate result of any customary or reasonably foreseeable handling 
or use:
    (1) Charcoal briquettes and other forms of charcoal in containers 
for retail sale and intended for cooking or heating.
    (2) [Reserved]
    (b) [Reserved]



Sec. 1500.13  Listing of ``strong sensitizer'' substances.

    On the basis of frequency of occurrence and severity of reaction 
information, the Commission finds that the following substances have a 
significant potential for causing hypersensitivity and therefore meet 
the definition for ``strong sensitizer'' in section 2(k) of the act 
(repeated in Sec. 1500.3(b)(9)):
    (a) Paraphenylenediamine and products containing it.
    (b) Powdered orris root and products containing it.
    (c) Epoxy resins systems containing in any concentration 
ethylenediamine, diethylenetriamine, and diglycidyl ethers of molecular 
weight of less than 200.
    (d) Formaldehyde and products containing 1 percent or more of 
formaldehyde.
    (e) Oil of bergamot and products containing 2 percent or more of oil 
of bergamot.



Sec. 1500.14  Products requiring special labeling under section 3(b) of the act.

    (a) Human experience, as reported in the scientific literature and 
to the Poison Control Centers and the National

[[Page 413]]

Clearing House for Poison Control Centers, and opinions of informed 
medical experts establish that the following substances are hazardous:
    (1) Diethylene glycol and mixtures containing 10 percent or more by 
weight of diethylene glycol.
    (2) Ethylene glycol and mixtures containing 10 percent or more by 
weight of ethylene glycol.
    (3) Products containing 5 percent or more by weight of benzene (also 
known as benzol) and products containing 10 percent or more by weight of 
toluene (also known as toluol), xylene (also known as xylol), or 
petroleum distillates such as kerosine, mineral seal oil, naphtha, 
gasoline, mineral spirits, stoddard solvent, and related petroleum 
distillates.
    (4) Methyl alcohol (methanol) and mixtures containing 4 percent or 
more by weight of methyl alcohol (methanol).
    (5) Turpentine (including gum turpentine, gum spirits of turpentine, 
steam-distilled wood turpentine, sulfate wood turpentine, and 
destructively distilled wood turpentine) and mixtures containing 10 
percent or more by weight of such turpentine.
    (b) The Commission finds that the following substances present 
special hazards and that, for these substances, the labeling required by 
section 2(p)(1) of the act is not adequate for the protection of the 
public health. Under section 3(b) of the act, the following specific 
label statements are deemed necessary to supplement the labeling 
required by section 2(p)(1) of the act:
    (1) Diethylene glycol. Because diethylene glycol and mixtures 
containing 10 percent or more by weight of diethylene glycol are 
commonly marketed, stored, and used in a manner increasing the 
possibility of accidental ingestion, such products shall be labeled with 
the signal word ``warning'' and the statement ``Harmful if swallowed.''
    (2) Ethylene glycol. Because ethylene glycol and mixtures containing 
10 percent or more by weight of ethylene glycol are commonly marketed, 
stored, and used in a manner increasing the possibility of accidental 
ingestion, such products shall be labeled with the signal word 
``warning'' and the statement ``Harmful or fatal if swallowed.''
    (3) Benzene, toluene, xylene, petroleum distillates. (i) Because 
inhalation of the vapors of products containing 5 percent or more by 
weight of benzene may cause blood dyscrasias, such products shall be 
labeled with the signal word ``danger,'' the statement of hazard ``Vapor 
harmful,'' the word ``poison,'' and the skull and crossbones symbol. If 
the product contains 10 percent or more by weight of benzene, it shall 
bear the additional statement of hazard ``Harmful or fatal if 
swallowed'' and the additional statement ``Call physician immediately.''
    (ii) Because products containing 10 percent or more by weight of 
toluene, xylene, or any of the other substances listed in paragraph 
(a)(3) of this section may be aspirated into the lungs, with resulting 
chemical pneumonitis, pneumonia, and pulmonary edema, such products 
shall be labeled with the signal word ``danger,'' the statement or 
hazard ``Harmful or fatal if swallowed,'' and the statement ``Call 
physician immediately.''
    (iii) Because inhalation of the vapor of products containing 10 
percent or more by weight of toluene or xylene may cause systemic 
injury, such products shall bear the statement of hazard ``Vapor 
harmful'' in addition to the statements prescribed in paragraph 
(b)(3)(ii) of this section.
    (4) Methyl alcohol (methanol). Because death and blindness can 
result from the ingestion of methyl alcohol, the label for this 
substance and for mixtures containing 4 percent or more by weight of 
this substance shall include the signal word ``danger,'' the additional 
word ``poison,'' and the skull and crossbones symbol. The statement of 
hazard shall include ``Vapor harmful'' and ``May be fatal or cause 
blindness if swallowed.'' The label shall also bear the statement 
``Cannot be made nonpoisonous.''
    (5) Turpentine. Because turpentine (including gum turpentine, gum 
spirits of turpentine, steam-distilled wood turpentine, sulfate wood 
turpentine, and

[[Page 414]]

destructively distilled wood turpentine) and products containing 10 
percent or more by weight of such turpentine, in addition to oral 
toxicity resulting in systemic poisoning, may be aspirated into the 
lungs with resulting chemical pneumonitis, pneumonia, and pulmonary 
edema, such products shall be labeled with the signal word ``danger'' 
and the statement of hazard ``Harmful or fatal if swallowed.''
    (6) Charcoal. Charcoal briquettes and other forms of charcoal in 
containers for retail sale and intended for cooking or heating.
    (i)(A) Because inhalation of the carbon monoxide produced by burning 
charcoal indoors or in confined areas may cause serious injury or death, 
containers of such products packaged before November 3, 1997, shall bear 
the following borderlined statement:

   ------------------------------------------------------------------
         WARNING: Do Not Use for Indoor Heating or Cooking Unless 
      Ventilation Is Provided for Exhausting Fumes to Outside. 
      Toxic Fumes May Accumulate and Cause Death

   ------------------------------------------------------------------
    (B) For bags of charcoal packaged before November 3, 1997, the 
statement specified in paragraph (b)(6)(i) of this section shall appear 
within a heavy borderline in a color sharply contrasting to that of the 
background, on both front and back panels in the upper 25 percent of the 
panels of the bag at least 2 inches below the seam, and at least 1 inch 
above any reading material or design elements in type size as follows: 
The signal word ``WARNING'' shall appear in capital letters at least 
three-eighths inch in height; the remaining text of the warning 
statement shall be printed in letters at least three-sixteenths inch in 
height.
    (ii)(A) Because inhalation of the carbon monoxide produced by 
burning charcoal indoors or in confined areas can cause serious injury 
or death, containers of such products packaged on or after November 3, 
1997, shall bear the following borderlined label.
[GRAPHIC] [TIFF OMITTED] TR03MY96.051

    (B) Except as provided in paragraph (b)(6)(ii)(C) of this section, 
the following requirements apply to bags of charcoal subject to 
paragraph (b)(6)(ii)(A) of this section. The label specified in 
paragraph (b)(6)(ii)(A) of this section shall appear within a heavy 
borderline, in a color sharply contrasting to that of the background, on 
both the front and back panels in the upper 25 percent of the panels of 
the bag, and with the outer edge of the borderline at least 2.54 cm (1 
inch) below the seam and at least 2.54 cm (1 inch) above any other 
reading material or design elements. The signal word ``WARNING'' shall 
be in bold capital letters in at least 7.14 mm (\9/32\ inch) type. The 
remaining text of the warning statement shall be in at least 4.763 mm 
(\3/16\ inch) type. The phrase ``CARBON MONOXIDE HAZARD'' shall be in 
bold. This phrase and the word

[[Page 415]]

``NEVER'' shall be in all capital letters. The lettering shall have a 
strokewidth-to-height ratio of 1:6 to 1:8. The label shall be at least 
50.8 mm (2 inches) high and 147.5 mm (5\13/16\ inches) wide. The label's 
lettering, spacing between the bottom of the letters of one line and the 
top of the letter of the next line, and pictogram shall have the size 
relation to each other and to the remainder of the label shown in 
paragraph (b)(6)(ii)(A) of this section.
    (C) For bags of charcoal subject to paragraph (b)(6)(ii)(A) of this 
section that are 6 inches or less wide, the minimum label height may be 
reduced to 38 mm (1.5 inches) and the minimum width may be reduced to 
139.7 mm (5.5 inches). The signal word ``WARNING'' shall be in capital 
letters in at least 6.32 mm (0.249 inch) type. The remaining text of the 
warning shall be in at least 4.23 mm (0.166 inch) type. All other 
requirements of paragraphs 6(b)(ii) (A) and (B) of this section shall 
apply to these bags.
    (7) Fireworks devices. Because of the special hazards presented by 
fireworks devices if not used in a certain manner, the following listed 
fireworks devices shall be labeled as indicated:
    (i) Fountains.

                          Warning (or Caution)

FLAMMABLE (or EMITS SHOWERS OF SPARKS, if more descriptive).
Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Place on level surface.
Light fuse and get away.
    (ii) California candles.

              Warning (or Caution) Emits Showers of Sparks

Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Hold in hand at bottom of tube.
Point away from body so that neither end points toward body.
    (iii) Spike and handle cylindrical fountains.
    (A) Spike fountains.

              Warning (or Caution) Emits Showers of Sparks

Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Stick firmly in ground in an upright position.
Do not hold in hand.
Light fuse and get away.
    (B) Handle fountains.

              Warning (or Caution) Emits Showers of Sparks

Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Hold in hand--point away from body.
Light fuse.
    (iv) Roman Candles.

                Warning (or Caution) Shoots Flaming Balls

Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Stick butt end in ground.
Do not hold in hand.
Light fuse and get away.
    (v) Rockets with sticks.

                     Warning (or Caution) Flammable

Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Place in wooden trough or iron pipe at 75 deg. angle, pointing away from 
people or flammable material.
Do not hold in hand.
Light fuse and get away.
    (vi) Wheels.

  Warning (or Caution) Flammable (or Emits Showers of Sparks, if More 
                              Descriptive)

Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Attach securely by means of a nail through the hole (or place on hard 
flat surface, for ground spinners).
Light fuse and get away.
    (vii) Illuminating torches.

  Warning (or Caution) Flammable (or Emits Showers of Sparks, if More 
                              Descriptive)

Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Hold in hand--point away from body, clothing, or other flammable 
material (or place upright on level ground. Do not hold in hand, if more 
descriptive).
Light fuse (or light fuse and get away, if more descriptive).
    (viii) Sparklers.
    On the front and back panels:

                     Warning (or Caution) Flammable

    On the side, front, back, top, or bottom panel.

[[Page 416]]

                                 Caution

Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Do not touch glowing wire (or do not touch hot plastic, wood, etc., if 
more descriptive).
Hold in hand with arm extended away from body.
Keep burning end or sparks away from wearing apparel or other flammable 
material.
    (ix) Mines and shells.

 Warning (or Caution) Emits Showers of Sparks (or Shoots Flaming Balls, 
                          if More Descriptive)

Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Place on hard smooth surface (or place upright on level ground, if more 
descriptive).
Do not hold in hand.
Light fuse and get away.
    (x) Whistles without report.

                     Warning (or Caution) Flammable

SHOOTS WHISTLE IN AIR (if applicable)
Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Do not hold in hand.
Light fuse and get away.
    (xi) Toy smoke devices and flitter devices.

  Warning (or Caution) Flammable (or Emits Showers of Sparks, if More 
                              Descriptive)

Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Do not hold in hand.
Light fuse and get away.
    (xii) Helicopter-type rockets.

  Warning (or Caution) Flammable (or Emits Showers of Sparks, if More 
                              Descriptive)

Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Place on hard, open surface.
Light fuse and get away.
    (xiii) Party poppers.

                     Warning (or Caution) Flammable

Use only under [close] adult supervision. (Use of the word close is 
optional.)
Do not point either end toward face or other person.
Hold in hand--jerk string.
    (xiv) Missile-type rockets.

  Warning (or Caution) Flammable (or Emits Showers of Sparks, if More 
                              Descriptive)

Use only under [close] adult supervision. (Use of the word close is 
optional.)
For outdoor use only.
Place on hard, open surface.
Light fuse and get away.
    (xv) Labeling--General. Any fireworks device not required to have a 
specific label as indicated above shall carry a warning label indicating 
to the user where and how the item is to be used and necessary safety 
precautions to be observed. All labels required under this section shall 
comply with the requirements of Sec. 1500.121 of these regulations. (See 
also Sec. 1500.17(a) (3), (8) and (9); Sec. 1500.83(a)(27); 
Sec. 1500.85(a)(2); and part 1507).
    (8) Art materials.

    Note: The Labeling of Hazardous Art Materials Act (``LHAMA''), 15 
U.S.C. 1277 (Pub. L. 100-695, enacted November 18, 1988) provides that, 
as of November 18, 1990, ``the requirements for the labeling of art 
materials set forth in the version of the standard of the American 
Society for Testing and Materials [``ASTM''] designated D-4236 that is 
in effect on [November 18, 1988] * * * shall be deemed to be a 
regulation issued by the Commission under section 3(b)'' of the Federal 
Hazardous Substances Act, 15 U.S.C. 1262(b). For the convenience of 
interested persons, the Commission is including the requirements of ASTM 
D-4236 in paragraph (b)(8)(i) of this section, along with other 
requirements (stated in paragraph (b)(8)(ii) of this section) made 
applicable to art materials by the LHAMA. The substance of the 
requirements specified in LHAMA became effective on November 18, 1990, 
as mandated by Congress.

    (i) ASTM D-4236--(A) Scope.--(1) This section describes a procedure 
for developing precautionary labels for art materials and provides 
hazard and precautionary statements based upon knowledge that exists in 
the scientific and medical communities. This section concerns those 
chronic health hazards known to be associated with a product or product 
component(s), when the component(s) is present in a physical form, 
volume, or concentration that in the opinion of a toxicologist (see 
paragraph (b)(8)(i)(B)(11) of this section) has the potential to produce 
a chronic adverse health effect(s).
    (2) This section applies exclusively to art materials packaged in 
sizes intended for individual users of any age or those participating in 
a small group.
    (3) Labeling determinations shall consider reasonably foreseeable 
use or misuse.

[[Page 417]]

    (4) Manufacturers or repackagers may wish to have compliance 
certified by a certifying organization. Guidelines for a certifying 
organization are given in paragraph (b)(8)(i)(H) of this section.
    (B) Descriptions of Terms Specific to This Standard. (1) Art 
material or art material product--any raw or processed material, or 
manufactured product, marketed or represented by the producer or 
repackager as intended for and suitable for users as defined herein.
    (2) Users--artists or crafts people of any age who create, or 
recreate in a limited number, largely by hand, works which may or may 
not have a practical use, but in which aesthetic considerations are 
paramount.
    (3) Chronic adverse health effect(s)--a persistent toxic effect(s) 
that develops over time from a single, prolonged, or repeated exposure 
to a substance. This effect may result from exposure(s) to a substance 
that can, in humans, cause sterility, birth defects, harm to a 
developing fetus or to a nursing infant, cancer, allergenic 
sensitization, damage to the nervous system, or a persistent adverse 
effect to any other organ system.
    (4) chronic health hazard(s) (hereafter referred to as ``chronic 
hazard'')--a health risk to humans, resultant from exposure to a 
substance that may cause a chronic adverse health effect.
    (5) Analytical laboratory--a laboratory having personnel and 
apparatus capable of performing quantitative or qualitative analyses of 
art materials, which may yield information that is used by a 
toxicologist for evaluation of potentially hazardous materials.
    (6) Label--a display of written, printed, or graphic matter upon the 
immediate container of any art material product. When the product is 
unpackaged, or is not packaged in an immediate container intended or 
suitable for delivery to users, the label can be a display of such 
matter directly upon the article involved or upon a tag or other 
suitable labeling device attached to the art material.
    (7) Producer--the person or entity who manufactures, processes, or 
imports an art material.
    (8) Repackager--the person or entity who obtains materials from 
producers and without making changes in such materials puts them in 
containers intended for sale as art materials to users.
    (9) Sensitizer--a substance known to cause, through an allergic 
process, a chronic adverse health effect which becomes evident in a 
significant number of people on re-exposure to the same substance.
    (10) Toxic--applies to any substance that is likely to produce 
personal injury or illness to humans through ingestion, inhalation, or 
skin contact.
    (11) Toxicologist--an individual who through education, training, 
and experience has expertise in the field of toxicology, as it relates 
to human exposure, and is either a toxicologist or physician certified 
by a nationally recognized certification board.
    (12) Bioavailability--the extent that a substance can be absorbed in 
a biologically active form.
    (C) Requirements. (1) The producer or repackager of art materials 
shall submit art material product formulation(s) or reformulation(s) to 
a toxicologist for review, such review to be in accordance with 
paragraph (b)(8)(l)(D) of this section. The toxicologist shall be 
required to keep product formulation(s) confidential.
    (2) Unless otherwise agreed in writing by the producer or 
repackager, no one other than the toxicologists shall have access to the 
formulation(s); except that the toxicologists shall furnish a patient's 
physician, on a confidential basis, the information necessary to 
diagnose or treat cases of exposure or accidental ingestion.
    (3) The producer or repackager, upon advice given by a toxicologist 
in accordance with paragraph (b)(8)(i)(D) of this section and based upon 
generally accepted, well-established evidence that a component 
substance(s) is known to cause chronic adverse health effects adopt 
precautionary labeling in accordance with paragraph (b)(8)(i)(E) of this 
section.
    (4) Labeling shall conform to any labeling practices prescribed by 
federal and state statutes or regulations and shall not diminish the 
effect of required acute toxicity warnings.
    (5) The producer or repackager shall supply a poison exposure 
management

[[Page 418]]

information source the generic formulation information required for 
dissemination to poison control centers or shall provide a 24-hour cost-
free telephone number to poison control centers.
    (6) The producer or repackager shall have a toxicologist review as 
necessary, but at least every 5 years, art material product 
formulation(s) and associated label(s) based upon the then-current, 
generally accepted, well-established scientific knowledge.
    (7) Statement of Conformance--``Conforms to ASTM Practice D-4236,'' 
or ``Conforms to ASTM D-4236,'' or ``Conforms to the health requirements 
of ASTM D-4236.'' This statement may be combined with other conformance 
statements. The conformance statement should appear whenever practical 
on the product; however, it shall also be acceptable to place the 
statement on one or more of the following:
    (i) The individual product package,
    (ii) a display or sign at the point of purchase,
    (iii) separate explanatory literature available on requirements at 
the point of purchase,
    (iv) a response to a formal request for bid or proposal.
    (D) Determination of Labeling. (1) An art material is considered to 
have the potential for producing chronic adverse health effects if any 
customary or reasonably foreseeable use can result in a chronic hazard.
    (2) In making the determination, a toxicologist(s) shall take into 
account the following:
    (i) Current chemical composition of the art material, supplied by an 
analytical laboratory or by an industrial chemist on behalf of a 
manufacturer or repackager.
    (ii) Current generally accepted, well-established scientific 
knowledge of the chronic toxic potential of each component and the total 
formulation.
    (iii) Specific physical and chemical form of the art material 
product, bioavailability, concentration, and the amount of each 
potentially chronic toxic component found in the formulation.
    (iv) Reasonably foreseeable uses of the art material product as 
determined by consultation with users and other individuals who are 
experienced in use of the material(s), such as teachers, or by market 
studies, unless such use information has previously been determined with 
respect to the specific art material(s) under review.
    (v) Potential for known synergism and antagonism of the various 
components of the formulation.
    (vi) Potentially chronic adverse health effects of decomposition or 
combustion products, if known, from any reasonably foreseeable use of 
the hazardous art material product.
    (vii) Opinions of various regulatory agencies and scientific bodies, 
including the International Agency for Research on Cancer and the 
National Cancer Institute, on the potential for chronic adverse health 
effects of the various components of the formulation.
    (3) Based upon the conclusion reached in conformance with review 
determinations set forth herein, the toxicologist(s) shall recommend 
precautionary labeling consistent with paragraph (b)(8)(i)(E) of this 
section.
    (E) Labeling Practices--(1) Signal Word. (i) When a signal word for 
an acute hazard(s) is mandated and a chronic hazard(s) exists, the 
signal word shall be that for the acute hazard.
    (ii) When only a chronic hazard(s) exists, the signal word WARNING 
shall be used.
    (iii) The signal word shall be prominently visible and set in bold 
capitals in a size equal to or greater than the statement of potential 
chronic hazards.
    (2) List of Potentially Chronic Hazards--Potentially chronic 
hazards, as determined under the procedures of paragraph (b)(8)(i)(D) of 
this section, shall be stated substantially in accordance with the 
statements listed in paragraph (b)(8)(i)(F) of this section. Potentially 
chronic hazards noted shall be those that are clinically significant and 
that might be expected with any reasonably foreseeable use of the art 
material. The hazards should be grouped in the order of relative 
descending severity.
    (3) Name of Chronically Hazardous Component(s)--All components and 
known decomposition products of the formulation with a potential for 
chronic hazards, as determined under the procedures of paragraph 
(b)(8)(i)(D) of

[[Page 419]]

this section, shall be listed prominently. Generically equivalent names 
may be used.
    (4) Safe Handling Instructions--Appropriate precautionary statements 
as to work practices, personal protection, and ventilation requirements 
shall be used substantially conforming with those listed in paragraph 
(b)(8)(i)(G) of this section.
    (5) List of Sensitizing Components--To protect users from known 
sensitizers found within art materials, each label shall contain a list 
of those sensitizers present in sufficient amounts to contribute 
significantly to a known skin or respiratory sensitization.
    (6) Combined Statement--If an art material contains more than one 
component capable of causing a chronic adverse health effect, or if a 
single chemical can cause several different chronic adverse health 
effects, the potential effects may be combined into one statement.
    (7) Information Sources--The precautionary label shall contain a 
statement identifying a source for additional health information 
substantially in conformance with one of the phrases listed below:
    (i) For more health information--(24 hour cost-free U.S. telephone 
number),
    (ii) Contact a physician for more health information, or
    (iii) Call your local poison control center for more health 
information.
    (8) Labeling Content, Product Size--Any art material product in a 
container larger in size than one fluid ounce (30 ml) (if the product is 
sold by volume) or one ounce net weight (28 g) (if the product is sold 
by weight) shall have full precautionary labeling, as described in 
paragraph (b)(8)(i) (E) of this section. Any art material product in a 
container equal to or smaller than one fluid ounce or one ounce net 
weight shall have a label that includes a signal word in conformance 
with paragraph (b)(8)(i)(E)(1) of this section and a list of potentially 
harmful or sensitizing components in conformance with paragraphs 
(b)(8)(i)(E) (3) and (5) of this section.
    (9) The information described in paragraph (b)(8)(i)(E) of this 
section must appear on:
    (i) The outside container or wrapper, if any, unless it is easily 
legible through the outside container or wrapper and
    (ii) All accompanying literature where there are directions for use, 
written or otherwise. Where a product that requires warning labels under 
paragraphs (b)(8)(i) (D) and (E) of this section is packed within a 
point-of-sale package that obscures the warning statement(s), the point-
of-sale package shall carry the signal word conforming to paragraph 
(b)(8)(i)(E)(1) and the following wording: ``Contains: (list hazardous 
product(s)) that may be harmful if misused. Read cautions on individual 
containers carefully. Keep out of the reach of children.''
    (10) Statements required under paragraphs (b)(8)(i) (D) and (E) of 
this section must be in the English language and located prominently in 
conspicuous and legible type in contrast by topography, layout, or color 
with other printed matter on the label.
    (11) Supplemental Information--Where appropriate, more detailed 
information that relates to chronic hazard(s), such as physical 
properties, decomposition products, detailed safety instructions, or 
disposal recommendations, shall be included in supplemental documents, 
such as Material Safety Data Sheets, technical brochures, technical data 
sheets etc.
    (F) chronic Hazard Statements
MAY CAUSE STERILITY.
CONTACT MAY CAUSE PERMANENT EYE DAMAGE.
MAY BE HARMFUL BY BREATHING VAPORS/DUSTS.
MAY BE HARMFUL IF SWALLOWED.
MAY BE HARMFUL BY SKIN CONTACT.
MAY PRODUCE BIRTH DEFECTS IN THE DEVELOPING FETUS.
MAY BE EXCRETED IN HUMAN MILK.
MAY CAUSE HARM TO THE NURSING INFANT.
CANCER AGENT! EXPOSURE MAY PRODUCE CANCER.
CANCER AGENT BASED ON TESTS WITH LABORATORY ANIMALS.
POSSIBLE CANCER AGENT BASED ON TESTS WITH LABORATORY ANIMALS.

[[Page 420]]

MAY PRODUCE ALLERGIC REACTION BY INGESTION/INHALATION/SKIN CONTACT.
MAY PRODUCE NUMBNESS OR WEAKNESS IN THE EXTREMITIES.
EXPOSURE MAY CAUSE (SPECIFY THE ORGAN(S)) DAMAGE.
HEATING/COMBUSTION MAY CAUSE HAZARDOUS DECOMPOSITION PRODUCTS.
    (G) Precautionary Statements
Keep out of reach of children.
When using do not eat, drink, or smoke.
Wash hands immediately after use.
Avoid inhalation/ingestion/skin contact.
Avoid fumes from combustion.
Keep container tightly closed when not in use.
Store in well-ventilated area.
Wear protective clothing (specify type).
Wear protective goggles/face shield.
Wear NIOSH-certified mask for dusts/mists/fumes.
Wear NIOSH-certified respirator with an appropriate cartridge for 
    (specify).
Wear NIOSH-certified supplied-air respirator.
Use window exhaust fan to remove vapors and ensure adequate cross 
    ventilation. (Specify explosion-proof if necessary.)
Do not heat above (specify temperature) without adequate ventilation.
Use (specify type) local exhausting hood.
Do not use/mix with (specify material).
    (ii) The following shall apply with respect to the standard for art 
materials set forth in Sec. 1500.14(b)(8)(i).
    (A) The term art material or art material product shall mean any 
substance marketed or represented by the producer or repackager as 
suitable for use in any phase of the creation of any work of visual or 
graphic art of any medium. The term does not include economic poisons 
subject to the Federal Insecticide, Fungicide, and Rodenticide Act or 
drugs, devices, or cosmetics subject to the Federal Food, Drug, and 
Cosmetics Act.
    (B) The standard referred to in paragraph (b)(8)(i) of this section 
applies to art materials intended for users of any age.
    (C) Each producer or repackager of art materials shall describe in 
writing the criteria used to determine whether an art material has the 
potential for producing chronic adverse health effects. Each producer or 
repackager shall submit, to the Commission's Division of Regulatory 
Management, Consumer Product Safety Commission, Washington, DC 20207, 
the written description of the criteria described above and a list of 
art materials that require hazard warning labels under this section. 
Upon request of the Commission, a producer or repackager shall submit to 
the Commission product formulations.
    (D) All art materials that require chronic hazard labeling pursuant 
to this section must include on the label the name and United States 
address of the producer or repackager of the art materials, an 
appropriate United States telephone number that can be contacted for 
more information on the hazards requiring warning labels under this 
section, and a statement that such art materials are inappropriate for 
use by children.
    (E) If an art material producer or repackager becomes newly aware of 
any significant information regarding the hazards of an art material or 
ways to protect against the hazard, this new information must be 
incorporated into the labels of such art materials that are manufactured 
after 12 months from the date of discovery. If a producer or repackager 
reformulates an art material, the new formulation must be evaluated and 
labeled in accordance with the standard set forth Sec. 1500.14(b)(8)(i).
    (F) In determining whether an art material has the potential for 
producing chronic adverse health effects, including carcinogenicity and 
potential carcinogenicity, the toxicologist to whom the substance is 
referred under the standard described above shall take into account 
opinions of various regulatory agencies and scientific bodies, including 
the U.S. Consumer Product Safety Commission (CPSC), the U.S. 
Environmental Protection Agency (EPA), and the International Agency for 
Research on Cancer (IARC).
    (iii) Pursuant to the LHAMA, the Commission has issued guidelines 
which, where possible, specify criteria

[[Page 421]]

for determining when any customary or reasonably foreseeable use of an 
art material can result in a chronic hazard. These guidelines include 
criteria for determining when art materials may produce chronic adverse 
effects in children and adults, criteria for determining which 
substances contained in art materials have the potential for producing 
chronic adverse effects and what those effects are, criteria for 
determining the bioavailability of chronically hazardous substances 
contained in art materials when the products are used in a customary or 
reasonably foreseeable manner, and criteria for determining acceptable 
daily intake levels for chronically hazardous substances contained in 
art materials. Because these guidelines apply to hazardous substances in 
general as well as to hazardous substances in art materials, the 
guidelines are set forth in Sec. 1500.135 and a definition of ``chronic 
toxicity'' is provided in Sec. 1500.3(c)(2)(ii) as part of 
supplementation of the term ``toxic'' in section 2(q) of the FHSA.
    (iv) Policies and interpretations.
    (A) For purposes of enforcement policy, the Commission will not 
consider as sufficient grounds for bringing an enforcement action under 
the Labeling of Hazardous Art Materials Act (``LHAMA'') the failure of 
the following types of products to meet the requirements of 
Sec. 1500.14(b)(8) (i) through (iii).
    (1) Products whose intended general use is not to create art (e.g., 
common wood pencils, and single colored pens, markers, and chalk), 
unless the particular product is specifically packaged, promoted, or 
marketed in a manner that would lead a reasonable person to conclude 
that it is intended for use as an art material. Factors the Commission 
would consider in making this determination are how an item is packaged 
(e.g., packages of multiple colored pencils, chalks, or markers unless 
promoted for non-art materials uses are likely to be art materials), how 
it is marketed and promoted (e.g., pencils and pens intended 
specifically for sketching and drawing are likely to be art materials), 
and where it is sold (e.g., products sold in an art supply store are 
likely to be art materials). The products described in this paragraph do 
not meet the statutory definition of ``art material.''
    (2) Tools, implements, and furniture used in the creation of a work 
of art such as brushes, chisels, easels, picture frames, drafting tables 
and chairs, canvas stretchers, potter's wheels, hammers, air pumps for 
air brushes, kilns, and molds.
    (3) Surface materials upon which an art material is applied, such as 
coloring books and canvas, unless, as a result of processing or 
handling, the consumer is likely to be exposed to a chemical in or on 
the surface material in a manner which makes that chemical susceptible 
to being ingested, absorbed, or inhaled.
    (4) The following materials whether used as a surface or applied to 
one, unless, as a result of processing or handling, the consumer is 
likely to be exposed to a chemical in or on the surface material in a 
manner which makes that chemical susceptible to being ingested, 
absorbed, or inhaled: paper, cloth, plastics, films, yarn, threads, 
rubber, sand, wood, stone, tile, masonry, and metal.
    (B) For purposes of LHAMA enforcement policy, the Commission will 
enforce against materials including, but not limited to, paints, 
crayons, colored pencils, glues, adhesives, and putties, if such 
materials are sold as part of an art, craft, model, or hobby kit. The 
Commission will enforce the LHAMA requirements against paints or other 
materials sold separately which are intended to decorate art, craft, 
model, and hobby items. Adhesives, glues, and putties intended for 
general repair or construction uses are not subject to LHAMA. However, 
the Commission will enforce the LHAMA requirements against adhesives, 
glues, and putties sold separately (not part of a kit) if they are 
intended for art and craft and model construction uses. This paragraph 
(b)(8)(iv)(B) applies to products introduced into interstate commerce on 
or after August 14, 1995.
    (C) Commission regulations at Sec. 1500.14(b)(8)(i)(C)(7) require 
that a statement of conformance appear with art materials that have been 
reviewed in accordance with the Commission standard. The Commission 
interprets this provision to require a conformance

[[Page 422]]

statement regardless of the presence of any chronic hazard warnings.
    (D) Nothing in this enforcement statement should be deemed to alter 
any of the requirements of the Federal Hazardous Substances Act 
(``FHSA''), such as, but not limited to, the requirement that any 
hazardous substance intended or packaged in a form suitable for 
household use must be labeled in accordance with section 2(p) of the 
FHSA.

     Appendix A to Sec. 1500.14(b)(8)--Guidelines for a Certifying 
                      Organization (Not Mandatory)

    (a) The term ``certifying organization,'' as used in this paragraph, 
refers to an organization or an institute that, after assuring that all 
provisions are met, certifies that an art material does conform to the 
labeling requirements of this practice.
    (b) The certifying body may be funded by member manufacturers, but 
should include users or their representatives, as well as manufacturers' 
chemists, on its technical and certifying committees.
    (c) Representative samples of art materials, labeled as conforming 
to this section and bought at retail, should be analyzed at random and 
from time to time by an analytical laboratory to ensure they are the 
same as the formulation used by the toxicologist(s) for determining 
labeling requirements.
    (d) The methods used by the toxicologist(s) in review and 
determination of the need and content of precautionary labeling for 
potentially chronic adverse health effects should be periodically 
reviewed by an advisory board composed of not less than three or more 
than five toxicologists, at least one of whom is certified in toxicology 
by a nationally recognized certification board.
    (e) In cases where there is disagreement by participating producers 
or participating users, with the determination of the toxicologist(s), 
there should be a method whereby the toxicologist's decision can be 
presented to the advisory board of toxicologists for arbitration.

[38 FR 27012, Sept. 27, 1973, as amended at 41 FR 22934, June 8, 1976; 
48 FR 16, Jan. 3, 1983; 53 FR 3018, Feb. 3, 1988; 57 FR 46669, Oct. 9, 
1992; 60 FR 8193, Feb. 27, 1995; 61 FR 19829, May 3, 1996; 61 FR 33175, 
June 26, 1996]



Sec. 1500.15  Labeling of fire extinguishers.

    When a substance or mixture of substances labeled for use in or as a 
fire extinguisher produces substances that are toxic within the meaning 
of Sec. 1500.3(c) (1) and (2) when used according to label directions to 
extinguish a fire, the containers for such substances shall bear the 
following labeling:
    (a) When substances are produced that meet the definition of highly 
toxic in Sec. 1500.3(c)(1), the signal word ``Danger'' and the statement 
of hazard ``Poisonous gases formed when used to extinguish flame or on 
contact with heat'' are required labeling.
    (b) When substances are produced that meet the definition of toxic 
in Sec. 1500.3(c)(2), the signal word ``Caution'' or ``Warning'' and the 
statement of hazard ``Dangerous gas formed when used to extinguish flame 
or on contact with heat'' are required labeling.
    (c) Regardless of whether paragraph (a) or (b) of this section 
applies, any substance or mixture of substances labeled for use as a 
fire extinguisher that, if applied to an electrical fire, would subject 
the user to the likelihood of electrical shock shall be conspicuously 
labeled ``Caution: Do not use on electrical wires.''
    (d) The statements specified in paragraphs (a), (b), and (c) of this 
section shall be in addition to any other that may be required under the 
act. All such substances or mixtures of substances shall also bear the 
additional statements ``Use in an enclosed place may be fatal'' and ``Do 
not enter area until well ventilated and all odor of chemical has 
disappeared.''



Sec. 1500.17  Banned hazardous substances.

    (a) Under the authority of section 2(q)(1)(B) of the act, the 
Commission declares as banned hazardous substances the following 
articles because they possess such a degree or nature of hazard that 
adequate cautionary labeling cannot be written and the public health and 
safety can be served only by keeping such articles out of interstate 
commerce:
    (1) Mixtures that are intended primarily for application to interior 
masonry walls, floors, etc., as a water repellant treatment and that are 
``extremely flammable'' within the meaning of section 2(1) of the act 
(repeated in Sec. 1500.3(b)(10)).
    (2) Carbon tetrachloride and mixtures containing it (including 
carbon tetrachloride and mixtures containing it

[[Page 423]]

used in fire extinguishers), excluding unavoidable manufacturing 
residues of carbon tetrachloride in other chemicals that under 
reasonably foreseeable conditions of use do not result in an atmospheric 
concentration of carbon tetrachloride greater than 10 parts per million.
    (3) Fireworks devices intended to produce audible effects (including 
but not limited to cherry bombs, M-80 salutes, silver salutes, and other 
large firecrackers, aerial bombs, and other fireworks designed to 
produce audible effects, and including kits and components intended to 
produce such fireworks) if the audible effect is produced by a charge of 
more than 2 grains of pyrotechnic composition; except that this 
provision shall not apply to such fireworks devices if all of the 
following conditions are met:
    (i) Such fireworks devices are distributed to farmers, ranchers, or 
growers through a wildlife management program administered by the U.S. 
Department of the Interior (or by equivalent State or local government 
agencies); and
    (ii) Such distribution is in response to a written application 
describing the wildlife management problem that requires use of such 
devices, is of a quantity no greater than required to control the 
problem described, and is where other means of control are unavailable 
or inadequate. (See also Sec. 1500.14(b)(7); Sec. 1500.17(a) (8) and 
(9); Sec. 1500.83(a)(27); Sec. 1500.85(a)(2); and part 1507).
    (4) Liquid drain cleaners containing 10 percent or more by weight of 
sodium and/or potassium hydroxide; except that this subparagraph shall 
not apply to such liquid drain cleaners if packaged in accordance with a 
standard for special packaging of such articles promulgated under the 
Poison Prevention Packaging Act of 1970 (Pub. L. 91-601, 84 Stat. 1670-
74 (15 U.S.C. 1471-76)).
    (5) Products containing soluble cyanide salts, excluding unavoidable 
manufacturing residues of cyanide salts in other chemicals that under 
reasonable and foreseeable conditions of use will not result in a 
concentration of cyanide greater than 25 parts per million.
    (6)(i) Any paint or other similar surface-coating material intended, 
or packaged in a form suitable, for use in or around the household that:
    (A) Is shipped in interstate commerce after December 31, 1973, and 
contains lead compounds of which the lead content (calculated as the 
metal) is in excess of 0.06 percent of the total weight of the contained 
solids or dried paint film; or
    (B) Is shipped in interstate commerce after December 31, 1972, and 
contains lead compounds of which the lead content (calculated as the 
metal) is in excess of 0.5 percent of the total weight of the contained 
solids or dried paint film.
    (C) [Reserved]
    (D) The provisions of paragraph (a)(6)(i) of this section do not 
apply to artists' paints and related materials.
    (ii) Any toy or other article intended for use by children that:
    (A) Is shipped in interstate commerce after December 31, 1973, and 
bears any paint or other similar surface-coating material containing 
lead compounds of which the lead content (calculated as the metal) is in 
excess of 0.06 percent of the total weight of the contained solids or 
dried paint film; or
    (B) Is shipped in interstate commerce after December 31, 1972, and 
bears any paint or other similar surface-coating material containing 
lead compounds of which the lead content (calculated as the metal) is in 
excess of 0.5 percent of the total weight of the contained solids or 
dried paint film.
    (iii) Since the Commission has issued comprehensive regulations for 
lead-containing paint and certain consumer products bearing such paint 
at the 0.06 percent level under the Consumer Product Safety Act (see 16 
CFR part 1303), paragraphs (i) and (ii) of Sec. 1500.17(a)(6) are 
revoked as to the subject products manufactured after February 27, 1978.

    Note: The effective date of paragraphs (a)(6)(i)(A) and 
(a)(6)(ii)(A) was stayed by an order published in the Federal Register 
of August 10, 1972 (37 FR 16078).

    (7) General-use garments containing asbestos (other than garments 
having a bona fide application for personal protection against thermal 
injury and so constructed that the asbestos fibers will not become 
airborne under reasonably foreseeable conditions of use).

[[Page 424]]

    (8) Firecrackers designed to produce audible effects, if the audible 
effect is produced by a charge of more than 50 milligrams (.772 grains) 
of pyrotechnic composition (not including firecrackers included as 
components of a rocket), aerial bombs, and devices that may be confused 
with candy or other foods, such as ``dragon eggs,'' and ``cracker 
balls'' (also known as ``ball-type caps''), and including kits and 
components intended to produce such fireworks except such devices which 
meet all of the following conditions:
    (i) The fireworks devices are distributed to farmers, ranchers, or 
growers through a wildlife management program administered by the U.S. 
Department of Interior (or by equivalent State or local governmental 
agencies); and
    (ii) Such distribution is in response to a written application 
describing the wildlife management problem that requires use of such 
devices, is of a quantity no greater than required to control the 
problem described, and is where other means of control is unavailable or 
inadequate. (See also Sec. 1500.17(a) (3) and (9)).
    (9) All fireworks devices, other than firecrackers, including kits 
and components intended to produce such fireworks, not otherwise banned 
under the act, that do not comply with the applicable requirements of 
part 1507 of this chapter, except fireworks devices which meet all the 
following conditions:
    (i) The fireworks devices are distributed to farmers, ranchers, or 
growers through a wildlife management program administered by the U.S. 
Department of the Interior (or by equivalent State or local government 
agencies); and
    (ii) Such distribution is in response to a written application 
describing the wildlife management problem that requires use of such 
devices, is of a quantity no greater than required to control the 
problem described, and is where other means of control is unavailable or 
inadequate. (See also Sec. 1500.17(a) (3) and (8)).
    (10) Self-pressurized products intended or suitable for household 
use that contain vinyl chloride monomer as an ingredient or in the 
propellant manufactured or imported on or after October 7, 1974. (See 
also Sec. 1500.17(a) (3) and (8)).
    (11)(i) Reloadable tube aerial shell fireworks devices that use 
shells larger than 1.75 inches in outer diameter and that are imported 
on or after October 8, 1991.
    (ii) Findings. (A) General. In order to issue a rule under section 
2(q)(1) of the Federal Hazardous Substances Act (``FHSA''), 15 U.S.C. 
1261(q)(1), classifying a substance or article as a banned hazardous 
substance, the FHSA requires the Commission to make certain findings and 
to include these findings in the regulation. These findings are 
discussed below.
    (B) Voluntary standard. Although a voluntary standard relating to 
the risk of injury associated with reloadable tube aerial shells has 
been adopted, it has not been implemented. Thus, the Commission is not 
required to make findings covering the likelihood that the voluntary 
standard would result in elimination or adequate reduction of the risk 
of injury or that there would be substantial compliance with the 
voluntary standard.
    (C) Relationship of benefits to costs. The Commission estimates that 
the removal of large reloadable shells from the market is likely to 
virtually eliminate the number of associated injuries, with only a 
slight offsetting increase in the number of injuries due to the use of 
substitute Class C fireworks products available to consumers. The 
estimated net benefits range from essentially zero to close to $1 
million annually. The annual costs of a ban are estimated to be very 
low. Included are potential costs to foreign manufacturers and U.S. 
importers from sales losses, production changes, and inventory 
retrofitting, and slightly reduced market choices for consumers who 
purchase aerial display fireworks. Costs to each of these sectors are 
estimated to be slight, and are reduced to the extent that alternative 
products are perceived as adequate substitutes for large reloadable 
shells. Thus, the Commission finds that the benefits expected from the 
regulation bear a reasonable relationship to its costs.

[[Page 425]]

    (D) Least burdensome requirement. The Commission considered several 
alternatives to the ban. These included: Design or performance criteria; 
additional or alternative labeling; inclusion of some reloadable shells 
1.75 inches or smaller in the ban; and no action in reliance on the 
voluntary standard. The Commission determined that a ban of reloadable 
shells larger than 1.75 inches in outer diameter is the least burdensome 
alternative that would prevent or adequately reduce the risk of injury.
    (1) Regarding design or performance criteria, the Commission 
considered requirements similar to those stated in the voluntary 
standard of the American Fireworks Standards Laboratory (``AFSL''). 
However, such criteria may increase the cost of the product and would 
not address all factors involved in the incidents. Further, concerns 
exist about the feasibility of criteria and quality control.
    (2) Regarding additional or alternative labeling, the users' 
perception and experience concerning the amount of time available to get 
away may lead them to disregard an inconsistent warning. There are no 
data to suggest that a significant number, if any, incidents would be 
avoided if large reloadable shells carried more detailed labels or 
instructions than they currently do. It cannot be concluded that 
potential benefits would be greater than zero.
    (3) The Commission considered including reloadable shells that are 
1.75 inches or less in outer diameter and have the ``equivalent 
explosive power'' of larger shells. A kinetic energy level of 70 joules 
was considered to evaluate explosive power. However, any potential 
benefits are uncertain since the Commission concluded that a clear 
relation between kinetic energy and injury potential could not be 
established. Also, costs could be slightly higher.
    (4) The Commission also considered imposing no mandatory 
requirements on large reloadable shells and relying instead on the AFSL 
voluntary standard. However, it is uncertain whether any net benefits to 
consumers would result from this alternative, since the level of injury 
reduction could be near zero if, as is probable, some firms chose not to 
conform with some or all of the AFSL standard.
    (12)(i) Large multiple-tube devices. Multiple-tube mine and shell 
fireworks devices that first enter commerce or are imported on or after 
March 26, 1997, that have any tube measuring 1.5 inches (3.8 cm) or more 
in inner diameter, and that have a minimum tip angle less than 60 
degrees when tested in accordance with the procedure of Sec. 1507.12 of 
this part.
    (ii) Findings--(A) General. In order to issue a rule under the 
section 2(q)(1) of the FHSA, 15 U.S.C. 1261(q)(1), classifying a 
substance or article as a banned hazardous substance, the FHSA requires 
the Commission to make certain findings and to include these in the 
regulation. These findings are discussed in paragraphs (a)(12)(ii) (B) 
through (D) of this section.
    (B) Voluntary standard. (1) One alternative to the tip-angle 
requirement that the Commission considered is to take no mandatory 
action, and to depend on a voluntary standard. The American Fireworks 
Safety Laboratory (AFSL) has a standard for mines and shells intended to 
address the potential tip-over hazard associated with multiple-tube 
fireworks devices. AFSL's Voluntary Standard for Mines and Shells--
Single or Multiple Shot requires that large multiple-tube devices not 
tip over (except as the result of the last shot) when shot on a 2-inch 
thick medium-density foam pad. The Commission cannot conclude that 
AFSL's existing voluntary standard adequately reduces the risk of injury 
from large devices that tip over while functioning. The Commission's 
tests using polyurethane foam did not find sufficient agreement between 
performance on foam and on grass. No other data are available to show 
that this dynamic test is reliable.
    (2) In addition, even if the AFSL standard is effective, the 
Commission does not believe that compliance with the standard will be 
adequate. AFSL reports that it has been testing in accordance with its 
standard since January 1994. However, the results of CPSC's compliance 
testing indicate that multiple-tube devices still tip over while 
functioning. In fiscal year

[[Page 426]]

1994, all 24 imported devices the Commission tested, and 1 of 8 domestic 
devices, tipped over while functioning. In fiscal year 1995, 22 of 27 
imported devices and 1 of 5 domestic devices tipped over during 
Commission testing. The Commission finds that there is unlikely to be 
substantial compliance with the voluntary standard applicable to 
multiple-tube devices.
    (C) Relationship of benefits to costs. The Commission estimates that 
the 60-degree tip-angle standard will eliminate the unreasonable tip-
over risk posed by these devices. This will provide benefits of saving 
one life about every 3 years, and preventing an unknown number of 
nonfatal injuries. The annual cost of modifying affected devices is 
estimated to be between $1.5 million and $2.7 million. The Commission 
finds that the benefits from the regulation bear a reasonable 
relationship to its costs.
    (D) Least burdensome requirement. The Commission considered the 
following alternatives: a ban of all multiple-tube devices with inner 
tube diameters 1.5 inches or greater; a dynamic performance standard; 
additional labeling requirements; and relying on the voluntary standard. 
Although a ban of all large multiple-tube devices would address the risk 
of injury, it would be more burdensome than the tip-angle standard. The 
Commission was unable to develop a satisfactory dynamic standard that 
would reduce the risk of injury. Neither additional labeling 
requirements nor reliance on the voluntary standard would adequately 
reduce the risk of injury. Thus, the Commission finds that a standard 
requiring large multiple-tube devices to have a minimum tip angle 
greater than 60 degrees is the least burdensome requirement that would 
prevent or adequately reduce the risk of injury.

(Secs. 2(f)(1), (A), (B), (g), (q)(1)(B), 3(a), 74 Stat. 372, 374, as 
amended 80 Stat. 1304-05, 83 Stat. 187-189, 90 Stat. 503 (15 U.S.C. 
1261, 1262); sec. 701 (e), (f), (g), 52 Stat. 1055-56, as amended 70 
Stat. 919, 72 Stat. 948 (21 U.S.C. 371 (e), (f), (g)), sec. 30(a), 86 
Stat. 1231 (15 U.S.C. 2079(a)))

[38 FR 27012, Sept. 27, 1973, as amended at 38 FR 27514, Oct. 4, 1973; 
38 FR 31520, Nov. 15, 1973; 39 FR 30114, Aug. 21, 1974; 39 FR 42903, 
Dec. 9, 1974; 41 FR 22935, June 8, 1976; 42 FR 44202, Sept. 1, 1977; 43 
FR 12310, Mar. 24, 1978; 48 FR 16, Jan. 3, 1983; 56 FR 37837, Aug. 9, 
1991; 61 FR 13095, Mar. 26, 1996; 61 FR 18245, Apr. 25, 1996]



Sec. 1500.18  Banned toys and other banned articles intended for use by children.

    (a) Toys and other articles presenting mechanical hazards. Under the 
authority of sections 2(f)(1)(D) and 24 of the act and pursuant to the 
provisions of section 3(e) of the act, the Commission has determined 
that the following types of toys or other articles intended for use by 
children present a mechanical hazard within the meaning of section 2(s) 
of the act because in normal use, or when subjected to reasonably 
foreseeable damage or abuse, the design or manufacture presents an 
unreasonable risk of personal injury or illness:
    (1) Any toy rattle containing, either internally or externally, 
rigid wires, sharp protrusions, or loose small objects that have the 
potential for causing lacerations, puncture wound injury, aspiration, 
ingestion, or other injury. (But see Sec. 1500.86(a)(1)).
    (2) Any toy having noisemaking components or attachments capable of 
being dislodged by the operating features of the toy or capable of being 
deliberately removed by a child, which toy has the potential for causing 
laceration, puncture wound injury, aspiration, ingestion, or other 
injury.
    (3) Any doll, stuffed animal, or other similar toy having internal 
or external components that have the potential for

[[Page 427]]

causing laceration, puncture wound injury, or other similar injury. (But 
see Sec. 1500.86(a)(2)); (See also Sec. Sec. 1500.48 and 1500.49).
    (4) Lawn darts and other similar sharp-pointed toys usually intended 
for outdoor use and having the potential for causing puncture wound 
injury.
    (5) Caps (paper or plastic) intended for use with toy guns and toy 
guns not intended for use with caps if such caps when so used or such 
toy guns produce impulse-type sound at a peak pressure level at or above 
138 decibels, referred to 0.0002 dyne per square centimeter, when 
measured in an anechoic chamber at a distance of 25 centimeters (or the 
distance at which the sound source ordinarily would be from the ear of 
the child using it if such distance is less than 25 centimeters) in any 
direction from the source of the sound. This paragraph is an interim 
regulation pending further investigation to determine whether prevention 
of damage to the hearing of children requires revision hereof.
    (6) Any article known as a ``baby-bouncer,'' ``walker-jumper,'' or 
``baby-walker'' and any other similar article (referred to in this 
paragraph as ``article(s)'') which is intended to support very young 
children while sitting walking, bouncing, jumping, and/or reclining, and 
which because of its design has any exposed parts capable of causing 
amputation, crushing, lacerations, fractures, hematomas, bruises, or 
other injuries to fingers, toes, or other parts of the anatomy of young 
children. Included among, but not limited to, the design features of 
such articles which classify the articles as banned hazardous substances 
are:
    (i) The areas about the point on each side of the article where the 
frame components are joined together to form an ``X'' shape capable of 
producing a scissoring, shearing, or pinching effect.
    (ii) Other areas where two or more parts are joined in such a manner 
as to permit a rotational movement capable of exerting a scissoring, 
shearing, or pinching effect.
    (iii) Exposed coil springs which may expand sufficiently to allow an 
infant's finger, toe, or any other part of the anatomy to be inserted, 
in whole or in part, and injured by being caught between the coils of 
the spring or between the spring and another part of the article.
    (iv) Holes in plates or tubes which provide the possibility of 
insertion, in whole or in part, of a finger, toe, or any part of the 
anatomy that could then be injured by the movement of another part of 
the article.
    (v) Design and construction that permits accidental collapse while 
in use. (But see Sec. 1500.86(a)(4)).
    (7) Toys usually known as clacker balls and consisting of two balls 
of plastic or another material connected by a length of line or cord or 
similar connector (referred to as ``cord'' in Sec. 1500.86(a)(5)), 
intended to be operated in a rhythmic manner by an upward and downward 
motion of the hand so that the two balls will meet forcefully at the top 
and bottom of two semicircles thus causing a ``clacking'' sound, which 
toys present a mechanical hazard because their design or manufacture 
presents an unreasonable risk of personal injury from fracture, 
fragmentations, or disassembly of the toy and from propulsion of the toy 
or its part(s). (But see Sec. 1500.86(a)(5).) This does not include 
products that are constructed so that the connecting members consist of 
plastic rods integrally molded to the balls and are mounted on a pivot 
so that movement of the balls is essentially limited to a single plane.
    (8) Any pacifier that does not meet the requirements of 16 CFR part 
1511 and that is introduced into interstate commerce after February 26, 
1978.
    (9) Any toy or other article intended for use by children under 3 
years of age which presents a choking, aspiration, or ingestion hazard 
because of small parts as determined by part 1501 of this chapter and 
which is introduced into interstate commerce after January 1, 1980. For 
purposes of this regulation, introduction into interstate commerce is 
defined as follows: A toy or children's article manufactured outside the 
United States is introduced into interstate commerce when it is first 
brought within a U.S. port of entry. A toy or children's article 
manufactured in the United States is introduced into interstate commerce 
(1) at the time of its first interstate sale, or (2) at the

[[Page 428]]

time of its first intrastate sale if one or more of its components and/
or raw materials were received interstate, whichever occurs earlier. 
Part 1501 defines the term ``toy or other article intended for use by 
children under 3,'' as used in this regulation, and exempts certain 
products from banning under this regulation.
    (10)-(11) [Reserved]
    (12) Any bicycle as defined in Sec. 1512.2(a) of this chapter 
(except a bicycle that is a ``track bicycle'' or a ``one-of-a-kind 
bicycle'' as defined in Sec. 1512.2 (d) and (e) of this chapter) that is 
introduced into interstate commerce on or after May 11, 1976, and that 
does not comply with the requirements of part 1512 of this chapter, 
except for Sec. Sec. 1512.5(c)(3), 1512.9(a), 1512.18(e) and 1512.18(f) 
which become effective November 13, 1976.
    (13) Any full-size baby crib (as defined in Sec. 1508.1(a) of this 
chapter) that is introduced into interstate commerce on or after 
February 1, 1974, and that does not comply with the requirements of 
Sec. Sec. 1508.2 through 1508.10 of this chapter; and any full size baby 
crib (as defined in Sec. 1508.1(a) of this chapter) that is manufactured 
on or after April 27, 1983, and that does not comply with 
Sec. Sec. 1508.2 through 1508.11 of this chapter.
    (14) Any non-full-size baby crib (as defined in Sec. 1509.2 of this 
chapter) that is introduced into interstate commerce after August 9, 
1976, and that does not comply with the requirements of Sec. Sec. 1509.3 
through 1509.12 of this chapter; and any non-full size baby crib (as 
defined in Sec. 1509.2 of this chapter) that is manufactured on or after 
April 27, 1983, and that does not comply with Sec. Sec. 1509.3 through 
1509.13 of this chapter.
    (15) Any rattle (as defined in Sec. 1510.2 of this chapter) that is 
introduced into interstate commerce on or after August 21, 1978, and 
that does not comply with the requirements of part 1510 of this chapter. 
For purposes of the regulation, introduction into interstate commerce is 
defined as follows: A rattle manufactured outside the United States is 
introduced into interstate commerce when it is first brought within a 
U.S. port of entry. A rattle manufactured in the United States is 
introduced into interstate commerce (a) at the time of its first 
interstate sale, or (b) at the time of its first intrastate sale if one 
or more of its components and/or raw materials were received interstate.
    (16)(i) Any article known as an ``infant cushion'' or ``infant 
pillow,'' and any other similar article, which has all of the following 
characteristics:
    (A) Has a flexible fabric covering. The term fabric includes those 
materials covered by the definition of ``fabric'' in section 2(f) of the 
Flammable Fabrics Act, 15 U.S.C. 1191(f).
    (B) Is loosely filled with a granular material, including but not 
limited to, polystyrene beads or pellets.
    (C) Is easily flattened.
    (D) Is capable of conforming to the body or face of an infant.
    (E) Is intended or promoted for use by children under one year of 
age.
    (ii) Findings--(A) General. In order to issue a rule under section 
2(q)(1) of the Federal Hazardous Substance Act (FHSA), 15 U.S.C. 
1261(q)(1), classifying a substance or article as a banned hazardous 
substance, the FHSA requires the Commission to make certain findings and 
to include these findings in the regulation. These findings are 
discussed in paragraphs (a)(16)(ii) (B) through (D) of this section.
    (B) Voluntary standard. No findings concerning compliance with or 
adequacy of a voluntary standard are necessary since no voluntary 
standard addressing infant cushions has been adopted or implemented.
    (C) Relationship of benefits to costs. The Commission estimates that 
the removal of infant cushions from the market will result in total 
annual benefits of approximately five million dollars. The potential 
costs to businesses are expected to be offset by production of other 
products, and the potential costs to consumers are likely to be offset 
by the availability of substitutes for a comparable price.
    (D) Least burdensome requirement. The Commission considered labeling 
and a design or performance standard as alternatives to the ban. The 
Commission does not believe that any form of labeling would have a 
significant effect in preventing the hazard associated with infant 
cushions. The Commission also concluded that no feasible standard exists 
that would address the hazard.

[[Page 429]]

Thus, the Commission determined that a ban of infant cushions is the 
least burdensome alternative that would prevent or adequately reduce the 
risk of injury.
    (17) Any ball intended for children under three years of age that, 
under the influence of its own weight, passes, in any orientation, 
entirely through a circular hole with a diameter of 1.75 inches (44.4 
mm.) in a rigid template \1/4\ inches (6 mm.) thick. In testing to 
evaluate compliance with this paragraph, the diameter of opening in the 
Commission's test template shall be no greater than 1.75 inches (44.4 
mm.).
    (i) For the purposes of this paragraph, the term ``ball'' includes 
any spherical, ovoid, or ellipsoidal object that is designed or intended 
to be thrown, hit, kicked, rolled, dropped, or bounced. The term 
``ball'' includes any spherical, ovoid, or ellipsoidal object that is 
attached to a toy or article by means of a string, elastic cord, or 
similar tether. The term ``ball'' also includes any multi-sided object 
formed by connecting planes into a generally spherical, ovoid, or 
ellipsoidal shape that is designated or intended to be used as a ball, 
and any novelty item of a generally spherical, ovoid, or ellipsoidal 
shape that is designated or intended to be used as a ball.
    (ii) The term ``ball'' does not include dice, or balls permanently 
enclosed inside pinball machines, mazes, or similar outer containers. A 
ball is permanently enclosed if, when tested in accordance with 16 CFR 
1500.52, the ball is not removed from the outer container.
    (iii) In determining whether such a ball is intended for use by 
children under three years of age, the criteria specified in 16 CFR 
1501.2(b) and the enforcement procedure established by 16 CFR 1501.5 
shall apply.
    (18)(i) Any bunk bed (as defined in Sec. 1513.2(c) of this chapter) 
that does not comply with the requirements of part 1513 of this chapter.
    (ii) Findings. In order to issue a rule under Section 3(e) of the 
Federal Hazardous Substances Act (FHSA), 15 U.S.C. 1262(e), classifying 
a toy or other article intended for use by children as a hazardous 
substance on the basis that it presents a mechanical hazard (as defined 
in Section 2(s) of the FHSA), the FHSA requires the Commission to make 
the following findings and to include these findings in the regulation: 
Bunk beds present a mechanical hazard; Where a voluntary standard has 
been adopted and implemented by the affected industry, that compliance 
with such voluntary standard is not likely to result in the elimination 
or adequate reduction of the risk of injury, or it is unlikely that 
there will be substantial compliance with such voluntary standard; The 
benefits expected from the rule bear a reasonable relationship to its 
costs; and The rule imposes the least burdensome requirement that 
prevents or adequately reduces the risk of injury for which the rule is 
being promulgated. These findings are made in the Appendix to Part 1513.
    (19)(i) Dive sticks, and other similar articles, that are used in 
swimming pools or other water environments for such activities as 
underwater retrieval games or swimming instruction, and which, when 
placed in the water, submerge and rest at the bottom of the pool. This 
includes products that are pre-weighted to sink to the bottom and 
products that are designed to allow the user to adjust the weight. Dive 
sticks and similar articles that come to rest underwater at an angle 
greater than 45 degrees from vertical when measured under the test at 
Sec. 1500.86(a)(7) and dive sticks and similar articles that maintain a 
compressive force of less than 5-lbf under the test at 
Sec. 1500.86(a)(8) are exempt from this banning rule. Articles that have 
a continuous circular shape, such as dive rings and dive disks are also 
exempt.
    (ii)(A) Findings. In order for the Commission to issue a rule under 
section 2(q)(1) of the FHSA classifying a substance or article as a 
banned hazardous substance, the Commission must make certain findings 
and include these findings in the regulation. 15 U.S.C. 1262(i)(2). 
These findings are discussed in paragraphs (a)(18)(ii)(B) through (D) of 
this section.
    (B) Voluntary standard. No findings concerning compliance with and 
adequacy of a voluntary standard are necessary because no relevant 
voluntary standard addressing the risk of injury

[[Page 430]]

posed by dive sticks has been adopted and implemented.
    (C) Relationship of benefits to costs. The Commission estimates the 
potential benefits of removing hazardous dive sticks from the market to 
be 2 to 4 cents per dive stick. With the availability of substitutes and 
the expected low cost of modifying dive sticks to conform to the rule, 
the Commission anticipates that necessary changes will be minimal. The 
Commission estimates that the costs of the rule will be no more than 2 
to 4 cents per dive stick. Thus, the Commission finds that there is a 
reasonable relationship between the expected benefits of the rule and 
its costs.
    (D) Least burdensome requirement. The Commission considered pursuing 
voluntary recalls, following a voluntary standard, requiring labeling or 
changing the scope of the rule. A banning rule would be more effective 
than case-by-case recalls because the impalement hazard affects all dive 
sticks, not a specific brand or model. Awaiting recalls would allow 
these hazardous items on the market until the Commission obtained 
recalls. No applicable voluntary standard exists, and compliance may be 
low if one did. Although labeling could help reduce the risk of injuries 
from dive sticks, it would be less effective than a banning rule. It may 
be difficult for a label to convey the necessary information at the time 
of use. Modifying the scope so that the rule would only apply to pre-
weighted dive sticks would continue to permit hazardous items because 
the unweighted dive sticks can easily be weighted to stand vertically at 
the bottom of the water. Thus, the Commission finds that a ban of dive 
sticks with the hazardous characteristics it has identified is the least 
burdensome alternative that would adequately reduce the risk of injury.
    (b) Electrically operated toys and other electrical operated 
children's articles presenting electrical, thermal, and/or certain 
mechanical hazards. Under the authority of section 2(f)(1)(D) of the act 
and pursuant to provisions of section 3(e) of the act, the Commission 
has determined that the following types of electrically operated toys or 
other electrically operated articles intended for use by children 
present electrical, thermal, and/or certain mechanical hazards within 
the meaning of section 2 (r), (s), and/or (t) of the act because in 
normal use or when subjected to reasonably foreseeable damage or abuse, 
the design or manufacture may cause personal injury or illness by 
electric shock and/or presents an unreasonable risk of personal injury 
or illness because of heat as from heated parts, substances, or 
surfaces, or because of certain mechanical hazards.
    (1) Any electrically operated toy or other electrically operated 
article intended for use by children (as defined in Sec. 1505.1(a)(1)) 
that is introduced into interstate commerce and which does not comply 
with the requirements of part 1505 of this chapter.

    Note: Paragraph (b)(1) was originally promulgated as 21 CFR 
191.9a(b)(1) with an effective date of September 3, 1973 (38 FR 6138).

    (2) [Reserved]
    (c) Toys and other articles (not electrically operated) presenting 
electric hazards. Under the authority of section 2(f)(1)(D) of the act 
and pursuant to provisions of section 3(e) of the act, the Commission 
has determined that the following types of toys or other articles 
intended for use by children (not electrically operated) present an 
electrical hazard within the meaning of section 2(r) of the act.
    (1) Any kite 10 inches or greater in any dimension constructed of 
aluminized polyester film or any kite having a tail or other component 
consisting of a piece of aluminized polyester film 10 inches or greater 
in any dimension presents an electrical hazard and is a banned hazardous 
substance because its design (specifically its size and electrical 
conductivity) presents a risk of personal injury from electric shock due 
to its ability to conduct electricity and to become entangled in or 
otherwise contact high voltage electric power lines.

[[Page 431]]

    (2) [Reserved]

(15 U.S.C. 1261 (f)(1)(D), (g)(1)(A), (r); 15 U.S.C. 1262(e)(1); 15 
U.S.C. 2079(a))

[38 FR 27012, Sept. 27, 1973, as amended at 38 FR 30105, Nov. 1, 1973; 
38 FR 32132, Nov. 21, 1973; 41 FR 4144, Jan. 28, 1976; 41 FR 6240, Feb. 
12, 1976; 42 FR 36823, July 18, 1977; 42 FR 61594, Dec. 6, 1977; 43 FR 
22005, May 23, 1978; 44 FR 34903, June 15, 1979; 44 FR 55819, Sept. 28, 
1979; 48 FR 16, Jan. 3, 1983; 48 FR 57268, Dec. 29, 1983; 53 FR 46839, 
Nov. 18, 1988; 57 FR 27915, June 23, 1992; 59 FR 9076, Feb. 25, 1994; 60 
FR 10752, Feb. 27, 1995; 64 FR 71907, Dec. 22, 1999; 66 FR 13650, Mar. 
7, 2001]



Sec. 1500.19  Misbranded toys and other articles intended for use by children.

    (a) Definitions. For the purposes of this section, the following 
definitions shall apply.
    (1) Ball means a spherical, ovoid, or ellipsoidal object that is 
designed or intended to be thrown, hit, kicked, rolled, dropped, or 
bounced. The term ``ball'' includes any spherical, ovoid, or ellipsoidal 
object that is attached to a toy or article by means of a string, 
elastic cord, or similar tether. The term ``ball'' also includes any 
multi-sided object formed by connecting planes into a generally, 
spherical, ovoid, or ellipsoidal shape that is designated or intended to 
be used as a ball, and any novelty item of a generally spherical, ovoid, 
or ellipsoidal shape that is designated or intended to be used as a 
ball. The term ``ball'' does not include dice, or balls permanently 
enclosed inside pinball machines, mazes, or similar outer containers. A 
ball is permanently enclosed if, when tested in accordance with 16 CFR 
1500.53, it is not removed from the outer container.
    (2) Small ball means a ball that, under the influence of its own 
weight, passes, in any orientation, entirely through a circular hole 
with a diameter of 1.75 inches (44.4 mm.) in a rigid template \1/4\ 
inches (6 mm.) thick. In testing to evaluate compliance with this 
regulation, the diameter of opening in the Commission's test template 
shall be no greater than 1.75 inches (44.4 mm.).
    (3) Latex balloon means a toy or decorative item consisting of a 
latex bag that is designed to be inflated by air or gas. The term does 
not include inflatable children's toys that are used in aquatic 
activities such as rafts, water wings, swim rings, or other similar 
items.
    (4) Marble means a ball made of a hard material, such as glass, 
agate, marble or plastic, that is used in various children's games, 
generally as a playing piece or marker. The term ``marble'' does not 
include a marble permanently enclosed in a toy or game. A marble is 
permanently enclosed if, when tested in accordance with 16 CFR 1500.53, 
it is not removed from the toy or game.
    (5) Small part means any object which, when tested in accordance 
with the procedures contained in 16 CFR 1501.4(a) and 1501.4(b)(1), fits 
entirely within the cylinder shown in Figure 1 appended to 16 CFR part 
1501. The use and abuse testing provisions of 16 CFR 1500.51 through 
1500.53 and 1501.4(b)(2) do not apply to this definition.
    (6) Package or packaging refers to the immediate package in which a 
product subject to labeling under section 24 of the act is sold, as well 
as to any outer container or wrapping for that package.
    (7) Descriptive material means any discrete piece of written 
material separate from the label of the package that contains an 
instruction (whether written or otherwise) for the use of a product 
subject to these labeling requirements, any depiction of the product, 
and any written material that specifically describes any function, use, 
warnings, user population, design or material specification, or other 
characteristic of the product. A catalog or other marketing material or 
advertisement that depicts other products in addition to the product it 
accompanies is not ``descriptive material'' unless it contains 
additional information, such as instructions for use of the product it 
accompanies or lists of accessories exclusively for use with that 
product, that are designed to focus the purchaser's attention on the 
product. Descriptive material ``accompanies'' a product subject to the 
labeling requirements when it is packaged with the product or when it is 
intended to be distributed with the product at the time of sale or 
delivery to the purchaser. ``Descriptive material'' does not include 
statements that appear on

[[Page 432]]

the package of a product subject to the labeling requirements. 
``Descriptive material'' does not include material intended solely for 
use by children if the package it accompanies contains a separate 
package insert prominently identified as a warning for parents that 
contains the required precautionary statements.
    (8) Bin and container for retail display mean containers in which 
multiple unpackaged and unlabeled items are held for direct selection by 
and sale to consumers.
    (b) Misbranded toys and children's articles. Pursuant to sections 
2(p) and 24 of the FHSA, the following articles are misbranded hazardous 
substances if their packaging, any descriptive material that accompanies 
them, and, if unpackaged and unlabeled, any bin in which they are held 
for sale, any container in which they are held for retail display, or 
any vending machine from which they are dispensed, fails to bear the 
labeling statements required in paragraphs (b) (1) through (4) and 
paragraph (f)(3) of this section, or if such labeling statements fail to 
comply with the prominence and conspicuousness requirements of paragraph 
(d) of this section.
    (1) With the exception of books and other articles made of paper, 
writing materials such as crayons, chalk, pencils, and pens, modeling 
clay and similar products, fingerpaints, watercolors, and other paint 
sets, and any other article identified in 16 CFR 1501.3 (other than 
balloons), any article that is a toy or game intended for use by 
children who are at least three years old but less than six years of age 
shall bear or contain the following cautionary statement if the toy or 
game includes a small part:
[GRAPHIC] [TIFF OMITTED] TR27FE95.001

    (2) Any latex balloon, or toy or game that contains a latex balloon, 
shall bear the following cautionary statement:
[GRAPHIC] [TIFF OMITTED] TR27FE95.002

    (3)(i) Any small ball intended for children three years of age or 
older shall bear the following cautionary statement:

[[Page 433]]

[GRAPHIC] [TIFF OMITTED] TR27FE95.003

    (ii) Any toy or game intended for children who are at least three 
years old but less than eight years of age that contains a small ball 
shall bear the following cautionary statement:
[GRAPHIC] [TIFF OMITTED] TR27FE95.004

    (4)(i) Any marble intended for children three years of age or older 
shall bear the following cautionary statement:
[GRAPHIC] [TIFF OMITTED] TR27FE95.005

    (ii) Any toy or game intended for children who are at least three 
years old but less than eight years of age that contains a marble shall 
bear the following cautionary statement:
[GRAPHIC] [TIFF OMITTED] TR27FE95.006

    (c) Age of intended user. In determining the ages of the children 
for which any toy or article subject to this

[[Page 434]]

section is intended, the following factors are relevant: the 
manufacturer's stated intent (such as the age stated on a label) if it 
is reasonable; the advertising, marketing, and promotion of the article; 
and whether the article is commonly recognized as being intended for 
children in this age group. In enforcing this provision, the Commission 
will follow the procedures set forth in 16 CFR 1501.5.
    (d) Prominence and conspicuousness of labeling statements. The 
requirements of 16 CFR 1500.121 relating to the prominence and 
conspicuousness of precautionary labeling statements for hazardous 
substances shall apply to any labeling statement required under 
Sec. 1500.19(b) and (f), with the following clarifications and 
modifications.
    (1) All labeling statements required by Sec. 1500.19(b) and (f) 
shall be in the English language. The statements required by paragraph 
(b) need not appear in the format and layout depicted in paragraph (b). 
The statements required by 16 CFR 1500.19(b) and (f) shall be blocked 
together within a square or rectangular area, with or without a border. 
This means that the statements must appear on at least two lines. The 
statements shall be separated from all other graphic material by a space 
no smaller than the minimum allowable height of the type size for other 
cautionary material (e.g., the phrase ``Not for children under 3 
yrs.''). If not separated by that distance, the labeling statements must 
be surrounded by a border line. Label design, the use of vignettes, or 
the proximity of other labeling or lettering shall not obscure or render 
inconspicuous any labeling statement required under Sec. 1500.19(b) and 
(f). This means that such statements shall appear on a solid background, 
which need not differ from the background color or any other color on 
the package label.
    (2) The words ``WARNING'' or ``SAFETY WARNING'' required by section 
24 of the FHSA shall be regarded as signal words.
    (3) The statement ``CHOKING HAZARD'' shall be regarded as a 
statement of the principal hazard associated with the products subject 
to this section.
    (4) All other remaining statements required by this section shall be 
regarded as ``other cautionary material'' as that term is defined in 16 
CFR 1500.121(a)(2)(viii).
    (5) The principal display panel for a bin, container for retail 
display, or vending machine shall be the side or surface designed to be 
most prominently displayed, shown, or presented to, or examined by, 
prospective purchasers. In the case of bins or containers for retail 
display, the cautionary material may be placed on a display card of a 
reasonable size in relationship to the surface area of the bin or 
container. The area of the display card shall constitute the area of the 
principal display panel. In the case of vending machines that contain a 
display card, the cautionary label may be placed either on the display 
card, on the coinage indicator decal, or on the glass or clear plastic 
of the machine. If there is no display card inside a vending machine, 
the size of the principal display panel will be calculated in accordance 
with 16 CFR 1500.121(c) based on the size of the front of the container 
from which items are dispensed, exclusive of the area of metal 
attachments, coin inserts, bases, etc. Any other side or surface of such 
a bin, container for retail sale, or vending machine that bears 
information, such as price or product description, for examination by 
purchasers shall be deemed to be a principal display panel, excluding 
any side or surface with information that only identifies the company 
that owns or operates a vending machine.
    (6) All of the labeling statements required by this section, 
including those classified as ``other cautionary material,'' must appear 
on the principal display panel of the product, except as provided for by 
Sec. 1500.19(f). Any signal word shall appear on the same line and in 
close proximity to the triangle required by section 24 of the act. 
Multiple messages should be provided with sufficient space between them, 
when feasible, to prevent them from visually blending together.
    (7) All labeling statements required by this section shall comply 
with the following type size requirements. 16 CFR 1500.121(c)(1) 
explains how to compute the area of the principal display panel and 
letter height.

[[Page 435]]



Area sq. in.......................      0-2     +2-5    +5-10    +10-15    +15-30    +30-100    +100-400    +400
Type Size.........................  .......  .......  .......  ........  ........  .........  ..........  ......
Sig. Wd...........................      \3/      \1/      \3/  \7/64\''   \1/8\''   \5/32\''     \1/4\''     \1/
                                      64\''    16\''    32\''                                               2\''
St. Haz...........................      \3/      \3/      \1/  \3/32\''  \3/32\''   \7/64\''    \5/32\''     \1/
                                      64\''    64\''    16\''                                               4\''
Oth. Mat..........................      \1/      \3/      \1/  \1/16\''  \5/64\''   \3/32\''    \7/64\''     \5/
                                      32\''    64\''    16\''                                              32\''
 

    (8) Labeling required by this section that appears on a bin, 
container for retail display, or vending machine shall be in reasonable 
proximity to any pricing or product information contained on the 
principal display panel, or, if such information is not present, in 
close proximity to the article that is subject to the labeling 
requirements.
    (9) Descriptive material that accompanies a product subject to the 
labeling requirements, including accompanying material subject to the 
alternative allowed by Sec. 1500.19(f), shall comply with the 
requirements of 16 CFR 1500.121(c)(6) relating to literature containing 
instructions for use which accompanies a hazardous substance. If the 
descriptive material contains instructions for use, the required 
precautionary labeling shall be in reasonable proximity to such 
instructions or directions and shall be placed together within the same 
general area (see 16 CFR 1500.121(c)(6)).
    (10) In the case of any alternative labeling statement permitted 
under Sec. 1500.19(e), the requirements of 16 CFR 1500.121(b)(3) and 
1500.121(c)(2)(iii) shall apply to statements or indicators on the 
principal display panel directing attention to the complete cautionary 
labeling that appears on another display panel.
    (11) Any triangle required by this section shall be an equilateral 
triangle. The height of such a triangle shall be equal to or exceed the 
height of the letters of the signal word ``WARNING''. The height of the 
exclamation point inside the triangle shall be at least half the height 
of the triangle, and the exclamation point shall be centered vertically 
in the triangle. The triangle shall be separated from the signal word by 
a distance at least equal to the space occupied by the first letter of 
the signal word. In all other respects, triangles with exclamation 
points shall conform generally to the provisions of 16 CFR 1500.121 
relating to signal words.
    (e) Combination of labeling statements. The labels of products that 
contain more than one item subject to the requirements of this section 
may combine information relating to each of the respective hazards, if 
the resulting condensed statement contains all of the information 
necessary to describe the hazard presented by each article. However, in 
the case of a product that contains a balloon and another item subject 
to the labeling requirements, only the signal word and statement of 
hazard may be combined.
    (f) Alternative labeling statements for small packages. Any 
cautionary statement required by section 1500.19(b) may be displayed on 
a display panel of the package of a product subject to the labeling 
requirement other than the principal display panel only if:
    (1) The package has a principal display panel of 15 square inches or 
less,
    (2) The full labeling statement required by paragraph (b) of this 
section is displayed in three or more languages on another display panel 
of the package of the product, and
    (3)(i) In the case of a toy or game subject to Sec. 1500.19(b)(1), a 
small ball subject to Sec. 1500.19(b)(3), a marble subject to 
Sec. 1500.19(b)(4), or a toy or game containing such a ball or marble, 
the principal display panel of the package bears the statement:
[GRAPHIC] [TIFF OMITTED] TR27FE95.007


[[Page 436]]



and bears an arrow or other indicator pointing toward or directing the 
purchaser's attention to the display panel on the package where the full 
labeling statement appears, or
    (ii) In the case of a balloon subject to Sec. 1500.19(b)(2) or a toy 
or game containing such a balloon, the principal display panel bears the 
statement:
[GRAPHIC] [TIFF OMITTED] TR27FE95.008


and bears an arrow or other indicator pointing toward or directing the 
purchaser's attention to the display panel on the package where the full 
labeling statement appears.
    (g) Alternative for products manufactured outside the United States. 
In the case of a product subject to the labeling requirements of 
Sec. 1500.19(b) which is manufactured outside the United States and is 
shipped directly from the manufacturer to the consumer by United States 
mail or other delivery service in an immediate package that contains 
descriptive material, the descriptive material inside the immediate 
package of the product need not bear the required labeling statement 
only if the shipping container of the product contains other 
accompanying material that bears the required statements displayed in a 
prominent and conspicuous manner. Products shipped from abroad to a U.S. 
affiliate for shipment to consumers are included within the scope of 
this exception.
    (h) Preemption. Section 101(e) of the Child Safety Protection Act of 
1994 prohibits any state or political subdivision of a state from 
enacting or enforcing any requirement relating to cautionary labeling 
addressing small parts hazards or choking hazards associated with any 
toy, game, marble, small ball, or balloon intended or suitable for use 
by children unless the state or local requirement is identical to a 
requirement established by section 24 of the FHSA or by 16 CFR 1500.19. 
Section 101(e) allows a state or political subdivision of a state to 
enforce a non-identical requirement relating to cautionary labeling 
warning of small parts hazards or choking hazards associated with any 
toy subject to the provisions of section 24 of FHSA until January 1, 
1995, if the non-identical requirement was in effect on October 2, 1993.

[60 FR 10752, Feb. 27, 1995, as amended at 60 FR 41802, Aug. 14, 1995]



Sec. 1500.40  Method of testing toxic substances.

    The method of testing the toxic substances referred to in 
Sec. 1500.3(c) (1)(ii)(C) and (2)(iii) is as follows:
    (a) Acute dermal toxicity (single exposure). In the acute exposures, 
the agent is held in contact with the skin by means of a sleeve for 
periods varying up to 24 hours. The sleeve, made of rubber dam or other 
impervious material, is so constructed that the ends are reinforced with 
additional strips and should fit snugly around the trunk of the animal. 
The ends of the sleeve are tucked, permitting the central portion to 
``balloon'' and furnish a reservoir for the dose. The reservoir must 
have sufficient capacity to contain the dose without pressure. In the 
following table are given the dimensions of sleeves and the approximate 
body surface exposed to the test substance. The sleeves may vary in size 
to accommodate smaller or larger subjects. In the testing of unctuous 
materials that adhere readily to the skin, mesh wire screen may be 
employed instead of the sleeve. The screen is padded and raised 
approximately 2 centimeters from the exposed skin. In the case of dry 
powder preparations, the skin and substance are moistened with 
physiological saline prior to exposure. The sleeve or screen is then 
slipped over the gauze that holds the dose applied to the skin. In the 
case of finely divided powders, the measured dose is evenly distributed 
on cotton gauze which is then secured to the area of exposure.

[[Page 437]]



                                                  Dimensions of Sleeves for Acute Dermal Toxicity Test
                                                                 [Test animal--Rabbits]
--------------------------------------------------------------------------------------------------------------------------------------------------------
                          Measurements in centimeters                                                                                Average percentage
--------------------------------------------------------------------------------    Range of weight of    Average area of exposure      of total body
                       Diameter at ends                         Overall length       animals (grams)        (square centimeters)           surface
--------------------------------------------------------------------------------------------------------------------------------------------------------
 7.0                                                                       12.5              2,500-3,500                       240                  10.7
--------------------------------------------------------------------------------------------------------------------------------------------------------

    (b) Preparation of test animal. The animals are prepared by clipping 
the skin of the trunk free of hair. Approximately one-half of the 
animals are further prepared by making epidermal abrasions every 2 or 3 
centimeters longitudinally over the area of exposure. The abrasions are 
sufficiently deep to penetrate the stratum corneum (horny layer of the 
epidermis) but not to distrub the derma; that is, not to obtain 
bleeding.
    (c) Procedures for testing. The sleeve is slipped onto the animal 
which is then placed in a comfortable but immobilized position in a 
multiple animal holder. Selected doses of liquids and solutions are 
introduced under the sleeve. If there is slight leakage from the sleeve, 
which may occur during the first few hours of exposure, it is collected 
and reapplied. Dosage levels are adjusted in subsequent exposures (if 
necessary) to enable a calculation of a dose that would be fatal to 50 
percent of the animals. This can be determined from mortality ratios 
obtained at various doses employed. At the end of 24 hours the sleeves 
or screens are removed, the volume of unabsorbed material (if any) is 
measured, and the skin reactions are noted. The subjects are cleaned by 
thorough wiping, observed for gross symptoms of poisoning, and then 
observed for 2 weeks.



Sec. 1500.41  Method of testing primary irritant substances.

    Primary irritation to the skin is measured by a patch-test technique 
on the abraded and intact skin of the albino rabbit, clipped free of 
hair. A minimum of six subjects are used in abraded and intact skin 
tests. Introduce under a square patch, such as surgical gauze measuring 
1 inch by 1 inch and two single layers thick, 0.5 milliliter (in the 
case of liquids) or 0.5 gram (in the case of solids and semisolids) of 
the test substance. Dissolve solids in an appropriate solvent and apply 
the solution as for liquids. The animals are immobilized with patches 
secured in place by adhesive tape. The entire trunk of the animal is 
then wrapped with an impervious material, such as rubberized cloth, for 
the 24-hour period of exposure. This material aids in maintaining the 
test patches in position and retards the evaporation of volatile 
substances. After 24 hours of exposure, the patches are removed and the 
resulting reactions are evaluated on the basis of the designated values 
in the following table:

------------------------------------------------------------------------
                        Skin reaction                          Value \1\
------------------------------------------------------------------------
Erythema and eschar formation:
  No erythema................................................          0
  Very slight erythema (barely perceptible)..................          1
  Well-defined erythema......................................          2
  Moderate to severe erythema................................          3
  Severe erythema (beet redness) to slight eschar formations           4
   (injuries in depth).......................................
Edema formation:
  No edema...................................................          0
  Very slight edema (barely perceptible).....................          1
  Slight edema (edges of area well defined by definite                 2
   raising)..................................................
  Moderate edema (raised approximately 1 millimeter).........          3
  Severe edema (raised more than 1 millimeter and extending            4
   beyond the area of exposure)..............................
------------------------------------------------------------------------
\1\ The ``value'' recorded for each reading is the average value of the
  six or more animals subject to the test.


Readings are again made at the end of a total of 72 hours (48 hours 
after the first reading). An equal number of exposures are made on areas 
of skin that have been previously abraded. The abrasions are minor 
incisions through the stratum corneum, but not sufficiently deep to 
disturb the derma or to produce bleeding. Evaluate the reactions of the 
abraded skin at 24 hours and 72 hours, as described in this paragraph. 
Add the values for erythema and eschar formation at 24 hours and at 72 
hours for intact skin to the values on abraded skin at 24 hours and at 
72 hours (four values). Similarly, add the values for edema formation at 
24 hours

[[Page 438]]

and at 72 hours for intact and abraded skin (four values). The total of 
the eight values is divided by four to give the primary irritation 
score; for example:

------------------------------------------------------------------------
                                                    Exposure
                  Skin reaction                       time    Evaluation
                                                    (hours)      value
------------------------------------------------------------------------
Erythema and eschar formation:
  Intact skin....................................         24           2
   Do............................................         72           1
  Abraded skin...................................         24           3
   Do............................................         72           2
                                                  ----------------------
     Subtotal....................................  .........           8
                                                  ======================
Edema formation:
  Intact skin....................................         24           0
   Do............................................         72           1
  Abraded skin...................................         24           1
   Do............................................         72           2
                                                  ----------------------
     Subtotal....................................  .........           4
                                                  ======================
     Total.......................................  .........          12
------------------------------------------------------------------------


Thus, the primary irritation score is 12/4=3.



Sec. 1500.42  Test for eye irritants.

    (a)(1) Six albino rabbits are used for each test substance. Animal 
facilities for such procedures shall be so designed and maintained as to 
exclude sawdust, wood chips, or other extraneous materials that might 
produce eye irritation. Both eyes of each animal in the test group shall 
be examined before testing, and only those animals without eye defects 
or irritation shall be used. The animal is held firmly but gently until 
quiet. The test material is placed in one eye of each animal by gently 
pulling the lower lid away from the eyeball to form a cup into which the 
test substance is dropped. The lids are then gently held together for 
one second and the animal is released. The other eye, remaining 
untreated, serves as a control. For testing liquids, 0.1 milliliter is 
used. For solids or pastes, 100 milligrams of the test substance is 
used, except that for substances in flake, granule, powder, or other 
particulate form the amount that has a volume of 0.1 milliliter (after 
compacting as much as possible without crushing or altering the 
individual particles, such as by tapping the measuring container) shall 
be used whenever this volume weighs less than 100 milligrams. In such a 
case, the weight of the 0.1 milliliter test dose should be recorded. The 
eyes are not washed following instillation of test material except as 
noted below.
    (2) The eyes are examined and the grade of ocular reaction is 
recorded at 24, 48, and 72 hours. Reading of reactions is facilitated by 
use of a binocular loupe, hand slit-lamp, or other expert means. After 
the recording of observations at 24 hours, any or all eyes may be 
further examined after applying fluorescein. For this optional test, one 
drop of fluorescein sodium ophthalmic solution U.S.P. or equivalent is 
dropped directly on the cornea. After flushing out the excess 
fluorescein with sodium chloride solution U.S.P. or equivalent, injured 
areas of the cornea appear yellow; this is best visualized in a darkened 
room under ultraviolet illumination. Any or all eyes may be washed with 
sodium chloride solution U.S.P. or equivalent after the 24-hour reading.
    (b)(1) An animal shall be considered as exhibiting a positive 
reaction if the test substance produces at any of the readings 
ulceration of the cornea (other than a fine stippling), or opacity of 
the cornea (other than a slight dulling of the normal luster), or 
inflammation of the iris (other than a slight deepening of the folds (or 
rugae) or a slight circumcorneal injection of the blood vessels), or if 
such substance produces in the conjunctivae (excluding the cornea and 
iris) an obvious swelling with partial eversion of the lids or a diffuse 
crimson-red with individual vessels not easily discernible.
    (2) The test shall be considered positive if four or more of the 
animals in the test group exhibit a positive reaction. If only one 
animal exhibits a positive reaction, the test shall be regarded as 
negative. If two or three animals a positive reaction, the test is 
repeated using a different group of six animals. The second test shall 
be considered positive if three or more of the animals exhibit a 
positive reaction. If only one or two animals in the second test exhibit 
a positive reaction, the test shall be repeated with a different group 
of six animals. Should a third test be needed, the substance will be 
regarded as an irritant if any animal exhibits a positive response.

[[Page 439]]

    (c) To assist testing laboratories and other interested persons in 
interpreting the results obtained when a substance is tested in 
accordance with the method described in paragraph (a) of this section, 
an ``Illustrated Guide for Grading Eye Irritation by Hazardous 
Substances'' will be sold by the Superintendent of Documents, U.S. 
Government Printing Office, Washington, D.C. 20402. \1\ The guide will 
contain color plates depicting responses of varying intensity to 
specific test solutions. The grade of response and the substance used to 
produce the response will be indicated.
---------------------------------------------------------------------------

    \1\ The Illustrated Guide is out of print and, as of January 1, 
1981, no longer available. However, information about the test method, 
and black and white photocopies may be obtained by writing to the 
Directorate for Epidemiology and Health Sciences, CPSC, Washington, D.C. 
20207, (301) 504-0957.

[38 FR 27012, Sept. 27, 1973; 38 FR 30105, Nov. 1, 1973; 62 FR 46667, 
Sept. 4, 1997]



Sec. 1500.43  Method of test for flashpoint of volatile flammable materials by Tagliabue open-cup apparatus.

                                  Scope

    1. (a) This method describes a test procedure for the determination 
of open-cup flashpoints of volatile flammable materials having 
flashpoints below 175  deg.F.
    (b) This method, when applied to paints and resin solutions which 
tend to skin over or which are very viscous, gives less reproducible 
results than when applied to solvents.

                            Outline of Method

    2. The sample is placed in the cup of a Tag Open Tester, and heated 
at a slow but constant rate. A small test flame is passed at a uniform 
rate across the cup at specified intervals. The flashpoint is taken as 
the lowest temperature at which application of the test flame causes the 
vapor at the surface of the liquid to flash, that is, ignite but not 
continue to burn.

                                Apparatus

    3. The Tag open-cup tester is illustrated in Fig. 1. It consists of 
the following parts, which must conform to the dimensions shown, and 
have the additional characteristics as noted:
[GRAPHIC] [TIFF OMITTED] TC03OC91.051

    (a) Copper bath, preferably equipped with a constant level overflow 
so placed as to maintain the bath liquid level \1/8\-inch below the rim 
of the glass cup.
    (b) Thermometer holder. Support firmly with ringstand and clamp.
    (c) Thermometer. For flashpoints above 40  deg.F., use the ASTM Tag 
Closed Tester Thermometer, range of +20 to +230  deg.F., in 1  deg.F. 
divisions, and conforming to thermometer 9F. of ASTM Standard E 1. For 
flashpoints from 20  deg.F. to 40  deg.F., use ASTM Tag Closed Tester, 
Low Range, Thermometer 57F. For flashpoints below 20  deg.F., use ASTM 
Thermometer 33F. The original Tag Open-Cup (Paper Scale) Thermometer 
will be a permissible alternate until January 1, 1962. It is calibrated 
to -20  deg.F.
    (d) Glass test cup. Glass test cup (Fig. 2), of molded clear glass, 
annealed, heat-resistant, and free from surface defects.

[[Page 440]]

[GRAPHIC] [TIFF OMITTED] TC03OC91.052

    (e) Leveling device. Leveling device or guide, for proper adjustment 
of the liquid level in the cup (Fig. 3). This shall be made of No. 18-
gage polished aluminum, with a projection for adjusting the liquid level 
when the sample is added to exactly \1/8\-inch below the level of the 
edge or rim of the cup.
[GRAPHIC] [TIFF OMITTED] TC03OC91.053

    (f) ``Micro,'' or small gas burner of suitable dimensions for 
heating the bath. A screw clamp may be used to help regulate the gas. A 
small electric heater may be used.
    (g) Ignition taper, which is a small straight, blow-pipe type gas 
burner. The test flame torch prescribed in the method of test for flash 
and fire points by Cleveland Open Cup (ASTM designation: D 92) is 
satisfactory.
    (h) Alternative methods for maintaining the ignition taper in a 
fixed horizontal plane above the liquid may be used, as follows:
    (1) Guide wire, \3/32\-inch in diameter and 3\1/2\ inches in length, 
with a right-angle bend \1/2\-inch from each end. This wire is placed 
snugly in holes drilled in the rim of the bath, so that the guide wire 
is \5/8\-inch from the center of the cup and resting on the rim of the 
cup.
    (2) Swivel-type taper holder, such as is used in ASTM METHOD D 92. 
The height and position of the taper are fixed by adjusting the holder 
on a suitable ringstand support adjacent to the flash cup.
    (i) Draft shield, consisting of two rectangular sheets of 
noncombustible material, 24 inches x 28 inches, are fastened together 
along the 28-inch side, preferably by hinges. A triangular sheet, 24 
inches x 24 inches x 34 inches is fastened by hinges to one of the 
lateral sheets (to form a top when shield is open). The interior of the 
draft shield shall be painted a flat black.

                                Procedure

    4. (a) Place the tester on a solid table free of vibration, in a 
location free of perceptible draft, and in a dim light.
    (b) Run water, brine, or water-glycol solution into the bath to a 
predetermined level, which will fill the bath to \1/8\-inch below the 
top when the cup is in place. An overflow is permissible for water-level 
control.
    (c) Firmly support the thermometer vertically halfway between the 
center and edge of the cup on a diameter at right angles to the guide 
wire, or on a diameter passing through the center of the cup and the 
pivot of the taper. Place so that the bottom of the bulb is \1/4\-inch 
from the inner bottom surface of the cup. If the old Tagliabue 
thermometer is used, immerse to well cover the mercury bulb, but not the 
wide body of the thermometer.
    (d) Fill the glass cup with the sample liquid to a depth just \1/8\-
inch below the edge, as determined by the leveling device.
    (e) Place the guide wire or swivel device in position, and set the 
draft shield around the tester so that the sides from right angles with 
each other and the tester is well toward the back of the shield.
    (f) If a guide wire is used, the taper, when passed, should rest 
lightly on the wire, with the end of the jet burner just clear of the 
edge of the guide wire. If the swivel-type holder is used, the 
horizontal and vertical positions to the jet are so adjusted that the 
jet passes on the circumference of a circle, having a radius of at least 
6 inches, across the center of the cup at right angles to the diameter 
passing through the thermometer, and in a plane \1/8\-inch above the 
upper edge of the cup. The taper should be kept in the ``off'' position, 
at one end or the other of the swing, except when the flame is applied.
    (g) Light the ignition flame and adjust it to form a flame of 
spherical form matching in size the \5/52\-inch sphere on the apparatus.
    (h) Adjust heater source under bath so that the temperature of the 
sample increases at a rate of 20.5  deg.F. per minute. With 
viscous materials this rate of heating cannot always be obtained.

                              Initial Test

    5. Determine an approximate flashpoint by passing the taper flame 
across the sample at

[[Page 441]]

intervals of 2  deg.F. Each pass must be in one direction only. The time 
required to pass the ignition flame across the surface of the sample 
should be 1 second. Remove bubbles from the surface of the sample liquid 
before starting a determination. Meticulous attention to all details 
relating to the taper, size of taper flame, and rate of passing the 
taper is necessary for good results. When determining the flashpoint of 
viscous liquids and those liquids that tend to form a film of polymer, 
etc., on the surface, the surface film should be disturbed mechanically 
each time before the taper flame is passed.

                             Recorded Tests

    6. Repeat the procedure by cooling a fresh portion of the sample, 
the glass cup, the bath solution, and the thermometer at least 20 
deg.F. below the approximate flashpoint. Resume heating, and pass the 
taper flame across the sample at two intervals of 2  deg.F. until the 
flashpoint occurs.

                             Reporting Data

    7. The average of not less than three recorded tests, other than the 
initial test, shall be used in determining the flashpoint and 
flammability of the substance.

                             Standardization

    8. (a) Make determinations in triplicate on the flashpoint of 
standard paraxylene and of standard isopropyl alcohol which meet the 
following specifications:
    (i) Specifications for p-xylene, flashpoint check grade. p-xylene 
shall conform to the following requirements;

Specific gravity: 15.56  deg.C./15.56  deg.C., 0.860 minimum, 0.866 
maximum
Boiling range: 2  deg.C. maximum from start to dry point when tested in 
accordance with the method of test for distillation of industrial 
aromatic hydrocarbons (ASTM designation: D 850), or the method of test 
for distillation range of lacquer solvents and diluents (ASTM) 
designation D 1078). The range shall include the boilng point of pure P-
xylene, which is 138.35  deg.C. (281.03  deg.F.).
Purity: 95 percent minimum, calculated in accordance with the method of 
test for determination of purity from freezing points of high-purity 
compounds (ASTM designation: D 1016), from the experimentally determined 
freezing point, measured by the method of test for measurement of 
freezing points of high-purity compounds for evaluation of purity (ASTM 
designation: D 1015).

    (ii) Specifications for ispropanol, flash point check grade. 
Isopropanol shall conform to the following requirements:

Specific gravity: 0.8175 to 0.8185 at 20  deg.C./20  deg.C. as 
determined by means of a calibrated pycnometer.
Distillation range: Shall entirely distill within a 1.0  deg.C. range 
which shall include the temperature 80.4  deg.C. as determined by ASTM 
method D 1078.

Average these values for each compound. If the difference between the 
values for these two compounds is less than 15  deg.F. (8.5  deg.C.) or 
more than 27  deg.F. (16  deg.C.), repeat the determinations or obtain 
fresh standards.
    (b) Calculate a correction factor as follows:

X = 92 - A
Y = 71 - B

Correction = (X + Y) / 2.

Where:

A=Observed flash of p- xylene, and
B=Observed flash of isopropyl alcohol.

Apply this correction of all determinations.
Half units in correction shall be discarded.

                                Precision

    9. (a) For hydrocarbon solvents having flashpoints between 60 
deg.F. and 110  deg.F., repeatability is 2  deg.F. and the 
reproducibility is 5  deg.F.
    (b) If results from two tests differ by more than 10  deg.F., they 
shall be considered uncertain and should be checked. This calibration 
procedure provided in this method will cancel out the effect of 
barometric pressure if calibration and tests are run at the same 
pressure. Data supporting the precision are given appendix III of the 
1956 Report of Committee D-1 on Paint, Varnish, Lacquers and Related 
Products, Proceedings, Am. Soc. Testing Mats., Vol. 56 (1956).
    Note: The test apparatus and procedure described in Sec. 1500.43 may 
be used by manufacturers and labelers of products subject to the Federal 
Hazardous Substances Act to determine flashpoint temperatures of those 
products under the conditions set forth in Sec. 1500.3(c)(6)(iv), as 
amended.

[51 FR 28537, Aug. 8, 1986]



Sec. 1500.43a  Method of test for flashpoint of volatile flammable materials.

    (a) Scope. (1) This method describes the test procedure which the 
Commission will use for the determination of the flashpoint of volatile 
flammable materials, using a Setaflash \1\ low-range closed tester, or 
an apparatus producing equivalent results. The method described in this 
section is essentially a Setaflash equilibrium procedure which closely 
parallels the test method designated ASTM D 3828-81, ``Standard Test 
Methods for Flash Point by

[[Page 442]]

Setaflash Closed Tester,'' published by the American Society for Testing 
and Materials (ASTM), 1916 Race Street, Philadelphia, Pennsylvania 
19103. Manufacturers and labelers of products subject to labeling and 
other requirements under the Federal Hazardous Substances Act may use 
other apparatus and/or test methods which produce equivalent results.
---------------------------------------------------------------------------

    \1\ Setaflash is a registered trademark of Stanhope-Seta Limited, 
Surrey, England.
---------------------------------------------------------------------------

    (2) At the option of the user, the procedures described in this 
section may be used to determine the actual flashpoint temperature of a 
sample or to determine whether a product will or will not flash at a 
specified temperature (flash/no flash).
    (3) If the substance to be tested has a viscosity greater than 150 
Stokes at 77  deg.F (25  deg.C), see paragraph (n) of this section for 
modifications to the testing procedure.
    (4) If the Commission has reason to believe on the basis of reliable 
experience or other relevant information or data that the flammability 
hazard of a substance is greater or less than its flammability 
classification based on flashpoint temperature determined in accordance 
with this Sec. 1500.43a and that the substance should be reclassified, 
the Commission will initiate a rulemaking proceeding for 
reclassification of the substance. Product manufacturers and labelers 
may use reliable experience or other relevant information or data in 
addition to the flashpoint temperature of a substance as a basis for 
compliance with any applicable requirements of the Federal Hazardous 
Substances Act in the absence of a rule issued by the Commission to 
reclassify the substance.
    (b) Summary of test methods. (1) Method A--Flash/No Flash Test. A 
specified volume of sample is introduced by a syringe into the cup of 
the apparatus that is set and maintained at the specified temperature. 
After a specific time a test flame is applied and an observation made as 
to whether or not a flash occurred. Test procedures are set forth in 
detail in Sec. 1500.43a(i).
    (2) Method B--Finite (or Actual) Flashpoint. (i) A specified voume 
of sample is introduced into the cup of the apparatus that is maintained 
at the expected flashpoint. After a specified time a test flame is 
applied and the observation made whether or not a flash occurred.
    (ii) The specimen is removed from the cup, the cup cleaned, and the 
cup temperature adjusted 5  deg.C (9  deg.F), lower or higher depending 
on whether or not a flash occurred previously. A fresh specimen is 
introduced and tested. This procedure is repeated until the flashpoint 
is established within 5  deg.C (9  deg.F).
    (iii) The procedure is then repeated at 1  deg.C (2  deg.F) 
intervals until the flashpoint is determined to the nearest 1  deg.C (2 
deg.F).
    (iv) If improved accuracy is desired the procedure is repeated at 
0.5  deg.C (1  deg.F). Test procedures are set forth in detail at 
Sec. 1500.43a(j).
    (3) The test procedures will be modified, where necessary, to ensure 
that the results obtained reflect the hazard of the substance under 
reasonably foreseeable conditions of use. Thus, for example, the 
material, if a mixture, will normally be tested as it comes from the 
container, and/or after a period of evaporation. The period of 
evaporation for a material which is a mixture will normally be the time 
required for the mixture to evaporate in an open beaker under ambient 
conditions to 90 percent of its original volume, or a period of four 
hours, whichever occurs first. However, this period of evaporation will 
be changed if the results obtained do not represent the hazard of the 
substance under reasonably foreseeable conditions of use.
    (c) Definition of flashpoint. The lowest temperature of the sample, 
corrected to a barometric pressure of 101.3 kPa (760 mm Hg), at which 
application of a test flame causes the vapor of the sample to ignite 
under specified conditions of test. The sample is deemed to have flashed 
when a large flame appears and instantaneously propagates itself over 
the surface of the sample. Occasionally, particularly near actual 
flashpoint, the application of the test flame will cause a halo or an 
enlarged flame; this is not a flash and should be ignored.
    (d) Test apparatus. The test apparatus is an equilibrium closed-cup 
tester with a range up to 100  deg.C (212  deg.F). The essential 
dimensions and requirements are shown in figure 1 and table 3, and

[[Page 443]]

are described in Sec. 1500.43a(m). Closed-cup flashpoint testers and 
accessories meeting these requirements are available from commercial 
suppliers and distributors of laboratory equipment.
    (e) Safety precautions. The operator must exercise and take 
appropriate safety precautions during the initial application of the 
test flame to the sample. Samples containing low-flash material may give 
an abnormally strong flash when the test flame is first applied.
    (f) Preparation of samples. (1) Erroneously high flashpoints may be 
obtained if precautions are not taken to avoid the loss of volatile 
material. In preliminary tests of materials taken directly from the 
container, do not open containers unnecessarily and make a transfer 
unless the sample temperature is at least 10  deg.C (18  deg.F) below 
the expected flashpoint. Do not use samples in leaky containers for this 
test.
    (2) Do not store samples in plastic (polyethylene, polypropylene, 
etc.) bottles since volatile material may diffuse through the walls of 
the bottle.
    (3) A 2-ml specimen is required for each test. If possible, obtain 
at least a 50-ml sample from the bulk test site and store in a clean, 
tightly closed container.
    (g) Preparation of apparatus. (1) Place the tester on a level, 
stable surface. Unless tests are made in a draft-free area, surround the 
tester on three sides with a shield for protection. Do not rely on tests 
made in a laboratory draft hood or near ventilators.
    (2) Read the manufacturer's instructions on the care and servicing 
of the instrument and for correct operation of its controls.
    (h) Calibration and standardization. (1) Before initial use 
determine and plot the relationship between the temperature control dial 
and the thermometer readings at each major (numbered) dial division as 
follows:
    Turn the temperature control knob \2\ fully counterclockwise (``O'' 
reading). Advance the temperature control knob clockwise until the 
indicator light is illuminated.\3\ Advance the knob clockwise to the 
next numbered line. After the thermometer mercury column ceases to 
advance, record the dial reading and the temperature. Advance the knob 
clockwise to the next numbered line. After the thermometer mercury 
column ceases to advance, read the dial reading and the temperature. 
Repeat this procedure through the full range of the instrument. Plot the 
dial readings versus the respective temperatures.
---------------------------------------------------------------------------

    \2\ If the instrument has two temperature control knobs, set the 
fine control (center, small knob) at its mid-position and allow it to 
remain there throughout the calibration. The calibration is determined 
by adjusting the coarse control (large, outer knob) only.
    \3\ When using the tester, it will be found that the indicator light 
may not illuminate and the temperature may not rise until a temperature 
control dial setting between one and two is reached.
---------------------------------------------------------------------------

    (2) Standardize the instrument using a sample of material meeting 
the specifications in table 1. If the average of two determinations 
falls within the acceptable limits the instrument is assumed to be 
operating properly. If the average of the two determinations does not 
fall within this range, check the manufacturer's operating and 
maintenance instructions and determine that they are being followed. In 
particular, be sure that the cup lid assembly makes a vapor-tight seal 
with the cup, the shutter provides a light-tight seal, and that adequate 
heat transfer paste surrounds the thermometer bulb and the immersed 
portion of the barrel.
    (i) Test Method A--for determining Flash/No Flash.
    (1) Determine the target flashpoint as follows:
    (i) Target flashpoint,  deg.C=Sc--0.25 (101.3--A)
    (ii) Target flashpoint,  deg.C=Sc--0.03 (760-B)
    (iii) Target flashpoint,  deg.F=Sf--0.06 (760-B)

where:
Sc=specification, or uncorrected target, flashpoint,  deg.C,
Sf=specification, or uncorrected target, flashpoint,  deg.F,
B=ambient barometric pressure, mm Hg,\4\ and

[[Page 444]]

A=ambient barometer pressure, kPa.\4\

    \4\ The barometric pressure used in this calculation must be the 
ambient pressure for the laboratory at the time of test. Many aneroid 
barometers, such as those used at weather stations and airports, are 
precorrected to give sea-level readings; these must not be used.
---------------------------------------------------------------------------

    (2) Inspect the inside of the sample cup, lid, and shutter mechanism 
for cleaniness and freedom from contamination. Use an absorbent paper 
tissue to wipe clean, if necessary. Put cover in place and lock 
securely. The filing orifice may be convenienty cleaned with a pipe 
cleaner.
    (3) Set the instrument at the target temperature.
    (i) For target temperature below ambient. The instrument power 
switch is to be in the off position. Fill the refigerant-charged cooling 
block with a suitable material.\5\ Raise the lid and shutter assembly, 
and position the base of the block in the sample cup, being careful not 
to injure or mar the cup. When the thermometer reads approximately 6 to 
10  deg.C (10 to 20  deg.F) below the target temperature, remove the 
cooling block and quickly dry the cup with a paper tissue to remove any 
moisture. Immediately close the lid and shutter assembly and secure. 
Prepare to introduce the sample using the syringe, both of which have 
been precooled to a temperature 5 to 10  deg.C (10 to 20  deg.F) below 
the target temperature.
---------------------------------------------------------------------------

    \5\ If the target or specification temperature is not less than 5 
deg.C (40  deg.F) crushed ice and water may be used as charging 
(cooling) fluid. If below 5  deg.C (40  deg.F), a suitable charging 
(cooling) fluid is solid carbon dioxide (dry ice) and acetone. If the 
refrigerant charged cooling module is unavailable, refer to the 
manufacturer's instruction manual for alternative methods of cooling.
---------------------------------------------------------------------------

    (A) Caution: Do not cool the sample block below --38  deg.C, the 
freezing point of mercury.
    (B) Caution: Acetone is extremely flammable. Keep away from heat, 
sparks, and flames and keep container closed when not actually pouring 
acetone. Use only in a well-ventilated area. Avoid inhalation and 
contact with the eyes or skin. Use cloth or leather gloves, goggles or 
safety shield, and keep dry ice in a canvas bag, especially when 
cracking.
    (ii) For target temperature above ambient. Switch the instrument on 
and turn the coarse temperature control knob fully clockwise (full on) 
causing the indicator light to illuminate.\6\ When the thermometer 
indicates a temperature about 3  deg.C (5  deg.F) below the target (or 
specification) temperature, reduce the heat input to the sample cup by 
turning the coarse temperature control knob counter-clockwise to the 
desired control point (see Sec. 1500.43a(i)(1)). When the indicator 
light slowly cycles on and off read the temperature on the thermometer. 
If necessary, adjust the fine (center) temperature control knob to 
obtain the desired test (target) temperature. When the test temperature 
is reached and the indicator lamp slowly cycles on and off, prepare to 
introduce the sample.
---------------------------------------------------------------------------

    \6\ The target temperature may be attained by originally turning the 
coarse temperature control knob to the proper setting (see 
Sec. 1500.43a(h)(1) for the temperature desired rather than the maximum 
setting (full on). The elapsed time to reach the temperature will be 
greater, except for maximum temperature. However, less attention will be 
required during the intervening period.
---------------------------------------------------------------------------

    (4) Charge the syringe with a 2-ml specimen of the sample \7\ to be 
tested; transfer the syringe to the filling orifice, taking care not to 
lose any sample; discharge the test specimen into the cup by fully 
depressing the syringe plunger, remove the syringe.
---------------------------------------------------------------------------

    \7\ For target or expected temperatures below ambient, both syringe 
and sample must be precooled to cup temperature (see 
Sec. 1500.43a(i)(3)(i)) before the specimen is taken.
---------------------------------------------------------------------------

    (5)(i) Set the timer \8\ by rotating its knob clockwise to its stop. 
Open the gas control valve and light the pilot and test flames. Adjust 
the test flame with the pinch valve to conform to the size of the 4-mm 
(5/32-in.) gage.
---------------------------------------------------------------------------

    \8\ For target temperatures below ambient, do not set the timer. 
Adjust the test flame and allow the temperature to rise under ambient 
conditions until the target temperature is reached. Immediately apply 
the test flame as detailed.
---------------------------------------------------------------------------

    (ii) After the time signal indicates the specimen is at test 
temperature \8\, apply the test flame by slowly and uniformly opening 
the shutter and closing it completely over a period of approximately 
2\1/2\ s.\9\ Watch closely for a flash at the cup openings.
---------------------------------------------------------------------------

    \9\ Never apply the test flame to the specimen more than once. Fresh 
portions of the sample must be used for each test.

---------------------------------------------------------------------------

[[Page 445]]

    (iii) The sample is deemed to have flashed when a large flame 
appears and instantaneously propagates itself over the surface of the 
sample (see Sec. 1500.43a(c)).
    (6) Record the test results as ``flash'' or ``no flash'' and the 
test temperature.
    (7) Turn off the pilot and test flames using the gas control valve. 
Remove the sample and clean the instrument. It may be necessary to allow 
the cup temperature to decline to a safe level before cleaning.
    (j) Test Method B--for determining Finite or Actual Flashpoint. (1) 
Inspect the inside of the sample cup, lid, and shutter mechanism for 
cleanliness and freedom from contamination. Use an absorbent paper 
tissue to wipe clean, if necessary. Put cover in place and lock 
securely. The filling orifice may be conveniently cleaned with a pipe 
cleaner.
    (2) For expected flashpoints below ambient. (i) The instrument power 
switch is to be in off position. Fill the refrigerant-charged cooling 
block with a suitable material.\5\ Raise the lid and shutter assembly, 
and position the base of the block in the sample cup, being careful not 
to injure or mar the cup. When the thermometer reaches a temperature 5 
to 10  deg.C (10 to 20  deg.F) below the expected flashpoint, remove the 
cooling block and quickly dry the cup with a paper tissue to remove any 
moisture. Immediately close the lid and shutter assembly and secure. 
Prepare to introduce the sample using the syringe, both of which have 
been precooled to a temperature 5 to 10  deg.C (10 to 20  deg.F) below 
the expected temperature (See Sec. 1500.43a(j)(5)).
    (ii) Caution: Do not cool the sample block below -38  deg.C, the 
freezing point of mercury.
    (3) For tests where the expected flashpoint is above ambient. Turn 
the coarse temperature control knob fully clockwise (full on) causing 
the indicator light to illuminate. When the thermometer reaches a 
temperature 3  deg.C (5  deg.F) below the estimated flashpoint, turn the 
coarse temperature knob counter-clockwise to the dial reading 
representing the estimated flashpoint temperature as shown on the 
calibration curve (See Sec. 1500.43a(h)(1)). When the indicator light 
slowly cycles on and off, read the temperature on the thermometer. If 
necessary, adjust the fine temperature control knob to obtain the exact 
desired temperature.
    (4)(i) Charge the syringe \7\ with a 2 ml specimen of the sample \7\ 
to be tested; transfer the syringe to the filling orifice, taking care 
not to lose any sample; discharge the test specimen into the cup by 
fully depressing the syringe plunger; remove the syringe.
    (ii) Set the timer \10\ by rotating its knob clockwise to its stop. 
Open the gas control valve and ignite the pilot and test flames. Adjust 
the test flame with the pinch valve to conform to the size of the 4-mm 
(\5/32\-in.) gage.
    (iii) After the audible time signal indicates the specimen is at 
test temperature,\10\ apply the test flame by slowly and uniformly 
opening the shutter and then closing it completely over a period of 
approximately 2\1/2\ s. Watch closely for a flash at the cup opening.
---------------------------------------------------------------------------

    \10\ For expected flashpoint below ambient, do not set the timing 
device. Adjust the test flame. Allow the temperature to rise under 
ambient conditions until the temperature reaches 5  deg.C (9  deg.F) 
below the expected flashpoint. Immediately apply the test flame.
---------------------------------------------------------------------------

    (iv) The sample is deemed to have flashed only if a large flame 
appears and instantaneously propagates itself over the surface of the 
sample. (See Sec. 1500.43a(c).)
    (v) Turn off the pilot and test flames using the gas control valve. 
When the cup temperature declines to a safe level, remove the sample and 
clean the instrument.
    (5)(i) If a flash was observed in Sec. 1500.43a(j)(4)(iii) repeat 
the procedure given in Sec. 1500.43a(j)(2) or (3), and in 
Sec. 1500.43a(j)(4), testing a new specimen at a temperature 5  deg.C (9 
 deg.F) below that at which the flash was observed.
    (ii) If necessary, repeat the procedure in Sec. 1500.43a(j)(5)(i), 
lowering the temperature 5  deg.C (9  deg.F) each time, until no flash 
is observed.\9\
    (iii) Proceed to Sec. 1500.43a(j)(7).
    (6)(i) If no flash was observed in Sec. 1500.43a(j)(4)(iii) repeat 
the procedure given in Sec. 1500.43a(j)(2) or (3), and in 
Sec. 1500.43a(j)(4), testing a fresh specimen at a temperature 5  deg.C 
(9  deg.F) above that

[[Page 446]]

at which the specimen was tested in Sec. 1500.43a(j)(4)(iii).
    (ii) If necessary repeat the procedure in Sec. 1500.43a(j)(6)(i), 
above, raising the temperature 5  deg.C (9  deg.F) each time until a 
flash is observed.\9\
    (7) Having established a flash within two temperatures 5  deg.C (9 
deg.F) apart, repeat the procedure at 1  deg.C (2  deg.F) intervals from 
the lower of the two temperatures until a flash is observed.\9\ Record 
the temperature of the test when this flash occurs as the flashpoint, 
allowing for any known thermometer correction. Record the barometric 
pressure.\4\
    (8) The flashpoint determined in Sec. 1500.43a(j)(7) will be to the 
nearest 1  deg.C (2  deg.F). If improved accuracy is desired (that is, 
to the nearest 0.5  deg.C (1  deg.F)), test a fresh specimen at a 
temperature 0.5  deg.C (1  deg.F) below that at which the flash was 
observed in Sec. 1500.43a(j)(7). If no flash is observed, the 
temperature recorded in Sec. 1500.43a(j)(7), is the flashpoint to the 
nearest 0.5  deg.C (1  deg.F). If a flash is observed at the lower 
temperature, record this latter temperature as the flashpoint.
    (9) Turn off the pilot and test flames using the gas control valve. 
When the cup temperature declines to a safe level, remove the sample and 
clean the instrument.
    (k) Calculations. If it is desired to correct the observed finite 
flashpoint for the effect of barometric pressure, proceed as follows: 
Observe and record the ambient barometric pressure\4\ at the time of the 
test. If the pressure differs from 101.3 kPa (760 mm Hg), correct the 
flashpoint as follows:
    (1) Corrected flashpoint (  deg.C)=C+0.25 (101.3-A)
    (2) Corrected flashpoint (  deg.F)=F+0.06 (760-B)
    (3) Corrected flashpoint (  deg.C)=C+0.03 (760-B)
Where: F=Observed flashpoint,  deg.F,
C=observed flashpoint,  deg.C,
B=ambient barometric pressure, mm Hg; and
A=ambient barometric pressure, kPa.
    (l) Precision. The precision of the method as determined by 
statistical examination of interlaboratory results is as follows:
    (1) Repeatability. The difference between two test results obtained 
by the same operator with the same apparatus under constant operating 
conditions on identical test material, would, in the long run, in the 
normal and correct operation of the test method, exceed the values shown 
in table 2 only in 1 case in 20.
    (2) Reproducibility. The difference between two single and 
independent results obtained by different operators working in different 
laboratories on identical test material, would, in the long run, in the 
normal and correct operation of the test method, exceed the values shown 
in table 2 only in 1 case in 20.
    (m) Flash Test Apparatus. (1)(i) Unit consisting of an aluminum 
alloy or nonrusting metal block of suitable conductivity with a 
cylindrical depression, or sample cup, over which is fitted a cover. A 
thermometer is embedded in the block.
    (ii) The cover is fitted with an opening slide and a device capable 
of inserting an ignition flame (diameter 40.5 mm) into the 
well when the slide device shall intersect the plane of the underside of 
the cover. The cover is also provided with an orifice extending into the 
sample well for insertion of the test sample and also a suitable 
clamping device for securing the cover tightly to the metal block. The 
three openings in the cover shall be within the diameter of the sample 
well. When the slide is in the open position, the two openings in the 
slide shall coincide exactly with the two corresponding openings in the 
cover.
    (iii) Electrical heaters are attached to the bottom of the cup in a 
manner that provides efficient transfer of heat. An electronic heat 
control is required to hold the equilibrium temperature, in a draft-free 
area, within 0.1  deg.C (0.2  deg.F) for the low-temperature tester. A 
visual indicator lamp shows when energy is or is not being applied. 
Energy may be supplied from 120 or 240 V, 50 or 60 Hz main service.
    (2)(i) Test flame and pilot flame-regulatable test flame, for 
dipping into the sample cup to try for flash, and a pilot flame, to 
maintain the test flame, are required. These flames may be fueled by 
piped gas service. A gage ring 4mm (5/32 in.) in diameter, engraved on 
the lid near the test flame, is required to ensure uniformity in the 
size of the test flame.

[[Page 447]]

    (ii) Caution: Never recharge the self-contained gas tank at elevated 
temperature, or with the pilot or test flames lighted, nor in the 
vicinity of other flames.
    (iii) Audible Signal is required. The audiable signal is given after 
1 min in the case of the low-temperature tester.
    (iv) Syringe. 2ml capacity, equipped with a needle suitable for use 
with the apparatus, adjusted to deliver 2.000.05 ml.
    (3) Essential dimensions of the test apparatus are set forth in 
table 3.
    (n) Testing high-viscosity liquids. (1) High-viscosity materials may 
be added to the cup by the following procedure:
    (i) Back load a 5 or 10-ml syringe with the sample to be tested and 
extrude 2 ml into the cup. Spread the specimen as evenly as possible 
over the bottom of the cup.
    (ii) If the sample cannot be loaded into a syringe and extruded, 
other means of adding the sample to the cup may be used such as a spoon. 
Add approximately 2 ml of material to the spoon and then push the 
material from the spoon into the cup.
    (iii) If the test specimen does not close the sampling port in the 
cup, seal the cup externally by suitable means.
    (2) Using the appropriate procedure, either Method A in 
Sec. 1500.43a(i) or Method B in Sec. 1500.43a(j), determine the 
flashpoint of the specimen which has been added to the tester in 
accordance with Sec. 1500.43a(n)(i), except that the time specified is 
increased from 1 to 5 minutes for samples at or above ambient 
temperature.

                     Table 1--Calibration of Tester
Material..................................  p-xyleneA (Caution).B
Specific gravity. 15.6/15.6 C (60/60 F)...  0.850 to 0.866.
Boiling range.............................  2 C maximum including 138.35
                                             C (281.03 F).
Freezing point............................  11.23 C (52.2 F) minimum.
Flashpoint C (acceptable range)...........  25.60.5 (781 []).
 
A Available as Flash Point Check Fluid (p-xylene) from Special Products
  Div., Phillips Petroleum Co., Drawer `O,' Borger, Texas 79007.
B Caution: Handle xylene with care. Avoid inhalation; use only in a well-
  ventilated area. Avoid prolonged or repeated contact with skin. Keep
  away from flames and heat, except as necessary for the actual flash
  point determination.


               Table 2--Repeatability and Reproducibility
------------------------------------------------------------------------
                                        Repeatability,
          Temperature, C ( F)               C ( F)      Reproducibility,
                                                             C ( F)
------------------------------------------------------------------------
20(68)................................       0.5(0.9)           1.4(2.6)
70(158)...............................       0.5(0.9)           2.9(5.3)
93(200)...............................       1.3(2.3)           4.9(8.8)
150(300)..............................       2.0(3.6)          7.5(13.5)
200(400)..............................       2.6(4.7)          9.9(17.9)
260(500)..............................       3.3(5.9)         12.4(22.3)
------------------------------------------------------------------------


       Table 3--Essential Dimensions of Flash Test Apparatus A, B
                       Sample Block
Block diameter............................................     61.5-62.5
Sample well diameter......................................   49.40-49.70
Sample well depth.........................................    9.70-10.00
Top of block to center of thermometer hole................   16.00-17.00
Diameter of thermometer hole (approx.)....................        7.0004
                           Cover
Large opening length......................................   12.42-12.47
Large opening width.......................................   10.13-10.18
Small opening length......................................     5.05-5.10
Small opening width.......................................     7.60-7.65
Distance between extreme edges of small openings..........   48.37-48.32
Filling orifice diameter..................................     4.00-4.50
Bore or filler tube.......................................     1.80-1.85
Maximum distance of filler tube from base of well with              0.75
 cover closed (max.)......................................
                           Slide
Large opening length......................................   12.42-12.47
Large opening width.......................................   10.13-10.18
Small opening length......................................     5.05-5.10
Small opening width.......................................     7.60-7.65
Near edge of large opening to end of slide................   12.80-12.85
Extremes of large and small openings......................   30.40-30.45
                            Jet
Length of jet.............................................   18.30-18.40
External diameter at end of jet...........................     2.20-2.60
Bore of jet...............................................     1.60-1.65
Height of jet center above top surface of cover...........   11.00-11.20
Jet pivot to center of block with cover closed............   12.68-12.72
 
A The O-seal or gasket which provides a seal when the cover is shut,
  should be made of a heat-resistant material capable of withstanding
  temperatures up to 150 C for the low-range apparatus.
B When in position, the thermometer bulb should be surrounded with heat-
  conducting thermoplastic compound, such as a paste comprised of zinc
  oxide and mineral oil.


[[Page 448]]

[GRAPHIC] [TIFF OMITTED] TC03OC91.054
[51 FR 28539, Aug. 8, 1986]



Sec. 1500.44  Method for determining extremely flammable and flammable solids.

    (a) Preparation of samples--(1) Granules, powders, and pastes. Pack 
the sample into a flat, rectangular metal boat with inner dimensions 6 
inches long x 1 inch wide x one-fourth inch deep.
    (2) Rigid and pliable solids. Measure the dimensions of the sample 
and support it by means of metal ringstands, clamps, rings, or other 
suitable devices as needed, so that the major axis is oriented 
horizontally and the maximum surface is freely exposed to the 
atmosphere.
    (b) Procedure. Place the prepared sample in a draft-free area that 
can be ventilated and cleared after each test. The temperature of the 
sample at the time of testing shall be between 68  deg.F.

[[Page 449]]

and 86  deg.F. Hold a burning paraffin candle whose diameter is at least 
1 inch, so that the flame is in contact with the surface of the sample 
at the end of the major axis for 5 seconds or until the sample ignites, 
whichever is less. Remove the candle. By means of a stopwatch, determine 
the time of combustion with self-sustained flame. Do not exceed 60 
seconds. Extinguish flame with a CO2 or similar 
nondestructive type extinguisher. Measure the dimensions of the burnt 
area and calculate the rate of burning along the major axis of the 
sample.



Sec. 1500.45  Method for determining extremely flammable and flammable contents of self-pressurized containers.

    (a) Equipment required. The test equipment consists of a base 8 
inches wide, 2 feet long, marked in 6-inch intervals. A rule 2 feet long 
and marked in inches is supported horizontally on the side of the base 
and about 6 inches above it. A paraffin candle 1 inch or more in 
diameter, and of such height that the top third of the flame is at the 
height of the horizontal rule, is placed at the zero point in the base.
    (b) Procedure. The test is conducted in a draft-free area that can 
be ventilated and cleared after each test. Place the self-pressurized 
container at a distance of 6 inches from the flame source. Spray for 
periods of 15 seconds to 20 seconds (one observer noting the extension 
of the flame and the other operating the container) through the top 
third of the flame and at a right angle to the flame. The height of the 
flame should be approximately 2 inches. Take three readings for each 
test, and average. As a precaution do not spray large quantities in a 
small, confined space. Free space of previously discharged material.



Sec. 1500.46  Method for determining flashpoint of extremely flammable contents of self-pressurized containers.

    Use the apparatus described in Sec. 1500.43a. Use some means such as 
dry ice in an open container to chill the pressurized container. Chill 
the container, the flash cup, and the bath solution of the apparatus 
(brine or glycol may be used) to a temperature of about 25  deg.F below 
zero. Puncture the chilled container to exhaust the propellant. Transfer 
the chilled formulation to the test apparatus and test in accordance 
with the method described in Sec. 1500.43a.

[51 FR 28544, Aug. 8, 1986]



Sec. 1500.47  Method for determining the sound pressure level produced by toy caps.

    (a) Equipment required. The equipment for the test includes a 
microphone, a preamplifier (if required), and an oscilloscope.
    (1) The microphone-preamplifier system shall have a free-field 
response uniform to within 2 decibels from 50 hertz to 70 
kilohertz or beyond and a dynamic range covering the interval 70 to 160 
decibels relative to 20 micronewtons per square meters. Depending on the 
model, the microphone shall be used at normal or at grazing incidence, 
whichever gives the most uniform free-field response. The microphone 
shall be calibrated both before and after the test of a model of cap. 
The calibration shall be accurate to within 1 decibel. If 
the calibration is of the pressure type or of the piston-phone plus 
electrostatic actuator type, it shall be corrected to free-field 
conditions in accordance with the manufacturer's instructions.
    (2) The oscilloscope shall be the storage type or one equipped with 
a camera. It shall have a response uniform to within 1 
decibel from 50 hertz to 250 kilohertz or higher. It shall be calibrated 
to within 1 decibel against an external voltage source 
periodically during the tests.
    (b) Procedure. (1) Use the type pistol that would ordinarily be used 
with the caps being tested. Place the pistol and testing equipment so 
that neither the pistol nor the microphone is closer than 1 meter from 
any wall, floor, ceiling, or other large obstruction. Locate the pistol 
and the microphone in the same horizontal plane with a distance of 25 
centimeters between the diaphragm of the microphone and the position of 
the explosive. Measure the peak sound pressure level at each of the six 
designated orientations of the pistol with respect to the measuring 
microphone. The 0 deg. orientation corresponds to the muzzle of the 
pistol

[[Page 450]]

pointing at the microphone. The 90 deg., 180 deg., and 270 deg. 
orientations are measured in a clockwise direction when looking down on 
the pistol with its barrel horizontal, as illustrated by the following 
figure:
[GRAPHIC] [TIFF OMITTED] TC03OC91.055

    (2) The hammer and trigger orientations are obtained by rotating the 
pistol about the axis of the barrel, when the pistol is in the 90 deg. 
or 270 deg. orientation, so that the hammer and the trigger are each 
respectively closest to and in the same horizontal plane with the 
microphone.
    (3) Fire 10 shots at each of the six orientations, obtaining 
readings on the oscilloscope of the maximum peak voltage for each shot. 
Average the results of the 10 firings for each of the six orientations.
    (4) Using the orientation that yields the highest average value, 
convert the value to sound pressure levels in decibels relative to 20 
micronewtons per square meter using the response to the calibrated 
measuring microphone.



Sec. 1500.48  Technical requirements for determining a sharp point in toys and other articles intended for use by children under 8 years of age.

    (a) Objective. The sharp point test prescribed by paragraph (d) of 
this section will be used by the Commission in making a preliminary 
determination that points on toys and other articles intended for use by 
children under 8 years of age, and such points exposed in normal use or 
as a result of reasonably foreseeable damage or abuse of such toys and 
articles, present a potential risk of injury by puncture or laceration 
under section 2(s) of the Federal Hazardous Substances Act (15 U.S.C. 
1261(s)). The Commission will further evaluate points that are 
identified as presenting a potential risk of puncture or laceration 
injury to determine the need for individual product regulatory action.
    (b) Scope--(1) General. The sharp point test of paragraph (d) of 
this section is applicable to toys or other articles that are introduced 
into interstate commerce on or after December 22, 1978. The sharp point 
test shall be applied to any accessible portion of the test sample 
before and after subjecting the test sample to the use and abuse tests 
of Sec. Sec. 1500.51, 1500.52, and 1500.53 (excluding the bite test-
paragraph (c) of each section).
    (2) Exemptions. (i) Toys and other children's articles that are the 
subject of any of the following regulations are exempt from this 
Sec. 1500.48: The regulations for bicycles, non-full-size baby cribs, 
and full-size baby cribs (parts 1508, 1509, and 1512, of this chapter).
    (ii) Toys that by reason of their functional purpose necessarily 
present the hazard of sharp points and that do not have any 
nonfunctional sharp points are exempt from this Sec. 1500.48: Provided, 
Each toy is identified by a conspicuous, legible, and visible label at 
the time of any sale, as having functional sharp points. An example of 
such toys is a toy sewing machine with a needle.
    (iii) Articles, besides toys, intended for use by children that by 
reason of their functional purpose necessarily present the hazard of 
sharp points and that do not have any nonfunctional sharp points are 
exempt from this Sec. 1500.48. An example of such articles is a ball-
point pen.
    (c) Accessibility--(1) General. Any point that is accessible either 
before or after these tests of Sec. Sec. 1500.51, 1500.52, and 1500.53 
(excluding the bite test--paragraph (c) of each section) are performed 
shall be subject to the sharp point test of paragraph (d) of this 
section.
    (2) Accessible points. (i) An accessible point for a toy or article 
intended for children 3 years of age or less is one that can be 
contacted by any portion forward of the collar of the accessibility 
probe designated as probe A in figure 2 of this section.
    (ii) An accessible point for a toy or article intended for children 
over 3 years up to 8 years of age is one that

[[Page 451]]

can be contacted by any portion forward of the collar of the 
accessibility probe designated as probe B in figure 2 of this section.
    (iii) An accessible point for a toy or article intended for children 
of ages spanning both age groups is one that can be contacted by any 
portion forward of the collar of either probe A or B, as shown in figure 
2 of this section.
    (3) Insertion depth for accessibility. (i) For any hole, recess, or 
opening having a minor dimension (The minor dimension of an opening is 
the diameter of the largest sphere that will pass through the opening.) 
smaller than the collar diameter of the appropriate probe, the total 
insertion depth for accessibility shall be up to the collar on the 
appropriate probe. Each probe joint may be rotated up to 90 degrees to 
simulate knuckle movement.
    (ii) For any hole, recess, or opening having a minor dimension 
larger than the collar diameter of probe A but less than 7.36 inches 
(186.9 millimeters), when probe A is used, or a minor dimension larger 
than the collar diameter of probe B but less than 9.00 inches (228.6 
millimeters), when probe B is used, the total insertion depth for 
accessibility shall be determined by inserting the appropriate probe 
with the extension shown in figure 2 in any direction up to two and one-
quarter times the minor dimension of the probe, recess, or opening, 
measured from any point in the plane of the opening. Each probe joint 
may be rotated up to 90 degrees to simulate knuckle movement.
    (iii) For any hole, recess, or opening having a minor dimension of 
7.36 inches (186.9 millimeters) or larger when probe A is used, or a 
minor di-mension of 9.00 inches (228.6 millimeters), or larger when 
probe B is used, the total insertion depth for accessibility is 
unrestricted unless other holes, recesses, or openings within the 
original hole, recess, or opening are encountered with dimensions 
specified in paragraph (c)(3) (i) or (ii) of this section. In such 
instances, the appropriate paragraphs (c)(3) (i) or (ii) of this section 
shall be followed. If both probes are to be used, a minor dimen-sion 
that is 7.36 inches (186.9 millimeters or larger shall determine 
unrestricted access.
    (4) Inaccessible points. Points shall be considered inaccessible 
without testing with a probe if they lie adjacent to a surface of the 
test sample and any gap between the point and the adjacent surface does 
not exceed 0.020 inch (0.50 millimeter) either before or after the tests 
of Sec. Sec. 1500.51, 1500.52, and 1500.53 (excluding the bite test--
paragraph (c) of each section) are performed.
    (d) Sharp point test method--(1) Principle of operation. The 
principle of operation of the sharp point tester shown in figure 1 of 
this section is as follows (Detailed engineering drawings for a 
suggested sharp point tester are available from the Commission's Office 
of the Secretary.): A rectangular opening measuring 0.040 inch (1.02 
millimeters) wide by 0.045 inch (1.15 millimeters) long in the end of 
the slotted cap establishes two reference dimensions. Depth of 
penetration of the point being tested determines sharpness. If the point 
being tested can contact a sensing head that is recessed a distance of 
0.015 inch (0.38 millimeter) below the end cap and can move the sensing 
head a further 0.005 inch (0.12 millimeter) against a 0.5-pound (2.2-
newton) force of a return spring, the point shall be identified as 
sharp. A sharp point tester of the general configuration shown in figure 
1 of this section or one yielding equivalent results shall identify a 
sharp point. In conducting tests to determine the presence of sharp 
points, the Commission will use the sharp point tester shown in figure 1 
of this section and the accessibility probes designated as A or B in 
figure 2 of this section.
    (2) Procedure. (i) The sample to be tested shall be held in such a 
manner that it does not move during the test.
    (ii) Part of the test sample may need to be removed to allow the 
sharp point testing device to test a point that is accessible by the 
criteria of paragraph (c) of this section. Such dismantling of the test 
sample could affect the rigidity of the point in question. The sharp 
point test shall be performed with the point supported so that its 
stiffness approximates but is not greater than the point stiffness in 
the assembled sample.
    (iii) Using the general configuration shown in figure 1 of this 
section, the adjustment and operation of the sharp

[[Page 452]]

point tester is as follows: Hold the sharp point tester and loosen the 
lock ring by rotating it so that it moves towards the indicator lamp 
assembly a sufficient distance to expose the calibration reference marks 
on the barrel. Rotate the gaging can clockwise until the indicator lamp 
lights. Rotate the cap counterclockwise until an equivalent of five 
divisions (the distance between the short lines on the cap) have passed 
the calibration reference mark. Lock the gaging cap in this position by 
rotating the lock ring until it fits firmly against the cap. Insert the 
point into the gaging slot in all directions in which it was accessible 
by the criteria of paragraph (c) of this section, and apply a force of 
1.00 pound (4.45 newtons). A glowing light identifies the point as 
sharp.
    (iv) The test instruments used by the Commission in its tests for 
compliance with this regulation shall have gaging slot opening 
dimensions no greater than 0.040 inch by 0.045 inch and shall have the 
sensing head recessed a depth of no less than 0.015 inch. The force 
applied by the Commission when inserting a point into the gaging slot 
shall be no more than 1.00 pound.
    (e) For the purpose of conformance with the technical requirements 
prescribed by this Sec. 1500.48, the English figures shall be used. The 
metric approximations are provided in parentheses for convenience and 
information only.

[[Page 453]]

[GRAPHIC] [TIFF OMITTED] TC03OC91.056



Sec. 1500.49  Technical requirements for determining a sharp metal or glass edge in toys and other articles intended for use by children under 8 years of age.

    (a) Objective. The sharp edge test method prescribed by paragraph 
(d) of this section will be used by the Commission in making a 
preliminary determination that metal or glass edges on toys and other 
articles intended for use by children under 8 years of age, and such 
edges exposed in normal use or as a result of reasonably forseeable 
damage or abuse of such toys and articles, present a potential risk of 
injury by

[[Page 454]]

laceration or avulsion under section 2(s) of the Federal Hazardous 
Substances Act (15 U.S.C. 1261(s)). The Commission will further evaluate 
toys and other articles with edges that are identified as presenting a 
potential risk of laceration or avulsion injury to determine the need 
for individual product regulation.
    (b) Scope--(1) General. The sharp edge test of paragraph (d) of this 
section is applicable to toys or other articles containing metal or 
glass edges that are introduced into interstate commerce after March 26, 
1979. Such articles manufactured outside the United States are 
introduced into interstate commerce when first brought within as U.S. 
port of entry. Such articles manufactured in the United States are 
introduced into interstate commerce (a) at the time of first interstate 
sale, or (b) at the time of first intrastate sale if one or more 
components and/or raw materials were received interstate, whichever 
occurs earlier.
    (2) Exemptions. (i) Toys and other children's articles that are the 
subject of any of the following regulations are exempt from this 
Sec. 1500.49: The regulations for bicycles, non-full-size baby cribs, 
and full-size baby cribs (parts 1508, 1509, and 1512 of this chapter).
    (ii) Toys that by reason of their functional purpose necessarily 
present the hazard of sharp metal or glass edges and that do not have 
any nonfunctional sharp metal or glass edges are exempt from this 
section: Provided, the toy is identified by a conspicuous, legible, and 
visible label at the time of any sale, as having functional sharp metal 
or glass edges. Examples of these are a pair of toy scissors and toy 
tool kits.
    (iii) Articles, besides toys, intended for use by children that by 
reason of their functional purpose necessarily present the hazard of 
sharp metal or glass edges and that do not have any non-functional sharp 
metal or glass edges are exempt from this section. Examples of these are 
children's ice skates and children's cutlery.
    (3) Definitions--(i) Glass. For the purpose of this regulation the 
Commission defines glass as a hard, brittle, amorphous substance 
produced by fusion, usually consisting of mutually dissolved silica and 
silicates that also contain soda and lime.
    (ii) Metal. For the purpose of this regulation the Commission 
intends the word metal to include both elemental metals and metal 
alloys.
    (c) Accessibility--(1) General. Any metal or glass edge that is 
accessible either before or after the test of Sec. Sec. 1500.51, 
1500.52, and 1500.53 (excluding the bite test--paragraph (c) of each 
section) are performed shall be subject to the sharp edge test of 
paragraph (d) of this section. Toys reasonably intended to be assembled 
by an adult and not intended to be taken apart by a child shall be 
tested only in the assembled state if the shelf package and the assembly 
instructions prominently indicate that the article is to be assembled 
only by an adult.
    (2) Accessible edges. (i) An accessible metal or glass edge for a 
toy or article intended for children 3 years of age or less is one that 
can be contacted by any portion forward of the collar of the 
accessibility probe designated as probe A in Figure 2 of this section.
    (ii) An accessible edge for a toy or article intended for children 
over 3 years and up to 8 years of age is one that can be contacted by 
any portion forward of the collar of the accessibility probe designated 
as Probe B in Figure 2 of this section.
    (iii) An accessible edge for a toy or article intended for children 
of ages spanning both age groups is one that can be contacted by any 
portion forward of the collar of either Probe A or Probe B, as shown in 
Figure 2 of this section.
    (3) Insertion depth. (i) For any hole, recess, or opening having a 
minor dimension (the minor dimension of an opening is the diameter of 
the largest sphere that will pass through the opening), smaller than the 
collar diameter of the appropriate probe, the total insertion depth for 
accessibility shall be up to the collar on the appropriate probe. Each 
probe joint may be rotated up to 90 degrees to simulate knuckle 
movement.
    (ii) For any hole, recess, or opening having a minor dimension 
larger than the collar diameter of Probe A, but less than 7.36 inches 
(186.9 millimeters),

[[Page 455]]

when Probe A is used, or a minor dimension larger than the collar 
diameter of Probe B, but less than 9.00 inches (228.6 millimeters), when 
Probe B is used, the total insertion depth for accessibility shall be 
determined by inserting the appropriate probe with the extension, shown 
in Figure 2, in any direction up to 2\1/4\ times the minor dimension of 
the hole, recess, or opening, measured from any point in the plane of 
the opening. Each probe joint may be rotated up to 90 degrees to 
simulate knuckle movement.
    (iii) For any hole, recess, or opening having a minor dimension of 
7.36 inches (186.9 millimeters) or larger when Probe A is used, or a 
minor dimension of 9.00 inches (228.6 millimeters) or larger when Probe 
B is used, the total insertion depth for accessibility is unrestricted 
unless other holes, recesses, or openings within the original hole, 
recess, or opening are encountered with dimensions specified in 
paragraph (c)(3) (i) or (ii) of this section. In such instances, the 
appropriate paragraphs (c)(3) (i) or (ii) of this section shall be 
followed. If both probes are to be used, a minor dimension that is 7.36 
inches (186.9 millimeters or larger shall determine unrestricted access.
    (4) Inaccessible edges. Metal or glass edges shall be considered 
inaccessible without testing with a probe if they lie adjacent to a 
surface of the test sample, and any gap between the edge and the 
adjacent surface does not exceed 0.020 inch (0.50 millimeter) both 
before and after the tests of Sec. Sec. 1500.51, 1500.52, and 1500.53 
(excluding the bite test--paragraph (c) of each section) are performed. 
For example, in a lap joint in which a metal edge is overlapped by a 
parallel surface, any burr or feather-edge on the side closest to the 
protecting parallel surface is considered inaccessible if the gap 
between the edge and the parallel surface is no greater than 0.020 inch 
(0.50 millimeter). As an additional example, when sheet metal has a 
hemmed edge a portion of the sheet adjacent to the edge is folded back 
upon itself, approximately 180 degrees, so that it is roughly parallel 
to the main sheet. Any burrs or feathering on the inside edge, the side 
closest to the protecting parallel surface of the main sheet, will be 
considered inaccessible if the gap between the inside edge and the 
parallel surface does not exceed 0.020 inch (0.50 millimeter).
    (d) Sharp edge test method--(1) Principle of operation. The test 
shall be performed with a sharp edge tester which contains a cylindrical 
mandrel capable of rotation at a constant velocity. (Engineering 
drawings for a suitable portable sharp edge test instrument are 
available from the Commission's Office of the Secretary.) The full 
circumference of the mandrel shall be wrapped with a single layer of 
polytetrafluoroethylene (TFE) tape as specified in paragraph (e)(3) of 
this section. The mandrel shall be applied to the edge to be tested with 
a normal force of 1.35 pounds (6.00 Newtons) such that the edge contacts 
the approximate center of the width of the tape as shown in Figure 1 of 
this section. The mandrel shall be rotated through one complete 
revolution while maintaining the force against the edge constant. Linear 
motion of the mandrel along the line of the edge shall be prevented. The 
edge shall be identified as sharp if it completely cuts through the tape 
for a length of not less than \1/2\ inch (13 millimeters) at any force 
up to 1.35 pounds (6.00 Newtons).
    (2) Procedure. (i) The edge of the sample to be tested shall be held 
in such a manner that it does not move during the test. If the full 
mandrel force of 1.35 pounds (6.00 Newtons) causes the edge to bend, a 
reduced mandrel force may be used.
    (ii) Part of the test sample may need to be removed to allow the 
sharp edge testing device to test an edge that is accessible by the 
criteria of paragraph (c) of this section. Such dismantling of the test 
sample could affect the rigidity of the edge in question. The sharp edge 
test shall be performed with the edge supported so that its stiffness 
approximates but is not greater than the edge stiffness in the assembled 
sample.
    (iii) Conduct of a sharp edge test is as follows: Wrap one layer of 
polytetrafluoroethylene (TFE) tape, described in paragraph (e)(3) of 
this section, around the full circumference of the mandrel in an 
unstretched state. The ends of

[[Page 456]]

the tape shall be either butted or overlapped not more than 0.10 inch 
(2.5 millimeters). Apply the mandrel, at the approximate center of the 
tape, to the edge of the test sample with a force of 1.35 pounds (6.00 
Newtons) measured in a direction at right angles to the mandrel axis. 
The mandrel shall be placed so that its axis is at 90 degrees 
5 degrees to the line of a straight test edge or 90 degrees 
5 degrees to a tangent at the point of contact with a curved 
test edge. The point of contact between the test edge and the mandrel 
shall be in the approximate center of the width of the tape. The axis of 
the mandrel may be positioned anywhere in a plane which is at right 
angles to either the line of a straight test edge or to a tangent at the 
point of contact with a curved test edge. The operator should seek the 
orientation most likely to cause the edge to cut the tape. Maintain the 
force against the edge and rotate the mandrel through one complete 
revolution while preventing any linear motion of the mandrel along the 
edge. Release the mandrel from the edge and remove the tape without 
enlarging any cut or causing any score to become a cut. A cut in the 
tape with a length of not less than \1/2\ inch (13 millimeters) 
identifies an edge as sharp. (The test instruments used by the 
Commission in its test for compliance with the regulation will be 
calibrated to insure that the force with which the mandrel is applied to 
a test edge does not exceed 1.35 pounds.)
    (e) Specifications for sharp edge test equipment. The following 
specifications shall apply to the equipment to be used in the sharp edge 
test described in paragraph (d) of this section:
    (1) The rotation of the mandrel shall produce a constant tangential 
velocity of 1.000.08 inch per second (25.42.0 
millimeters per second) during the center 75 percent of its rotation and 
shall have a smooth start and stop.
    (2) The mandrel shall be made of steel. The test surface of the 
mandrel shall be free of scratches, nicks, or burrs and shall have a 
surface roughness no greater than 16 microinches (0.40 micron). The test 
surface shall have a hardness no less than 40 as measured on the 
Rockwell ``C'' scale, as determined pursuant to ASTM E 18-74 entitled 
``Standard Test Methods for Rockwell Hardness and Rockwell Superficial 
Hardness of Metallic Materials,'' published July 1974 and which is 
incorporated by reference in this regulation. (Copies are available from 
American Society for Testing and Materials, 1916 Race Street, 
Philadelphia, Pa. 19103.) The diameter of the mandrel shall be 
0.3750.005 inch (9.350.12 millimeters). The 
mandrel shall be of suitable length to carry out the test.
    (3) The tape shall be pressure-sensitive polytetrafluoroethylene 
(TFE) high temperature electrical insulation tape as described in 
Military Specification MIL-I-23594B (1971) which is incorporated by 
reference in this regulation. (Copies are available from Naval 
Publications and Forms Center, 5801 Tabor Ave., Philadelphia, Pa. 
19120.) The thickness of the polytetrafluoroethylene backing shall be 
between 0.0026 inch (0.066 millimeter) and 0.0035 inch (0.089 
millimeter).\1\ The adhesive shall be pressure-sensitive silicone 
polymer with a nominal thickness of 0.003 inch (.08 millimeter). The 
width of the tape shall not be less than \1/4\ inch (6 millimeters). 
While conducting sharp edge tests the temperature of the tape shall be 
maintained between 70  deg.F (21.1  deg.C) and 80  deg.F (26.6  deg.C).
---------------------------------------------------------------------------

    \1\ The tape that the Commission will use for the sharp edge test is 
CHR type ``T'' manufactured by The Connecticut Hard Rubber Co., New and 
East Streets, New Haven, Conn. 06509.
---------------------------------------------------------------------------

    (f) For the purpose of conformance with the technical requirements 
prescribed by this Sec. 1500.49, the English figures shall be used. The 
metric approximations are provided in parentheses for convenience and 
information only.

[[Page 457]]

[GRAPHIC] [TIFF OMITTED] TC03OC91.057


[[Page 458]]


[GRAPHIC] [TIFF OMITTED] TC03OC91.058


(Secs. 2(s), 10(a), 74 Stat. 378 (15 U.S.C. 1261, 1269))

[43 FR 12645, Mar. 24, 1978, as amended at 43 FR 21324, May 17, 1978]



Sec. 1500.50  Test methods for simulating use and abuse of toys and other articles intended for use by children.

    (a) Objective. The objective of Sec. Sec. 1500.51, 1500.52, and 
1500.53 is to describe specific test methods for simulating normal use 
of toys and other articles intended for use by children as well as the 
reasonably foreseeable damage or abuse to which the articles may be 
subjected. The test methods are for use in exposing potential hazards 
that would result from the normal use or the reasonably foreseeable 
damage or abuse of such articles intended for children.
    (b) Application--general. (1)(i) The test methods described in 
Sec. Sec. 1500.51, 1500.52 and 1500.53 are to be used in determining 
what is normal use and reasonably foreseeable damage or abuse when 
specifically referenced under Sec. 1500.18. Other banning regulations 
may also reference these use and abuse toy test procedures.
    (ii) The test methods described in Sec. Sec. 1500.51, 1500.52, and 
1500.53 have been established for articles intended for the specified 
age groups of children: 18 months of age or less, over 18 months but not 
over 36 months of age, and over 36 months but not over 96 months of age. 
If an article is marked, labeled,

[[Page 459]]

advertised, or otherwise intended for children of ages spanning more 
than one of these age groups, the article will be subjected to the tests 
providing the most stringent requirements. If an article is not age-
labeled in a clear and conspicuous manner or, based on such factors as 
marketing practices and the customary patterns of usage of a product by 
children, is inappropriately age-labeled, and is intended or appropriate 
for children 96 months of age or less, it will also be subjected to the 
most stringent test requirements.
    (2) For purposes of compliance with the test methods prescribed in 
Sec. Sec. 1500.51, 1500.52, and 1500.53, the English system shall be 
used. The metric approximations are provided in parentheses for 
convenience and information only.
    (3) Each of the test methods described in Sec. Sec. 1500.51, 
1500.52, and 1500.53 shall be applied to a previously untested sample 
except the tension test which shall be conducted with the test sample 
used in the torque test.
    (4) Prior to testing, each sample shall be subjected to a 
temperature of 73 deg.3  deg.F. (23 deg.2 
deg.C.) as a relative humidity of 20-70 percent for a period of at least 
4 hours. The toy testing shall commence within five minutes after the 
toy has been removed from the preconditioning atmosphere.
    (5) Toys reasonably intended to be assembled by an adult and not 
intended to be taken apart by a child shall be tested only in the 
assembled state if the shelf package and the assembly instructions 
prominently indicate that the article is to be assembled only by an 
adult.
    (6) Toys intended to be repeatedly assembled and taken apart shall 
have the individual pieces as well as the completed article subjected to 
these test procedures.
    (7) In situations where a test procedure may be applied in more than 
one way to a toy test component, the point (or direction) of force (or 
torque) application which results in the most severe conditions shall be 
used.
    (c) Definitions. As used in this section and in Sec. Sec. 1500.51, 
1500.52, and 1500.53:
    (1) Toy means any toy, game, or other article designed, labeled, 
advertised, or otherwise intended for use by children.
    (2) Mouth toy means any toy reasonably intended to be placed into or 
in contact with a child's mouth.

[40 FR 1483, Jan. 7, 1975; 40 FR 16191, Apr. 10, 1975]



Sec. 1500.51  Test methods for simulating use and abuse of toys and other articles intended for use by children 18 months of age or less.

    (a) Application. The test methods described in this section shall be 
used to simulate the normal and reasonably foreseeable use, damage, or 
abuse of toys and other articles intended for use by children 18 months 
of age or less in conjunction with Sec. 1500.18.
    (b) Impact test--(1) Application. Except as provided in paragraph 
(b)(4) of this section, toys having a weight of less than 3.0 pounds 
0.01 pound (1.4 kilograms) shall be subject to this test.
    (2) Impact medium. The impact medium shall consist of a \1/8\-inch 
(0.3-centimeter) nominal thickness of type IV vinyl-composition tile, 
composition 1--asbestos free, as specified by paragraphs 1.2 and 3.1.4 
of Interim Amendment-1(YD), dated November 14, 1979, to the Federal 
Specification entitled Tile, Floor: Asphalt, Rubber, Vinyl, Vinyl-
Asbestos, SS-T-312B, dated October 10, 1974,\1\ over at least a 2.5-inch 
(6.4-centimeter) thickness of concrete. The impact area shall be at 
least 3 square feet (0.3 square meter). The Commission recognizes that 
this specified impact medium is the equivalent of, and will yield the 
same impact test results as, a surface covered with vinyl-asbestos tile 
meeting the requirements of Federal Specification SS-T-312A.
---------------------------------------------------------------------------

    \1\ These documents may be ordered from the General Services 
Administration, Specifications Unit, Room 6654, 7th and D Streets, S.W., 
Washington, DC 20407. The price of the specification and amendment is 
$1.00.
---------------------------------------------------------------------------

    (3) Testing procedure. Except as provided in paragraphs (b)(4) (i) 
and (ii) of this section, the toy shall be dropped 10 times from a 
height of 4.5 feet 0.5 inch (1.37 meters) onto the impact 
medium described in paragraph (b)(2) of this section. The toy shall be 
dropped in random orientation. After each drop,

[[Page 460]]

the test sample shall be allowed to come to rest and shall be examined 
and evaluated before continuing.
    (4) Large and bulky toys. (i) A toy that has a projected base area 
of 400 or more square inches (2,560 or more square centimeters), shall 
be tested for impact in accordance with paragraph (b)(4)(iii) of this 
section. The base area for toys with permanently attached legs shall be 
measured by calculating the area enclosed by straight lines connecting 
the outermost edge of each leg of the perimeter.
    (ii) A toy that has a volume of more than 3 cubic feet (0.085 cubic 
meter), calculated by the major dimensions without regard to minor 
appendages, shall be tested for impact in accordance with paragraph 
(b)(4)(iii) of this section.
    (iii) The toys described in paragraph (b)(4)(i) and (ii) of this 
section shall be tested for impact by tipping them over three times by 
pushing the samples slowly past their centers of balance onto the impact 
medium described in paragraph (b)(2) of this section.
    (c) Bite test--(1) Application. A toy (or component or any 
accessible portion thereof) that has an external dimension of 1.25 
inches 0.05 inch (3.18 centimeters) or less and a design 
configuration that would permit a child to insert a portion into the 
mouth in any orientation up to a biting thickness of 1.25 inches 
0.05 inch (3.18 centimeters), for a penetration of at least 
0.25 inch (0.635 centimeter), shall be subject to this test.
    (2) Test equipment--(i) Contact mechanism. The contact mechanism 
shall be two metal strips or plates each measuring 0.25 inch 
0.002 inch (0.635 centimeter) high and each having a contact 
edge radius of 0.020 inch 0.002 inch (0.05 centimeter), for 
at least a 150-degree cross-sectional arc. A suggested contact mechanism 
appears in figure 1 of this section.
    (ii) Loading device. The loading device shall be a scale or force 
gauge having an accuracy of 0.5 pound (225 
grams).
    (3) Testing procedure. The test article shall be placed in the 
contact mechanism in any reasonable position for a penetration of 0.25 
to 0.5 inch (0.64 to 1.27 centimeters), which position utilizes less 
than 180 degrees of the arc of the contact mechanism, and a test load 
increasing to 25 pounds 0.5 pound (11.35 kilograms) shall be 
evenly applied within 5 seconds. This load shall be maintained for an 
additional 10 seconds.
    (d) Flexure test--(1) Application. This test shall be applied to 
each component of a toy containing metal wire(s), or other metal 
material(s), for stiffening or for retention of form if the component 
can be bent through a 60-degree arc by a maximum force of 10 pounds 
0.5 pound (4.55 kilograms), applied perpendicularly to the 
major axis of the component at a point 2 inches (5 centimeters) from the 
intersection of the component with the main body of the toy or at the 
end of the component if the component is less than 2 inches 
0.05 inch (5 centimeters) long.
    (2) Testing procedure. The toy shall be secured in a vise equipped 
with vise shields that are fabricated from 13-gauge cold-rolled steel or 
other similar material and that have a 0.375-inch (0.95-centimeter) 
inside radius. The component shall then be bent through a 60-degree arc 
by a force applied at a point on the component 2 inches 0.05 
inch (5 centimeters) from the intersection of the component with the 
main body of the toy or applied at the end of the component if the 
component is less than 2 inches (5 centimeters) long. The component 
shall then be bent in the reverse direction through a 120-degree arc. 
This process shall be repeated for 30 cycles at a rate of one cycle per 
two seconds with a 60-second rest period occurring after each 10 cycles. 
Two 120-degree arc bends shall constitute one cycle.
    (e) Torque test--(1) Application--(i) General. A toy with a 
projection, part, or assembly that a child can grasp with at least the 
thumb and forefinger or the teeth shall be subject to this test.
    (ii) Toys with rotating components. Projections, parts, or 
assemblies that are rigidly mounted on an accessible rod or shaft 
designed to rotate along with the projections, parts, or assemblies 
shall be tested with the rod or shaft clamped to prevent rotation.
    (2) Test equipment--(i) Loading device. The loading device shall be 
a torque gauge, torque wrench, or other appropriate device having an 
accuracy of 0.2

[[Page 461]]

inch-pound (0.23 kilogram-centimeter).
    (ii) Clamp. The clamp shall be capable of holding the test component 
firmly and transmitting a torsional force.
    (3) Testing procedure. With the toy rigidly fastened in any 
reasonable test position, the clamp is fastened to the test object or 
component. A torque of 2 inch-pounds 0.2 inch-pound (2.30 
kilogram-centimeters) shall be applied evenly within a period of 5 
seconds in a clockwise direction until a rotation of 180 degrees from 
the original position has been attained or 2 inch-pounds (2.30 kilogram-
centimeters) exceeded. The torque or maximum rotation shall be 
maintained for an additional 10 seconds. The torque shall then be 
removed and the test component permitted to return to a relaxed 
condition. This procedure shall then be repeated in a counterclockwise 
direction.
    (f) Tension test--(1) Application--(i) General. Any projection of a 
toy that the child can grasp with at least the thumb and forefinger or 
the teeth shall be subject to this test. This test is to be conducted on 
the same toy that has been subjected to the torque test described in 
paragraph (e) of this section.
    (ii) Stuffed toys and beanbags. A stuffed toy or beanbag constructed 
of pliable materials having seams (such as fabrics) shall have the seams 
subjected to 10 pounds 0.5 pound (4.55 kilograms) of force 
applied in any direction.
    (2) Test equipment--(i) Clamps. One clamp capable of applying a 
tension load to the test component is required. A second clamp suitable 
for applying a tension load perpendicularly to the major axis of the 
test component is also required.
    (ii) Loading device. The loading device is to be a self-indicating 
gauge or other appropriate means having an accuracy of 0.5 
pound (225 grams).
    (3) Testing procedure. With the test sample fastened in a convenient 
position, an appropriate clamp shall be attached to the test object or 
component. A 10-pound 0.5 pound (4.55-kilogram) direct force 
shall be evenly applied, within a period of 5 seconds, parallel to the 
major axis of the test component and maintained for an additional 10 
seconds. The tension clamp shall then be removed and a second clamp 
appropriate for pulling at 90 degrees shall be attached to the test 
object or component. A 10-pound 0.5 pound (4.55-kilogram) 
tensile force shall be evenly applied, within a period of 5 seconds, 
perpendicularly to the major axis of the test component and maintained 
for an additional 10 seconds.
    (g) Compression test--(1) Application. Any area on the surface of a 
toy that is accessible to a child and inaccessible to flat-surface 
contact during the impact test shall be subject to this test.
    (2) Test apparatus. The loading device shall be a rigid metal disc 
1.125 inches 0.015 inch (2.86 centimeters) in diameter and 
0.375 inch (0.95 centimeter) in thickness. The perimeter of the disc 
shall be rounded to a radius of \1/32\ inch (0.08 centimeter) to 
eliminate irregular edges. The disc shall be attached to an appropriate 
compression scale having an accuracy of 0.5 pound 
(225 grams).
    (3) Testing procedure. The disc shall be positioned so that the 
contact surface is parallel to the surface under test. A direct force of 
20 pounds 0.5 pound (9.1 kilograms) shall be evenly applied 
within 5 seconds through the disc. This load shall be maintained for an 
additional 10 seconds. During the test the toy is to rest on a flat, 
hard surface in any convenient position.

[[Page 462]]

[GRAPHIC] [TIFF OMITTED] TC03OC91.059

[40 FR 1484, Jan. 7, 1975; 40 FR 6210, Feb. 10, 1975; 40 FR 16192, Apr. 
10, 1975; 40 FR 17746, Apr. 22, 1975; as amended at 55 FR 52040, Dec. 
19, 1990; 56 FR 9, Jan. 2, 1991; 56 FR 558, Jan. 7, 1991]



Sec. 1500.52  Test methods for simulating use and abuse of toys and other articles intended for use by children over 18 but not over 36 months of age.

    (a) Application. The test methods described in this section, shall 
be used to simulate the normal and reasonably foreseeable use, damage, 
or abuse of toys and other articles intended for use by children over 18 
but not over 36 months of age in conjunction with Sec. 1500.18.
    (b) Impact test--(1) Application. Except as provided in paragraph 
(b)(4) of this section, toys having a weight of less than 4.0 pounds 
0.01 pound (1.8 kilograms) shall be subject to this test.

[[Page 463]]

    (2) Impact medium. The impact medium shall consist of a \1/8\-inch 
(0.3-centimeter) nominal thickness of type IV vinyl-composition tile, 
composition 1--asbestos free, as specified by paragraphs 1.2 and 3.1.4 
of Interim Amendment-1(YD), dated November 14, 1979, to the Federal 
Specification entitled Tile, Floor: Asphalt, Rubber, Vinyl, Vinyl-
Asbestos, SS-T-312B, dated October 10, 1974,\1\ over at least a 2.5-inch 
(6.4-centimeter) thickness of concrete. The impact area shall be at 
least 3 square feet (0.3 square meter). The Commission recognizes that 
this specified impact medium is the equivalent of, and will yield the 
same impact test results as, a surface covered with vinyl-asbestos tile 
meeting the requirements of Federal Specification SS-T-312A.
---------------------------------------------------------------------------

    \1\ See footnote 1 to Sec. 1500.51.
---------------------------------------------------------------------------

    (3) Testing procedure. Except as provided in paragraph (b)(4) (i) 
and (ii) of this section, the toy shall be dropped four times from a 
height of 3 feet 0.5 inch (0.92 meter) onto the impact 
medium described in paragraph (b)(2) of this section. The toy shall be 
dropped in random orientation. After each drop, the test sample shall be 
allowed to come to rest and shall be examined and evaluated before 
continuing.
    (4) Large and bulky toys. (i) A toy that has a projected base area 
of 400 or more square inches (2,560 or more square centimeters) shall be 
tested for impact in accordance with paragraph (b)(4)(iii) of this 
section. The base area for toys with permanently attached legs shall be 
measured by calculating the area enclosed by straight lines connecting 
the outermost edge of each leg of the perimeter.
    (ii) A toy that has a volume of more than 3 cubic feet (0.085 cubic 
meter), calculated by the major dimensions without regard to minor 
appendages, shall be tested for impact in accordance with paragraph 
(b)(4)(iii) of this section.
    (iii) The toys described in paragraph (b)(4) (i) and (ii) of this 
section shall be tested for impact by tipping them over three times by 
pushing the samples slowly past their centers of balance onto the impact 
medium described in paragraph (b)(2) of this section.
    (c) Bite test--(1) Application. A toy (or component or any 
accessible portion thereof) that has an external dimension of 1.25 
inches 0.05 inch (3.18 centimeters) or less and a design 
configuration that would permit a child to insert a portion into the 
mouth in any orientation up to a biting thickness of 1.25 inches 
0.05 inches (3.18 centimeters), for a penetration of at 
least 0.25 inch (0.635 centimeter), shall be subject to this test.
    (2) Test equipment--(i) Contact mechanism. The contact mechanism 
shall be two metal strips or plates each measuring 0.25 inch 
0.002 inch (0.635 centimeter) high and each having a contact 
edge radius of 0.020 inch 0.002 inch (0.05 centimeter) for 
at least a 150-degree cross-sectional arc. A suggested contact mechanism 
appears in figure 1 of Sec. 1500.51.
    (ii) Loading device. The loading device shall be a scale or force 
gauge having an accuracy of 0.5 pound (225 
grams).
    (3) Testing procedure. The test article shall be placed in the 
contact mechanism in any reasonable position for a penetration of 0.25 
to 0.5 inch (0.64 to 1.27 centimeters), which position utilizes less 
than 180 degrees of the arc of the contact mechanism, and a test load 
increasing to 50 pounds 0.5 pound (22.74 kilograms) shall be 
evenly applied within 5 seconds. This load shall be maintained for an 
additional 10 seconds.
    (d) Flexure test--(1) Application. This test shall be applied to 
each component of a toy containing metal wire(s), or other metal 
material(s), for stiffening or for retention of form if the component 
can be bent through a 60-degree arc by a maximum force of 15 pounds 
0.5 pound (6.80 kilograms) applied perpendicularly to the 
major axis of the component at a point 2 inches 0.05 inch (5 
centimeters) from the intersection of the component with the main body 
of the toy or at the end of the component if the component is less than 
2 inches 0.05 inch (5 centimeters) long.
    (2) Testing procedure. The toy shall be secured in a vise equipped 
with vise shields that are fabricated from 13-gauge cold-rolled steel or 
other similar material and that have a 0.375-inch (0.95-centimeter) 
inside radius. The

[[Page 464]]

component shall then be bent through a 60-degree arc by a force applied 
at a point on the component 2 inches 0.05 inch (5 
centimeters) from the intersection of the component with the main body 
of the toy or applied at the end of the component if the component is 
less than 2 inches (5 centimeters) long. The component shall then be 
bent in the reverse direction through a 120-degree arc. This process 
shall be repeated for 30 cycles at a rate of one cycle per two seconds 
with a 60-second rest period occurring after each 10 cycles. Two 120-
degree arc bends shall constitute one cycle.
    (e) Torque test--(1) Application--(i) General. A toy with a 
projection, part, or assembly that a child can grasp with at least the 
thumb and forefinger or the teeth shall be subject to this test.
    (ii) Toys with rotating components. Projections, parts, or 
assemblies that are rigidly mounted on an accessible rod or shaft 
designed to rotate along with the projections, parts, or assemblies 
shall be tested with the rod or shaft clamped to prevent rotation.
    (2) Test equipment--(i) Loading device. The loading device shall be 
a torque gauge, torque wrench, or other appropriate device having an 
accuracy of 0.2 inch-pound (0.23 kilogram-
centimeter).
    (ii) Clamp. The clamp shall be capable of holding the test component 
firmly and transmitting a torsional force.
    (3) Testing procedure. With the toy rigidly fastened in any 
reasonable test position, the clamp is fastened to the test object or 
component. A torque of 3 inch-pounds 0.2 inch-pound (3.46 
kilogram-centimeters) shall be applied evenly within a period of 5 
seconds in a clockwise direction until a rotation of 180 degrees from 
the original position has been attained or 3 inch-pounds 0.2 
inch-pound (3.46 kilogram-centimeters) exceeded. The torque or maximum 
rotation shall be maintained for an additional 10 seconds. The torque 
shall then be removed and the test component permitted to return to a 
relaxed condition. This procedure shall then be repeated in a 
counterclockwise direction.
    (f) Tension test--(1) Application--(i) General. Any projection of a 
toy that the child can grasp with at least the thumb and forefinger or 
the teeth shall be subject to this test. This test is to be conducted on 
the same toy that has been subjected to the torque test described in 
paragraph (e) of this section.
    (ii) Stuffed toys and beanbags. A stuffed toy or beanbag constructed 
of pliable materials having seams (such as fabrics) shall have the seams 
subjected to 15 pounds 0.5 pound (6.80 kilograms) of force 
applied in any direction.
    (2) Test equipment--(i) Clamps. One clamp capable of applying a 
tension load to the test component is required. A second clamp suitable 
for applying a tension load perpendicularly to the major axis of the 
test component is also required.
    (ii) Loading device. The loading device is to be a self-indicating 
gauge or other appropriate means having an accuracy of 0.5 
pound (255 grams).
    (3) Testing procedure. With the test sample fastened in a convenient 
position, an appropriate clamp shall be attached to the test object or 
component. A 15-pound 0.5 pound (6.80-kilogram) direct force 
shall be evenly applied, within a period of 5 seconds, parallel to the 
major axis of the test component and maintained for an additional 10 
seconds. The tension clamp shall then be removed and a second clamp 
appropriate for pulling at 90 degrees shall be attached to the test 
object or component. A 15-pound 0.5 pound (6.80-kilogram) 
tensile force shall be evenly applied, within a period of 5 seconds, 
perpendicularly to the major axis of the test component and maintained 
for an additional 10 seconds.
    (g) Compression test--(1) Application. Any area on the surface of a 
toy that is accessible to a child and inaccessible to flat-surface 
contact during the impact test shall be subject to this test.
    (2) Test apparatus. The loading device shall be a rigid metal disc 
1.125 inches 0.015 inch (2.86 centimeters) in diameter and 
0.375 inch (0.95 centimeter) in thickness. The perimeter of the disc 
shall be rounded to a radius of \1/32\ inch (0.08 centimeter) to 
eliminate irregular edges. The disc shall be attached to an appropriate 
compression scale having an accurancy of 0.5 pound 
(225 grams).
    (3) Testing procedure. The disc shall be positioned so that the 
contact surface

[[Page 465]]

is parallel to the surface under test. A direct force of 25 pounds 
0.5 pound (11.4 kilograms) shall be evenly applied within 5 
seconds through the disc. This load shall be maintained for an 
additional 10 seconds. During the test the toy is to rest on a flat, 
hard surface in any convenient position.

[40 FR 1485, Jan. 7, 1975; 40 FR 6210, Feb. 10, 1975; 40 FR 16192, Apr. 
10, 1975; as amended at 56 FR 10, Jan. 2, 1991]



Sec. 1500.53  Test methods for simulating use and abuse of toys and other articles intended for use by children over 36 but not over 96 months of age.

    (a) Application. The test methods described in this section shall be 
used to simulate the normal and reasonably foreseeable use, damage, or 
abuse of toys and other articles intended for use by children over 36 
but not over 96 months of age in conjunction with Sec. 1500.18.
    (b) Impact test--(1) Application. Except as provided in paragraph 
(b)(4) of this section, toys having a weight of less than 10.0 pounds 
0.01 pound (4.6 kilograms) shall be subject to this test.
    (2) Impact medium. The impact medium shall consist of a \1/8\-inch 
(0.3-centimeter) nominal thickness of type IV vinyl-composition tile, 
composition 1--asbestos free, as specified by paragraphs 1.2 and 3.1.4 
of Interim Amendment-1(YD), dated November 14, 1979, to the Federal 
Specification entitled Tile, Floor: Asphalt, Rubber, Vinyl, Vinyl-
Asbestos, SS-T-312B, dated October 10, 1974,\1\ over at least a 2.5-inch 
(6.4-centimeter) thickness of concrete. The impact area shall be at 
least 3 square feet (0.3 square meter). The Commission recognizes that 
this specified impact medium is the equivalent of, and will yield the 
same impact test results as, a surface covered with vinyl-asbestos tile 
meeting the requirements of Federal Specification SS-T-312A.
    (3) Testing procedure. except as provided in paragraph (b)(4) (i) 
and (ii) of this section, the toy shall be dropped four times from a 
height of 3 feet 0.5 inch (0.92 meter) onto the impact 
medium described in paragraph (b)(2) of this section. The toy shall be 
dropped in random orientation. After each drop, the test sample shall be 
allowed to come to rest and shall be examined and evaluated before 
continuing.
    (4) Large and bulky toys. (i) A toy that has a projected base area 
of 400 or more square inches (2,560 or more square centimeters) shall be 
tested for impact in accordance with paragraph (b)(4)(iii) of this 
subsection. The base area for toys having permanently attached legs 
shall be measured by calculating the area enclosed by straight lines 
connecting the outermost edge of each leg of the perimeter.
    (ii) A toy that has a volume of more than 3 cubic feet (0.085 cubic 
meter), calculated by the major dimensions without regard to minor 
appendages, shall be tested for impact in accordance with paragraph 
(b)(4)(iii) of this section.
    (iii) The toys described in paragraph (b)(4) (i) and (ii) of this 
section shall be tested for impact by tipping them over three times by 
pushing the samples slowly past their centers of balance onto the impact 
medium described in paragraph (b)(2) of this section.
    (c) Bite test--(1) Application. A toy (or component) that is a mouth 
toy shall be subject to this test.
    (2) Test equipment--(i) Contact mechanism. The contact mechanism 
shall be two metal strips or plates each measuring 0.25 inch 
0.002 inch (0.635 centimeter) high and each having a contact 
edge radius of 0.020 inch 0.002 inch (0.5 centimeter) for at 
least a 150-degree cross-sectional arc. A suggested contact mechanism 
appears in figure 1 of Sec. 1500.51.
    (ii) Loading device. The loading device shall be a scale or force 
gauge having an accuracy of 0.5 pound (225 
grams).
    (3) Testing procedure. The test article shall be placed in the 
contact mechanism in any reasonable position for a penetration of 0.25 
to 0.5 inch (0.64 to 1.27 centimeters), which position utilizes less 
than 180 degrees of the arc of the contract mechanism, and a test load 
increasing to 100 pounds 0.5 pound (45.50 kilograms) shall 
be evenly applied within 5 seconds. This load shall be maintained for an 
additional 10 seconds.
    (d) Flexure test--(1) Application. This test shall be applied to 
each component of a toy containing metal wire(s), or

[[Page 466]]

other metal material(s), for stiffening or for retention of form if the 
component can be bent through a 60-degree arc by a maximum force of 15 
pounds 0.5 pound (6.80 kilograms) applied perpendicularly to 
the major axis of the component at a point 2 inches 0.05 
inch (5 centimeters) from the intersection of the component with the 
main body of the toy or at the end of the component if the component is 
less than 2 inches 0.05 inch (5 centimeters) long.
    (2) Testing procedure. The toy shall be secured in a vise equipped 
with vise shields that are fabricated from 13-gauge cold-rolled steel or 
other similar material and that have a 0.375-inch (0.95-centimeter) 
inside radius. The component shall then be bent through a 60-degree arc 
by a force applied at a point on the component 2 inches (5 centimeters) 
from the intersection of the component with the main body of the toy or 
applied at the end of the component if the component is less than 2 
inches (5 centimeters) long. The component shall then be bent in the 
reverse direction through a 120-degree arc. This process shall be 
repeated for 30 cycles at a rate of one cycle per two seconds with a 60-
second rest period occurring after each 10 cycles. Two 120-degree arc 
bends shall constitute one cycle.
    (e) Torque test--(1) Application--(i) General. A toy with a 
projection, part, or assembly that a child can grasp with at least the 
thumb and forefinger or the teeth shall be subject to this test.
    (ii) Toys with rotating components. Projections, parts, or 
assemblies that are rigidly mounted on an accessible rod or shaft 
designed to rotate along with the projections, parts, or assemblies 
shall be tested with the rod or shaft clamped to prevent rotation.
    (2) Test equipment--(i) Loading device. The loading device shall be 
a torque gauge, torque wrench, or other appropriate device having an 
accuracy of 0.2 inch-pound (0.23 kilogram-
centimeter).
    (ii) Clamp. The clamp shall be capable of holding the test component 
firmly and transmitting a torsional force.
    (3) Testing procedure. With the toy rigidly fastened in any 
reasonable test position, the clamp is fastened to the test object or 
component. A torque of 4 inch-pounds 0.2 inch-pound (4.60 
kilogram-centimeters) shall be applied evenly within a period of 5 
seconds in a clockwise direction until a rotation of 180 degrees from 
the original position has been attained or 4 inch-pounds 0.2 
inch-pound (4.60 kilogram-centimeters) exceeded. The torque or maximum 
rotation shall be maintained for an additional 10 seconds. The torque 
shall then be removed and the test component permitted to return to a 
relaxed condition. This procedure shall then be repeated in a 
counterclockwise direction.
    (f) Tension test--(1) Application--(i) General. Any projection of a 
toy that the child can grasp with at least the thumb and forefinger or 
the teeth shall be subject to this test. This test is to be conducted on 
the same toy that has been subjected to the torque test described in 
paragraph (e) of this section.
    (ii) Stuffed toys and beanbags. A stuffed toy or beanbag constructed 
of pliable materials having seams (such as fabrics) shall have the seams 
subjected to 15 pounds 0.5 pound (6.80 kilograms) of force 
applied in any direction.
    (2) Test equipment--(i) Clamps. One clamp capable of applying a 
tension load to the test component is required. A second clamp suitable 
for applying a tension load perpendicularly to the major axis of the 
test component is also required.
    (ii) Loading device. The loading device is to be a self-indicating 
gauge or other appropriate means having an accuracy of 0.5 
pound (225 grams).
    (3) Testing procedure. With the test sample fastened in a convenient 
position, and appropriate clamp shall be attached to the test object or 
component. A 15-pound 0.5 pound (6.80-kilogram) direct force 
shall be evenly applied, within a period of 5 seconds, parallel to the 
major axis of the test component and maintained for an additional 10 
seconds. The tension clamp shall then be removed and a second clamp 
appropriate for pulling at 90 degrees shall be attached to the test 
object or component. A 15-pound 0.5 pound (6.80-kilogram) 
tensile force shall be evenly applied, within a period of 5 seconds, 
perpendicularly to the major axis of the

[[Page 467]]

test component and maintained for an additional 10 seconds.
    (g) Compression test--(1) Application. Any area on the surface of a 
toy that is accessible to a child and inaccessible to flat-surface 
contact during the impact test shall be subject to this test.
    (2) Test apparatus. The loading device shall be a rigid metal disc 
1.125 inches 0.015 inch (2.86 centimeters) in diameter and 
0.375 inch (0.95 centimeter) in thickness. The perimeter of the disc 
shall be rounded to a radius of \1/32\ inch (0.08 centimeter) to 
eliminate irregular edges. The disc shall be attached to an appropriate 
compression scale having an accuracy of 0.5 pound 
(225 grams).
    (3) Testing procedure. The disc shall be positioned so that the 
contact surface is parallel to the surface under test. A direct force of 
30 pounds 0.5 pound (13.6 kilograms) shall be evenly applied 
within 5 seconds through the disc. This load shall be maintained for an 
additional 10 seconds. During the test the toy is to rest on a flat, 
hard surface in any convenient position.

[40 FR 1486, Jan. 7, 1975; 40 FR 16192, Apr. 10, 1975, as amended at 56 
FR 10, Jan. 2, 1991]



Sec. 1500.81  Exemptions for food, drugs, cosmetics, and fuels.

    (a) Food, drugs, and cosmetics. Substances subject to the Federal 
Food, Drug, and Cosmetic Act are exempted by section 2(f)(2) of the act; 
but where a food, drug, or cosmetic offers a substantial risk of injury 
or illness from any handling or use that is customary or usual it may be 
regarded as misbranded under the Federal Food, Drug, and Cosmetic Act 
because its label fails to reveal material facts with respect to 
consequences that may result from use of the article (21 U.S.C. 321(n)) 
when its label fails to bear information to alert the householder to 
this hazard.
    (b) Fuels. A substance intended to be used as a fuel is exempt from 
the requirements of the act when in containers that are intended to be 
or are installed as part of the heating, cooling, or refrigeration 
system of a house. A portable container used for delivery or temporary 
or additional storage, and containing a substance that is a hazardous 
substance as defined in section 2(f) of the act, is not exempt from the 
labeling prescribed in section 2(p) of the act, even though it contains 
a fuel to be used in the heating, cooking, or refrigeration system of a 
house.



Sec. 1500.82  Exemption from full labeling and other requirements.

    (a) Any person who believes a particular hazardous substance 
intended or packaged in a form suitable for use in the household or by 
children should be exempted from full label compliance otherwise 
applicable under the act, because of the size of the package or because 
of the minor hazard presented by the substance, or for other good and 
sufficient reason, may submit to the Commission a request for exemption 
under section 3(c) of the act, presenting facts in support of the view 
that full compliance is impracticable or is not necessary for the 
protection of the public health. The Commission shall determine on the 
basis of the facts submitted and all other available information whether 
the requested exemption is consistent with adequate protection of the 
public health and safety. If the Commission so finds, it shall detail 
the exemption granted and the reasons therefor by an appropriate order 
published in the Federal Register.
    (b) The Commission may on its own initiative determine on the basis 
of facts available to it that a particular hazardous substance intended 
or packaged in a form suitable for use in the household or by children 
should be exempted from full labeling compliance otherwise applicable 
under the act because of the size of the package or because of the minor 
hazard presented by the substance or for other good and sufficient 
reason. If the Commission so finds, it shall detail the exemption 
granted and the reasons therefor by an appropriate order in the Federal 
Register.
    (c) Any person who believes a particular article should be exempted 
from being classified as a ``banned hazardous substance'' as defined by 
section 2(q)(1)(A) of the act (repeated in Sec. 1500.3(b)(15)(i)(A)), 
because its functional purpose requires inclusion of a hazardous 
substance, it bears labeling giving adequate directions and warnings for 
safe use, and it is intended for use by children who have attained 
sufficient maturity, and may reasonably

[[Page 468]]

be expected, to read and heed such directions and warnings, may submit 
to the Commission a request for exemption under section 2(q)(1)(B)(i) of 
the act (repeated in proviso (1) under Sec. 1500.3(b)(15(i)), presenting 
facts in support of his contention. The commission shall determine on 
the basis of the facts submitted, and all other available information, 
whether the requested exemption is consistent with the purposes of the 
act. If the Commission so finds, it shall detail the exemption granted 
and the reasons therefor by an appropriate order in the Federal 
Register.
    (d) On its own initiative, the Commission may determine on the basis 
of available facts that a particular banned hazardous substance should 
be exempted from section 2(q)(1)(A) of the act (repeated in 
Sec. 1500.3(b)(15)(i)(A)), because its functional purpose requires 
inclusion of a hazardous substance, it bears labeling giving adequate 
directions and warnings for safe use, and it is intended for use by 
children who have obtained sufficient maturity, and may reasonably be 
expected, to read and heed such directions and warnings. If the 
Commission so finds, it shall detail the exemption granted and the 
reasons therefor by an appropriate order in the Federal Register.



Sec. 1500.83  Exemptions for small packages, minor hazards, and special circumstances.

    (a) The following exemptions are granted for the labeling of 
hazardous substances under the provisions of Sec. 1500.82:
    (1) When the sole hazard from a substance in a self-pressurized 
container is that it generates pressure or when the sole hazard from a 
substance is that it is flammable or extremely flammable, the name of 
the component which contributes the hazards need not be stated.
    (2) Common matches, including book matches, wooden matches, and so-
called ``safety'' matches are exempt from the labeling requirements of 
section 2(p)(1) of the act (repeated in Sec. 1500.3(b)(14)(i)) insofar 
as they apply to the product being considered hazardous because of being 
``flammable'' or ``extremely flammable'' as defined in 
Sec. 1500.3(c)(6)(iii) and (iv).
    (3) Paper items such as newspapers, wrapping papers, toilet and 
cleansing tissues, and paper writing supplies are exempt from the 
labeling requirements of section 2(p)(1) of the act (repeated in 
Sec. 1500.3(b)(14)(i)) insofar as they apply to the products being 
considered hazardous because of being ``flammable'' or ``extremely 
flammable'' as defined in Sec. 1500.3(c)(6)(iii) and (iv).
    (4) Thread, string, twine, rope, cord, and similar materials are 
exempt from the labeling requirements of section 2(p)(1) of the act 
(repeated in Sec. 1500.3(b)(14)(i)) insofar as they apply to the 
products being considered hazardous because of being ``flammable'' or 
``extremely flammable'' as defined in Sec. 1500.3(c)(6) (iii) and (iv).
    (5) Laboratory chemicals intended only for research or 
investigational and other laboratory uses (except those in home 
chemistry sets) are exempt from the requirements of placement provided 
in Sec. 1500.121 if all information required by that section and the act 
appears with the required prominence on the label panel adjacent to the 
main panel.
    (6) [Reserved]
    (7) Rigid or semirigid ballpoint ink cartridges are exempt from the 
labeling requirements of section 2(p)(1) of the act (repeated in 
Sec. 1500.3(b)(14)(i)), insofar as such requirements would be necessary 
because the ink contained therein is a ``toxic'' substance as defined in 
Sec. 1500.3(c)(2)(i), if:
    (i) The ballpoint ink cartridge is of such construction that the ink 
will, under any reasonably foreseeable conditions of manipulation or 
use, emerge only from the ballpoint end;
    (ii) When tested by the method described in Sec. 1500.3(c)(2)(i), 
the ink does not have an LD-50 single oral dose of less than 500 
milligrams per kilogram of body weight of the test animal; and
    (iii) The cartridge does not have a capacity of more than 2 grams of 
ink.
    (8) Containers of paste shoe waxes, paste auto waxes, and paste 
furniture and floor waxes containing toluene (also known as toluol), 
xylene (also known as xylol), petroleum distillates, and/or turpentine 
in the concentrations described in Sec. 1500.14(a)(3) and (5) are exempt 
from the labeling requirements of Sec. 1500.14(b)(3)(ii) and (5) if the

[[Page 469]]

visicosity of such products is sufficiently high so that they will not 
flow from their opened containers when inverted for 5 minutes at a 
temperature of 80  deg.F., and are exempt from bearing a flammability 
warning statement if the flammability of such waxes is due solely to the 
presence of solvents that have flashpoints above 80  deg.F. when tested 
by the method described in Sec. 1500.43.
    (9) Porous-tip ink-marking devices are exempt from the labeling 
requirements of section 2(p)(1) of the act (repeated in 
Sec. 1500.3(b)(14)(i)) and from the labeling requirements of 
Sec. 1500.14(b)(1), (2), and (3)(ii) and (iii) insofar as such 
requirements would be necessary because the ink contained therein is a 
toxic substance as defined in Sec. 1500.3(c)(2)(i), and/or because the 
ink contains 10 percent or more by weight of toluene (also known as 
toluol), xylene (also known as xylol), or petroleum distillates as 
defined in Sec. 1500.14(a)(3), and/or because the ink contains 10 
percent or more by weight of ethylene glycol; provided that:
    (i) The porous-tip ink-marking devices are of such construction 
that:
    (A) The ink is held within the device by an absorbent material so 
that no free liquid is within the device; and
    (B) Under any reasonably foreseeable conditions of manipulation and 
use, including reasonably foreseeable abuse by children, the ink will 
emerge only through the porous writing nib of the device; and
    (ii)(A) The device has a capacity of not more than 10 grams of ink 
and the ink, when tested by methods described in Sec. 1500.3(c)(2)(i), 
has an LD-50 single oral dose of not less than 2.5 grams per kilogram of 
body weight of the test animal; or
    (B) The device has a capacity of not more than 12 grams of ink and 
the ink, when tested by methods described in Sec. 1500.3(c)(2)(i), has 
an LD-50 single oral dose of not less than 3.0 grams per kilogram of 
body weight of the test animal.
    (10) Viscous nitrocellulose-base adhesives containing more than 4 
percent methyl alcohol by weight are exempt from the label statement 
``Cannot be be made nonpoisonous'' required by Sec. 1500.14(b)(4) if:
    (i) The total amount of methyl alcohol by weight in the product does 
not exceed 15 percent; and
    (ii) The contents of any container does not exceed 2 fluid ounces.
    (11) Packages containing polishing or cleaning products which 
consist of a carrier of solid particulate or fibrous composition and 
which contain toluene (also known as toluol), xylene (also known as 
xylol), or petroleum distillates in the concentrations described in 
Sec. 1500.14(a) (1) and (2) are exempt from the labeling requirements of 
Sec. 1500.14(b)(3)(ii) if such toluene, xylene, or petroleum distillate 
is fully absorbed by the solid, semisolid, or fibrous carrier and cannot 
be expressed therefrom with any reasonably foreseeable conditions of 
manipulation.
    (12) Containers of dry ink intended to be used as a liquid ink after 
the addition of water are exempt from the labeling requirements of 
section 2(p)(1) of the act (repeated in Sec. 1500.3(b)(14)(i)) and from 
the labeling requirements of Sec. 1500.14(b) (1) and (2) insofar as such 
requirements would be necessary because the dried ink contained therein 
is a toxic substance as defined in Sec. 1500.3(c)(2)(i) and/or because 
the ink contains 10 percent or more of ethylene glycol as defined in 
Sec. 1500.14(a)(2); provided that:
    (i) When tested by the method described in Sec. 1500.3(c)(2)(i), the 
dry ink concentrate does not have an LD-50 (lethal dose, median; lethal 
for 50 percent or more of test group) single oral dose of less than 1 
gram per kilogram of body weight of the test animal.
    (ii) The dry ink concentrate enclosed in a single container does not 
weigh more than 75 milligrams.
    (iii) The dry ink concentrate does not contain over 15 percent by 
weight of ethylene glycol.
    (13) Containers of liquid and semisolid substances such as viscous-
type paints, varnishes, lacquers, roof coatings, rubber vulcanizing 
preparations, floor covering adhesives, glazing compounds, and other 
viscous products containing toluene (also known as toluol), xylene (also 
known as xylol), or petroleum distillates in concentrations described in 
Sec. 1500.14(a)(3) are exempt from the labeling requirements of

[[Page 470]]

Sec. 1500.14(b)(3)(ii) insofar as that subdivision applies to such 
toluene, xylene, or petroleum distillates, provided that the viscosity 
of the substance or of any liquid that may separate or be present in the 
container is not less than 100 Saybolt universal seconds at 100  deg.F.
    (14) Customer-owned portable containers that are filled by retail 
vendors with gasoline, kerosene (kerosine), or other petroleum 
distillates are exempt from the provision of section 2(p)(1)(A) of the 
act (which requires that the name and place of business of the 
manufacturer, distributor, packer, or seller appear on the label of such 
containers) provided that all the other label statements required by 
section 2(p)(1) of the act and Sec. 1500.14(b)(3) appear on the labels 
of containers of the substances named in this subparagraph.
    (15) Cellulose sponges are exempt from the labeling requirements of 
section 2(p)(1) of the act and Sec. 1500.14(b)(1) insofar as such 
requirements would be necessary because they contain 10 percent or more 
of diethylene glycol as defined in Sec. 1500.14(a)(1), provided that:
    (i) The cellulose sponge does not contain over 15 percent by weight 
of diethylene glycol; and
    (ii) The diethylene glycol content is completely held by the 
absorbent cellulose material so that no free liquid is within the sponge 
as marketed.
    (16) Containers of substances which include salt (sodium chloride) 
as a component are exempt from the labeling requirements of section 
2(p)(1) of the act (repeated in Sec. 1500.3(b)(14)(i)) insofar as such 
requirements would be necessary because the salt contained therein is 
present in a quantity sufficient to render the article ``toxic'' as 
defined in Sec. 1500.3(3)(2)(i), provided that the labels of such 
containers bear a conspicuous statement that the product contains salt.
    (17) The labeling of substances containing 10 percent or more of 
ferrous oxalate is exempt from the requirement of Sec. 1500.129(f) that 
it bear the word ``poison'' which would be required for such 
concentration of a salt of oxalic acid.
    (18) Packages containing articles intended as single-use spot 
removers, and which consist of a cotton pad or other absorbent material 
saturated with a mixture of drycleaning solvents, are exempt from the 
labeling requirements of section 2(p)(1) of the act (repeated in 
Sec. 1500.3(b)(14)(i)) insofar as they apply to the ``flammable'' hazard 
as defined in Sec. 1500.3(c)(6)(iv), provided that:
    (i) The article is packaged in a sealed foil envelope;
    (ii) The total amount of solvent in each package does not exceed 4.5 
milliliters; and
    (iii) The article will ignite only when in contact with an open 
flame, and when so ignited, the article burns with a sooty flame.
    (19) Packages containing articles intended as single-use spot 
removers, and which consist of a cotton pad or other absorbent material 
containing methyl alcohol, are exempt from the labeling requirements of 
Sec. 1500.14(b)(4), if:
    (i) The total amount of cleaning solvent in each package does not 
exceed 4.5 milliliters of which not more than 25 percent is methyl 
alcohol; and
    (ii) The liquid is completely held by the absorbent materials so 
that no free liquid is within the packages marketed.
    (20) Cigarette lighters containing petroleum distillate fuel are 
exempt from the labeling requirements of section 2(p)(1) of the act 
(repeated in Sec. 1500.3(b)(14)(i)) and Sec. 1500.14(b)(3) insofar as 
such requirements would be necessary because the petroleum distillate 
contained therein is flammable and because the substance is named in 
Sec. 1500.14(a)(3) as requiring special labeling, provided that:
    (i) Such lighters contain not more than 10 cubic centimeters of fuel 
at the time of sale; and
    (ii) Such fuel is contained in a sealed compartment that cannot be 
opened without the deliberate removal of the flush-set, screw-type 
refill plug of the lighter.
    (21) Containers of dry granular fertilizers and dry granular plant 
foods are exempt from the labeling requirements of section 2(p)(1) of 
the act (repeated in Sec. 1500.3(b)(14)(i)) insofar as such requirements 
would be necessary because the fertilizer or plant food contained 
therein is a toxic substance as defined in Sec. 1500.3(c)(2)(i), 
provided that:
    (i) When tested by the method described in Sec. 1500.3(c)(2)(i), the 
product

[[Page 471]]

has a single dose LD-50 of not less than 3.0 grams per kilogram of body 
weight of the test animal;
    (ii) The label of any such exempt dry granular fertilizers discloses 
the identity of each of the hazardous ingredients;
    (iii) The label bears the name and address of the manufacturer, 
packer, distributor, or seller; and
    (iv) The label bears the statement ``Keep out of the reach of 
children'' or its practical equivalent.
    (22) Small plastic capsules containing a paste composed of powdered 
metal solder mixed with a liquid flux are exempt from the requirements 
of section 2(p)(1) of the act (repeated in Sec. 1500.3(b)(14)(i)), if:
    (i) The capsule holds not more than one-half milliliter of the 
solder mixture;
    (ii) The capsule is sold only as a component of a kit; and
    (iii) Adequate caution statements appear on the carton of the kit 
and on any accompanying labeling which bears directions for use.
    (23) Chemistry sets and other science education sets intended 
primarily for use by juveniles, and replacement containers of chemicals 
for such sets, are exempt from the requirements of section 2(p)(1) of 
the act (repeated in Sec. 1500.3(b)(14)(i)), if:
    (i) The immediate container of each chemical that is hazardous as 
defined in the act and regulations thereunder bears on its main panel 
the name of such chemical, the appropriate signal word for that 
chemical, and the additional statement ``Read back panel before using'' 
(or ``Read side panel before using,'' if appropriate) and bears on the 
back (or side) panel of the immediate container the remainder of the 
appropriate cautionary statement for the specific chemical in the 
container;
    (ii) The experiment manual or other instruction book or booklet 
accompanying such set bears on the front page thereof, as a preface to 
any written matter in it (or on the cover, if any there be), the 
following caution statement within the borders of a rectangle and in the 
type size specified in Sec. 1500.121:

   ------------------------------------------------------------------
         WARNING--This set contains chemicals that may be harmful 
      if misused. Read cautions on individual containers 
      carefully. Not to be used by children except under adult 
      supervision

   ------------------------------------------------------------------

; and
    (iii) The outer carton of such set bears on the main display panel 
within the borders of a rectangle, and in the type size specified in 
Sec. 1500.121, the caution statement specified in paragraph (a)(23)(ii) 
of this section.
    (24) Fire extinguishers containing fire extinguishing agents which 
are stored under pressure or which develop pressure under normal 
conditions of use are exempt from the labeling requirements of section 
2(p)(1) of the act (repeated in Sec. 1500.3(b)(14)(i)) insofar as such 
requirements apply to the pressure hazard as defined in 
Sec. 1500.3(c)(7)(i), provided that:
    (i) If the container is under pressure both during storage and under 
conditions of use, it shall be designed to withstand a pressure of at 
least 6 times the charging pressure at 70  deg.F., except that carbon 
dioxide extinguishers shall be constructed and tested in accordance with 
applicable Interstate Commerce Commission specifications; or
    (ii) If the container is under pressure only during conditions of 
use, it shall be designed to withstand a pressure of not less than 5 
times the maximum pressure developed under closed nozzle conditions at 
70  deg.F. or 1\1/2\ times the maximum pressure developed under closed 
nozzle conditions at 120  deg.F., whichever is greater.
    (25) Cleaning and spot removing kits intended for use in cleaning 
carpets, furniture, and other household objects; kits intended for use 
in coating, painting, antiquing, and similarly processing furniture, 
furnishings, equipment, sidings, and various other surfaces; and kits 
intended for use in photographic color processing are exempt from the 
requirements of section 2(p)(1) of the act (repeated in 
Sec. 1500.3(b)(14)(i)) and from the requirements of Sec. 1500.14, 
provided that:
    (i) The immediate container of each hazardous substance in the kit 
is fully labeled and in conformance with the requirements of the act and 
regulations thereunder; and

[[Page 472]]

    (ii) The carton of the kit bears on the main display panel (or 
panels) within a borderline, and in the type size specified in 
Sec. 1500.121, the caution statement ``(Insert proper signal word as 
specified in paragraph (a)(25)(iii) of this section). This kit contains 
the following chemicals that may be harmful if misused: (List hazardous 
chemical components by name.) Read cautions on individual containers 
carefully. Keep out of the reach of children.''
    (iii) If either the word ``POISON'' or ``DANGER'' is required on the 
container of any component of the kit, the same word shall be required 
to appear as part of the caution statement on the kit carton. If both 
``POISON'' and ``DANGER'' are required in the labeling of any component 
or components in the kit, the word ``POISON'' shall be used. In all 
other cases the word ``WARNING'' or ``CAUTION'' shall be used.
    (26) Packages containing articles intended as single-use spot 
removers and containing methyl alcohol are exempt from the labeling 
specified in Sec. 1500.14(b)(4), if:
    (i) The total amount of cleaning solvent in each unit does not 
exceed 1 milliliter, of which not more than 40 percent is methyl 
alcohol;
    (ii) The liquid is contained in a sealed glass ampoule enclosed in a 
plastic container with a firmly attached absorbent wick at one end 
through which the liquid from the crushed ampoule must pass, under the 
contemplated conditions of use; and
    (iii) The labeling of each package of the cleaner bears the 
statement ``WARNING--Keep out of the reach of children,'' or its 
practical equivalent, and the name and place of business of the 
manufacturer, packer, distributor, or seller.
    (27) Packaged fireworks assortments intended for retail distribution 
are exempt from section 2(p)(1) of the act (repeated in 
Sec. 1500.3(b)(14)(i)), if:
    (i) The package contains only fireworks devices suitable for use by 
the public and designed primarily to produce visible effects by 
combustion, except that small devices designed to produce audible 
effects may also be included if the audible effect is produced by a 
charge of not more than 2 grains of pyrotechnic composition;
    (ii) Each individual article in the assortment is fully labeled and 
in conformance with the requirements of the act and regulations 
thereunder; and
    (iii) The outer package bears on the main display panel (or panels), 
within the borders of a rectangle and in the type size specified in 
Sec. 1500.121, the caution statement ``WARNING--This assortment contains 
items that may be hazardous if misused and should be used only under 
adult supervision. IMPORTANT--Read cautions on individual items 
carefully.'' (See also Sec. 1500.14(b)(7); Sec. 1500.17(a) (3), (8) and 
(9); Sec. 1500.85(a)(2); and part 1507).
    (28) Packages containing felt pads impregnated with ethylene glycol 
are exempt from the labeling requirements of Sec. 1500.14(b)(1), if:
    (i) The total amount of ethylene glycol in each pad does not exceed 
1 gram; and
    (ii) The liquid is held by the felt pad so that no free ethylene 
glycol is within the package.
    (29) Cigarette lighters containing butane and/or isobutane fuel are 
exempt from the labeling requirements of section 2(p)(1) of the act 
(repeated in Sec. 1500.3(b)(14)(i)) insofar as such requirements would 
otherwise be necessary because the fuel therein is extremely flammable 
and under pressure, provided that:
    (i) The lighters contain not more than 12 grams of fuel at the time 
of sale; and
    (ii) The fuel reservoir is designed to withstand a pressure of at 
least 1\1/2\ times the maximum pressure which will be developed in the 
container at 120  deg.F.
    (30) The outer retail containers of solder kits each consisting of a 
small tube of flux partially surrounded by a winding of wire-type 
cadmium-free silver solder are exempt from the labeling requirements of 
section 2(p)(1) of the act (repeated in Sec. 1500.3(b)(14)(i)), if:
    (i) The metal solder contains no cadmium and is not otherwise 
hazardous under the provisions of the act;
    (ii) The tube of flux in the kit is fully labeled and in conformance 
with the act and regulations thereunder, and any accompanying literature 
that

[[Page 473]]

bears directions for use also bears all the information required by 
section 2(p) of the act; and
    (iii) The main panel of the outer container bears in type size 
specified in Sec. 1500.121 the following: (A) The signal word; (B) a 
statement of principal hazard or hazards; (C) the statement ``Keep out 
of the reach of children,'' or its practical equivalent; and (D) 
instructions to read other cautionary instructions on the tube of flux 
within.
    (31) Visual novelty devices consisting of sealed units, each of 
which unit is a steel and glass cell containing perchloroethylene (among 
other things), are exempt from the requirements of Sec. 1500.121(a) that 
would otherwise require a portion of the warning statement to appear on 
the glass face of the device, provided that:
    (i) The device contains not more than 105 milliliters of 
perchloroethylene and contains no other component that contributes 
substantially to the hazard; and
    (ii) The following cautionary statement appears on the device (other 
than on the bottom) in the type size specified in Sec. 1500.121 (c) and 
(d):

           Caution--If Broken, Resultant Vapors May Be Harmful

    Contains perchloroethylene. Do not expose to extreme heat. If broken 
indoors, open windows and doors until all odor of chemical is gone.
    Keep out of the reach of children.

A practical equivalent may be substituted for the statement ``Keep out 
of the reach of children.''
    (32) Hollow plastic toys containing mineral oil are exempt from the 
labeling specified in Sec. 1500.14(b)(3)(ii), if:
    (i) The article contains no other ingredient that would cause it to 
possess the aspiration hazard specified in Sec. 1500.14(b)(3)(ii);
    (ii) The article contains not more than 6 fluid ounces of mineral 
oil;
    (iii) The mineral oil has a viscosity of at least 70 Saybolt 
universal seconds at 100  deg.F.;
    (iv) The mineral oil meets the specifications in the N.F. for light 
liquid petrolatum; and
    (v) The container bears the statement ``CAUTION--Contains light 
liquid petrolatum N.F. Discard if broken or leak develops.''
    (33) Containers of mineral oil having a capacity of not more than 1 
fluid ounce and intended for use in producing a smoke effect for toy 
trains are exempt from the labeling specified in Sec. 1500.14(b)(3), if:
    (i) The mineral oil meets the specifications in the N.F. for light 
liquid petrolatum;
    (ii) The mineral oil has a viscosity of at least 130 Saybolt 
universal seconds at 100  deg.F.;
    (iii) The article contains no other ingredient that contributes to 
the hazard; and
    (iv) The label declares the presence light liquid petrolatum and the 
name and place of business of the manufacturer, packer, distributor, or 
seller.
    (34) Viscous products containing more than 4 percent by weight of 
methyl alcohol, such as adhesives, asphalt-base roof and tank coatings, 
and similar products, are exempt from bearing the special labeling 
required by Sec. 1500.14(b)(4), if:
    (i) The product contains not more than 15 percent by weight of 
methyl alcohol;
    (ii) The methyl alcohol does not separate from the other ingredients 
upon standing or through any foreseeable use or manipulation;
    (iii) The viscosity of the product is not less than 7,000 
centipoises at 77  deg.F., unless the product is packaged in a 
pressurized container and is dispensed as a liquid unsuitable for 
drinking; and
    (iv) The labeling bears the statement ``Contains methyl alcohol. Use 
only in well-ventilated area. Keep out of the reach of children.''
    (35) Individual blasting caps are exempt from bearing the statement 
``Keep out of the reach of children,'' or its practical equivalent, if:
    (i) Each cap bears conspicuously in the largest type size 
practicable the statement ``DANGEROUS--BLASTING CAPS--EXPLOSIVE''; and
    (ii) The outer carton and any accompanying printed matter bear 
appropriate, complete cautionary labeling.
    (36) Individual toy rocket propellant devices and separate delay 
train and/or recovery system activation devices intended for use with 
premanufactured model rocket engines are exempt from bearing the full 
labeling required by

[[Page 474]]

section 2(p)(1) of the act (repeated in Sec. 1500.3(b)(14)(i)) insofar 
as such requirements would be necessary because the articles are 
flammable or generate pressure, provided that:
    (i) The devices are designed and constructed in accordance with the 
specifications in Sec. 1500.85(a) (8) or (9):
    (ii) Each individual device or retail package of devices bears the 
following:
    (A) The statement ``WARNING--FLAMMABLE: Read instructions before 
use'';
    (B) The common or usual name of the article;
    (C) A statement of the type of engine and use classification;
    (D) Instructions for safe disposal; and
    (E) Name and place of business of manufacturer or distributor; and
    (iii) Each individual rocket engine or retail package of rocket 
engines distributed to users is accompanied by an instruction sheet 
bearing complete cautionary labeling and instructions for safe use and 
handling of the individual rocket engines.
    (37) Glues with a cyanoacrylate base in packages containing 3 grams 
or less are exempt from the requirement of Sec. 1500.121(d) that 
labeling which is permitted to appear elsewhere than on the main label 
panel must be in type size no smaller than 6 point type, provided that:
    (i) The main panel of the immediate container bears both the proper 
signal word and a statement of the principal hazard or hazards 
associated with this product, as provided by Sec. 1500.121 (a) and (c);
    (ii) The main panel of the immediate container also bears an 
instruction to read carefully additional warnings elsewhere on the label 
and on any outer package, accompanying leaflet, and display card. The 
instruction to read additional warnings must comply with the size, 
placement, conspicuousness, and contrast requirements of Sec. 1500.121; 
and
    (iii) The remainder of the cautionary labeling required by the act 
that is not on the main label panel must appear elsewhere on the label 
in legible type and must appear on any outer package, accompanying 
leaflet, and display card. If there is no outer package, accompanying 
leaflet, or display card, then the remainder of the required cautionary 
labeling must be displayed on a tag or other suitable material that is 
securely affixed to the article so that the labeling will remain 
attached throughout the conditions of merchandising and distribution to 
the ultimate consumer. That labeling which must appear on any outer 
package, accompanying leaflet, tag, or other suitable material must 
comply with the size, placement, contrast, and conspicuousness 
requirements of Sec. 1500.121(d).
    (38) Rigid or semi-rigid writing instruments and ink cartridges 
having a writing point and an ink reservoir are exempt from the labeling 
requirements of section 2(p)(1) of the act (repeated in 
Sec. 1500.3(b)(14)(i) of the regulations) and of regulations issued 
under section 3(b) of the act (Sec. 1500.14(b)(1, 2)) insofar as such 
requirements would be necessary because the ink contained therein is a 
``toxic'' substance as defined in Sec. 1500.3(c)(2)(i) and/or because 
the ink contains 10 percent or more by weight ethylene glycol or 
diethylene glycol, if all the following conditions are met:
    (i) The writing instrument or cartridge is of such construction that 
the ink will, under any reasonably foreseeable condition of manipulation 
and use, emerge only from the writing tip.
    (ii) When tested by the method described in Sec. 1500.3(c)(2)(i), 
the ink does not have an LD-50 single oral dose of less than 2.5 grams 
per kilogram of body weight of the test animal.
    (iii) If the ink contains ethylene glycol or diethylene glycol, the 
amount of such substance, either singly or in combination, does not 
exceed 1 gram per writing instrument or cartridge.
    (iv) The amount of ink in the writing instrument or cartridge does 
not exceed 3 grams.

[38 FR 27012, Sept. 27, 1973; 42 FR 33026, June 29, 1977, as amended at 
43 FR 32745, July 28, 1978; 43 FR 47176, Oct. 13, 1978; 44 FR 42678, 
July 20, 1979; 46 FR 11513, Feb. 9, 1981; 48 FR 16, Jan. 3, 1983]



Sec. 1500.85  Exemptions from classification as banned hazardous substances.

    (a) The term banned hazardous substances as used in section 
2(q)(1)(A) of the act shall not apply to the following articles provided 
that these articles

[[Page 475]]

bear labeling giving adequate directions and warnings for safe use:
    (1) Chemistry sets and other science education sets intended 
primarily for juveniles, and replacement components for such sets, when 
labeled in accordance with Sec. 1500.83(a)(23).
    (2) Firecrackers designed to produce audible effects, if the audible 
effect is produced by a charge of not more than 50 milligrams (.772 
grains) of pyrotechnic composition. (See also Sec. 1500.14(b)(7); 
Sec. 1500.17(a) (3), (8) and (9); and part 1507).
    (3) [Reserved]
    (4) Educational materials such as art materials, preserved 
biological specimens, laboratory chemicals, and other articles intended 
and used for educational purposes.
    (5) Liquid fuels containing more than 4 percent by weight of methyl 
alcohol that are intended and used for operation of miniature engines 
for model airplanes, boats, cars, etc.
    (6) Novelties consisting of a mixture of polyvinyl acetate, U.S. 
Certified Colors, and not more than 25 percent by weight of acetone, and 
intended for blowing plastic balloons.
    (7) Games containing, as the sole hazardous component, a self-
pressurized container of soap solution or similar foam-generating 
mixture provided that the foam-generating component has no hazards other 
than being in a self-pressurized container.
    (8) Model rocket propellant devices designed for use in light-
weight, recoverable, and reflyable model rockets, provided such devices:
    (i) Are designed to be ignited by electrical means.
    (ii) Contain no more than 62.5 grams (2.2 ounces) of propellant 
material and produce less than 80 newton-seconds (17.92 pound seconds) 
of total impulse with thrust duration not less than 0.050 second.
    (iii) Are constructed such that all the chemical ingredients are 
preloaded into a cylindrical paper or similarly constructed nonmetallic 
tube that will not fragment into sharp, hard pieces.
    (iv) Are designed so that they will not burst under normal 
conditions of use, are incapable of spontaneous ignition, and do not 
contain any type of explosive or pyrotechnic warhead other than a small 
parachute or recovery-system activation charge.
    (9) Separate delay train and/or recovery system activation devices 
intended for use with premanufactured model rocket engines wherein all 
of the chemical ingredients are preloaded so the user does not handle 
any chemical ingredient and are so designed that the main casing or 
container does not rupture during operation.
    (10) Solid fuel pellets intended for use in miniature jet engines 
for propelling model jet airplanes, speed boats, racing cars, and 
similar models, provided such solid fuel pellets:
    (i) Weigh not more than 11.5 grams each.
    (ii) Are coated with a protective resinous film.
    (iii) Contain not more than 35 percent potassium dichromate.
    (iv) Produce a maximum thrust of not more than 7\1/2\ ounces when 
used as directed.
    (v) Burn not longer than 12 seconds each when used as directed.
    (11) Fuses intended for igniting fuel pellets exempt under 
subparagraph (10) of this paragraph.
    (12) Kits intended for construction of model rockets and jet 
propelled model airplanes requiring the use of difluorodichloromethane 
as a propellant, provided the outer carton bears on the main panel in 
conspicuous type size the statement ``WARNING--Carefully read 
instructions and cautions before use.''
    (13) Flammable wire materials intended for electro-mechanical 
actuation and release devices for model kits described in paragraph (12) 
of this section, provided each wire does not exceed 15 milligrams in 
weight.
    (b) [Reserved]

[38 FR 27012, Sept. 27, 1973, as amended at 41 FR 22935, June 8, 1976; 
42 FR 43391, Aug. 29, 1977; 48 FR 16, Jan. 3, 1983]



Sec. 1500.86  Exemptions from classification as a banned toy or other banned article for use by children.

    (a) The term banned hazardous substance as used in section 
2(q)(1)(A) of the act (repeated in Sec. 1500.3(b)(15)(i)(A)) of the act 
shall not apply to the following articles:

[[Page 476]]

    (1) Toy rattles described in Sec. 1500.18(a)(1) in which the rigid 
wires, sharp protrusions, or loose small objects are internal and 
provided that such rattles are constructed so that they will not break 
or deform to expose or release the contents either in normal use or when 
subjected to reasonably foreseeable damage or abuse.
    (2) Dolls and stuffed animals and other similar toys described in 
Sec. 1500.18(a)(3) in which the components that have the potential for 
causing laceration, puncture wound injury, or other similar injury are 
internal, provided such dolls, stuffed animals, and other similar toys 
are constructed so that they will not break or deform to expose such 
components either in normal use or when subjected to reasonably 
foreseeable damage or abuse.
    (3) [Reserved]
    (4) Any article known as a ``baby-bouncer,'' ``walker-jumper,'' or 
``baby-walker'' and any other similar article (referred to in this 
paragraph as ``article(s)'') described in Sec. 1500.18(a)(6) provided:
    (i) The frames are designed and constructed in a manner to prevent 
injury from any scissoring, shearing, or pinching when the members of 
the frame or other components rotate about a common axis or fastening 
point or otherwise move relative to one another; and
    (ii) Any coil springs which expand when the article is subjected to 
a force that will extend the spring to its maximum distance so that a 
space between successive coils is greater than one-eighth inch (0.125 
inch) are covered or otherwise designed to prevent injuries; and
    (iii) All holes larger than one-eighth inch (0.125 inch) in diameter 
and slots, cracks, or hinged components in any portion of the article 
through which a child could insert, in whole or in part a finger, toe, 
or any other part of the anatomy are guarded or otherwise designed to 
prevent injuries; and
    (iv) The articles are designed and constructed to prevent accidental 
collapse while in use; and
    (v) The articles are designed and constructed in a manner that 
eliminates from any portion of the article the possibility of presenting 
a mechanical hazard through pinching, bruising, lacerating, crushing, 
breaking, amputating, or otherwise injuring portions of the human body 
when in normal use or when subjected to reasonably foreseeable damage or 
abuse; and
    (vi) Any article which is introduced into interstate commerce after 
the effective date of this subparagraph is labeled:
    (A) With a conspicuous statement of the name and address of the 
manufacturer, packer, distributor, or seller; and
    (B) With a code mark on the article itself and on the package 
containing the article or on the shipping container, in addition to the 
invoice(s) or shipping document(s), which code mark will permit future 
identification by the manufacturer of any given model (the manufacturer 
shall change the model number whenever the article undergoes a 
significant structural or design modification); and
    (vii) The manufacturer or importer of the article shall make, keep, 
and maintain for 3 years records of sale, distribution, and results of 
inspections and tests conducted in accordance with this subparagraph and 
shall make such records available at all reasonable hours upon request 
by any officer or employee of the Consumer Product Safety Commission and 
shall permit such officer or employee to inspect and copy such records, 
to make such stock inventories as he deems necessary, and to otherwise 
check the correctness of such records.
    (5) Clacker balls described in Sec. 1500.18(a)(7) that have been 
designed, manufactured, assembled, labeled, and tested in accordance 
with the following requirements, and when tested at the point of 
production or while in interstate commerce or while held for sale after 
shipment in interstate commerce do not exceed the failure rate 
requirements of the table in paragraph (a)(5)(vi) of this section:
    (i) The toy shall be so designed and fabricated that:
    (A) Each ball: Weighs less than 50 grams; will not shatter, crack, 
or chip; is free of cracks, flash (ridges due to imperfect molding), and 
crazing (tiny surface cracks); and is free of rough or sharp edges 
around any hole where the cord enters or over any surface with

[[Page 477]]

which the cord may make contact. Each ball is free of internal voids 
(holes, cavities, or air bubbles) if the balls are made of materials 
other than those materials (such as ABS (acrylonitrile butadiene 
styrene), nylon, and high-impact polystyrene) that are injection-molded 
and possess high-impact characteristics.
    (B) The cord: Is of high tensile strength, synthetic fibers that are 
braided or woven, having a breaking strength in excess of 445 Newtons 
(100 pounds); is free of fraying or any other defect that might tend to 
reduce its strength in use; is not molded in balls made of casting 
resins which tend to wick up or run up on the outside of the cord; and 
is affixed to a ball at the center of the horizontal plane of the ball 
when it is suspended by the cord. Clacker balls where the mass of each 
ball is less than 12 grams (0.42 oz.) and the distance between the 
center of the pivot and the center of the ball cannot exceed 180 mm (7.1 
inches) may have a minimum cord breaking strength of less than 445 
Newtons (100 pounds), as computed by the following formula:
    Adjusted Cord Breaking Strength in Newtons=0.1382(mb) 
(Rp), where mb=mass of a single ball in grams and
    Rp=pivot length in mm.
    (C) When the cord is attached to the ball by means of a knot, the 
end beneath the knot is chemically fused or otherwise treated to prevent 
the knot from slipping out or untying in use.
    (ii) The toy shall be tested at the time of production:
    (A) By using the sampling procedure described in the table in 
subdivision (vi) of this subparagraph to determine the number of units 
to be tested.
    (B) By subjecting each ball tested to 10 drops of a 2.25 kg (5-
pound) steel impact rod or weight (57-mm (2\1/4\-inch) diameter with a 
flat head) dropped 1220 mm (48 inches) in a vented steel or aluminum 
tube (60-mm (2\3/8\-inch) inside diameter) when the ball is placed on a 
steel or cast iron mount. Clacker balls where the mass of each ball is 
less than 12 grams (0.42 oz.) and the distance between the center of the 
pivot and the center of the ball cannot exceed 180 mm (7.1 inches) may 
be tested by dropping the impact weight from a height of less than 1220 
mm (48 in.), where the height is computed as follows:
    Adjusted drop height in mm=179x10-5(mb) 
(Rp2), where mb=mass of a single ball in grams and
    Rp=pivot length in mm.

Any ball showing any chipping, cracking, or shattering shall be counted 
as a failure within the meaning of the third column of the table in 
paragraph (a)(5)(vi) of this section.
    (C) By inspecting each ball tested for smoothness of finish on any 
surface of the ball which may come in contact with the cord during use. 
A cotton swab shall be rubbed vigorously over each such surface or area 
of the ball; if any cotton fibers are removed, the ball shall be counted 
as a failure within the meaning of the fourth column of the table in 
subdivision (vi) of this paragraph. The toy shall also be checked to 
ascertain that there is no visibly perceptible ``wicking up'' or 
``running up'' of the casting resins on the outside of the cord in the 
vicinity where the ball is attached.
    (D) By fully assembling the toy and testing the cord in such a 
manner as to test both the strength of the cord and the adequacy with 
which the cord is attached to the ball and any holding device such as a 
tab or ring included in the assembly. The fully assembled article shall 
be vertically suspended by one ball and a 445-Newton (100-pound) test 
applied to the bottom ball. Clacker balls where the mass of each ball is 
less than 12 grams (0.42 oz.) and the distance between the center of the 
pivot and the center of the ball cannot exceed 180 mm (7.1 inches) may 
be tested with a force of under 445 Newtons (100 pounds). The test force 
for these clacker balls shall be the same as the cord breaking strength 
calculated in Sec. 1500.86(a)(5)(i)(B). Any breaking, fraying, or 
unraveling of the cord or any sign of slipping, loosening, or 
unfastening shall be counted as a failure within the meaning of the 
fourth column of the table in paragraph (a)(5)(vi) of this section.
    (E) By additionally subjecting any ring or other holding device to a 
222-Newton (50-pound) test load applied to both cords; the holding 
device is to be securely fixed horizontally in a suitable clamp in such 
a manner as to support 50 percent of the area of such holding device and 
the balls are suspended

[[Page 478]]

freely. Clacker balls where the mass of each ball is less than 12 grams 
(0.42 oz.) and the distance between the center of the pivot and the 
center of the ball cannot exceed 180 mm (7.1 inches) may have their 
holding device tested with a force of less than 222 Newtons (50 pounds). 
The holding device test force for these clacker balls shall be half of 
the cord breaking strength calculated in Sec. 1500.86(a)(5)(i)(B). Any 
breaking, cracking, or crazing of the ring or other holding device shall 
be counted as a failure within the meaning of the fourth column of the 
table in paragraph (a)(5)(vi) of this section.
    (F) By cutting each ball tested in half and then cutting each half 
perpendicularly to the first cut into three or more pieces of 
approximately equal thickness. Each portion is to be inspected before 
and after cutting, and any ball showing any flash, crack, crazing, or 
internal voids on such inspection is to be counted as a failure within 
the meaning of the fourth column of the table in paragraph (a)(5)(vi) of 
this section. Balls that are injection-molded and possess high-impact 
characteristics (such as injection-molded balls made of ABS, nylon, or 
high-impact polystyrene) though exempt from the requirements that there 
be no internal voids, must be tested to determine the presence of any 
flash, crack or grazing. A transparent ball shall be subjected to the 
same requirements except that it may be visually inspected without 
cutting.
    (iii) The toy shall be fully assembled for use at time of sale, 
including the proper attachments of balls, cords, knots, loops, or other 
holding devices.
    (iv) The toy shall be labeled:
    (A) With a conspicuous statement of the name and address of the 
manufacturer, packer, distributor, or seller.
    (B) To bear on the toy itself and/or the package containing the toy 
and/or the shipping container, in addition to the invoice(s) and 
shipping document(s), a code or mark in a form and manner that will 
permit future identification of any given batch, lot, or shipment by the 
manufacturer.
    (C) To bear a conspicuous warning statement on the main panel of the 
retail container and display carton and on any accompanying literature: 
That if cracks develop in a ball or if the cord becomes frayed or loose 
or unfastened, use of the toy should be discontinued; and if a ring or 
loop or other holding device is present, the statement ``In use, the 
ring or loop must be placed around the middle finger and the two cords 
positioned over the forefinger and held securely between the thumb and 
forefinger,'' or words to that effect which will provide adequate 
instructions and warnings to prevent the holding device from 
accidentally slipping out of the hand. Such statements shall be printed 
in sharply contrasting color within a borderline and in letters at least 
6 mm (\1/4\ inch) high on the main panel of the container and at least 3 
mm (\1/8\) high on all accompanying literature.
    (v) The manufacturer of the toy shall make, keep, and maintain for 3 
years records of sale, distribution, and results of inspections and 
tests conducted in accordance with this subparagraph and shall make such 
records available upon request at all reasonable hours by any officer or 
employee of the Consumer Product Safety Commission, and shall permit 
such officer or employee to inspect and copy such records and to make 
such inventories of stock as he deems necessary and otherwise to check 
the correctness of such records.
    (vi) The lot size, sample size, and failure rate for testing clacker 
balls are as follows:

----------------------------------------------------------------------------------------------------------------
                                                                                              Failure rate
    Number of units in batch,                                Failure rate constituting   constituting rejection
   shipment, delivery, lot, or       Number of units in     rejection when testing per    when testing per Sec.
          retail stock                  random sample       Sec.  1500.86(a)(5)(ii)(B)   1500.86(a)(5)(ii) (C),
                                                                                            (D), (E), and (F)
----------------------------------------------------------------------------------------------------------------
50 or less......................                         8                          1                          1
51 to 90........................                        13                          1                          1
91 to 150.......................                        20                          1                          1
151 to 280......................                        32                          1                          2
281 to 500......................                        50                          1                          2
501 to 1,200....................                        80                          2                          4
1,201 to 3,200..................                       125                          2                          6
3,201 to 10,000.................                       200                          3                         10

[[Page 479]]

 
10,001 to 35,000................                       315                          4                         16
35,001 to 150,000...............                       500                          6                         25
150,001 to 500,000..............                       800                          8                         40
500,001 and over................                     1,250                         11                         62
----------------------------------------------------------------------------------------------------------------

    (vii) Applicability of the exemption provided by this paragraph 
shall be determined through use of the table in paragraph (a)(5)(vi) of 
this section. A random sample of the number of articles as specified in 
the second column of the table shall be selected according to the number 
of articles in a particular batch, shipment, delivery, lot, or retail 
stock per the first column. A failure rate as shown in either the third 
or fourth column shall indicate that the entire batch, shipment, 
delivery, lot, or retail stock has failed and thus is not exempted under 
this paragraph from classification as a banned hazardous substance.
    (6) Caps (paper or plastic) described in Sec. 1500.18(a)(5), 
provided:
    (i) Such articles do not produce peak sound pressure levels greater 
than 158 decibels when tested in accordance with Sec. 1500.47, and 
provided any such articles producing peak sound pressure levels greater 
than 138 decibels but not greater than 158 decibels when tested in 
accordance with Sec. 1500.47 shall bear the following statement on the 
carton and in the accompanying literature in accordance with 
Sec. 1500.121: ``WARNING--Do not fire closer than 1 foot to the ear. Do 
not use indoors.''
    (ii) Any person who elects to distribute toy caps in accordance with 
paragraph (a)(6)(i) of this section shall promptly notify the Consumer 
Product Safety Commission, Bureau of Compliance, Washington, D.C. 20207, 
of their intention and shall conduct or participate in a program to 
develop caps that produce a sound pressure level of not more than 138 
decibels when tested in accordance with Sec. 1500.47.
    (iii) Any person who elects to distribute caps in accordance with 
paragraph (a)(6)(i) of this section shall, after notification of his 
intentions to the Commission in accordance with paragraph (a)(6)(ii) of 
this section, submit to the Consumer Product Safety Commission, Bureau 
of Compliance, Washington, DC 20207, a progress report not less 
frequently than once every 3 months concerning the status of his program 
to develop caps that produce a sound level of not more than 138 decibels 
when tested in accordance with Sec. 1500.47.
    (7) Dive sticks and similar articles described in 
Sec. 1500.18(a)(18) that come to rest at the bottom of a container of 
water in a position in which the long axis of the article is greater 
than 45 degrees from vertical when measured in accordance with the 
following test method:
    (i) Test equipment.
    (A) A container that is filled with tap water to a depth at least 3 
inches [76 mm] greater than the longest dimension of the dive stick. The 
container shall:
    (1) Be sufficiently wide to allow the dive stick to lie along the 
bottom with its long axis in a horizontal position,
    (2) Have clear side walls to permit observation of the dive stick 
under water, and
    (3) Be placed on a level surface and have a flat bottom.
    (B) A protractor or other suitable angle measurement device that has 
an indicator for 45 degrees from vertical.
    (ii) Testing procedure
    (A) If the dive stick is sold such that the consumer is required to 
attach an additional component(s) to the dive stick, then the product 
shall be tested both with and without the attachment(s).
    (B) From just above the water surface, drop the dive stick into the 
container.
    (C) Let the dive stick sink and come to rest at the bottom of the 
container. If the dive stick is designed so that the weight can be 
adjusted by adding water or other substance, adjust the weight so that 
the dive stick sinks and comes

[[Page 480]]

to rest with its long axis positioned as close to vertical as possible.
    (D) Align the angle measurement device alongside the dive stick 
underwater and wait for the dive stick to come to rest if there is any 
water disturbance. Determine whether the long axis of the dive stick is 
greater than or less than 45 degrees from vertical.
    (8) Dive sticks and similar articles described in 
Sec. 1500.18(a)(18) in which the maximum force measured in the following 
test method is less than 5-lbf [22N]. The test shall be conducted in the 
ambient environment of the laboratory and not under water.
    (i) Test equipment.
    (A) A compression rig that has a force gauge or equivalent device 
that is calibrated for force measurements within a minimum range of 0 to 
5 lbf [0-22 N] and with an accuracy of 0.1 lbf 
[0.44 N] or better. The test rig shall have a system to 
guide this force application in the vertical direction and shall have a 
means to adjust the rate of load application.
    (B) Compression disk--the loading device that is attached to the 
force gauge shall be a rigid metal disk with a minimum diameter of 1.125 
inches [29 mm].
    (C) Vise or other clamping device.
    (ii) Testing procedure
    (A) Position the bottom of the dive stick in the clamping device so 
that the longest axis of the dive stick is vertical. The bottom end of 
the dive stick is the end that sinks to the bottom of a pool of water. 
Secure the bottom of the dive stick in the clamp such that the clamping 
mechanism covers no more than the bottom \1/2\ inch [13 mm] of the dive 
stick.
    (B) Apply a downward force at a rate of 0.05 in/sec 
(0.01 in/sec) [1.3 mm.sec 0.3 mm/sec] at the top 
of the dive stick with the compression disk positioned so that the plane 
of the disk contact surface is perpendicular to the long axis of the 
dive stick.
    (C) Apply the load for a period of 40 seconds or until the maximum 
recorded force exceeds 5-lbf [22 N].
    (D) Record the maximum force that was measured during the test.
    (b) [Reserved]

[38 FR 27012, Sept. 27, 1973, as amended at 53 FR 46839, Nov. 18, 1988; 
59 FR 9076, 9077, Feb. 25, 1994; 66 FR 13651, Mar. 7, 2001]



Sec. 1500.121  Labeling requirements; prominence, placement, and conspicuousness.

    (a)(1) Background and scope. Section 2(p)(1) of the Federal 
Hazardous Substances Act (FHSA) or ``the Act''), 15 U.S.C. 1261(p)(1), 
requires that hazardous substances bear certain cautionary statements on 
their labels. These statements include: signal words; affirmative 
statements of the principal hazard(s) associated with a hazardous 
substance; the common or usual name, or chemical name, of the hazardous 
substance; the name and place of business of the manufacturer, packer, 
distributor, or seller; statements of precautionary measures to follow; 
instructions, when appropriate, for special handling and storage; the 
statement ``Keep Out of the Reach of Children'' or its practical 
equivalent; and, when appropriate, first-aid instructions. Section 
2(p)(2) of the Act specifies that all such statements shall be located 
prominently on the label of such a substance and shall appear in 
conspicuous and legible type in contrast by typography, layout, or color 
with other printed matter on the label. This regulation contains the 
Commission's interpretations and policies for the type size and 
placement of cautionary material on the labels of hazardous substances 
and contains other criteria for such cautionary statements that are 
acceptable to the Commission as satisfying section 2(p)(2) of the Act. 
Labels that do not comply with this regulation may be considered 
misbranded.
    (2) Definitions. For the purposes of this section:
    (i) Container means the immediate package from which a hazardous 
substance may be dispensed and also any article, package or wrapping, 
such as a tube or cone used for a firework or a wet cell battery casing 
containing sulfuric acid, which is necessary for the substance to 
function during actual use.
    (ii) Cautionary material, cautionary labeling, and cautionary 
labeling required

[[Page 481]]

by the Act mean all items of labeling information required by sections 
2(p)(1) of the FHSA (repeated in 16 CFR 1500.3(b)(14)(i) or by the 
regulations which require additional labeling under section 3(b) of the 
Act.
    (iii) Display panel means any surface of the immediate container, 
and of any outer container or wrapping, which bears labeling.
    (iv) Principal display panel means the portion(s) of the surface of 
the immediate container, and of any outer container or wrapping, which 
bear(s) the labeling designed to be most prominently displayed, shown, 
presented, or examined under conditions of retail sale. (See paragraph 
(c)(1) of this section.)
    (v) Type size means the actual height of the printed image of each 
upper case or capital letter as it appears on the label of a hazardous 
substance. (See paragraph (c)(2) of this section.)
    (vi) Signal word means the appropriate word ``DANGER,'' ``WARNING,'' 
or ``CAUTION,'' as required by sections 2(p)(1) (C) or (D) of the Act.
    (vii) Statement of principal hazard(s) means that wording 
descriptive of the principal or primary hazard(s) associated with a 
hazardous substance required by section 2(p)(1)(E) of the Act. Some 
examples of such statements are ``HARMFUL OR FATAL IF SWALLOWED,'' 
``VAPOR HARMFUL,'' ``FLAMMABLE,'' and ``SKIN AND EYE IRRITANT.''
    (viii) Other cautionary material means all labeling statements, 
other than ``signal words'' or ``statement(s) of principal hazard(s),'' 
required by the Act or by regulations issued under the Act.
    (b) Prominent label placement. To satisfy the requirement of the Act 
that cautionary labeling statements shall appear ``prominently'' on the 
label of a hazardous substance, all such statements shall be placed on 
the label as follows:
    (1) Horizontal placement of labeling statements. Except for the name 
and place of business of the manufacturer, packer, distributor, or 
seller, all cautionary material required by the Act shall appear in 
lines that are generally parallel to any base on which the package rests 
as it is designed to be displayed for sale or, on display panels other 
than the principal display panel, in lines generally parallel to all 
other labeling on that panel. This requirement does not apply to 
labeling on collapsible tubes, cylindrical containers with a narrow 
diameter, or F-type containers where both the ``front'' and ``back'' of 
the container are principal display panels. (See paragraph (e) of this 
section.)
    (2) Principal display panel labeling. (i) All items of cautionary 
labeling required by the Act may appear on the principal display panel 
on the immediate container and, if appropriate, on any other container 
or wrapper. See paragraph (b)(4) of this section for requirements and 
exceptions for labeling outer containers and wrappings.
    (ii) The signal word, the statement of principal hazard(s), and, if 
appropriate, instructions to read carefully any cautionary material that 
may be placed elsewhere on the label shall be blocked together within a 
square or rectangular area, with or without a border, on the principal 
display panel on the immediate container and, where required by 
paragraph (b)(4) of this section, on any outer container or wrapping. 
All cautionary statements placed on the principal display panel shall be 
separated on all sides from other printed or graphic matter, with the 
exception of the declaration of net contents required under the Fair 
Packaging and Labeling Act, 15 U.S.C. 1453(a) (2) and (3), by a border 
line or by a space no smaller than the minimum allowable height of the 
type size for cautionary material required by the Act (exclusive of 
signal words and statements of hazard) on the principal display panel.
    (iii) Depending on the design of the package or the configuration of 
the label, or both, a package may have more than one principal display 
panel. If so, each principal display panel must bear, at a minimum, the 
signal word, statement of principal hazard or hazards, and, if 
appropriate, instructions to read carefully any cautionary material that 
may be placed elsewhere on the label.
    (A) Where the principal display panel of the immediate container 
consists of a lid, cap, or other item which may be

[[Page 482]]

separated from the immediate container and discarded, the container 
shall be deemed to have a second principal display panel elsewhere on 
the immediate container which must bear, at a minimum, the signal word, 
statement of principal hazard(s), and instructions, if appropriate, to 
read any cautionary material which may be placed elsewhere on the label.
    (3) Prominent label placement--other display panel labeling. All 
items of cautionary labeling required by the Act which do not appear on 
the principal display panel shall be placed together on a display panel 
elsewhere on the container. The name and place of business of the 
manufacturer, packer, distributor, or seller may appear separately on 
any display panel. Where cautionary material appears on a display panel 
other than the principal display panel, the principal display panel 
shall bear the statement ``Read carefully other cautions on the ------ 
panel,'' or its practical equivalent. [A description of the location of 
the other panel is to be inserted in the blank space.]
    (4) Outer container or wrappings. All cautionary labeling appearing 
on the immediate container of a hazardous substance shall also appear on 
any outer container or wrapping used in the retail display of the 
substance, in the same manner as required for the immediate container. 
Those cautionary labeling statements appearing on the immediate 
container which are clearly legible through any outer container or 
wrapper used in retail display need not appear on the outer container or 
wrapping itself. (See section 2(n)(1) of the Act.)
    (5) Placement of the word ``Poison'' and the skull and crossbones 
symbol. The word ``poison'' and, when appropriate, the skull and 
crossbones symbol shall appear on the label of a hazardous substance as 
follows:
    (i) If a hazardous substance is ``highly toxic,'' as defined in 
Sec. 1500.3(c)(i) and section 2(h)(1) of the FHSA, the label must bear 
the word ``poison'' in accordance with section 2(p)(1)(H) of the Act, in 
addition to the signal word ``DANGER,'' and must also bear the skull and 
crossbones symbol. Some products, under Sec. 1500.14(b) of the 
regulations, may, in addition to any required signal word, be required 
to bear the word ``poison'' and the skull and crossbones symbol because 
of the special hazard associated with their ingredients. In both 
instances, the word ``poison'' and the skull and crossbones symbol need 
not appear on the principal display panel on the container, unless all 
other cautionary labeling required by the Act appears on the principal 
display panel. The word ``poison'' and the skull and crossbones symbol, 
when required, must appear either together with other cautionary 
labeling on a display panel other than the principal display panel or 
together with the signal word and statement(s) of principal hazard on 
the principal display panel.
    (ii) Where, pursuant to a regulation issued under section 3(b) of 
the Act, the label of a hazardous substance requires the word ``poison'' 
instead of a signal word, the word, ``POISON'' shall appear in capital 
letters on the principal display panel, together with the statement(s) 
of the principal hazard. Certain substances for which the word 
``poison'' is required instead of any signal word are listed in 
Sec. 1500.129.
    (c) Conspicuousness--type size and style. To satisfy the requirement 
that cautionary labeling statements under the Act be conspicuous and 
legible, such statements shall conform to the following requirements:
    (1) Area of principal display panel. The area of the principal 
display panel is the area of the side or surface of the immediate 
container, or of the side or surface of any outer container or wrapping, 
that bears the labeling designed to be most prominently displayed, 
shown, presented, or examined under conditions of retail sale. This area 
is not limited to the portion of the surface covered with labeling; 
rather, it includes the entire surface. Flanges at the tops and bottoms 
of cans, conical shoulders of cans, handles, and shoulders and necks of 
bottles and jars are excluded in measuring the area. For the purposes of 
determining the proper type size for cautionary labeling, the area of 
the principal display panel (or other panel bearing cautionary labeling, 
under paragraph (c)(2)(ii) of this section) is to be computed as 
follows:

[[Page 483]]

    (i) In the case of a rectangular package, where one entire side is 
the principal display panel, the product of the height times the width 
of that side shall be the area of the principal display panel.
    (ii) In the case of a cylindrical or nearly cylindrical container or 
tube on which the principal display panel appears on the side, the area 
of the principal display panel shall be 40 percent of the product of the 
height of the container times its circumference.
    (iii) In the case of any other shape of container, the area of the 
principal display panel shall be 40 percent of the total surface of the 
container, excluding those areas, such as flanges at tops and bottoms, 
specified in paragraph (c)(1) above. However, if such a container 
presents an obvious principal display panel (such as an oval or hour-
glass shaped area on the side of a container for dishwashing detergent), 
the area to be measured shall be the entire area of the obvious 
principal display panel.
    (2) Type-size requirements. (i) The term type size refers to the 
height of the actual printed image of each upper case or capital letter 
as it appears on the label. The size of cautionary labeling shall be 
reasonably related to the type size of any other printing appearing on 
the same panel, but in any case must meet the minimum size requirements 
in table 1.
    (ii) When an item of labeling is required to be in a specified type 
size, all upper case, or capital, letters must be at least equal in 
height to the required type size, and all other letters must be the same 
style as the upper case or capital letters. Unless otherwise specified 
in the regulations (examples appear at Sec. Sec. 1500.14(b)(6), 1512.19, 
1508.9, and part 1505), the type size of all cautionary statements 
appearing on any display panel shall comply with the specifications in 
table 1 when the area of the display panel is measured by the method in 
paragraph (c)(1) above:

                                                     Table I
Area of principal display panel in square inches.............    0-2  *........................................  .....  ......  .......  ........  ........  .....
  Signal word **.............................................    \3/  \1/16\   \3/32\    \7/64\     \1/8\    \5/
                                                                 64\                                         32\
  Statement of hazard........................................    \3/  \3/64\   \1/16\    \3/32\    \3/32\    \7/
                                                                 64\                                         64\
  Other cautionary material ***..............................    \1/  \3/64\   \1/16\    \1/16\    \5/64\    \3/
                                                                 32\                                         32\
 
 means ``greater than.''
* minimum height of printed image of capital or upper case letters.
** including the word ``poison'' when required instead of a signal word by Section 3(b) of the Act (Sec.
  1500.129).
*** size of lettering for other cautionary material is based on the area of the display panel on which such
  cautionary material appears.

    (iii) If all of the required cautionary labeling does not appear on 
the principal display panel, the statement to ``Read carefully other 
cautions on the ------ panel,'' or its practical equivalent, must appear 
in, as a minimum, the same type size as that required in table 1 for the 
other cautionary material which appears elsewhere on the label of a 
hazardous substance. The size of the cautionary labeling that does not 
appear on the principal display panel is determined by the area of the 
panel on which it does appear.
    (3) Type style--proportion. The ratio of the height of a capital or 
uppercase letter to its width shall be such that the height of the 
letter is no more than 3 times its width.
    (4) Signal word and statements of hazard--capital letters. The 
signal word, the word ``poison'' if required instead of a signal word 
(see Sec. 1500.129), and the statement of principal hazard or hazards 
shall be in capital letters.
    (5) Multiple statement of hazard--type size and style. All 
statements of principal hazard or hazards on a label shall appear in the 
same size and style of type, and shall appear in the same color or have 
the same degree of boldness.
    (6) Accompanying literature containing directions for use. Where 
literature accompanying the package of a hazardous substance has 
directions for use, written or otherwise, section 2(n) of the Act 
requires the literature to bear cautionary labeling.

[[Page 484]]

    (i) All such cautionary labeling shall be in reasonable proximity to 
any direction for use and shall be placed together within the same 
general area.
    (ii) The type size of such cautionary labeling shall be reasonably 
related to the type size of any other printed matter in the accompanying 
literature and must be in conspicuous and legible type by typography, 
layout, or color with other printed matter on the label. The signal word 
and statement of principal hazard or hazards shall appear in capital 
letters.
    (d) Conspicuousness--contrast. To satisfy the requirement that 
cautionary labeling statements appear in conspicuous and legible type 
which is in contrast by typography, layout, or color with the other 
printed matter on the label, such statements shall conform to the 
following requirements:
    (1) Color. Where color is the primary method used to achieve 
appropriate contrast, the color of any cautionary labeling statement 
shall be in sharp contrast with the color of the background upon which 
such a statement appears. Examples of combinations of colors which may 
not satisfy the requirement for sharp contrast are: black letters on a 
dark blue or dark green background, dark red letters on a light red 
background, light red letters on a reflective silver background, and 
white letters on a light gray or tan background.
    (2) Interference with conspicuousness--labeling design, vignettes, 
or other printed material. For cautionary information appearing on 
panels other than the principal display panel, the label design, the use 
of vignettes, or the proximity of other labeling or lettering shall not 
be such that any cautionary labeling statement is obscured or rendered 
inconspicuous.
    (e) Collapsible metal tubes. Collapsible metal tubes containing 
hazardous substances shall be labeled so that all cautionary labeling 
required by the Act appears as close to the dispensing end of the 
container as possible. The placement and conspicuousness of these 
statements shall conform to the provisions of paragraphs (b), (c), and 
(d) of this section.
    (f) Unpackaged hazardous substances. Where practicable, unpackaged 
hazardous substances intended, or distributed in a form suitable, for 
use in or around a household or by children shall be labeled so that all 
items of information required by the Act appear upon the article itself. 
In instances where this is impracticable (for example, because of the 
size or nature of the article), the required cautionary labeling must be 
displayed by means of a tag or other suitable material that is no less 
than five square inches in area and is securely affixed to the article 
so that the labeling will remain attached throughout conditions of 
merchandising and distribution to the ultimate consumer. The placement 
and conspicuousness of all cautionary labeling appearing on such a tag 
or material, or on an unpackaged article, shall conform to the 
provisions of paragraphs (b), (c), and (d) of this section. For the 
purposes of determining the proper type size to use on a tag or other 
material, the area of one side of the tag or other material shall be the 
area of the principal display panel.
    (g) Exemptions. All requirements of the Act are satisfied by 
compliance with this Sec. 1500.121. However, exemptions can be granted 
under section 3(c) of the Act and Sec. 1500.83, or under the provisions 
of another statute should this section be incorporated in regulations 
under another statute. Section 1500.82 contains the requirements for 
exemption requests under the Federal Hazardous Substances Act.
    (h) Effective date. The provisions of this rule apply to hazardous 
substances bearing labels printed after December 30, 1985. Labels 
printed prior to the effective date of this rule may be applied until 
not later than December 28, 1987. This rule applies to all hazardous 
substances to which labels are applied after December 28, 1987.

[49 FR 50383, Dec. 28, 1984]



Sec. 1500.122  Deceptive use of disclaimers.

    A hazardous substance shall not be deemed to have met the 
requirements of section 2(p) (1) and (2) of the act (repeated in 
Sec. 1500.3(b)(14) (i) and (ii)) if there appears in or on the label (or 
in any accompanying literature; words, statements, designs, or other 
graphic material that in any manner negates

[[Page 485]]

or disclaims any of the label statements required by the act; for 
example, the statement ``Harmless'' or ``Safe around pets'' on a toxic 
or irritant substance.



Sec. 1500.123  Condensation of label information.

    Whenever the statement of the principal hazard or hazards itself 
provides the precautionary measures to be followed or avoided, a clear 
statement of the principal hazard will satisfy the requirements of 
section 2(p)(1) (E) and (F) of the act (repeated in 
Sec. 1500.3(b)(14)(i) (E) and (F)). When the statement of precautionary 
measures in effect provides instruction for first-aid treatment, the 
statement of the precautionary measures will satisfy the requirements of 
section 2(p)(1) (F) and (G) of the act (repeated in 
Sec. 1500.3(b)(14)(i) (F) and (G)).



Sec. 1500.125  Labeling requirements for accompanying literature.

    When any accompanying literature includes or bears any directions 
for use (by printed word, picture, design, or combination thereof), such 
placard, pamphlet, booklet, book, sign, or other graphic or visual 
device shall bear all the information required by section 2(p) of the 
act (repeated in Sec. 1500.3(b)(14)).



Sec. 1500.126  Substances determined to be ``special hazards.''

    Whenever the Commission determines that for a particular hazardous 
substance intended or packaged in a form suitable for use in the 
household or by children, the requirements of section 2(p) of the act 
(repeated in Sec. 1500.3(b)(14)) are not adequate for the protection of 
the public health and safety because of some special hazard, the 
Commission, by an appropriate order in the Federal Register, shall 
specify such reasonable variations or additional label requirements that 
it finds are necessary for the protection of the public health and 
safety. Such order shall specify a date that is not less than 90 days 
after the order is published (unless emergency conditions stated in the 
order specify an earlier date) after which any such hazardous substance 
intended, or packaged in a form suitable, for use in the household or by 
children that fails to bear a label in accordance with such order shall 
be deemed to be a misbranded hazardous substance.



Sec. 1500.127  Substances with multiple hazards.

    (a) Any article that presents more than one type of hazard (for 
example, if the article is both toxic and flammable) must be labeled 
with: An affirmative statement of each such hazard; the precautionary 
measures describing the action to be followed or avoided for each such 
hazard; instructions, when necessary or appropriate, for first-aid 
treatment of persons suffering from the ill effects that may result from 
each such hazard; instructions for handling and storage of articles that 
require special care in handling and storage because of more than one 
type of hazard presented by the article; and the common or usual name 
(or the chemical name if there is no common or usual name) for each 
hazardous component present in the article.
    (b) Label information referring to the possibility of one hazard may 
be combined with parallel information concerning any additional hazards 
presented by the article if the resulting condensed statement contains 
all of the information needed for dealing with each type of hazard 
presented by the article.

[38 FR 27012, Sept. 27, 1973; 38 FR 30105, Nov. 1, 1973]



Sec. 1500.128  Label comment.

    The Commission will offer informal comment on any proposed label and 
accompanying literature involving a hazardous substance if furnished 
with:
    (a) Complete labeling or proposed labeling, which may be in draft 
form.
    (b) Complete quantitative formula.
    (c) Adequate clinical pharmacological, toxicological, physical, and 
chemical data applicable to the possible hazard of the substance.
    (d) Any other information available that would facilitate 
preparation of a suitable label, such as complaints of injuries 
resulting from the product's use or other evidence that would furnish 
human-experience data.

[[Page 486]]



Sec. 1500.129  Substances named in the Federal Caustic Poison Act.

    The Commission finds that for those substances covered by the 
Federal Caustic Poison Act (44 Stat. 1406), the requirements of section 
2(p)(1) of the Federal Hazardous Substances Act (repeated in 
Sec. 1500.3(b)(14)(i)) are not adequate for the protection of the public 
health. Labeling for those substances, in the concentrations listed in 
the Federal Caustic Poison Act, were required to bear the signal word 
``poison.'' The Commission concludes that the lack of the designation 
``poison'' would indicate to the consumer a lesser hazard and that such 
would not be in the interest of the public health. Under the authority 
granted in section 3(b) of the act, the Commission therefore finds that 
for the following substances, and at the following concentrations, the 
word ``poison'' is necessary instead of any signal word:
    (a) Hydrochloric acid and any preparation containing free or 
chemically unneutralized hydrochloric acid (HCl) in a concentration of 
10 percent or more.
    (b) Sulfuric acid and any preparation containing free or chemically 
unneutralized sulfuric acid (H2 SO4) in a 
concentration of 10 percent or more.
    (c) Nitric acid or any preparation containing free or chemically 
unneutralized nitric acid (HNO3) in a concentration of 5 
percent or more.
    (d) Carbolic acid (C6 H5 OH), also known as 
phenol, and any preparation containing carbolic acid in a concentration 
of 5 percent or more.
    (e) Oxalic acid and any preparation containing free or chemically 
unneutralized oxalic acid (H2 C2 O4) in 
a concentration of 10 percent or more.
    (f) Any salt of oxalic acid and any preparation containing any such 
salt in a concentration of 10 percent or more.
    (g) Acetic acid or any preparation containing free or chemically 
unneutralized acetic acid (HC2 H2 O2) 
in a concentration of 20 percent or more.
    (h) Hypochlorous acid, either free or combined, and any preparation 
containing the same in a concentration that will yield 10 percent or 
more by weight of available chlorine.
    (i) Potassium hydroxide and any preparation containing free or 
chemically unneutralized potassium hydroxide (KOH), including caustic 
potash and vienna paste (vienna caustic), in a concentration of 10 
percent or more.
    (j) Sodium hydroxide and any preparation containing free or 
chemically unneutralized sodium hydroxide (NaOH), including caustic soda 
and lye in a concentration of 10 percent or more.
    (k) Silver nitrate, sometimes known as lunar caustic, and any 
preparation containing silver nitrate (AgNO3) in a 
concentration of 5 percent or more.
    (l) Ammonia water and any preparation containing free or chemically 
uncombined ammonia (NH3), including ammonium hydroxide and 
``hartshorn,'' in a concentration of 5 percent or more.



Sec. 1500.130  Self-pressurized containers: labeling.

    (a) Self-pressurized containers that fail to bear a warning 
statement adequate for the protection of the public health and safety 
may be misbranded under the act, except as otherwise provided pursuant 
to section 3 of the act.
    (b) The following warning statement will be considered as meeting 
the requirements of section 2(p)(1) of the act (repeated in 
Sec. 1500.3(b)(14)(i)) if the only hazard associated with an article is 
that the contents are under pressure:

                    warning--contents under pressure

    Do not puncture or incinerate container. Do not expose to heat or 
store at temperatures above 120  deg.F. Keep out of the reach of 
children.

The word ``CAUTION'' may be substituted for the word ``WARNING''. A 
practical equivalent may be substituted for the statement ``Keep out of 
the reach of children.''
    (c) That portion of the warning statement set forth in paragraph (b) 
of this section in capital letters should be printed on the main (front) 
panel of the container in capital letters of the type size specified in 
Sec. 1500.121(c). The balance of the cautionary statements may appear 
together on another panel if the front panel also bears a statement such 
as ``Read carefully other cautions on ---------- panel.''

[[Page 487]]

    (d) If an article has additional hazards, such as skin or eye 
irritancy, toxicity, or flammability, appropriate additional front and 
rear panel precautionary labeling is required.



Sec. 1500.133  Extremely flammable contact adhesives; labeling.

    (a) Extremely flammable contact adhesives, also known as contact 
bonding cements, when distributed in containers intended or suitable for 
household use may be misbranded under the act if the containers fail to 
bear a warning statement adequate for the protection of the public 
health and safety.
    (b) The following warning statement is considered as the minimum 
cautionary labeling adequate to meet the requirements of section 2(p)(1) 
of the act (repeated in Sec. 1500.3(b)(14)(i)) with respect to 
containers of more than one-half pint of contact adhesive and similar 
liquid or semiliquid articles having a flashpoint at or below 20  deg.F. 
as determined by the method in Sec. 1500.43, when the only hazard 
foreseeable is that caused by the extreme flammability of the mixture:

                                 Danger

                           Extremely Flammable

                       Vapors May Cause Flash Fire

    Vapors may ignite explosively.
    Prevent buildup of vapors--open all windows and doors--use only with 
cross-ventilation.
    Keep away from heat, sparks, and open flame.
    Do not smoke, extinguish all flames and pilot lights, and turn off 
stoves, heaters, electric motors, and other sources of ignition during 
use and until all vapors are gone.
    Close container after use.
    Keep out of the reach of children.
    (c) The words that are in capital letters in the warning statement 
set forth in paragraph (b) of this section should be printed on the main 
(front) panel or panels of the container in capital letters of the type 
size specified in Sec. 1500.121(c). The balance of the cautionary 
information may appear together on another panel provided the front 
panel bears a statement such as ``Read carefully other cautions on ----
-- panel,'' the blank being filled in with the identification of the 
specific label panel bearing the balance of the cautionary labeling. It 
is recommended that a borderline be used in conjunction with the 
cautionary labeling.
    (d) If an article has additional hazards, or contains ingredients 
listed in Sec. 1500.14 as requiring special labeling, appropriate 
additional front and rear panel precautionary labeling is required.
    (e) Since the Commission has issued a regulation banning under the 
Consumer Product Safety Act extremely flammable contact adhesives 
covered by this labeling regulation (sec. 16 CFR part 1302), paragraphs 
(a), (b), (c) and (d) of this section are revoked as to the subject 
products after June 13, 1978.

[38 FR 27012, Sept. 27, 1973, as amended at 42 FR 63742, Dec. 19, 1977]



Sec. 1500.134  Policy on first aid labeling for saline emesis.

    (a) This section states the Consumer Product Safety Commission's 
policy concerning first aid instructions for the use of a salt solution 
to induce vomiting (saline emesis) in the event of ingestion of 
hazardous substances.
    (b) In many cases where hazardous substances are ingested, the 
recommended first aid instructions for inducing vomiting have contained 
a statement that this should be accomplished by drinking a solution of 
salt (sodium chloride) in warm water. At one time, this direction was 
considered medically acceptable. However, the Commission has obtained 
information showing that the instruction to perform saline emesis is no 
longer appropriate. This is because the use of salt to induce vomiting 
can cause severe hypernatremia (salt poisoning) with potentially toxic 
effects, particularly in children 5 years old or younger, the age group 
most often involved in accidental poisonings. In view of the 
availability of safer and more effective emetics such as ipecac syrup, 
the Commission no longer recommends a direction to perform saline emesis 
as a first aid direction for inducing vomiting.
    (c) The Commission believes that, for products for which directions 
for saline emesis have been given in the past, ipecac syrup, U.S.P., is 
the most appropriate emetic, unless a particular contraindication exists 
in connection with any particular hazardous substance.

[[Page 488]]

    (d) The Commission wishes to emphasize that this policy does not 
require that any specific first aid instruction or wording be used. 
Where appropriate, the label may include directions (1) that the victim 
immediately contact a doctor or poison control center and/or (2) that 
vomiting be induced using methods other than salt. It is, of course, the 
manufacturer's responsibility to insure that the label provides enough 
information in addition to first aid instructions to fulfill all other 
labeling required by statute or regulation.

(Sec. 30(a), 86 Stat. 1231 (15 U.S.C. 2079(a)))

[43 FR 33704, Aug. 1, 1978]



Sec. 1500.135  Summary of guidelines for determining chronic toxicity.

    A substance may be toxic due to a risk of a chronic hazard. (A 
regulatory definition of ``toxic'' that pertains to chronic toxicity may 
be found at 16 CFR 1500.3(c)(2).) The following discussions are intended 
to help clarify the complex issues involved in assessing risk from 
substances that may potentially cause chronic hazards and, where 
possible, to describe conditions under which substances should be 
considered toxic due to a risk of the specified chronic hazards. The 
guidelines are not intended to be a static classification system, but 
should be considered along with available data and with expert judgment. 
They are not mandatory. Rather, the guidelines are intended as an aid to 
manufacturers in determining whether a product subject to the FHSA 
presents a chronic hazard. All default assumptions contained in the 
guidelines on hazard and risk determination are subject to replacement 
when alternatives which are supported by appropriate data become 
available. The following are brief summaries of more extensive 
discussions contained in the guidelines. Thus, the guidelines should be 
consulted in conjunction with these summaries. Copies of the guidelines 
may be obtained from the Office of Compliance and Enforcement, Consumer 
Product Safety Commission, Washington, DC 20207. (In addition to the 
chronic hazards discussed below, issues relating to the chronic hazard 
of sensitization are discussed in 16 CFR 1500.3(c)(5).)
    (a) Carcinogenicity. Substances are toxic by reason of their 
potential carcinogenicity in humans when they are known or probable 
human carcinogenic substances as defined below. Substances that are 
possible human carcinogenic substances or for which there is no evidence 
of carcinogenic effect under the following categories lack sufficient 
evidence to be considered toxic by virtue of their potential 
carcinogenicity.
    (1) Known Human carcinogenic Substances (``sufficient evidence'' in 
humans). Substances are toxic by reason of their carcinogenicity when 
they meet the ``sufficient evidence'' criteria of carcinogenicity from 
studies in humans, which require that a causal relationship between 
exposure to an agent and cancer be established. This category is similar 
to the Environmental Protection Agency's (EPA) Group A, the 
International Agency for Research on Cancer's (IARC) Group 1, or the 
American National Standards Institute's (ANSI) Category 1. A causal 
relationship is established if one or more epidemiological 
investigations that meet the following criteria show an association 
between cancer and exposure to the agent.
    (i) No identified bias that can account for the observed association 
has been found on evaluation of the evidence.
    (ii) All possible confounding factors which could account for the 
observed association can be ruled out with reasonable confidence.
    (iii) Based on statistical analysis, the association has been shown 
unlikely to be due to chance.
    (2) Probable Human Carcinogenic Substances. Substances are also 
toxic by reason of their probable carcinogenicity when they meet the 
``limited evidence'' criteria of carcinogenicity in humans or the 
``sufficient evidence'' criteria of carcinogenicity in animals described 
below. This category is similar to EPA's Group B, IARC's Group 2, or 
ANSI's Categories 2 and 3. Evidence derived from animal studies that has 
been shown not to be relevant to humans is not included. For example, 
such evidence would result when there

[[Page 489]]

was an identified mechanism of action for a chemical that causes cancer 
in animals that has been shown not to apply to the human situation. It 
is reasonable, for practical purposes, to regard an agent for which 
there is ``sufficient'' evidence of carcinogenicity in animals as if it 
presented a carcinogenic risk to humans.
    (i) ``Limited evidence'' of carcinogenicity in humans. The evidence 
is considered limited for establishing a causal relationship between 
exposure to the agent and cancer when a causal interpretation is 
credible, but chance, bias, or other confounding factors could not be 
ruled out with reasonable confidence.
    (ii) ``Sufficient evidence'' of carcinogenicity in animals. 
Sufficient evidence of carcinogenicity requires that the substance has 
been tested in well-designed and -conducted studies (e.g., as conducted 
by National Toxicology Program (NTP), or consistent with the Office of 
Science Technology Assessment and Policy (OSTP) guidelines) and has been 
found to elicit a statistically significant (p <0.05) exposure-related 
increase in the incidence of malignant tumors, combined malignant and 
benign tumors, or benign tumors if there is an indication of the ability 
of such benign tumors to progress to malignancy:
    (A) In one or both sexes of multiple species, strains, or sites of 
independent origin; or experiments using different routes of 
administration or dose levels; or
    (B) To an unusual degree in a single experiment (one species/strain/
sex) with regard to unusual tumor type, unusual tumor site, or early age 
at onset of the tumor.

The presence of positive effects in short-term tests, dose-response 
effects data, or structure-activity relationship are considered 
additional evidence.
    (3) Possible Human Carcinogenic Substance (``limited evidence'' 
animal carcinogen). In the absence of ``sufficient'' or ``limited'' 
human data, agents with ``limited'' evidence of carcinogenicity from 
animal studies fall into this category. Such substances, and those that 
do not fall into any other group, are not considered ``toxic.'' This 
does not imply that the substances are or are not carcinogens, only that 
the evidence is too uncertain to provide for a determination. This 
category is similar to EPA's Group C, IARC's Group 3, or ANSI's category 
4.
    (b) Neurotoxicity. Substances are toxic by reason of their potential 
neurotoxicity in humans when they meet the ``sufficient evidence'' or 
``limited evidence'' criteria of neurotoxicity in humans, or when they 
meet the ``sufficient evidence'' criteria of neurotoxicity in animals.
    (1) Known Neurotoxic Substances (``sufficient evidence in humans''). 
Substances are toxic by reason of their neurotoxicity and are considered 
``known neurotoxic substances'' when they meet the ``sufficient 
evidence'' criteria of neurotoxicity derived from studies in humans 
which require that a causal association between exposure to an agent and 
neurotoxicity be established with a reasonable degree of certainty. 
Substances in this category meet the definition of ``neurotoxic'' as 
stated above. ``Sufficient evidence,'' derived from human studies, for a 
causal association between exposure to a chemical and neurotoxicity is 
considered to exist if the studies meet the following criteria.
    (i) A consistent pattern of neurological dysfunction is observed.
    (ii) The adverse effects/lesions account for the neurobehavioral 
dysfunction with reasonable certainty.
    (iii) All identifiable bias and confounding factors are reasonably 
discounted after consideration.
    (iv) The association has been shown unlikely to be due to chance, 
based on statistical analysis.
    (2) Probable Neurotoxic Substances. Substances are also toxic by 
reason of their probable neurotoxicity when they meet the ``limited 
evidence'' criteria of neurotoxicity in humans, or the ``sufficient 
evidence'' criteria derived from animal studies. Evidence derived from 
animal studies that has been shown not to be relevant to humans is not 
included. Such evidence would result, for example, when there was an 
identified mechanism of action for a chemical that causes neurotoxicity 
in animals that has been shown not to apply to the human situation.

[[Page 490]]

    (i) ``Limited evidence'' of neurotoxicity in humans. The evidence 
derived from human studies is considered limited for neurotoxicity when 
the evidence is less than convincing, i.e., one of the criteria of 
``sufficient evidence'' of neurotoxicity for establishing a causal 
association between exposure to the agent and neurotoxicity is not met, 
leaving some uncertainties in establishing a causal association.
    (ii) ``Sufficient evidence'' of neurotoxicity in animals. Sufficient 
evidence of neurotoxicity derived from animal studies for a causal 
association between exposure to a chemical and neurotoxicity requires 
that:
    (A) The substance has been tested in well-designed and -conducted 
studies (e.g., NTP's neurobehavioral battery, or conforming to EPA's 
neurotoxicity test guidelines); and
    (B) The substance has been found to elicit a statistically 
significant (p <0.05) increase in any neurotoxic effect in one or both 
sexes of multiple species, strains, or experiments using different 
routes of administration and dose-levels.
    (3) Possible Neurotoxic Substances. ``Possible neurotoxic 
substances'' are the substances which meet the ``limited evidence'' 
criteria of neurotoxicity evidence derived from animal studies in the 
absence of human data, or in the presence of inadequate human data, or 
data which do not fall into any other group. Substances in this category 
are not considered ``toxic.''
    (c) Developmental and Reproductive Toxicity--(1)  Definitions of 
``Sufficient'' and ``Limited'' Evidence. The following definitions apply 
to all categories stated below.
    (i) ``Sufficient evidence'' from human studies for a causal 
association between human exposure and the subsequent occurrence of 
developmental or reproductive toxicity is considered to exist if the 
studies meet the following criteria:
    (A) No identified bias that can account for the observed association 
has been found on evaluation of the evidence.
    (B) All possible confounding factors which could account for the 
observed association can be ruled out with reasonable confidence.
    (C) Based on statistical analysis, the association has been shown 
unlikely to be due to chance.
    (ii) ``Limited evidence'' from human studies exists when the human 
epidemiology meets all but one of the criteria for ``sufficient 
evidence''; i.e., the statistical evidence is borderline as opposed to 
clear-cut, there is a source of bias, or there are confounding factors 
that have not been and cannot be accounted for.
    (iii) ``Sufficient evidence'' from animal studies exists when
    (A) Obtained from a good quality animal study; and
    (B) The substance has been found to elicit a statistically 
significant (p<0.05) treatment-related increase in multiple endpoints in 
a single species/strain, or in the incidence of a single endpoint at 
multiple dose levels or with multiple routes of administration in a 
single species/strain, or increase in the incidence of a single endpoint 
in multiple species/strains/ experiments.
    (iv) ``Limited evidence'' from animal studies exists when:
    (A) Obtained from a good quality study and there is a statistically 
significant (p<0.05) treatment-related increase in the incidence of a 
single endpoint in a single species/strain/experiment at a single dose 
level administered through only one route and such evidence otherwise 
does not meet the criteria for ``sufficient evidence''; or
    (B) The evidence is derived from studies which can be interpreted to 
show positive effects but have some qualitative or quantitative 
limitations with respect to experimental procedures (e.g., doses, 
exposure, follow-up, number of animals/group, reporting of the data, 
etc.) which would prevent classification of the evidence in the group of 
``sufficient evidence.''
    (2) Developmental Toxicants. Substances are toxic by reason of their 
potential developmental or reproductive toxicity when they meet the 
``sufficient evidence'' or ``limited evidence'' criteria of 
developmental or reproductive toxicity in humans, or when they meet the 
``sufficient evidence'' criteria of developmental or reproductive 
toxicity in animals. The Food and Drug Administration (FDA) and the 
European Economic Community (EEC) have

[[Page 491]]

developed categories for teratogens but not other developmental 
toxicants. The teratogen guidelines limit the information only to 
structural birth defects and do not include other hazards of 
developmental toxicity such as embryonal death, fetal death, or 
functional deficiencies which are also important in assessing the 
overall toxicity of a substance when administered during pregnancy. 
Recently, EPA has proposed a system for classifying developmental 
toxicity. The Occupational Safety and Health Administration (OSHA) has 
not yet developed any classification for developmental toxicity. The 
commission has established the following categories for determination of 
developmental toxicity according to the available evidence.
    (i) Known Human Developmental Toxicant (``sufficient evidence in 
humans''). A substance is considered a ``known human developmental 
toxicant'' if there is ``sufficient'' human evidence to establish a 
causal association between human exposure and the subsequent occurrence 
of developmental toxicity manifested by death of the conceptus (embryo 
or fetus), or structural or functional birth defects. This category 
(Human Developmental Toxicant) is comparable to category 1 of the EEC 
and categories D and X of FDA, except that these guidelines are limited 
to teratogens. This category is also comparable to the category 
``definitive evidence for human developmental toxicity'' proposed by 
EPA.
    (ii) Probable Human Developmental Toxicant. A substance is 
considered a ``probable human developmental toxicant'' if there is 
``limited'' human evidence or ``sufficient'' animal evidence to 
establish a causal association between human exposure and subsequent 
occurrence of developmental toxicity. This group (Probable Human 
Developmental Toxicant) is comparable to the category ``adequate 
evidence for human developmental toxicity'' proposed by EPA. This 
category is also comparable to category 2 of the EEC and category A1 of 
FDA, except that these guidelines are limited to teratogens.
    (iii) Possible Human Developmental Toxicant. A substance is 
considered a ``possible human developmental toxicant'' if there is 
``limited'' animal evidence, in the absence of human data, or in the 
presence of inadequate human data, or which does not fall into any other 
group, to establish a causal association between human exposure and 
subsequent occurrence of developmental toxicity. EEC, FDA, and EPA have 
not developed a category comparable to this group. The Commission 
believes that data from well planned animal studies are important to 
consider even though they may provide only limited evidence of 
developmental toxicity.
    (3) Male Reproductive Toxicants. Male reproductive toxicants can be 
grouped into the following different categories based on evidence 
obtained from human or animal studies.
    (i) Known Human Male Reproductive Toxicant. A substance is 
considered a ``known human male reproductive toxicant'' if there is 
``sufficient'' human evidence to establish a causal association between 
human exposure and the adverse effects on male reproductive main 
endpoints which are mating ability, fertility, and prenatal and 
postnatal development of the conceptus. This category is comparable to 
the one termed ``Known Positive'' in the EPA guidelines on male 
reproductive risk assessment.
    (ii) Probable Human Male Reproductive Toxicant. A substance is 
considered a ``probable human male reproductive toxicant'' if there is 
``limited'' human evidence or ``sufficient'' animal evidence to 
establish a causal association between human exposure and the adverse 
effects on male reproductive main endpoints. This category is comparable 
to the one termed ``Probable Positive'' in the EPA guidelines on male 
reproductive risk assessment. However, the EPA category is based only on 
sufficient animal evidence. CPSC believes that limited human evidence is 
also sufficient for a chemical to be placed in this category.
    (iii) Possible Human Male Reproductive Toxicant. A substance is 
considered a ``possible human male reproductive toxicant'' if there is 
limited animal evidence, in the absence of human data, or in the 
presence of inadequate human data, or which does not fall into any other 
group, to establish a causal

[[Page 492]]

association between human exposure and adverse effects on male 
reproductive main endpoints. This category is comparable to the one 
termed ``Possible Positive A'' in the EPA guidelines on male 
reproductive risk assessment. EPA proposes to use either limited human 
or limited animal evidence data to classify a toxicant as a ``Possible 
Positive A'' toxicant. As described above, CPSC would elevate limited 
human evidence to the category ``Probable Human Male Reproductive 
Toxicant.''
    (4) Female Reproductive Toxicants. Female reproductive toxicants can 
be grouped into the following different categories based on evidence 
obtained from human or animal studies. EPA has proposed guidelines for 
assessing female reproductive risk but has not yet proposed a specific 
system for categorization of female reproductive toxicants.
    (i) Known Human Female Reproductive Toxicant. A substance is 
considered a ``known human female reproductive toxicant'' if there is 
``sufficient'' human evidence to establish a causal association between 
human exposure and adverse effects on female reproductive function such 
as mating ability, fertility, and prenatal and postnatal development of 
the conceptus.
    (ii) Probable Human Female Reproductive Toxicant. A substance is 
considered a ``probable human female reproductive toxicant'' if there is 
``limited'' human evidence or ``sufficient'' animal evidence to 
establish a causal association between human exposure and adverse 
effects on female reproductive function.
    (iii) Possible Human Female Reproductive Toxicant. A substance is 
considered a ``possible human female reproductive toxicant'' if there is 
``limited'' animal evidence, in the absence of human data, or in the 
presence of inadequate human data, or which does not fall into any other 
group, to establish a causal association between human exposure and 
adverse effects on female reproductive function.
    (d) Other Subjects Related to the Determination that a Substance is 
Toxic. Under the FHSA, for a toxic substance to be considered hazardous, 
it must not only have the potential to be hazardous but there must also 
be the potential that persons are exposed to the substance, that the 
substance can enter the body, and that there is a significant risk of an 
adverse health effect associated with the customary handling and use of 
the substance. Under these guidelines, existence of an adverse health 
effect means that such exposure is above the ``acceptable daily intake'' 
(``ADI''). The ADI is based on the risks posed by the substance, and 
whether they are acceptable under the FHSA. This section addresses those 
issues by providing guidelines concerning assessment of exposure, 
assessment of bioavailability, determination of acceptable risks and the 
ADI to children and adults, and assessment of risk.
    (1) Assessment of Exposure. An exposure assessment may comprise a 
single exposure scenario or a distribution of exposures. Reasonably 
foreseeable use, as well as accidental exposure, should be taken into 
consideration when designing exposure studies. The following guidelines 
should be used in the assessment of exposure.
    (i) Inhalation. Inhalation studies to assess exposure should be 
reliable studies using direct monitoring of populations, predictions of 
exposure through modeling, or surrogate data.
    (A) Direct Monitoring. Populations to be monitored should be 
selected randomly to be representative of the general population, unless 
the exposure of a particular subset population is the desired goal of 
the assessment. The monitoring technique should be appropriate for the 
health effect of interest.
    (B) Modeling. Predictions of exposure to a chemical using 
mathematical models can be based on physical and chemical principles, 
such as mass balance principles. Mass balance models should consider the 
source strength of the product of interest, housing characteristics, and 
ambient conditions likely to be encountered by the studied population.
    (C) Surrogate Data. Surrogate data should only be used when data 
concerning the chemical of interest are sparse or unavailable and when 
there is a reasonable assurance that the surrogate data will accurately 
represent the chemical of interest.

[[Page 493]]

    (ii) Oral Ingestion. Oral ingestion studies may involve direct 
monitoring of sources of chemicals as well as laboratory simulations. 
The estimation of exposure from ingestion of chemicals present in 
consumer products is predicted based upon estimates of use of the 
product and absorption of the chemical from the gastrointestinal tract. 
The following criteria should be established for laboratory simulations 
to estimate exposure:
    (A) A simulant or range of simulants should be carefully selected to 
mimic the possible range of conditions which occur in humans, such as 
full and empty stomachs, or various saliva compositions at different 
times of the day.
    (B) The mechanical action to which a product is submitted must be 
chosen to represent some range of realistic conditions to which a human 
may subject the product.
    (iii) Dermal Exposure. (A) Dermal exposure involves estimating the 
amount of substance contacting the skin. This may involve experiments 
measuring the amount of material leached from a product contacting a 
liquid layer which interfaces with the skin, or the amount of substance 
which migrates from a product (in solid or liquid form) which is in 
contact with the skin.
    (B) Parameters to be considered include: Surface area of the skin 
contacted, duration of contact, frequency of contact, and thickness of a 
liquid interfacial layer.
    (2) Assessment of Bioavailability. (i) The need to consider 
bioavailability in estimating the risk from use of a product containing 
a toxic substance only arises when it is anticipated that the absorption 
characteristics of a substance to which there is human exposure will 
differ from those characteristics for the substance tested in the 
studies used to define the dose-response relationship.
    (ii) In determining the need to assess bioavailability, the factors 
to be examined include:
    (A) The physical or chemical form of the substance,
    (B) The route of exposure (inhalation, ingestion, or through the 
skin),
    (C) The presence of other constituents in the product which 
interfere with or alter absorption of the toxic substance, and
    (D) Dose.
    (3) Assessment of Risk. This section on quantitative risk assessment 
applies to estimates of risk for substances that are toxic by reason of 
their carcinogenicity.
    (i) Generally, the study leading to the highest risk should be used 
in the risk assessment; however, other factors may influence the choice 
of study.
    (ii) Risk should be based on the maximum likelihood estimate from a 
multistage model (such as Global83 or later version) unless the maximum 
likelihood estimate is not linear at low dose, in which case the 95% 
upper confidence limit on risk should be used.
    (iii) For systemic carcinogens, if estimates of human risk are made 
based on animal data, a factor derived from dividing the assumed human 
weight (70 kg) by the average animal weight during the study and taking 
that to the \1/3\ power should be used. There is the possibility that 
this factor may be changed, using the \1/4\ power instead of the \1/3\ 
power, as part of a unified Federal regulatory approach. If such an 
approach is adopted, it will apply here.
    (iv) When dose is expressed as parts per million, and the carcinogen 
acts at the site of contact, humans and animals exposed to the same 
amount for the same proportion of lifetime should be assumed to be 
equally sensitive.
    (v) If no experimental study having the same route of exposure as 
that anticipated for human use of a substance is available, a study by 
another route of exposure may be used. Pharmacokinetic methods may be 
used if sufficient data are available.
    (vi) When exposure scenarios are different from those used in the 
underlying study upon which estimates of risk are based, proportionality 
should be applied. If pharmacokinetic methods are used to adjust for 
risks at high versus low exposure levels, level-time measures should not 
be combined without taking the non-linearity into account.
    (4) Acceptable Risks--(i) ADI for Carcinogens. The maximum 
acceptable daily intake (``ADI'') is that exposure of a toxic (by virtue 
of its carcinogenicity) substance that is estimated

[[Page 494]]

to lead to a lifetime excess risk of one in a million. Exposure refers 
to the anticipated exposure from normal lifetime use of the product, 
including use as a child as well as use as an adult.
    (ii) ADI for Neurotoxicological and Developmental/Reproductive 
Agents. Due to the difficulties in using a numerical risk assessment 
method to determine risk for neurotoxicological or developmental/
reproductive toxicants, the Commission is using a safety factor 
approach, as explained below.
    (A) Human Data. If the hazard is ascertained from human data, a 
safety factor of ten will be applied to the lowest No Observed Effect 
Level (``NOEL'') seen among the relevant studies. If no NOEL can be 
determined, a safety factor of 100 will be applied to the Lowest 
Observed Effect Level (``LOEL''). Both the NOEL and LOEL are defined in 
terms of daily dose level.
    (B) Animal Data. If the hazard is ascertained from animal data, a 
safety factor of one hundred will be applied to the lowest NOEL. If no 
NOEL can be determined, a safety factor of one thousand will be applied 
to the lowest LOEL. Both the NOEL and LOEL are defined in terms of daily 
dose level.

[57 FR 46665, Oct. 9, 1992]



Sec. 1500.210  Responsibility.

    The provisions of these regulations (16 CFR subchapter C of chapter 
II) with respect to the doing of any act shall be applicable also to the 
causing of such act to be done.



Sec. 1500.211  Guaranty.

    In the case of the giving of a guaranty or undertaking referred to 
in section 5(b)(2) of the act, each person signing such guaranty or 
undertaking, or causing it to be signed, shall be considered to have 
given it. Each person causing a guaranty or undertaking to be false is 
chargeable with violations of section 4(d) of the act.



Sec. 1500.212  Definition of guaranty; suggested forms.

    (a) A guaranty or undertaking referred to in section 5(b)(2) of the 
act may be:
    (1) Limited to a specific shipment or other delivery of an article, 
in which case it may be a part of or attached to the invoice or bill of 
sale covering such shipment of delivery; or
    (2) General and continuing, in which case, in its application to any 
shipment or other delivery of an article, it shall be considered to have 
been given at the date such article was shipped or delivered, or caused 
to be shipped or delivered, by the person who gives the guaranty of 
undertaking.
    (b) The following are suggested forms of guaranty or undertaking 
referred to in section 5(b)(2) of the act.
    (1) Limited form for use on invoice or bill of sale.
(Name of person giving the guaranty or undertaking)
hereby guarantees that no article listed herein is misbranded within the 
meaning of the Federal Hazardous Substances Act.
(Signature and post-office address of person giving the guaranty or 
          undertaking)
    (2) General and continuing forms.

The article comprising each shipment or other delivery hereafter made by 
----------

(Name of person giving the guaranty or undertaking)
to, or on the order of --------------------
(Name and post-office address of person to whom the guaranty or 
undertaking is given)

is hereby guaranteed, as of the date of such shipment or delivery, to 
be, on such date, not misbranded within the meaning of the Federal 
Hazardous Substances Act.
(Signature and post-office address of person giving the guaranty or 
undertaking)

    (c) The application of a guaranty or undertaking referred to in 
section 5(b)(2) of the act to any shipment or other delivery of an 
article shall expire when such article, after shipment or delivery by 
the person who gave such guaranty or undertaking, becomes misbranded 
within the meaning of the act.



Sec. 1500.213  Presentation of views under section 7 of the act.

    (a) Presentation of views under section 7 of the act shall be 
private and informal. The views presented shall be confined to matters 
relevant to the contemplated proceeding. Such views may be presented by 
letter or in person by the person to whom the notice was given, or by 
his representative. In case such person holds a guaranty or undertaking 
referred to in section 5(b)(2) of the act applicable to the article on 
which such notice was based, such

[[Page 495]]

guaranty or undertaking, or a verified copy thereof, shall be made a 
part of such presentation of views.
    (b) Upon request, reasonably made, by the person to whom a notice 
appointing a time and place for the presentation of views under section 
7 of the act has been given, or by his representative, such time or 
place, or both such time and place, may be changed if the request states 
reasonable grounds therefor. Such request shall be addressed to the 
office of the Consumer Product Safety Commission that issued the notice.



Sec. 1500.214  Examinations and investigations; samples.

    When any officer or employee of the Commission collects a sample of 
a hazardous substance for analysis under the act, the sample shall be 
designated as an official sample if records or other evidence is 
obtained by him or any other officer or employee of the Commission 
indicating that the shipment or other lot of the article from which such 
sample was collected was introduced or delivered for introduction into 
interstate commerce, or was in or was received in interstate commerce, 
or was manufactured within a Territory not organized with a legislative 
body. Only samples so designated by an officer or employee of the 
Commission shall be considered to be official samples:
    (a) For the purpose of determining whether or not a sample is 
collected for analysis, the term ``analysis'' includes examinations and 
tests.
    (b) The owner of a hazardous substance of which an official sample 
is collected is the person who owns the shipment or other lot of the 
article from which the sample is collected.



Sec. 1500.230  Guidance for lead (Pb) in consumer products.

    (a) Summary. (1) The U.S. Consumer Product Safety Commission issues 
this guidance to manufacturers, importers, distributors, and retailers 
to protect children from hazardous exposure to lead in consumer 
products.\1\ The Commission identifies the major factors that it 
considers when evaluating products that contain lead, and informs the 
public of its experience with products that have exposed children to 
potentially hazardous amounts of lead.
---------------------------------------------------------------------------

    \1\ This guidance is not a rule. It is intended to highlight certain 
obligations under the Federal Hazardous Substances Act. Companies should 
read that Act and the accompanying regulations in this part for more 
detailed information.
---------------------------------------------------------------------------

    (2) To reduce the risk of hazardous exposure to lead, the Commission 
requests manufacturers to eliminate the use of lead that may be 
accessible to children from products used in or around households, 
schools, or in recreation. The Commission also recommends that, before 
purchasing products for resale, importers, distributors, and retailers 
obtain assurances from manufacturers that those products do not contain 
lead that may be accessible to children.
    (b) Hazard. Young children are most commonly exposed to lead in 
consumer products from the direct mouthing of objects, or from handling 
such objects and subsequent hand-to-mouth activity. The specific type 
and frequency of behavior that a child exposed to a product will exhibit 
depends on the age of the child and the characteristics and pattern of 
use of the product. The adverse health effects of lead poisoning in 
children are well-documented and may have long-lasting or permanent 
consequences. These effects include neurological damage, delayed mental 
and physical development, attention and learning deficiencies, and 
hearing problems. Because lead accumulates in the body, even exposures 
to small amounts of lead can contribute to the overall level of lead in 
the blood and to the subsequent risk of adverse health effects. 
Therefore, any unnecessary exposure of children to lead should be 
avoided. The scientific community generally recognizes a level of 10 
micrograms of lead per deciliter of blood as a threshold level of 
concern with respect to lead poisoning. To avoid exceeding that level, 
young children should not chronically ingest more than 15 micrograms of 
lead per day from consumer products.
    (c) Guidance. (1) Under the Federal Hazardous Substances Act (FHSA), 
15 U.S.C. 1261(f)(1), household products

[[Page 496]]

that expose children to hazardous quantities of lead under reasonably 
foreseeable conditions of handling or use are ``hazardous substances.'' 
A household product that is not intended for children but which creates 
such a risk of injury because it contains lead requires precautionary 
labeling under the Act. 15 U.S.C. 1261(p). A toy or other article 
intended for use by children which contains a hazardous amount of lead 
that is accessible for children to ingest is a banned hazardous 
substance. 15 U.S.C. 1261(q)(1)(B). In evaluating the potential hazard 
associated with products that contain lead, the Commission staff 
considers these major factors on a case-by-case basis: the total amount 
of lead contained in a product, the bioavailability of the lead, the 
accessibility of the lead to children, the age and foreseeable behavior 
of the children exposed to the product, the foreseeable duration of the 
exposure, and the marketing, patterns of use, and life cycle of the 
product.
    (2) Paint and similar surface coatings containing lead have 
historically been the most commonly-recognized sources of lead poisoning 
among the products within the Commission's jurisdiction. The Commission 
has, by regulation, banned paint and other similar surface coatings that 
contain more than 0.06% lead (``lead-containing paint''), toys and other 
articles intended for use by children that bear lead-containing paint, 
and furniture articles for consumer use that bear lead-containing paint. 
16 CFR Part 1303. In recent years, however, the Commission staff has 
identified a number of disparate products--some intended for use by 
children and others simply used in or around the household or in 
recreation--that presented a risk of lead poisoning from sources other 
than paint. These products included vinyl miniblinds, crayons, figurines 
used as game pieces, and children's jewelry.
    (3) In several of these cases, the staff's determination that the 
products presented a risk of lead poisoning resulted in recalls or in 
the replacement of those products with substitutes, in addition to an 
agreement to discontinue the use of lead in future production. The 
Commission believes that, had the manufacturers of these lead-containing 
products acted with prudence and foresight before introducing the 
products into commerce, they would not have used lead at all. This in 
turn would have eliminated both the risk to young children and the costs 
and other consequences associated with the corrective actions.
    (4) The Commission urges manufacturers to eliminate lead in consumer 
products to avoid similar occurrences in the future. However, to avoid 
the possibility of a Commission enforcement action, a manufacturer who 
believes it necessary to use lead in a consumer product should perform 
the requisite analysis before distribution to determine whether the 
exposure to lead causes the product to be a ``hazardous substance.'' If 
the product is a hazardous substance and is also a children's product, 
it is banned. If it is a hazardous household substance but is not 
intended for use by children, it requires precautionary labeling. This 
same type of analysis also should be performed on materials substituted 
for lead.
    (5) The Commission also notes that, under the FHSA, any firm that 
purchases a product for resale is responsible for determining whether 
that product contains lead and, if so, whether it is a ``hazardous 
substance.'' The Commission, therefore, recommends that, prior to the 
acquisition or distribution of such products, importers, distributors, 
and retailers obtain information and data, such as analyses of chemical 
composition or accessibility, relevant to this determination from 
manufacturers, or have such evaluations conducted themselves.

[63 FR 70649, Dec. 22, 1998]



Sec. 1500.231  Guidance for hazardous liquid chemicals in children's products.

    (a) Summary. The U.S. Consumer Product Safety Commission issues this 
guidance to manufacturers, importers, distributors, and retailers to 
protect children from exposure to hazardous chemicals found in liquid-
filled children's products, such as rolling balls, bubble watches, 
necklaces, pens, paperweights, keychains, liquid timers, and

[[Page 497]]

mazes.\1\ The Commission identifies the major factors that it considers 
when evaluating liquid-filled children's products that contain hazardous 
chemicals, and informs the public of its experience with exposure to 
these hazardous chemicals to children. To reduce the risk of exposure to 
hazardous chemicals, such as mercury, ethylene glycol, diethylene 
glycol, methanol, methylene chloride, petroleum distillates, toluene, 
xylene, and related chemicals, the Commission requests manufacturers to 
eliminate the use of such chemicals in children's products. The 
Commission also recommends that, before purchasing products for resale, 
importers, distributors, and retailers obtain assurances from 
manufacturers that liquid-filled children's products do not contain 
hazardous liquid chemicals.
---------------------------------------------------------------------------

    \1\ This guidance is not a rule. It is intended to highlight certain 
obligations under the Federal Hazardous Substances Act. Companies should 
read that Act and the accompanying regulations in this part for more 
detailed information.
---------------------------------------------------------------------------

    (b) Hazard. During reasonably foreseeable handling or use of liquid-
filled children's products, hazardous chemicals may become accessible to 
young children in a manner that places children at risk. Young children 
are exposed to the chemicals from directly mouthing them or from 
handling such objects and subsequent hand-to-mouth or hand-to-eye 
activity. The specific type and frequency of behavior that a child 
exposed to a product will exhibit depends on the age of the child and 
the characteristics and pattern of use of the product. The adverse 
health effects of these chemicals to children include chemical poisoning 
from ingestion of the chemicals, pneumonia from aspiration of the 
chemicals into the lungs, and skin and eye irritation from exposure to 
the chemicals. The chemicals may also be combustible.
    (c) Guidance. (1) Under the Federal Hazardous Substances Act (FHSA), 
products that are toxic or irritants and that may cause substantial 
injury or illness under reasonably foreseeable conditions of handling or 
use, including reasonably foreseeable ingestion by children, are 
``hazardous substances.'' 15 U.S.C. 1261(f)(1). A product that is not 
intended for children, but that creates a risk of substantial injury or 
illness because it contains hazardous chemicals, requires precautionary 
labeling under the Act. 15 U.S.C. 1261(p). A toy or other article 
intended for use by children that contains an accessible and harmful 
amount of a hazardous chemical is banned. 15 U.S.C. 1261(q)(1)(A). In 
evaluating the potential hazard associated with children's products that 
contain hazardous chemicals, the Commission's staff considers certain 
factors on a case-by-case basis, including: the total amount of the 
hazardous chemical in a product, the accessibility of the hazardous 
chemicals to children, the risk presented by that accessibility, the age 
and foreseeable behavior of the children exposed to the product, and the 
marketing, patterns of use, and life cycle of the product.
    (2) The Commission's staff has identified a number of liquid-filled 
children's products, such as rolling balls, bubble watches, necklaces, 
pens, paperweights, maze toys, liquid timers, and keychains, that 
contain hazardous chemicals. In several of these cases, the staff 
determined that these products violated the FHSA because they presented 
a risk of chemical poisoning and/or chemical pneumonia from aspiration. 
This determination resulted in recalls or in the replacement of those 
products with substitutes, as well as in agreements with the 
manufacturers to discontinue the use of hazardous chemicals in liquid-
filled children's products in future production. The Commission believes 
that these hazardous substances pose a risk to young children and, 
consequently, manufacturers should not have included them in the product 
design or manufacturing process.
    (3) Therefore, the Commission considers the use of hazardous 
chemicals in children's products such as those described above to be 
ill-advised and encourages manufacturers to avoid using them in such 
products. Further, the Commission recommends that, before purchasing 
such products for resale, importers, distributors, and retailers obtain 
assurances from the manufacturers that liquid-filled children's

[[Page 498]]

products do not contain hazardous liquid chemicals.

[63 FR 70648, Dec. 22, 1998]

                                 Imports



Sec. 1500.265  Imports; definitions.

    For the purposes of the regulations prescribed under section 14 of 
the act:
    (a) The term owner or consignee means the person who has the rights 
of a consignee under the provisions of the Tariff Act of 1930 (secs. 
483, 484, 485, 46 Stat. 721 as amended; 19 U.S.C. 1483, 1484, 1485).
    (b) The term area office director means the director of the area 
office of the Consumer Product Safety Commission having jurisdiction 
over the port of entry through which a hazardous substance is imported 
or offered for import, or such officer of the area office as he may 
designate to act in his behalf in administering and enforcing the 
provisions of section 14 of the act.



Sec. 1500.266  Notice of sampling.

    When a sample of a hazardous substance offered for import has been 
requested by the director of the area office, the collector of customs 
having jurisdiction over the hazardous substance shall give to the owner 
or consignee prompt notice of delivery of, or intention to deliver, such 
sample. Upon receipt of the notice, the owner or consignee shall hold 
such hazardous substance and not distribute it until further notice from 
the area office director or the collector of customs of the results of 
examination of the sample.



Sec. 1500.267  Payment for samples.

    The Consumer Product Safety Commission will pay for all import 
samples that are found to be in compliance with the requirements of the 
act. Billing for reimbursement should be made by the owner or consignee 
to the Commission area office headquarters in the territory of which the 
shipment was offered for import. Payment for samples will not be made if 
the hazardous substance is found to be in violation of the act, even 
though subsequently brought into compliance under the terms of an 
authorization to bring the article into compliance.



Sec. 1500.268  Hearing.

    (a) If it appears that the hazardous substance may be subject to 
refusal of admission, the area office director shall give the owner or 
consignee a written notice to that effect, stating the reasons therefor. 
The notice shall specify a place and a period of time during which the 
owner or consignee shall have an opportunity to introduce testimony. 
Upon timely request, giving reasonable grounds therefor, such time and 
place may be changed. Such testimony shall be confined to matters 
relevant to the admissibility of the hazardous substance, and may be 
introduced orally or in writing.
    (b) If such owner or consignee submits or indicates his intention to 
submit an application for authorization to relabel or perform other 
action to bring the hazardous substance into compliance with the act, 
such testimony shall include evidence in support of such application. If 
such application is not submitted at or prior to the hearing, the area 
office director shall specify a time limit, reasonable in the light of 
the circumstances, for filing such application.



Sec. 1500.269  Application for authorization.

    Application for authorization to relabel or perform other action to 
bring the hazardous substance into compliance with the act may be filed 
only by the owner or consignee and shall:
    (a) Contain detailed proposals for bringing the article into 
compliance with the act.
    (b) Specify the time and place where such operations will be carried 
out and the approximate time for their completion.



Sec. 1500.270  Granting of authorization.

    (a) When authorization contemplated by Sec. 1500.269 is granted, the 
area office director shall notify the applicant in writing, specifying:
    (1) The procedure to be followed:
    (2) That the operations are to be carried out under the supervision 
of an officer of the Consumer Product Safety Commission or the Bureau of 
Customs, as the case may be;

[[Page 499]]

    (3) A time limit, reasonable in the light of the circumstances, for 
completion of the operations; and
    (4) Such other conditions as are necessary to maintain adequate 
supervision and control over the article.
    (b) Upon receipt of a written request for extension of time to 
complete such operations, containing reasonable grounds therefor, the 
area office director may grant such additional time as he deems 
necessary.
    (c) An authorization may be amended upon a showing of reasonable 
grounds therefor and the filing of an amended application for 
authorization with the area office director.
    (d) If ownership of a hazardous substance covered by an 
authorization changes before the operations specified in the 
authorization have been completed, the original owner will be held 
responsible, unless the new owner has executed a bond and obtained a new 
authorization. Any authorization granted under this section shall 
supersede and nullify any previously granted authorization with respect 
to the article.



Sec. 1500.271  Bonds.

    (a) The bonds required under section 14(b) of the act may be 
executed by the owner or consignee on the appropriate form of a customs 
single-entry or term bond, containing a condition for the redelivery of 
the merchandise or any part thereof upon demand of the collector of 
customs and containing a provision for the performance of conditions as 
may legally be imposed for the relabeling or other action necessary to 
bring the hazardous substance into compliance with the act in such 
manner as is prescribed for such bond in the customs regulations in 
force on the date of request for authorization. The bond shall be filed 
with the collector of customs.
    (b) The collector of customs may cancel the liability for liquidated 
damages incurred under the above-mentioned provisions of such a bond, if 
he receives an application for relief therefrom, upon the payment of a 
lesser amount or upon such other terms and conditions as shall be deemed 
appropriate under the law and in view of the circumstances, but the 
collector shall not act under this regulation in any case unless the 
area office director is in full agreement with the action.



Sec. 1500.272  Costs chargeable in connection with relabeling and reconditioning inadmissible imports.

    The cost of supervising the relabeling or other action necessary in 
connection with an import of a hazardous substance that fails to comply 
with the act shall be paid by the owner or consignee who files an 
application requesting such action and executes a bond, pursuant to 
section 14(b) of the act. The cost of such supervision shall include, 
but not be restricted to, the following:
    (a) Travel expenses of the supervising officer.
    (b) Per diem in lieu of subsistence of the supervising officer when 
away from his home station as provided by law.
    (c) Services of the supervising officer, to be calculated at the 
rate of a GS 11, step 1 employee, except that such services performed by 
a customs officer and subject to the provisions of the Act of February 
13, 1911, as amended (sec. 5, 36 Stat. 901 as amended; 19 U.S.C. 267), 
shall be calculated as provided in that Act.
    (d) Services of the analyst, to be calculated at the rate of a GS 
12, step 1 employee (which shall include the use of the chemical 
laboratories and equipment of the Consumer Product Safety Commission).
    (e) The minimum charge for services of supervising officers and of 
analysts shall be not less than the charge for 1 hour, and time after 
the first hour shall be computed in multiples of 1 hour, disregarding 
fractional parts less than one-half hour.

[38 FR 27012, Sept. 27, 1973, as amended at 57 FR 28605, June 26, 1992]



  PART 1501--METHOD FOR IDENTIFYING TOYS AND OTHER ARTICLES INTENDED FOR USE BY CHILDREN UNDER 3 YEARS OF AGE WHICH PRESENT CHOKING, ASPIRATION, OR INGESTION 
HAZARDS BECAUSE OF SMALL PARTS--Table of Contents




Sec.
1501.1 Purpose.

[[Page 500]]

1501.2 Scope.
1501.3 Exemptions.
1501.4 Size requirements and test procedure.
1501.5 Enforcement procedure.

    Authority: Secs. 2(f)(1)(D), (q)(1)(A), (s), 3(e)(1), and 10; 74 
Stat. 372, 374, 375 as amended; 80 Stat. 1304-05, 83 Stat. 187-89 (15 
U.S.C. 1261, 1262, 1269).

    Source: 44 FR 34903, June 15, 1979, unless otherwise noted.



Sec. 1501.1  Purpose.

    Section 1500.18(a)(9) of this chapter classifies as a banned 
hazardous substance any toy or other article intended for use by 
children under 3 years of age that presents a choking, aspiration, or 
ingestion hazard because of small parts. This part 1501 describes 
certain articles that are subject to Sec. 1500.18(a)(9); lists certain 
articles that are specifically exempted; and provides a test method for 
determining whether an article is hazardous to children under 3 because 
it, or one of its components that can be detached or broken off during 
normal or reasonable foreseeable use, is too small.



Sec. 1501.2  Scope.

    (a) This regulation (Sec. 1500.18(a)(9) and the criteria described 
in Sec. 1501.4 below) applies to all toys and other articles intended 
for use by children under 3 years (36 months) of age that are introduced 
into interstate commerce after the effective date. Such articles 
include, but are not to limited to: squeeze toys; teethers; crib 
exercisers; crib gyms; crib mobiles; other toys or articles intended to 
be affixed to a crib, stroller, playpen, or baby carriage; pull and push 
toys; pounding toys; blocks and stacking sets; bathtub, wading pool and 
sand toys; rocking, spring, and stick horses and other figures; chime 
and musical balls and carousels; jacks-in-the-box; stuffed, plush, and 
flocked animals and other figures; preschool toys, games and puzzles 
intended for use by children under 3; riding toys intended for use by 
children under 3; infant and juvenile furniture articles which are 
intended for use by children under 3 such as cribs, playpens, baby 
bouncers and walkers, strollers and carriages; dolls which are intended 
for use by children under 3 such as baby dolls, rag dolls, and bean bag 
dolls; toy cars, trucks, and other vehicles intended for use by children 
under 3. In addition, such articles include any other toys or articles 
which are intended, marketed or labeled to be entrusted to or used by 
children under 3 years of age.
    (b) In determining which toys and other articles are intended for 
use by children under 3 years (36 months) of age, for purposes of this 
regulation, the following factors are relevant: the manufacturer's 
stated intent (such as on a label) if it is a reasonable one; the 
advertising, promotion, and marketing of the article; and whether the 
article is commonly recognized as being intended for children under 3.
    (c) This regulation does not apply to toys or articles which are 
solely intended for use by children 3 years of age or older. In 
addition, it does not apply to all articles to which children under 3 
years of age might have access simply because of presence in a 
household. Certain articles which are specifically exempted from this 
regulation are listed in Sec. 1501.3 below.



Sec. 1501.3  Exemptions.

    The following articles are exempt from this regulation 
(Sec. Sec. 1500.18(a)(9) and 1501.4 below):
    (a) Balloons;
    (b) Books and other articles made of paper;
    (c) Writing materials such as crayons, chalk, pencils, and pens;
    (d) Children's clothing and accessories, such as shoe lace holders 
and buttons;
    (e) Grooming, feeding, and hygiene products, such as diaper pins and 
clips, barrettes, toothbrushes, drinking glasses, dishes and eating 
utensils;
    (f) Phonograph records;
    (g) Modeling clay and similar products;
    (h) Fingerpaints, watercolors, and other paint sets;
    (i) Rattles (as defined at 16 CFR 1510.2); and
    (j) Pacifiers (as defined at 16 CFR 1511.2(a)).



Sec. 1501.4  Size requirements and test procedure.

    (a) No toy or other children's article subject to Sec. 1500.18(a)(9) 
and to this part

[[Page 501]]

1501 shall be small enough to fit entirely within a cylinder with the 
dimensions shown in Figure 1, when tested in accordance with the 
procedure in paragraph (b) of this section. In testing to ensure 
compliance with this regulation, the dimensions of the Commission's test 
cylinder will be no greater than those shown in Figure 1. (In addition, 
for compliance purposes, the English dimensions shall be used. The 
metric approximations are included only for convenience.)
    (b)(1) Place the article, without compressing it, into the cylinder. 
If the article fits entirely within the cylinder, in any orientation, it 
fails to comply with the test procedure. (Test any detached components 
of the article the same way.)
    (2) If the article does not fit entirely within the cylinder, 
subject it to the appropriate ``use and abuse'' tests of 16 CFR 1500.51 
and 1500.52 (excluding the bite tests of Sec. Sec. 1500.51(c) and 
1500.52(c)). Any components or pieces (excluding paper, fabric, yarn, 
fuzz, elastic, and string) which have become detached from the article 
as a result of the use and abuse testing shall be placed into the 
cylinder, one at a time. If any such components or pieces fit entirely 
within the cylinder, in any orientation and without being compressed, 
the article fails to comply with the test procedure.

[[Page 502]]

[GRAPHIC] [TIFF OMITTED] TC03OC91.060



Sec. 1501.5  Enforcement procedure.

    The Commission will enforce this regulation, unless it determines 
that an emergency situation exists, only in accordance with Chapter 2, 
Guide 2.05--Letter of Advice/Notices of Noncompliance of the CPSC 
Enforcement Policy

[[Page 503]]

and Procedural Guides, issued in January 1990 and available from the 
Office of the Secretary, Consumer Product Safety Commission, Washington, 
DC 20207. Under the procedure described in this chapter, firms must be 
informed by letter that they or their products may be the subject of 
enforcement action and must be provided ten days within which to submit 
evidence and arguments that the products are not violative or are not 
covered by the regulation, prior to the initiation of enforcement action 
by the Commission or by its delegated staff member. The function of 
approving such enforcement actions is currently delegated by the 
Commission to the Assistant Executive Director for Compliance and 
Enforcement (copies of the existing delegation documents are also 
available from the CPSC's Office of the Secretary).

[56 FR 46986, Sept. 17, 1991]



PART 1502--PROCEDURES FOR FORMAL EVIDENTIARY PUBLIC HEARING--Table of Contents




                      Subpart A--General Provisions

Sec.
1502.1 Scope.
1502.2 Computation of time periods.
1502.3 Confidential information.
1502.4 Office of the Secretary.

                  Subpart B--Initiation of Proceedings

1502.5 Initiation of a hearing involving the issuance, amendment, or 
          revocation of a regulation.
1502.6 Filing objections and requests for a hearing on a regulation.
1502.7 Notice of filing of objections.
1502.8 Ruling on objections and requests for hearing.
1502.9 Modification or revocation of regulation or order.
1502.10 Denial of hearing in whole or in part.
1502.11 Judicial review after waiver of hearing on a regulation.
1502.12 Request for alternative form of hearing.
1502.13 Notice of hearing; stay of action.
1502.14 Effective date of a regulation when no objections are filed.

                 Subpart C--Appearance and Participation

1502.15 Appearance.
1502.16 Notice of participation.
1502.17 Advice on public participation in hearings.

                      Subpart D--Presiding Officer

1502.18 Presiding officer.
1502.19 Commencement of functions.
1502.20 Authority of presiding officer.
1502.21 Disqualification of presiding officer.
1502.22 Unavailability of presiding officer.

                      Subpart E--Hearing Procedures

1502.23 Filing and service of submissions.
1502.24 Petition to participate in forma pauperis.
1502.25 Disclosure of data and information to be relied on by the 
          participants.
1502.26 Purpose; oral and written testimony; burden of proof.
1502.27 Participation of nonparties.
1502.28 Conduct at oral hearings or conferences.
1502.29 Time and place of prehearing conference.
1502.30 Prehearing conference procedure.
1502.31 Summary decisions.
1502.32 Receipt of evidence.
1502.33 Official notice.
1502.34 Briefs and arguments.
1502.35 Interlocutory appeal from ruling of presiding officer.
1502.36 Official transcript.
1502.37 Motions.

                    Subpart F--Administrative Record

1502.38 Administrative record of a hearing.
1502.39 Examination of record.

                  Subpart G--Initial and Final Decision

1502.40 Initial decision.
1502.41 Appeal from or review of initial decision.
1502.42 Decision by Commission on appeal or review of initial decision.
1502.43 Reconsideration and stay of Commission's action.

                       Subpart H--Judicial Review

1502.44 Review by the courts.
1502.45 Copies of petitions for judicial review.

    Authority: 15 U.S.C. 1261(q)(1)(B), 1262(a), 1262(e), 1269(a); 15 
U.S.C. 1474(a); 21 U.S.C. 371(e)-(g).

    Source: 56 FR 9278, Mar. 6, 1991, unless otherwise noted.



                      Subpart A--General Provisions



Sec. 1502.1  Scope.

    The procedures in this part apply when--

[[Page 504]]

    (a) A person has a right to an opportunity for a hearing under 
sections 2(q)(1)(B) or 3(a) of the Federal Hazardous Substances Act 
(``FHSA'') and 701(e) of the Federal Food, Drug, and Cosmetic Act 
(``FDCA'') (15 U.S.C. 1261(q)(1)(B) and 1262(a), and 21 U.S.C. 371(e));
    (b) The Commission elects to hold a hearing under section 3(e)(1) of 
the FHSA or section 5 of the Poison Prevention Packaging Act (``PPPA'') 
and section 701(e) of the FDCA (15 U.S.C. 1262(e)(1) and 1474(a), and 21 
U.S.C. 371(e)); or
    (c) The Commission concludes that it is in the public interest to 
hold a formal evidentiary public hearing on any matter before it in such 
a proceeding.



Sec. 1502.2  Computation of time periods.

    Whenever a time period for taking action is specified by these 
procedures, by the presiding officer, or by the Commission, Saturdays, 
Sundays, and Federal holidays are included in computing time. However, 
if the last day for taking such action falls on a Saturday, Sunday, or 
Federal holiday, the action shall be timely if taken on or before the 
next Federal Government business day.



Sec. 1502.3  Confidential information.

    Whenever any participant desires or is required to submit 
information in any proceeding under this part 1502, and the participant 
believes that such information consists of trade secret or other 
confidential business or financial information that should not be 
disclosed publicly, the participant may, instead of submitting such 
information, file a motion for a protective order containing a general 
description of the information desired to be withheld, together with a 
detailed argument supporting the claim that the information should be 
held in confidence.



Sec. 1502.4  Office of the Secretary.

    (a) The mailing address of the Commission's Office of the Secretary 
is:
Office of the Secretary, Consumer Product Safety Commission, Washington, 
DC 20207.
    (b) The address for delivery to the Office of the Secretary is:
Office of the Secretary, Room 502, 4330 East West Highway, Bethesda, 
Maryland 20816.
    (c) The telephone number of the Office of the Secretary is (301)504-
0800.

[56 FR 9278, Mar. 6, 1991, as amended at 62 FR 46667, Sept. 4, 1997]



                  Subpart B--Initiation of Proceedings



Sec. 1502.5  Initiation of a hearing involving the issuance, amendment, or revocation of a regulation.

    (a) The Federal Register notice promulgating the final regulation 
will describe how to submit objections and requests for hearing.
    (b) On or before the 30th day after the date of publication of a 
final regulation in the Federal Register, a person may file written 
objections, with or without a request for a hearing, with the 
Commission. The 30-day period may not be extended, except that 
additional information supporting an objection may be received after 30 
days upon a showing of inadvertent omission or for other good cause 
shown, if consideration of the additional information will not delay 
review of the objection and request for hearing.



Sec. 1502.6  Filing objections and requests for a hearing on a regulation.

    (a) Objections and requests for a hearing under Sec. 1502.5(a) must 
be filed with the Office of the Secretary and will be accepted for 
filing if they meet the following conditions:
    (1) They are submitted within the time specified in Sec. 1502.5(b).
    (2) Each objection is separately numbered.
    (3) Each objection specifies with particularity the provision(s) of 
the regulation to which that objection is directed.
    (4) Each objection on which a hearing is requested specifically 
requests a hearing. Failure to request a hearing on an objection 
constitutes a waiver of the right to a hearing on that objection.
    (5) Each objection for which a hearing is requested includes a 
detailed description of the basis for the objection and the factual 
information or analysis in support thereof. Failure to include a 
description and analysis for an objection constitutes a waiver of the 
right

[[Page 505]]

to a hearing on that objection. The description and analysis may be used 
only for the purpose of determining whether a hearing has been justified 
under Sec. 1502.8, and do not limit the evidence that may be presented 
if a hearing is granted.
    (i) A copy of any report, article, survey, or other written document 
relied upon must be submitted, unless the document is--
    (A) A CPSC document that is routinely publicly available; or
    (B) A recognized medical or scientific textbook or journal in the 
public domain.
    (ii) A summary of the non-documentary testimony to be presented by 
any witnesses relied upon must be submitted.
    (b) If an objection or request for a public hearing fails to meet 
the requirements of this section the Office of the General Counsel shall 
notify the Office of the Secretary of the deficiency. The Office of the 
Secretary shall return it with a copy of the applicable regulations, 
indicating those provisions not complied with. A deficient objection or 
request for a hearing may be supplemented and subsequently filed if 
submitted within the 30-day time period specified in Sec. 1502.5(b).
    (c) If another person objects to a regulation issued in response to 
a petition, the petitioner may submit a written reply to the Office of 
the Secretary on or before the 15th day after the last day for filing 
objections.



Sec. 1502.7  Notice of filing of objections.

    As soon as practicable after the expiration of the time for filing 
objections to and requests for hearing on agency action involving the 
issuance, amendment, or revocation of a regulation under the FHSA or the 
PPPA and section 701(e) of the Federal Food, Drug, and Cosmetic Act, the 
Commission shall publish a notice in the Federal Register specifying 
those parts of the regulation that have been stayed by the filing of 
proper objections and, if no objections have been filed, stating that 
fact. The notice does not constitute a determination that a hearing is 
justified on any objections or requests for hearing that have been 
filed. When to do so will cause no undue delay, the notice required by 
this section may be combined with the notices described in 
Sec. Sec. 1502.10 and 1502.13.



Sec. 1502.8  Ruling on objections and requests for hearing.

    (a) As soon as practicable, the Commission will review all 
objections and requests for hearing filed under Sec. 1502.6 and 
determine--
    (1) Whether the regulation should be modified or revoked under 
Sec. 1502.9; and
    (2) Whether a hearing has been justified.
    (b) A request for a hearing will be granted if the material 
submitted shows the following:
    (1) There is a genuine and substantial issue of fact for resolution 
at a hearing. A hearing will not be granted on issues of policy or law.
    (2) The factual issue can be resolved by available and specifically 
identified reliable evidence. A hearing will not be granted on the basis 
of mere allegations or denials or general descriptions of positions and 
contentions.
    (3) The data and information submitted, if established at a hearing, 
would be adequate to justify resolution of the factual issue in the way 
sought by the person. A hearing will be denied if the Commission 
concludes that the data and information submitted, even though accurate, 
are insufficient to justify the factual determination urged.
    (4) Resolution of the factual issue in the way sought by the person 
is adequate to justify the action requested. A hearing will not be 
granted on factual issues that are not determinative with respect to the 
action requested, e.g., if the Commission concludes that the 
Commission's action would be the same even if the factual issue were 
resolved in the way sought, or if a request is made that a final 
regulation include a provision not reasonably encompassed by the 
proposal.
    (5) The action requested is not inconsistent with any provision in 
the FHSA or any regulation in 16 CFR subchapter C explaining or 
particularizing the requirements of the FHSA.
    (6) The requirements in other applicable regulations, and in the 
notice promulgating the final regulation or

[[Page 506]]

the notice of opportunity for hearing are met.
    (c) In making the determinations specified in paragraph (a) of this 
section, the Commission may issue an appropriate order on the 
determinations without further notice or opportunity for comment from 
interested parties. However, the Commission, at its option, may use the 
procedure specified in 16 CFR part 1052 or any other applicable public 
procedure available to it.
    (d) If it is uncertain whether a hearing has been justified under 
the principles in paragraph (b) of this section, and the Commission 
concludes that summary decision against the person requesting a hearing 
should be considered, the Commission may serve upon the person by 
registered mail a proposed order denying a hearing. The person has 30 
days after receipt of the proposed order to demonstrate that the 
submission justifies a hearing.



Sec. 1502.9  Modification or revocation of regulation or order.

    If, upon review of an objection or request for hearing, the 
Commission determines that the regulation should be modified or revoked, 
the Commission will promptly take such action by notice in the Federal 
Register. Further objections to or requests for hearing on the 
modification or revocation may be submitted under Sec. Sec. 1502.5 and 
1502.6, but no further issue may be taken with other provisions in the 
regulation. Objections and requests for hearing that are not affected by 
the modification or revocation will remain on file and be acted upon in 
due course.



Sec. 1502.10  Denial of hearing in whole or in part.

    (a) If the Commission determines upon review of the objections or 
requests for hearing that a hearing is not justified, in whole or in 
part, a notice of the determination will be published in the Federal 
Register.
    (b) The notice will state whether the hearing is denied in whole or 
in part. If the hearing is denied in part, the notice will be combined 
with the notice of hearing required by Sec. 1502.13, and will specify 
the objections and requests for hearing that have been granted and 
denied.
    (c) Any denial will be explained. A denial based on an analysis of 
the information submitted to justify a hearing will explain the 
inadequacy of the information.
    (d) The notice will confirm, modify, or stay the effective date of 
the regulation involved.
    (e) The record of the administrative proceeding relating to denial 
in whole or in part of a public hearing on an objection or request for 
hearing consists of the following:
    (1) The entire rulemaking record;
    (2) The objections and requests for hearing filed by the Office of 
the Secretary; and
    (3) The notice denying a formal evidentiary public hearing.
    (f) The record specified in paragraph (e) of this section is the 
exclusive record for the Commission's decision on the complete or 
partial denial of a hearing. The record of the proceeding will be closed 
as of the date of the Commission's decision denying a hearing, unless 
another date is specified. A person who requested and was denied a 
hearing may submit a petition for reconsideration or a petition for stay 
of the Commission's action. A person who wishes to rely upon information 
or views not included in the administrative record shall submit them to 
the Commission with a petition to modify the final regulation.
    (g) Denial of a request for a hearing in whole or in part is final 
agency action reviewable in the courts, under the statutory provisions 
governing the matter involved, as of the date of publication of the 
denial in the Federal Register.
    (1) Before requesting a court for a stay of the Commission's action 
pending judicial review, a person shall first submit a petition to the 
Commission for a stay of action.
    (2) The time for filing a petition for judicial review of a denial 
of a hearing on an objection or issue begins on the date the denial is 
published in the Federal Register. The failure to file a petition for 
judicial review within the period established in the statutory provision 
governing the matter involved constitutes a waiver of the right to 
judicial review of the objection or issue,

[[Page 507]]

regardless whether a hearing has been granted on other objections and 
issues.



Sec. 1502.11  Judicial review after waiver of hearing on a regulation.

    (a) A person with a right to submit objections and a request for 
hearing under Sec. 1502.5(a) may submit objections and waive the right 
to a hearing. The waiver may be either an explicit statement, or a 
failure to request a hearing, as provided in Sec. 1502.6(a)(4).
    (b) If a person waives the right to a hearing, the Commission will 
rule upon the person's objections under Sec. Sec. 1502.8 through 
1502.10. As a matter of discretion, the Commission may also order a 
hearing on the matter.
    (c) If the Commission rules adversely on a person's objection, the 
person may petition for judicial review in a U.S. court of appeals under 
the appropriate statute.
    (1) The record for judicial review is the record designated in 
Sec. 1502.10(e).
    (2) The time for filing a petition for judicial review begins on the 
date of publication of the Commission's ruling on the objections in the 
Federal Register.



Sec. 1502.12  Request for alternative form of hearing.

    (a) A person with a right to request a formal hearing may waive that 
right and request a hearing before the Commission under 16 CFR part 
1052.
    (b) The request--
    (1) May be on the person's own initiative or at the suggestion of 
the Commission;
    (2) Must be submitted by the person in the form of a petition before 
publication of a notice of hearing under Sec. 1502.13 or a denial of 
hearing under Sec. 1502.10; and
    (3) Must be--
    (i) In lieu of a request for a formal hearing under Sec. 1502.5; or,
    (ii) If submitted with or after a request for formal hearing, 
accompanied by a waiver of the right to a formal hearing, conditioned on 
the request for the alternative form of hearing. Upon acceptance by the 
Commission, the waiver becomes binding and may be withdrawn only by 
waiving any right to any form of hearing, unless the Commission 
determines otherwise.
    (c) When more than one person requests and justifies a formal 
hearing under these procedures, an alternative form of hearing may be 
used only if all the persons concur and waive their right to request a 
formal hearing.
    (d) The Commission will determine whether an alternative form of 
hearing should be used after considering the requests submitted and the 
appropriateness of the alternative hearing for the issues raised in the 
objections. The Commission's determination is binding unless, for good 
cause, the Commission subsequently determines otherwise.
    (e) If the Commission determines that an alternative form of hearing 
will be used, the Commission will publish a notice in the Federal 
Register setting forth the following information:
    (1) A description of the regulation that is the subject of the 
hearing.
    (2) A statement specifying any part of the regulation that has been 
stayed by operation of law or in the Commission's discretion.
    (3) The time, date, and place of the hearing, or a statement that 
such information will be contained in a later notice.
    (4) The parties to the hearing.
    (5) The issues at the hearing. The statement of issues determines 
the scope of the hearing.



Sec. 1502.13  Notice of hearing; stay of action.

    (a) If the Commission determines upon review of the objections and 
requests for hearing that a hearing is justified on any issue, the 
Commission will publish a notice setting forth the following:
    (1) A description of the regulation that is the subject of the 
hearing.
    (2) A statement specifying any part of the regulation or order that 
has been stayed by operation of law or in the Commission's discretion.
    (3) The parties to the hearing.
    (4) The issues of fact on which a hearing has been justified.
    (5) A statement of any objections or requests for hearing for which 
a hearing has not been justified, which are subject to Sec. 1502.10.

[[Page 508]]

    (6) The presiding officer, or a statement that the presiding officer 
will be designated in a later notice.
    (7) The time within which notices of participation should be filed 
under Sec. 1502.16.
    (8) The date, time, and place of the prehearing conference, or a 
statement that the date, time, and place will be announced in a later 
notice. The prehearing conference may not commence until after the time 
expires for filing the notice of participation required by 
Sec. 1502.16(a).
    (9) The time within which participants should submit written 
information and views under Sec. 1502.25(b). Additional copies of 
material already submitted under Sec. 1502.25 need not be included with 
any later submissions.
    (10) The contents of the portions of the administrative record 
relevant to the issues at the hearing. Except for trade secrets or other 
confidential information, the disclosure of which is prohibited by 
statute, the portions listed will be placed on public display in the 
Office of the Secretary before the notice is published.
    (b) The statement of the issues determines the scope of the hearing 
and the matters on which evidence may be introduced. The issues may be 
revised by the presiding officer. A participant may obtain interlocutory 
review by the Commission of a decision by the presiding officer to 
revise the issues to include an issue on which the Commission has not 
granted a hearing or to eliminate an issue on which a hearing has been 
granted.
    (c) A hearing is deemed to begin on the date of publication of the 
notice of hearing.



Sec. 1502.14  Effective date of a regulation when no objections are filed.

    (a) If no objections are filed and no hearing is requested on a 
regulation under Sec. 1502.5, the regulation is effective on the date 
specified in the regulation as promulgated.
    (b) The Commission shall publish a confirmation of the effective 
date of the regulation. The Federal Register document confirming the 
effective date of the regulation may extend the time for compliance with 
the regulation.



                 Subpart C--Appearance and Participation



Sec. 1502.15  Appearance.

    (a) A person who has filed a notice of participation under 
Sec. 1502.16 may appear in person or by counsel or other representative 
in any hearing and, subject to Sec. 1502.27, may be heard concerning all 
relevant issues.
    (b) The presiding officer may strike a person's appearance for 
violation of the requirements regarding conduct in Sec. 1502.28.



Sec. 1502.16  Notice of participation.

    (a) Within 30 days after publication of the notice of hearing under 
Sec. 1502.13, a person desiring to participate in a hearing is to file 
with the Office of the Secretary a notice of participation in the 
following form:

(Date)
    Office of the Secretary, Consumer Product Safety Commission, Room 
502, 4330 East West Highway, Bethesda, MD. Mailing address: Office of 
the Secretary, Consumer Product Safety Commission, Washington, DC 20207.

                         Notice of Participation

(Title of Regulation)
Docket No.______________________________________________________________
Please enter the participation of:
(Name)__________________________________________________________________
(Street address)________________________________________________________
(City, State, and Zip Code)_____________________________________________
________________________________________________________________________
(Telephone number)______________________________________________________
Service on the above will be accepted by:
(Name)__________________________________________________________________
(City, State, and Zip Code)_____________________________________________
________________________________________________________________________
(Telephone number)______________________________________________________
    The following statements are made as part of this notice of 
participation:
    A. Specific interests. (A statement of the specific interest of the 
person in the proceeding, including the specific issues of fact 
concerning which the person desires to be heard. This part need not be 
completed by a party to the proceeding.)
    B. Commitment to participate. (A statement that the person will 
present documentary evidence or testimony at the hearing and will comply 
with the requirements of Sec. 1502.25 of these procedures.)
(Signed)________________________________________________________________

    (b) Any amendment to a notice of participation should be filed with 
the Office of the Secretary and served on all participants.

[[Page 509]]

    (c) No person may participate in a hearing who has not filed a 
written notice of participation or whose participation has been stricken 
under paragraph (e) of this section.
    (d) The presiding officer may permit the late filing of a notice of 
participation upon a showing of good cause.
    (e) The presiding officer may strike the participation of a person 
for nonparticipation in the hearing or for failure to comply with any 
requirement of this subpart, e.g., disclosure of information as required 
by Sec. 1502.25 or the prehearing order issued under Sec. 1502.30. Any 
person whose participation is stricken may petition the Commission for 
interlocutory review of that decision.

[56 FR 9278, Mar. 6, 1991, as amended at 62 FR 46667, Sept. 4, 1997]



Sec. 1502.17  Advice on public participation in hearings.

    (a) All inquiries from the public about scheduling, location, and 
general procedures should be addressed to the Office of the Secretary, 
Consumer Product Safety Commission, Washington, DC 20207, or telephone 
(301) 504-0800.
    (b) Requests by hearing participants for changes in the schedule of 
a hearing or for filing documents, briefs, or other pleadings should be 
made in writing directly to the presiding officer.
    (c) Under no circumstances will the Office of the General Counsel of 
CPSC directly provide advice about a hearing to any person who is 
participating or may participate in the hearing. In every hearing, 
certain attorneys in the office are designated to represent the staff. 
Other members of the office, ordinarily including the General Counsel, 
are designated to advise the Commission on a final decision in the 
matter. It is not compatible with these functions, nor would it be 
professionally responsible, for the attorneys in the Office of the 
General Counsel also to advise other participants in a hearing, or for 
any attorney who may be called on to advise the Commission to respond to 
inquiries from other participants in the hearing; such participants may 
be urging views contrary to those of the staff involved or to what may 
ultimately be the final conclusions of the Commission. Accordingly, 
members of the Office of the General Counsel, other than the attorneys 
responsible for representing the staff, will not answer questions about 
the hearing from any participant or potential participant.
    (d) Participants in a hearing may communicate with the attorneys 
responsible for representing the staff, in the same way that they may 
communicate with counsel for any other party in interest about the 
presentation of matters at the hearing. It would be inappropriate to bar 
discussion of such matters as stipulations of fact, joint presentation 
of witnesses, or possible settlement of hearing issues. Members of the 
public, including participants at hearings, are advised, however, that 
all such communications, including those by telephone, will be recorded 
in memoranda that can be filed with the Office of the Secretary.
    (e) Separation of functions and ex parte communications will be 
handled as follows.
    (1) An interested person may meet or correspond with any CPSC 
representative concerning a matter prior to publication of a notice 
announcing a formal evidentiary public hearing on the matter. The 
provisions of 16 CFR part 1012 apply to such meetings.
    (2) Upon publication of a notice announcing a formal evidentiary 
public hearing, the following rules concerning separation of functions 
apply:
    (i) The CPSC staff members responsible for preparing evidence and 
participating in the hearing in the matter are, as a party to the 
hearing, responsible for all investigative functions and for 
presentation of the position of the staff at the hearing and in any 
pleading or oral argument before the Commission. These representatives 
of the staff may not participate or advise in any decision except as 
witnesses or counsel in public proceedings. Except as provided herein, 
there shall be no other communication between representatives of the 
staff and representatives of the various Commissioners' offices 
concerning the matter prior to the decision of the Commission. The 
Commission may, however, designate other representatives of the staff to 
advise the Commission. The designation will be in writing and filed with 
the Office

[[Page 510]]

of the Secretary no later than the time specified in paragraph (f)(2) of 
this section for the application of separation of functions. All 
employees of the CPSC other than representatives of the involved staff 
(except for those specifically designated otherwise) may be called upon 
to advise and participate with the offices of the Commissioners in their 
functions relating to the hearing and the final decision.
    (ii) The General Counsel of CPSC shall designate members of the 
Office of the General Counsel to advise and participate with the staff 
in its functions in the hearing and shall designate other members of the 
Office of the General Counsel to advise the offices of the Commissioners 
in their functions related to the hearing and the final decision. The 
members of the Office of the General Counsel designated to advise the 
staff may not participate or advise in any decision of the Commission 
except as counsel in public proceedings. The designation shall be in the 
form of a memorandum filed with the Office of the Secretary and made a 
part of the administrative record in the proceeding. There may be no 
other communication between those members of the Office of the General 
Counsel designated to advise the offices of the Commissioners and any 
other person in the Office of the General Counsel or in the involved 
staff with respect to the matter prior to the decision of the 
Commission. The General Counsel may assign different attorneys to advise 
either the staff or the offices of the Commissioners at any stage of the 
proceedings. The General Counsel will ordinarily advise and participate 
with the offices of the Commissioners in their functions relating to the 
hearing and the final decision.
    (iii) The Commissioners are responsible for the agency review and 
final decision of the matter, with the advice and participation of 
anyone in CPSC other than representatives of the responsible staff and 
those members of the Office of the General Counsel designated to assist 
in the staff functions in the hearing.
    (iv) Between the date that separation of functions applies and the 
date of the Commission's decision on the matter, communication 
concerning the matter involved in the hearing will be restricted as 
follows:
    (A) No person outside CPSC may have an ex parte communication with 
the presiding officer or any person representing the offices of the 
Commissioners concerning the matter in the hearing. Neither the 
presiding officer nor any person representing the offices of the 
Commissioners may have any ex parte communications with a person outside 
CPSC concerning the matter in the hearing. All communications are to be 
public communications, as witness or counsel under the applicable 
procedures.
    (B) A participant in the hearing may submit a written communication 
concerning a proposal for settlement to the presiding officer with a 
request that it be transmitted to the Commission. These communications 
are to be in the form of pleadings, served on all other participants, 
and filed with the Office of the Secretary like any other pleading.
    (C) A written communication contrary to this section must be 
immediately served on all other participants and filed with the Office 
of the Secretary by the presiding officer at the hearing, or by the 
Commissioner, depending on who received the communication. An oral 
communication contrary to this section must be immediately recorded in a 
written memorandum and similarly served on all other participants and 
filed with the Office of the Secretary. A person, including a 
representative of a participant in the hearing, who is involved in an 
oral communication contrary to this section, must, if possible, be made 
available for cross-examination during the hearing with respect to the 
substance of that conversation. Rebuttal testimony pertinent to a 
written or oral communication contrary to this section will be 
permitted. Cross-examination and rebuttal testimony will be transcribed 
and filed with the Office of the Secretary.
    (D) The making of a communication contrary to this section may, 
consistent with the interests of justice and the policy of the 
underlying statute,

[[Page 511]]

result in a decision adverse to the person knowingly making or causing 
the making of such a communication.

[56 FR 9278, Mar. 6, 1991, as amended at 62 FR 46667, Sept. 4, 1997]



                      Subpart D--Presiding Officer



Sec. 1502.18  Presiding officer.

    The presiding officer in a hearing will be an administrative law 
judge qualified under 5 U.S.C. 3105.



Sec. 1502.19  Commencement of functions.

    The functions of the presiding officer begin upon designation and 
end upon the filing of the initial decision.



Sec. 1502.20  Authority of presiding officer.

    The presiding officer has all powers necessary to conduct a fair, 
expeditious, and orderly hearing, including the power to--
    (a) Specify and change the date, time, and place of oral hearings 
and conferences;
    (b) Establish the procedures for use in developing evidentiary 
facts, including the procedures in Sec. 1502.30(b) and to rule on the 
need for oral testimony and cross-examination under Sec. 1502.26(b);
    (c) Prepare statements of the areas of factual disagreement among 
the participants;
    (d) Hold conferences to settle, simplify, or determine the issues in 
a hearing or to consider other matters that may expedite the hearing;
    (e) Administer oaths and affirmations;
    (f) Control the course of the hearing and the conduct of the 
participants;
    (g) Examine witnesses and strike or limit their testimony if they 
fail to respond fully to proper questions;
    (h) Admit, exclude, or limit evidence;
    (i) Set the time for filing pleadings;
    (j) Rule on motions and other procedural matters;
    (k) Rule on motions for summary decision under Sec. 1502.31;
    (l) Conduct the hearing in stages if the number of parties is large 
or the issues are numerous and complex;
    (m) Waive, suspend, or modify any procedure in this subpart if the 
presiding officer determines that no party will be prejudiced, the ends 
of justice will be served, and the action is in accordance with law;
    (n) Strike the participation of any person under Sec. 1502.16(e) or 
exclude any person from the hearing under Sec. 1502.28, or take other 
reasonable disciplinary action; and
    (o) Take any other action required for the fair, expeditious, and 
orderly conduct of the hearing.



Sec. 1502.21  Disqualification of presiding officer.

    (a) A participant may request the presiding officer to disqualify 
himself/herself and withdraw from the proceeding. The ruling on any such 
request may be appealed in accordance with Sec. 1502.35(b).
    (b) A presiding officer who is aware of grounds for 
disqualification, whether or not raised by a participant, shall withdraw 
from the proceeding.



Sec. 1502.22  Unavailability of presiding officer.

    (a) If the presiding officer is unable to act for any reason, the 
Commission will assign the powers and duties to another presiding 
officer. The substitution will not affect the hearing, except as the new 
presiding officer may order.
    (b) Any motion based on the substitution must be made within 10 
days.



                      Subpart E--Hearing Procedures



Sec. 1502.23  Filing and service of submissions.

    (a) Submissions, including pleadings in a hearing, are to be filed 
with the Office of the Secretary. Two copies shall be filed. To 
determine compliance with filing deadlines in a hearing, a submission is 
considered filed on the day of filing with or mailing to the Office of 
the Secretary. When this part allows a response to a submission and 
prescribes a period of time for the filing of the response, an 
additional 3 days are allowed for the filing of the response if the 
submission is served by mail.
    (b) The person making a submission shall serve copies of it on the 
other participants.
    (c) Service is accomplished by mailing a submission to the address 
shown

[[Page 512]]

in the notice of participation or by personal delivery.
    (d) All submissions are to be accompanied by a certificate of 
service or by a statement that service is not required, stating the 
reason therefor.
    (e) No written submission or other portion of the administrative 
record may be held in confidence, except as provided in Sec. 1502.3.



Sec. 1502.24  Petition to participate in forma pauperis.

    (a) A participant who believes that compliance with the filing and 
service requirements of this section constitutes an unreasonable 
financial burden may submit to the Commission a petition to participate 
in forma pauperis.
    (b) The petition will be captioned: ``Request to Participate In 
Forma Pauperis, Docket No. ------.'' Filing and service requirements for 
the petition are described in paragraph (c) of this section, whether or 
not the petition is granted; The petition must demonstrate that either:
    (1) The participant is indigent and a strong public interest 
justifies participation, or
    (2) The participant's participation is in the public interest 
because it can be considered of primary benefit to the general public.
    (c) The Commission may grant or deny the petition. If the petition 
is granted, the participant need file only one copy of each submission 
with the Office of the Secretary. The Office of the Secretary will make 
sufficient additional copies for the administrative record, and serve a 
copy on each other participant.



Sec. 1502.25  Disclosure of data and information to be relied on by the participants.

    (a) Before the notice of hearing is published under Sec. 1502.13, 
the Assistant General Counsel for Regulatory Affairs shall submit the 
following to the Office of the Secretary:
    (1) The relevant portions of the administrative record of the 
proceeding. Portions of the administrative record not relevant to the 
issues in the hearing are not required to be submitted.
    (2) All other documentary data and information relied upon.
    (3) A narrative position statement on the factual issues in the 
notice of hearing and the type of supporting evidence the Assistant 
General Counsel intends to introduce.
    (b) Within 60 days of the publication of the notice of hearing or, 
if no participant will be prejudiced, within another period of time set 
by the presiding officer, each participant shall submit to the Office of 
the Secretary all data and information specified in paragraph (a) (2) 
and (3) of this section and any objections that the administrative 
record filed under paragraph (a)(1) of this section is incomplete, and 
any documents in the participants' files containing factual information, 
whether favorable or unfavorable to the regulation issued by the 
Commission, which relates to the issues involved in the hearing.
    (c) Submissions required by paragraphs (a) and (b) of this section 
may be supplemented later in the proceeding, with the approval of the 
presiding officer, upon a showing that the material in the supplement 
was not reasonably known or available when the submission was made, that 
the relevance of the material contained in the supplement could not 
reasonably have been foreseen, or that admission of the material in the 
supplement is necessary for a fair determination of the issues involved 
in the hearing.
    (d) A participant's failure to comply substantially and in good 
faith with this section constitutes a waiver of the right to participate 
further in the hearing; failure of a party to comply constitutes a 
waiver of the right to a hearing.
    (e) Participants may reference each other's submissions. To reduce 
duplicative submissions, participants are encouraged to exchange and 
consolidate lists of documentary evidence. If a particular document is 
bulky or in limited supply and cannot reasonably be reproduced, and it 
constitutes relevant evidence, the presiding officer may authorize 
submission of a reduced number of copies.
    (f) The presiding officer will rule on questions relating to this 
section.

[[Page 513]]



Sec. 1502.26  Purpose; oral and written testimony; burden of proof.

    (a) The objective of a formal evidentiary hearing is the fair 
determination of relevant facts consistent with the right of all 
interested persons to participate and the public interest in promptly 
settling controversial matters affecting the public health and welfare.
    (b) Accordingly, the evidence at a hearing is to be developed to the 
maximum extent through written submissions, including written direct 
testimony, which may be in narrative or in question-and-answer form.
    (1) Direct testimony will be submitted in writing, except on a 
showing that written direct testimony is insufficient for a full and 
true disclosure of relevant facts and that the participant will be 
prejudiced if unable to present oral direct testimony. If the proceeding 
involves particular issues, each party may determine whether, and the 
extent to which, each wishes to present direct testimony orally or in 
writing.
    (2) Oral cross-examination of witnesses will be permitted if it 
appears that alternative means of developing the evidence are 
insufficient for a full and true disclosure of the facts and that the 
party requesting oral cross-examination will be prejudiced by denial of 
the request or that oral cross-examination is the most effective and 
efficient means to clarify the matters at issue.
    (3) Witnesses shall give testimony under oath.
    (c) A participant who proposes to substitute a new provision for a 
provision objected to has the burden of proof in relation to the new 
provision.



Sec. 1502.27  Participation of nonparties.

    (a) A nonparty participant may--
    (1) Attend all conferences (including the prehearing conference), 
oral proceedings, and arguments;
    (2) Submit written testimony and documentary evidence for inclusion 
in the record;
    (3) File written objections, briefs, and other pleadings; and
    (4) Present oral argument.
    (b) A nonparty participant may not--
    (1) Submit written interrogatories; or
    (2) Conduct cross-examination.
    (c) A person whose petition is the subject of the hearing has the 
same right as a party.
    (d) A nonparty participant will be permitted additional rights if 
the presiding officer concludes that the participant's interests would 
not be adequately protected otherwise or that broader participation is 
required for a full and true disclosure of the facts, but the rights of 
a nonparty participant may not exceed the rights of a party.



Sec. 1502.28  Conduct at oral hearings or conferences.

    All participants in a hearing will conduct themselves with dignity 
and observe judicial standards of practice and ethics. They may not 
indulge in personal attacks, unseemly wrangling, or intemperate 
accusations or characterizations. Representatives of parties shall, to 
the extent possible, restrain clients from improprieties in connection 
with any proceeding. Disrespectful, disorderly, or contumacious language 
or conduct, refusal to comply with directions, use of dilatory tactics, 
or refusal to adhere to reasonable standards of orderly and ethical 
conduct during any hearing shall constitute grounds for immediate 
exclusion from the proceeding by the presiding officer.



Sec. 1502.29  Time and place of prehearing conference.

    A prehearing conference will commence at the date, time, and place 
announced in the notice of hearing, or in a later notice, or as 
specified by the presiding officer in a notice modifying a prior notice. 
At the prehearing conference, insofar as practicable at that time, the 
presiding officer will establish the methods and procedures to be used 
in developing the evidence, determine reasonable time periods for the 
conduct of the hearing, and designate the times and places for the 
production of witnesses for direct and cross-examination, if leave to 
conduct oral examination is granted on any issue.



Sec. 1502.30  Prehearing conference procedure.

    (a) Participants in a hearing are to appear at the prehearing 
conference

[[Page 514]]

prepared to discuss and resolve all matters specified in paragraph (b) 
of this section.
    (1) To expedite the hearing, participants are encouraged to prepare 
in advance for the prehearing conference. Participants should cooperate 
with each other, and should request information and begin preparation of 
testimony at the earliest possible time. Failure of a participant to 
appear at the prehearing conference or to raise matters that reasonably 
could be anticipated and resolved at that time will not delay the 
progress of the hearing and constitutes a waiver of the rights of the 
participant regarding such matters as objections to the agreements 
reached, actions taken, or rulings issued by the presiding officer at or 
as a result of the prehearing conference and may be grounds for striking 
the participation under Sec. 1502.16.
    (2) Participants shall bring to the prehearing conference the 
following specific information, which will be filed with the Office of 
the Secretary under Sec. 1502.23:
    (i) Any additional information desired to supplement the submission 
filed under Sec. 1502.25; the supplement may be filed if approved under 
Sec. 1502.25.
    (ii) A list of all witnesses whose testimony will be offered, orally 
or in writing, at the hearing, with a full curriculum vitae for each. 
Additional witnesses may be identified later, with the approval of the 
presiding officer, on a showing that the witness was not reasonably 
available at the time of the prehearing conference, that the relevance 
of the witness's views could not reasonably have been foreseen at that 
time, or for other good cause shown, as where a previously identified 
witness is unforeseeably unable to testify.
    (iii) All prior written statements, including articles and any 
written statement signed or adopted, or a recording or transcription of 
an oral statement made, by persons identified as witnesses if--
    (A) The statement is available without making a request to the 
witness;
    (B) The statement relates to the subject matter of the witness's 
testimony; and
    (C) The statement either was made before the time the person agreed 
to become a witness or has been made publicly available by the person.
    (b) The presiding officer will conduct a prehearing conference for 
the following purposes:
    (1) To determine the areas of factual disagreement to be considered 
at the hearing. The presiding officer may hold conferences off the 
record in an effort to reach agreement on disputed factual questions, 
subject to the ex parte limitations in Sec. 1502.17(f).
    (2) To identify the most appropriate techniques for developing 
evidence on issues in controversy and the manner and sequence in which 
they will be used, including, where oral examination is to be conducted, 
the sequence in which witnesses will be produced for, and the time and 
place of, oral examination. The presiding officer may consider, but is 
not limited to, the following techniques.
    (i) Submission of narrative statements of position on factual issues 
in controversy.
    (ii) Submission of evidence or identification of previously 
submitted evidence to support such statements, such as affidavits, 
verified statements of fact, data, studies, and reports.
    (iii) Exchange of written interrogatories directed to particular 
witnesses.
    (iv) Written requests for the production of additional 
documentation, data, or other relevant information.
    (v) Submission of written questions to be asked by the presiding 
officer of a specific witness.
    (vi) Identification of facts for which oral examination and/or 
cross-examination is appropriate.
    (3) To group participants with substantially like interests for 
presenting evidence, making motions and objections, including motions 
for summary decision, filing briefs, and presenting oral argument.
    (4) To hear and rule on objections to admitting information 
submitted under Sec. 1502.25 into evidence.
    (5) To obtain stipulations and admissions of facts.
    (6) To take other action that may expedite the hearing.
    (c) The presiding officer shall issue, orally or in writing, a 
prehearing order

[[Page 515]]

reciting the actions taken at the prehearing conference and setting 
forth the schedule for the hearing. The order will control the 
subsequent course of the hearing unless modified by the presiding 
officer for good cause.



Sec. 1502.31  Summary decisions.

    (a) After the hearing commences, a participant may move, with or 
without supporting affidavits, for a summary decision on any issue in 
the hearing. Any other participant may, within 10 days after service of 
the motion, which time may be extended for an additional 10 days for 
good cause, serve opposing affidavits or countermove for summary 
decision. The presiding officer may set the matter for argument and call 
for the submission of briefs.
    (b) The presiding officer will grant the motion if the objections, 
requests for hearing, other pleadings, affidavits, and other material 
filed in connection with the hearing, or matters officially noticed, 
show that there is no genuine issue as to any material fact and that a 
participant is entitled to summary decision.
    (c) Affidavits should set forth facts that would be admissible in 
evidence and show affirmatively that the affiant is competent to testify 
to the matters stated. When a properly supported motion for summary 
decision is made, a participant opposing the motion may not rest upon 
mere allegations or denials or general descriptions of positions and 
contentions; affidavits or other responses must set forth specific facts 
showing that there is a genuine issue of fact for the hearing.
    (d) Should it appear from the affidavits of a participant opposing 
the motion that for sound reasons stated, facts essential to justify the 
opposition cannot be presented by affidavit, the presiding officer may 
deny the motion for summary decision, allow additional time to permit 
affidavits or additional evidence to be obtained, or issue other just 
order.
    (e) If on motion under this section a summary decision is not 
rendered upon the whole case or for all the relief asked, and 
evidentiary facts need to be developed, the presiding officer will issue 
an order specifying the facts that appear without substantial 
controversy and directing further evidentiary proceedings. The facts so 
specified will be deemed established.
    (f) A participant submitting or opposing a motion for summary 
decision may obtain interlocutory review by the Commission of a summary 
decision of the presiding officer.



Sec. 1502.32  Receipt of evidence.

    (a) A hearing consists of the development of evidence and the 
resolution of factual issues as set forth in this subpart and in the 
prehearing order.
    (b) All orders, transcripts, written statements of position, written 
direct testimony, written interrogatories and responses, and any other 
written material submitted in the proceeding comprise the administrative 
record of the hearing, and will be promptly placed on public display in 
the Office of the Secretary, except as ordered by the presiding officer.
    (c) Written evidence, identified as such, is admissible unless a 
participant objects and the presiding officer excludes it on objection 
of a participant or on the presiding officer's own initiative.
    (1) The presiding officer may exclude written evidence as 
inadmissible only if--
    (i) The evidence is irrelevant, immaterial, unreliable, or 
repetitive;
    (ii) Exclusion of part or all of the written evidence of a 
participant is necessary to enforce the requirements of this subpart; or
    (iii) The evidence was not submitted as required by Sec. 1502.25.
    (2) Items of written evidence are to be submitted as separate 
documents, sequentially numbered, except that a voluminous document may 
be submitted in the form of a cross-reference to the documents filed 
under Sec. 1502.25.
    (3) Written evidence excluded by the presiding officer as 
inadmissible remains a part of the administrative record, as an offer of 
proof, for judicial review.
    (d) Testimony, whether on direct or on cross-examination, is 
admissible as evidence unless a participant objects and the presiding 
officer excludes it.
    (1) The presiding officer may exclude oral evidence as inadmissible 
only if--

[[Page 516]]

    (i) The evidence is irrelevant, immaterial, unreliable, or 
repetitive; or
    (ii) Exclusion of part or all of the evidence is necessary to 
enforce the requirements of these procedures.
    (2) If oral evidence is excluded as inadmissible, the participant 
may take written exception to the ruling in a brief to the Commission, 
without taking oral exception at the hearing. Upon review, the 
Commission may reopen the hearing to permit the evidence to be admitted 
if the Commission determines that its exclusion was erroneous and 
prejudicial.
    (e) The presiding officer may schedule conferences as needed to 
monitor the progress of the hearing, narrow and simplify the issues, and 
consider and rule on motions, requests, and other matters concerning the 
development of the evidence.
    (f) The presiding officer will conduct such proceedings as are 
necessary for the taking of oral testimony, for the oral examination of 
witnesses by the presiding officer on the basis of written questions 
previously submitted by the parties, and for the conduct of cross-
examination of witnesses by the parties. The presiding officer shall 
exclude irrelevant or repetitious written questions and limit oral 
cross-examination to prevent irrelevant or repetitious examination.
    (g) The presiding officer shall order the proceedings closed for the 
taking of oral testimony relating only to trade secrets and privileged 
or confidential commercial or financial information. Participation in 
closed proceedings will be limited to the witness, the witness's 
counsel, and Federal Government employees.



Sec. 1502.33  Official notice.

    (a) Official notice may be taken of such matters as might be 
judicially noticed by the courts of the United States or of any other 
matter peculiarly within the general knowledge of CPSC as an expert 
agency.
    (b) If official notice is taken of a material fact not appearing in 
the evidence of record, a participant, on timely request, will be 
afforded an opportunity to show the contrary.



Sec. 1502.34  Briefs and arguments.

    (a) Promptly after the taking of evidence is completed, the 
presiding officer will announce a schedule for the filing of briefs. 
Briefs are to be filed ordinarily within 45 days of the close of the 
hearing. Briefs must include a statement of position on each issue, with 
specific and complete citations to the evidence and points of law relied 
on. Briefs must contain proposed findings of fact and conclusions of 
law.
    (b) The presiding officer may, as a matter of discretion, permit 
oral argument after the briefs are filed.
    (c) Briefs and oral argument shall refrain from disclosing specific 
details of written and oral testimony and documents relating to trade 
secrets and privileged or confidential commercial or financial 
information, except as specifically authorized in a protective order 
issued by the presiding officer.



Sec. 1502.35  Interlocutory appeal from ruling of presiding officer.

    (a) Except as provided in paragraph (b) of this section and in 
Sec. Sec. 1502.13(b), 1502.16(e), 1502.31(f), and 1502.37(d) authorizing 
interlocutory appeals, rulings of the presiding officer may not be 
appealed to the Commission before the Commission's consideration of the 
entire record of the hearing.
    (b) A ruling of the presiding officer is subject to interlocutory 
appeal to the Commission if the presiding officer certifies on the 
record or in writing that immediate review is necessary to prevent 
exceptional delay, expense, or prejudice to any participant or 
substantial harm to the public interest.
    (c) When an interlocutory appeal is made to the Commission, a 
participant may file a brief with the Commission only if such is 
specifically authorized by the presiding officer or the Commission, and, 
if such authorization is granted, within the period the Commission 
directs. If a participant is authorized to file a brief, any other 
participant may file a brief in opposition, within the period the 
Commission directs. If no briefs are authorized, the appeal will be 
presented as an oral argument to the Commission. The oral argument will 
be transcribed. If briefs are authorized, oral argument will be

[[Page 517]]

heard only at the discretion of the Commission.



Sec. 1502.36  Official transcript.

    (a) The presiding officer will arrange for a verbatim stenographic 
transcript of oral testimony and for necessary copies of the transcript.
    (b) One copy of the transcript will be placed on public display in 
the Office of the Secretary upon receipt.
    (c) Copies of the transcript may be obtained by application to the 
official reporter and payment of costs thereof.
    (d) Witnesses, participants, and counsel have 30 days from the time 
the transcript becomes available to propose corrections in the 
transcript of oral testimony. Corrections are permitted only for 
transcription errors. The presiding officer shall promptly order 
justified corrections.



Sec. 1502.37  Motions.

    (a) Except for a motion made in the course of an oral hearing before 
the presiding officer, a motion on any matter relating to the proceeding 
shall be filed under Sec. 1502.23 and must include a draft order.
    (b) A response may be filed within 10 days of service of a motion. 
The time may be shortened or extended by the presiding officer for good 
cause shown.
    (c) The moving party has no right to reply, except as permitted by 
the presiding officer.
    (d) The presiding officer shall rule upon the motion and may certify 
that ruling to the Commission for interlocutory review.



                    Subpart F--Administrative Record



Sec. 1502.38  Administrative record of a hearing.

    (a) The record of a hearing consists of--
    (1) The regulation or notice of opportunity for hearing that gave 
rise to the hearing;
    (2) All objections and requests for hearing filed with the Office of 
the Secretary under Sec. Sec. 1502.5 and 1502.6;
    (3) The notice of hearing published under Sec. 1502.13;
    (4) All notices of participation filed under Sec. 1502.16;
    (5) All Federal Register notices pertinent to the proceeding;
    (6) All submissions filed under Sec. 1502.24, e.g., the submissions 
required by Sec. 1502.25, all other documentary evidence and written 
testimony, pleadings, statements of position, briefs, and other similar 
documents;
    (7) The transcript, written order, and all other documents relating 
to the prehearing conference, prepared under Sec. 1502.30;
    (8) All documents relating to any motion for summary decision under 
Sec. 1502.31;
    (9) All documents of which official notice is taken under 
Sec. 1502.33;
    (10) All pleadings filed under Sec. 1502.34;
    (11) All documents relating to any interlocutory appeal under 
Sec. 1502.35;
    (12) All transcripts prepared under Sec. 1502.36; and
    (13) Any other document relating to the hearing and filed with the 
Office of the Secretary by the presiding officer or any participant.
    (b) The record of the administrative proceeding is closed--
    (1) With respect to the taking of evidence, when specified by the 
presiding officer; and
    (2) With respect to pleadings, at the time specified in 
Sec. 1502.34(a) for the filing of briefs.
    (c) The presiding officer may reopen the record to receive further 
evidence at any time before the filing of the initial decision.



Sec. 1502.39  Examination of record.

    Except as provided in Sec. 1502.3, documents in the record will be 
publicly available. Documents available for examination or copying will 
be placed on public display in the Office of the Secretary promptly upon 
receipt in that office.



                  Subpart G--Initial and Final Decision



Sec. 1502.40  Initial decision.

    (a) The presiding officer shall prepare and file an initial decision 
as soon as practicable after the filing of briefs and oral argument.
    (b) The initial decision shall contain--

[[Page 518]]

    (1) Findings of fact based upon relevant, material, and reliable 
evidence of record;
    (2) Conclusions of law;
    (3) A discussion of the reasons for the findings and conclusions, 
including a discussion of the significant contentions made by any 
participant;
    (4) Citations to the record supporting the findings and conclusions;
    (5) An appropriate regulation supported by substantial evidence of 
record and based upon the findings of fact and conclusions of law 
(unless the initial decision is to not issue a regulation);
    (6) An effective date for the regulation (if any), together with an 
explanation of why the effective date is appropriate; and
    (7) The periods of time for filing exceptions to the initial 
decision with the Office of the Secretary and for filing replies to such 
exceptions, in accordance with Sec. 1502.41(a)-(c).
    (c) The initial decision must refrain from disclosing specific 
details of trade secrets and privileged or confidential commercial or 
financial information, except as specifically authorized in a protective 
order issued by the presiding officer.
    (d) The initial decision is to be filed with the Office of the 
Secretary and served upon all participants. Once the initial decision is 
filed with the Office of the Secretary, the presiding officer has no 
further jurisdiction over the matter, and any motions or requests filed 
with the Office of the Secretary will be decided by the Commission.
    (e) The initial decision becomes the final decision of the 
Commission by operation of law unless a participant files exceptions 
with the Office of the Secretary under Sec. 1502.41(a) or the Commission 
files a notice of review under Sec. 1502.41(f).
    (f) Notice that an initial decision has become the decision of the 
Commission without appeal to or review by the Commission will be 
published in the Federal Register. The Commission also may publish the 
decision when it is of widespread interest.



Sec. 1502.41  Appeal from or review of initial decision.

    (a) A participant may appeal an initial decision to the Commission 
by filing exceptions with the Office of the Secretary, and serving them 
on the other participants within the period specified in the initial 
decision. The period for appeal to the Commission may not exceed 30 
days, unless extended by the Commission under paragraph (d) of this 
section.
    (b) Exceptions must specifically identify alleged errors in the 
findings of fact or conclusions of law in the initial decision, and 
provide supporting citations to the record. Oral argument before the 
Commission may be requested in the exceptions.
    (c) Any reply to the exceptions shall be filed and served within the 
period specified in the initial decision. The period may not exceed 30 
days after the end of the period (including any extensions) for filing 
exceptions, unless extended by the Commission under paragraph (d) of 
this section.
    (d) The Commission may extend the time for filing exceptions or 
replies to exceptions for good cause shown.
    (e) If the Commission decides to hear oral argument, the 
participants will be informed of the date, time, and place of the 
argument, the amount of time allotted to each participant, and the 
issues to be addressed.
    (f) Within 10 days following the expiration of the time for filing 
exceptions (including any extensions), the Commission may file with the 
Office of the Secretary, and serve on the participants, a notice of the 
Commission's determination to review the initial decision. The 
Commission may invite the participants to file briefs or present oral 
argument on the matter. The time for filing briefs or presenting oral 
argument will be specified in that or a later notice.



Sec. 1502.42  Decision by Commission on appeal or review of initial decision.

    (a) On appeal from or review of the initial decision, the Commission 
has all the powers given to the presiding officer with respect to the 
initial decision. On the Commission's own initiative or on motion, the 
Commission

[[Page 519]]

may remand the matter to the presiding officer for any further action 
necessary for a proper decision.
    (b) The scope of the issues at the public hearing is the same as the 
scope of the issues on appeal at the public hearing unless the 
Commission specifies otherwise.
    (c) As soon as possible after the filing of briefs and the 
presentation of any oral argument, the Commission will issue a final 
decision in the proceeding, which meets the requirements established in 
Sec. 1502.40 (b) and (c).
    (d) The Commission may adopt the initial decision as the final 
decision.
    (e) Notice of the Commission's decision will be published in the 
Federal Register. The Commission may also publish the decision when it 
is of widespread interest.



Sec. 1502.43  Reconsideration and stay of Commission's action.

    Following notice or publication of the final decision, a participant 
may petition the Commission for reconsideration of any part or all of 
the decision or may petition for a stay of the decision.



                       Subpart H--Judicial Review



Sec. 1502.44  Review by the courts.

    (a) The Commission's final decision constitutes final agency action 
from which a participant may petition for judicial review under the 
statutes governing the matter involved. Before requesting an order from 
a court for a stay of the Commission's action pending judicial review, a 
participant shall first submit a petition for a stay of action under 
Sec. 1502.43.
    (b) Under 28 U.S.C. 2112(a), CPSC will request consolidation of all 
petitions related to a particular matter.



Sec. 1502.45  Copies of petitions for judicial review.

    The General Counsel of CPSC has been designated by the Commission as 
the officer on whom copies of petitions for judicial review are to be 
served. This officer is responsible for filing the record on which the 
final decision is based. The record of the proceeding is certified by 
the Secretary of the Commission.



PART 1505--REQUIREMENTS FOR ELECTRICALLY OPERATED TOYS OR OTHER ELECTRICALLY OPERATED ARTICLES INTENDED FOR USE BY CHILDREN--Table of Contents




                         Subpart A--Regulations

Sec.
1505.1 Definitions.
1505.2 Scope of part.
1505.3 Labeling.
1505.4 Manufacturing requirements.
1505.5 Electrical design and construction.
1505.6 Performance.
1505.7 Maximum acceptable surface temperatures.
1505.8 Maximum acceptable material temperatures.

                 Subpart B--Policies and Interpretations

1505.50 Stalled motor testing.
1505.51 Hot surfaces.

    Authority: 15 U.S.C. 1261-1262, 2079.

    Source: 38 FR 27032, Sept. 27, 1973, unless otherwise noted.



                         Subpart A--Regulations



Sec. 1505.1  Definitions.

    (a) The following definitions apply to this part 1505:
    (1) The term ``electrically operated toy or other electrically 
operated article intended for use by children'' means any toy, game, or 
other article designed, labeled, advertised, or otherwise intended for 
use by children which is intended to be powered by electrical current 
from nominal 120 volt (110-125 v.) branch circuits. Such articles are 
referred to in this part in various contexts as ``toy'' or 
``electrically operated toy.'' If the package (including packing 
materials) of the toy or other article is intended to be used with the 
product, it is considered to be part of the toy or other article. This 
definition does not include components which are powered by circuits of 
30 volts r.m.s. (42.4 volts peak) or less, articles designed primarily 
for use by adults which may be used incidentally by children, or video 
games.
    (2) The term video games means video game hardware systems, which 
are games that both produce a dynamic video image, either on a viewing 
screen that is part of the video game or,

[[Page 520]]

through connecting cables, on a television set, and have some way to 
control the movement of at least some portion of the video image.

[38 FR 27032, Sept. 27, 1973, as amended at 58 FR 40335, July 28, 1993]



Sec. 1505.2  Scope of part.

    This part sets forth the requirements whereby electrically operated 
toys and other electrically operated articles intended for use by 
children (as defined in Sec. 1505.1(a)(1)) are not banned toys or banned 
articles under Sec. 1500.18(b)(1) of this chapter.



Sec. 1505.3  Labeling.

    (a) General. Electrically operated toys, and the instruction sheets 
and outer packaging thereof, shall be labeled in accordance with the 
requirements of this section and any other applicable requirements of 
the Federal Hazardous Substances Act and regulations promulgated 
thereunder. All labeling shall be prominently and conspicuously 
displayed under customary conditions of purchase, storage, and use. All 
required information shall be readily visible, noticeable, clear, and, 
except where coding is permitted, shall be in legible English (other 
languages may also be included as appropriate). Such factors governing 
labeling as location, type size, and contrast against background may be 
based on necessary condensations to provide a reasonable display.
    (b) Specific items. (1) The toy shall be marked in accordance with 
the provisions of paragraph (d) of this section to indicate:
    (i) The electrical ratings required by paragraph (c) of this 
section.
    (ii) Any precautionary statements required by paragraph (e) of this 
section.
    (iii) The date (month and year) of manufacture (or appropriate 
codes). As an alternative to putting this information on the toy itself, 
it may be included in the instructions provided with the toy (see 
paragraph (b)(3) of this section).
    (2) The shelf pack or package of the toy shall be labeled in 
accordance with the provisions of paragraph (d) of this section to 
indicate:
    (i) The date (month and year) of manufacture (or appropriate codes).
    (ii) The electrical ratings required by paragraph (c) of this 
section.
    (iii) Any precautionary statements required by paragraph (e) of this 
section.
    (3) Each toy shall be provided with adequate instructions that are 
easily understood by children of those ages for which the toy is 
intended. The instructions shall describe the applicable installation, 
assembly, use, cleaning, maintenance (including lubrication), and other 
functions as appropriate. Applicable precautions shall be included as 
well as the information required by paragraphs (b) (1) and (2) of this 
section, except that the date of manufacture information described in 
paragraph (b)(1)(iii) of this section need not be included in the 
instructions provided with the toy if it is placed on the toy itself. 
The instructions shall also contain a statement addressed to parents 
recommending that the toy be periodically examined for potential hazards 
and that any potentially hazardous parts be repaired or replaced.
    (4) If a toy is produced or assembled at more than one 
establishment, the toy and its shelf pack or package shall have a 
distinctive mark (which may be in code) identifying the toy as the 
product of a particular establishment.
    (c) Rating. (1) A toy shall be marked to indicate its rating in 
volts and also in amperes and/or watts.
    (2) If a toy utilizes a single motor as its only electric energy 
consuming component, the electrical rating may be marked on a motor 
nameplate and need not be marked elsewhere on the toy if the nameplate 
is readily visible after the motor has been installed in the toy.
    (3) A toy shall be rated for alternating current only, direct 
current only, or both alternating and direct current.
    (4) The alternating current rating shall include the frequency or 
frequency range requirement, if necessary because of a special 
component.
    (d) Markings. (1) The markings required on the toy by paragraph (b) 
of this section shall be of a permanent nature, such as paint-stenciled, 
die-stamped, molded, or indelibly stamped. The markings shall not be 
permanently obliterable by spillage of any material

[[Page 521]]

intended for use with the toy and shall not be readily removable by 
cleaning with ordinary household cleaning substances. All markings on 
the toy and labeling of the shelf pack or package required by paragraph 
(b) of this section shall contrast sharply with the background (whether 
by color, projection, or indentation) and shall be readily visible and 
legible. Such markings and labeling shall appear in lettering of a 
height not less than that specified in paragraph (d)(2) of this section, 
except that those words shown in capital letters in paragraph (e) of 
this section shall appear in capital lettering of a height not less than 
twice that specified in paragraph (d)(2) of this section.
    (2) Minimum lettering heights shall be as follows:

        Surface Area Display Marking, Minimum Height of Lettering
------------------------------------------------------------------------
                        Square inches                            Inches
------------------------------------------------------------------------
Under 5......................................................     \1/16\
5 or more and under 25.......................................      \1/8\
25 or more and under 100.....................................     \3/16\
100 or more and under 400....................................      \1/4\
400 or more..................................................      \1/2\
------------------------------------------------------------------------

    (e) Precautionary statements--(1) General. Electrically operated 
toys shall bear the statement: ``CAUTION--ELECTRIC TOY.'' The 
instruction booklet or sheet accompanying such toys shall bear on the 
front page thereof (in the type size specified in Sec. 1500.121), as a 
preface to any written matter contained therein, and the shelf pack or 
package of such toys shall bear in the upper right hand quarter of the 
principal display panel, the statement: ``CAUTION--ELECTRIC TOY: Not 
recommended for children under ---- years of age. As with all electric 
products, precautions should be observed during handling and use to 
prevent electric shock.'' The blank in the preceding statement shall be 
filled in by the manufacturer, but in no instance shall the manufacturer 
indicate that the article is recommended for children under 8 years of 
age if it contains a heating element. In the case of other electrically 
operated products which may not be considered to be ``toys'' but are 
intended for use by children, the term ``ELECTRICALLY OPERATED PRODUCT'' 
may be substituted for the term ``ELECTRIC TOY.''
    (2) Thermal hazards. (i) Toys having Type C or Type D surfaces 
(described in Sec. 1505.6(g)(2)) which reach temperatures greater than 
those shown in paragraph (e)(2)(ii) of this section shall be defined as 
hot and shall be marked where readily noticeable when the hot surface is 
in view with the statement: ``HOT--Do Not Touch.'' When the marking is 
on other than the hot surface, the word ``HOT'' shall be followed by 
appropriate descriptive words such as ``Molten Material,'' ``Sole 
Plate,'' or ``Heating Element,'' and the statement ``Do Not Touch.'' An 
alternative statement for a surface intended to be handheld as a 
functional part of the toy shall be ``HOT -------- Handle Carefully,'' 
the blank being filled in by the manufacturer with a description of the 
potential hazard such as ``Curler'' or ``Cooking Surface.''
    (ii) Surfaces requiring precautionary statements of thermal hazards 
are those exceeding the following temperatures when measured by the test 
described in Sec. 1505.6(g)(4):

------------------------------------------------------------------------
                                     Thermal           Temperature
  Surface type (see Sec.  1505.6     inertia   -------------------------
             (g)(2))                 type \1\    Degrees C.   Degrees F.
------------------------------------------------------------------------
C................................            1           65          149
C................................            2           75          167
C................................            3           85          185
C................................            4           95          203
D................................            1           55          131
D................................            2           70          158
D................................            3           80          176
D................................            4           90          194
------------------------------------------------------------------------
\1\ Thermal inertia types are defined in terms of lambda as follows:
Type 1: Greater than 0.0045 (e.g., most metals).
Type 2: More than 0.0005 but not more than 0.0045 (e.g., glass).
Type 3: More than 0.0001 but not more than 0.0005 (e.g., most plastics).
Type 4: 0.0001 or less (e.g., future polymeric materials).
The thermal inertia of a material can be obtained by multiplying the
  thermal conductivity (cal./em./sec./degrees C.) by the density (gm./
  cm.\3\) by the specific heat (cal./gm./degrees C.)

    (3) Lamp hazards--(i) Replaceable incandescent lamps. A toy with one 
or more replaceable incandescent lamps, having a potential difference of 
more than 30 volts r.m.s. (42.4 volts peak) between any of its 
electrodes or lampholder contacts and any other part or ground, shall be 
marked inside the lamp compartment where readily noticeable during lamp 
replacement with the statement: ``WARNING--Do not

[[Page 522]]

use light bulbs larger than ---- watts'', the blank being filled in by 
the manufacturer with a number specifying the wattage rating of the 
lamp. Such toys shall bear the statement: ``WARNING--Shock Hazard. Pull 
plug before changing light bulb'' on the outside of the lamp compartment 
where it will be readily noticed before gaining access to the lamp 
compartment.
    (ii) Nonreplacement incandescent lamps. A toy which utilizes one or 
more nonreplaceable incandescent lamps (other than pilot or indicator 
lamps) shall be marked where clearly visible with the statement: 
``SEALED UNIT--Do not attempt to change light bulb'' or equivalent.
    (4) Water. If not suitable for immersion in water, a toy cooking 
appliance (such as a corn popper, skillet, or candy-maker) or other 
article which may conceivably be immersed in water shall be marked with 
the statement: ``DANGER--To prevent electric shock, do not immerse in 
water; wipe clean with damp cloth'' or equivalent.

[38 FR 27032, Sept. 27, 1973, as amended at 42 FR 34280, July 5, 1977; 
42 FR 43392, Aug. 29, 1977]



Sec. 1505.4  Manufacturing requirements.

    (a) General. (1) Only materials safe and suitable for the particular 
use for which the electrically operated toy is intended shall be 
employed.
    (2) Toys shall be produced in accordance with detailed material 
specifications, production specifications, and quality assurance 
programs. Quality assurance programs shall be established and maintained 
by each manufacturer to assure compliance with all requirements of this 
part.
    (3) The manufacturer or importer shall keep and maintain for 3 years 
after production or importation of each lot of toys (i) the material and 
production specifications and the description of the quality assurance 
program required by paragraph (a)(2) of this section, (ii) the results 
of all inspections and tests conducted, and (iii) records of sale and 
distribution. These records shall be made available upon request at 
reasonable times to any officer or employee of the Consumer Product 
Safety Commission. The manufacturer or importer shall permit such 
officer or employee to inspect and copy such records, to make such 
inventories of stock as he deems necessary, and to otherwise verify the 
accuracy of such records.
    (4) Toys shall be constructed and finished with a high degree of 
uniformity and as fine a grade of workmanship as is practicable in a 
well-equipped manufacturing establishment. Each component of a toy shall 
comply with the requirements set forth in this part.
    (b) [Reserved]
    (c) Protective coatings. Iron and steel parts shall be suitably 
protected against corrosion if the lack of a protective coating would 
likely produce a hazardous condition in normal use or when the toy is 
subjected to reasonably foreseeable damage or abuse.
    (d) Mechanical assembly--(1) General. A toy shall be designed and 
constructed to have the strength and rigidity necessary to withstand 
reasonably foreseeable damage and abuse without producing or increasing 
a shock, fire, or other accident hazard. An increase in hazards may be 
due to total or partial structural collapse of the toy resulting in a 
reduction of critical spacings, loosening or displacement of one or more 
components, or other serious defects.
    (2) Mounting. Each switch, lampholder, motor, automatic control, 
transformer, and similar component shall be securely mounted and shall 
be prevented from turning, unless the turning of such component is part 
of the design of the toy and produces no additional hazard such as 
reduced spacings below acceptable levels or stress on the connection. 
Friction between tight-fitting surfaces shall not be considered 
sufficient for preventing the turning of components. The proper use of a 
suitable lockwasher or a keyed and notched insert plus a suitable 
lockwasher for single-hole mountings shall be acceptable. Each toy shall 
be designed and constructed so that vibrations occurring during normal 
operation and after reasonably foreseeable damage or abuse will not 
affect it adversely. Brush caps shall be tightly threaded or otherwise 
designed to prevent loosening.

[[Page 523]]

    (3) Structural integrity. Heating elements shall be supported in a 
substantial and reliable manner and shall be structurally prevented from 
making contacts inside or outside of the toy which may produce shock 
hazards. The current-carrying component(s) of the heating element shall 
be enclosed, and the enclosure shall be designed or insulated to prevent 
the development of a shock or fire hazard that may result from element 
failure. A toy operating with a gas or liquid under pressure, such as an 
electrically operated steam engine, shall be tested with respect to its 
explosion hazard and shall be provided with a pressure relief device 
that will discharge in the safest possible direction; that is, avoiding 
direct human contact and avoiding the wetting of electrical contacts.
    (e) Insulating material. (1) Material to be used for mounting 
uninsulated live electrical elements shall be generally accepted as 
suitable for the specific application, particularly with regard to 
electrical insulation (voltage breakdown) and good aging characteristics 
(no significant change in insulating characteristics over the expected 
lifetime of the toy).
    (2) Material used to insulate a heating element from neighboring 
parts shall be suitable for the purpose. If plain asbestos in a glass 
braid is used to so insulate the heating element, it shall be tightly 
packed and totally enclosed by the braid, and the overall thickness, 
including the braid, shall not be less than one-sixteenth inch. Hard 
fiber may be used for electrically insulating bushings, washers, 
separators, and barriers, but is not sufficient as the sole support of 
uninsulated live metal parts.
    (f) Enclosures--(1) General. Each toy shall have an enclosure 
constructed of protective material suitable for the particular 
application, for the express purpose of housing all electrical parts 
that may present a fire, shock, or other accident hazard under any 
conditions of normal use or reasonably foreseeable damage or abuse. 
Enclosures shall meet the performance requirements prescribed by 
Sec. 1505.6(b).
    (2) Accessibility. An enclosure containing a wire, splice, brush 
cap, connection, electrical component, or uninsulated live part or parts 
at a potential of more than 30 volts r.m.s. (42.4 volts peak) to any 
other part or to ground:
    (i) Shall be sealed by welding, riveting, adhesive bonding, and/or 
by special screws or other fasteners not removable with a common 
household tool (screwdriver, pliers, or other similar household tool) 
used as intended; and
    (ii) Shall have no opening permitting entry of a 0.010-inch-diameter 
music wire that could contact a live part. Cross-notch-head screws, 
spring clips, bent tabs, and similar fasteners shall not be considered 
suitable sealing devices for enclosures since they are easy to remove 
with common household tools. Bent tabs shall be acceptable if, due to 
metal thickness or other factors, they successfully resist forceful 
attempts to dislodge them with ordinary tools.
    (3) Nonapplication. The requirements of this paragraph are not 
applicable to an insulating husk enclosure or equivalent that covers the 
electrodes of a replaceable incandescent lamp and its lampholder 
contacts. The primary function of an enclosure containing a lamp shall 
be to protect it from breakage during normal use or reasonably 
foreseeable damage or abuse.
    (g) Spacings. The distance, through air or across the surface of an 
insulator, between uninsulated live metal parts and a metallic enclosure 
and between uninsulated live metal parts and all other metal parts shall 
be suitable for the specific application as determined by the dielectric 
strength requirements prescribed by Sec. 1505.6(e)(2). Electrical 
insulating linings on barriers shall be held securely in place.
    (h) Special safety features--(1) Moving parts. If the normal use of 
a toy involves accident hazards, suitable protection shall be provided 
for the reduction of such hazards to an acceptable minimum. For example, 
rotors, pulleys, belting, gearing, and other moving parts shall be 
enclosed or guarded to prevent accidental contact during normal use or 
when subjected to reasonably foreseeable damage or abuse. Such enclosure 
or guard shall not contain openings that permit entrance of a \1/4\-
inch-diameter rod and present a hazardous condition.

[[Page 524]]

    (2) Switch marking. Any toy having one or more moving parts which 
perform an inherent function of the toy and which may cause personal 
injury shall have a switch that can deenergize the toy by a simple 
movement to a plainly marked ``OFF'' position. Momentary contact 
switches which are normally in the ``OFF'' position need not be so 
marked.
    (3) Electrically operated sewing machines. Electrically operated toy 
sewing machines shall be designed and constructed to eliminate the 
possibility of a child's finger(s) being pierced by a needle. For the 
purpose of this paragraph, a clearance of not more than five thirty-
seconds of an inch below the point of the needle when in its uppermost 
position or below the presser foot, if provided, shall be considered 
satisfactory.
    (4) Pressure relief valves. A pressurized enclosure shall have an 
automatic pressure relief device and shall be capable of withstanding 
hydrostatic pressure equal to at least five times the relief pressure.
    (5) Containers for heated materials. Containers intended for holding 
molten compounds and hot liquids shall be designed and constructed to 
minimize accidental spillage. A pot or pan having a lip and one or more 
properly located pouring spouts and an adequately thermally insulated 
handle may provide satisfactory protection. Containers intended solely 
for baking need not be designed and constructed to minimize accidental 
spillage. Containers shall be of such material and construction t+at 
they will not deform or melt when subjected to the maximum operating 
temperature occurring during normal use or after reasonably foreseeable 
damage or abuse.
    (6) Water. Electrically operated toys (such as toy irons) shall not 
be designed or manufactured to be used with water except for toy steam 
engines or other devices in which the electrical components are separate 
from the water reservoir and are completely contained in a sealed 
chamber. Toys requiring occasional or repeated cleaning with a wet cloth 
shall be constructed to prevent seepage of water into any electrically 
active area that may produce a hazardous condition.



Sec. 1505.5  Electrical design and construction.

    (a) Switches. (1) Switches and other control devices of electrically 
operated toys shall be suitable for the application and shall have a 
rating not less than that of the load they control (see 
Sec. 1505.6(e)(5)(ii) regarding electrical switch overload). A switch 
that controls a replaceable incandescent lamp, electrode, or lampholder 
contact which is at a potential of more than 30 volts r.m.s. (42.4 volts 
peak) to any other part or to ground shall open both sides of the 
circuit and shall have a marked ``OFF'' position. A switch that may 
reasonably be expected to be subjected to temperatures higher than 50 
deg.C. (122  deg.F.) shall be constructed of materials which are 
suitable for use at such temperatures.
    (2) Switches shall be located and protected so that they are not 
subject to mechanical damage that would produce a hazard in normal use 
or from reasonably foreseeable damage or abuse (see Sec. 1505.6(b)).
    (b) Lamps. (1) A replaceable incandescent lamp having a voltage of 
more than 30 volts r.m.s. (42.4 volts peak) between any of its 
electrodes or lampholder contacts and any other part or ground shall be 
in an enclosure that has at least one door or cover permitting access to 
the lamp. Such door(s) or cover(s) of the enclosure shall be so designed 
and constructed that they cannot be opened manually or with a flat 
bladed screwdriver or pliers.
    (2) With all access doors and covers closed, the lamp enclosure 
shall have no opening that will permit entry of a straight rod 6 inches 
long and one-fourth inch in diameter if such entry would present an 
electrical hazard. The lamp shall be located no less than one-half inch 
from any \1/4\-inch-diameter opening in the enclosure.
    (3) A toy having one or more lampholders shall be designed and 
constructed so that no live parts other than the contacts of the 
lampholders are exposed to contact by persons removing or replacing 
lamps. The shells of all lampholders for incandescent lamps shall be at 
the same potential.
    (4) If the potential between the contacts of a lampholder for a 
replaceable

[[Page 525]]

incandescent lamp and any other part or ground is greater than 30 volts 
r.m.s. (42.4 volts peak), the contacts shall be located in an insulating 
husk or equivalent.
    (c) Transformers. Transformers that are integral parts of toys shall 
be of the 2-coil insulated type.
    (d) Automatic controls. Automatic controls for temperature 
regulations shall have the necessary capacity and reliability for their 
particular application.
    (e) Power supply connections (cords and plugs). (1) A toy shall be 
provided with a suitable means for attachement to the power supply 
circuit.
    (2) A toy requiring a power cord shall have a flexible cord that is 
permanently attached to the toy.
    (3) The perimeter of the face of the attachment-plug cap shall be 
not less than five-sixteenths of an inch from any point on either blade 
of the plug.
    (4) The body of the attachment-plug cap shall decrease in cross 
section from the face but shall have an expansion of the body, after a 
suitable distance from the face, sufficient to provide an effective 
finger grip.
    (5) A flexible electrical power cord provided on a toy shall be type 
SP-2 (as defined in the ``National Electrical Code,'' Chapter 4, article 
400, pages 230-241 (1978) \1\, or its equivalent, or a heavier general-
use type, and shall be not less than 5 feet nor more than 10 feet in 
length when measured as the overall length of the attached cord outside 
the enclosure of the toy, including fittings, up to the face of the 
attachment-plug cap. However, hand-held educational or hobby-type 
products intended for heating such as woodburning tools, shall use one 
of the type cords designated below, in accordance with the weight of the 
product without the cord:
---------------------------------------------------------------------------

    \1\ NFPA No. 70-1978, 1978 edition of National Electrical Code, 
Article 400, ``Flexible Cords and Cables,'' pages 70-230 through 70-240, 
published by the National Fire Protection Association, which is 
incorporated by reference. Copies of this document are available from 
the National Fire Protection Administration, 60 Batterymarch Park, 
Quincy, Massachusetts 02269. This document is also available for 
inspection at the Office of the Federal Register, 800 North Capitol 
Street, NW., suite 700, Washington, DC. This incorporation by reference 
was approved by the Director of the Federal Register. These materials 
are incorporated as they exist in the edition which has been approved by 
the Director of the Federal Register and which has been filed with the 
Office of the Federal Register.
---------------------------------------------------------------------------

            Weight of appliance (without cord) and cord type

    \1/2\ lb. (0.227 kg) and lighter: SP-1, SPT-1, HPD. Heavier than \1/
2\ lb. (0.227 kg): SP-2, SPT-2, SV, SVO, SVT, SVTO, HPD, HPN, SJ, SJO, 
SJT, SJTO.
    (6) A flexible cord and plug shall have a current-carrying capacity 
of not less than the ampere rating of the toy, and the conductor of the 
cord shall have a cross sectional area no less than No. 18 AWG (American 
wire gauge).
    (7) Cords on toys which are intended to come in direct contact with 
water or other liquids during use shall be of a jacketed type. Cords on 
toys with which water or other liquids are to be indirectly used (such 
as for cooling a mold) shall be plastic covered.
    (8) Transformers in which the primary coil connects directly to the 
branch circuit outlet shall not be subject to the requirements of 
paragraphs (e) (2), (4), and (5) of this section.
    (f) Bushings. (1) At the point where a power supply cord passes 
through an opening in a wall, barrier, or the overall enclosure of a 
toy, a suitable and substantial bushing, insulating bushing, or 
equivalent shall be reliably secured in place and shall have smooth 
surfaces and well-rounded edges against which the cord may bear.
    (2) If a cord hole is in wood, porcelain, phenolic composition, or 
other suitable insulating material, the surface of the hole is 
acceptable without a bushing if the edges of the hole are smooth and 
well-rounded. Where a separate insulating bushing is required, a bushing 
made of ceramic material or a suitable molded composition is acceptable 
if its edges are smooth and well-rounded.
    (3) In no instance shall a separate bushing of wood, rubber, or any 
of the hot-molded shellac-and-tar compositions be considered acceptable.
    (g) Wiring. (1) The internal wiring of a toy shall consist of 
suitable insulated conductors having adequate mechanical strength, 
dielectric properties, and electrical capacity for the particular 
application.

[[Page 526]]

    (2) Wireways shall be smooth and entirely free of sharp edges, 
burrs, fins, and moving parts that may abrade conductor insulation. Each 
splice and connection shall be mechanically secure, shall provide 
adequate and reliable electrical contact, and shall be provided with 
insulation at least equivalent to that of the wire involved unless 
adequate spacing between the splice and all other metal parts is 
permanently assured.
    (3) A wire connector for making a splice in a toy shall be a type 
that is applied by a tool and for which the application force of the 
tool is independent of the force applied by the operator.
    (4) Soldered connections shall be made mechanically secure before 
soldering.
    (5) Current-carrying parts shall be made of silver, copper, a copper 
alloy, or other electrically conductive material suitable for the 
particular application.
    (h) Strain relief. (1) A means of strain relief shall be provided to 
prevent mechanical stress on a flexible cord from being transmitted to 
terminals, splices, or interior wiring.
    (2) If suitable auxiliary insulation is provided under a clamp for 
mechanical protection, clamps of any material are acceptable for use on 
Type SP-2 (as defined in the ``National Electrical Code,'' chapter 4, 
article 400, pages 184-194 (1971) \2\) or equivalent rubber-insulated 
cord. For heavier types of thermoplastic-insulated cord, clamps may be 
without auxiliary insulation unless the clamp may damage the cord 
insulation.
---------------------------------------------------------------------------

    \2\ NFPA No. 70-1971, 1971 edition of National Electrical Code, 
Article 400, ``Flexible Cords and Cables,'' pages 70-184 through 70-194, 
published by the National Fire Protection Association, which is 
incorporated by reference. Copies of this document are available from 
the National Fire Protection Association, 60 Batterymarch Park, Quincy, 
Massachusetts 02269. This document is also available for inspection at 
the Office of the Federal Register, 800 North Capitol Street, NW., suite 
700, Washington, DC. This incorporation by reference was approved by the 
Director of the Federal Register. These materials are incorporated as 
they exist in the edition which has been approved by the Director of the 
Federal Register and which has been filed with the Office of the Federal 
Register.
---------------------------------------------------------------------------

    (3) A flexible cord shall be prevented from being pushed into the 
toy through the cord-entry hole if such displacement would result in a 
hazardous condition.
    (4) A knot in the cord shall not be considered an acceptable means 
of strain relief, but a knot associated with a loop around a smooth, 
fixed structural component shall be considered acceptable.
    (i) Additional requirements. Except for the electrodes of a 
replaceable incandescent lamp and its lampholder contacts, a potential 
of more than 30 volts r.m.s. (42.4 volts peak) shall not exist between 
any exposed live part in a toy and any other part or ground.

(Sec. 30(a), 86 Stat. 1231 (15 U.S.C. 2079(a)))

[38 FR 27032, Sept. 27, 1973, as amended at 43 FR 45552, Oct. 3, 1978; 
46 FR 63251, Dec. 31, 1981]



Sec. 1505.6  Performance.

    (a) General. Electrically operated toys and components thereof shall 
be tested by the appropriate methods described in this section and shall 
pass the tests in such a manner as to provide the necessary assurance 
that normal use and reasonably foreseeable damage or abuse will not 
produce a hazard or a potentially hazardous condition. The toy shall be 
capable of passing all applicable tests with any door, cover, handle, 
operable part, or accessory placed in any normal position. A toy shall 
not present a fire, casualty, or shock hazard when operated continuously 
for 6 hours under conditions of normal use and reasonably foreseeable 
damage or abuse, including the most hazardous position in which the toy 
can be left.
    (b) Enclosures. For the purposes of this section, the term enclosure 
means any surface or surrounding structure which prevents access to a 
real or potential hazard. An enclosure shall withstand impact, 
compression, and pressure tests (see paragraphs (b)(1), (2), and (3) of 
this section) without developing any openings above those specified, 
reduction of electrical spacings below those specified, or other fire, 
casualty, or shock hazards, including the loosening or displacement of

[[Page 527]]

components but excluding breakage of a lamp. After completion of each 
test, the toy shall comply with the requirements of the dielectric 
strength test described in paragraph (e)(2) of this section and, upon 
visual examination, shall not evidence the development of any hazards. 
Rupture of a fuse shall be considered a test failure.
    (1) Impact test. A toy weighing 10 pounds or less shall be dropped 
four times from a height of 3 feet onto a 2\1/2\ inch thick concrete 
slab covered with 0.125 inch nominal thickness vinyl title. The impact 
area shall be at least 3 square feet. The test shall be conducted while 
the toy is energized and operating and with all dead metal of the toy 
that may be energized connected together electrically and grounded 
through a 3-ampere plug fuse. The toy shall be dropped in random 
orientation. After each drop the test sample shall be allowed to come to 
rest and examined and evaluated before continuing.
    (2) Compression test. Any area on the surface of the enclosure that 
is accessible to a child and inaccessible to flat-surface contact during 
the impact test shall be subjected to a direct force of 20 pounds for 1 
minute. The force shall be applied over a period of 5 seconds through 
the axis of a \1/2\-inch-diameter metal rod having a flat end with the 
edge rounded to a radius of one thirty-seconds of an inch to eliminate 
sharp edges. The axis of the rod shall be perpendicular to the surface 
being tested. During the test the toy shall rest on a flat, hard surface 
in any test-convenient position.
    (3) Pressure test. If any portion of the top of a toy has a flat 
surface measuring 24 square inches or more and a minor dimension of at 
least 3 inches, that surface shall be subjected to a direct vertical 
pressure increasing to 50 pounds over a period of 5 seconds and 
maintained for 1 minute. The force shall be applied through a steel ball 
2 inches in diameter. During the test the toy shall be in an upright 
position on a flat, horizontal solid surface.
    (c) Handles and knobs--(1) General. For the purposes of tests in 
this paragraph, the parts of a lifting handle on a toy that are within 
seven-sixteenths of an inch of the surface to which the handle is 
attached, or the parts of a lifting knob that are within one-fourth inch 
of the surface to which the knob is attached, are considered to be for 
support purposes, and the remainder of the handle or knob is considered 
to be generally functional in nature. A handle or knob shall withstand 
crushing and lifting tests (see paragraphs (c)(2) and (3) of this 
section) without fracture of the handle or knob, development of an 
opening that may pinch the hand, or breakage of the means used to fasten 
the handle or knob in place.
    (2) Crushing test. The functional portion of a handle or knob shall 
be subjected to a crushign force increasing to 20 pounds over a period 
of 5 seconds and maintained for 1 minute. The force shall be applied 
through two flat and parallel hardwood blocks, each at least 2\1/2\ 
inches thick and each having dimensions slightly exceeding those of the 
handle or knob being tested. The crushing force between the blocks shall 
be exerted in any direction perpendicular to the major axis of the 
handle or knob.
    (3) Lifting test. The support portion of a handle or knob shall be 
subjected to a force equal to four times the weight of the object it is 
intended to support. The direction of the lifting force shall be as 
intended by the design of the toy and shall be applied through a \1/2\-
inch-wide strap through or around a handle or by fingers or the 
equivalent on a knob. The force shall be applied over a period of 5 
seconds through the center of gravity of the toy and maintained for 1 
minute.
    (d) Stability. A toy shall not overturn while resting in an upright 
position on a flat surface inclined 15 deg. from horizontal. No spillage 
of molten material or hot liquids from containers shall occur while the 
toy is operating in this position under normal conditions of use. During 
this test, casters, if any, shall be in the position most likely to 
result in tipping, but shall not be artificially held in one position to 
prevent a natural rotation to another position.
    (e) Electrical--(1) Power input. The actual current flow in a toy 
without a heating element shall not exceed 110 percent of the rated 
value, and shall not exceed 5.5 amperes, at rated voltage. The power 
input to a toy with a

[[Page 528]]

heating element shall not exceed 105 percent of the rated value at rated 
voltage. The power input rating of a toy employing one or more 
incandescent lamps as the only power-consuming components shall be 
considered to be the total rated wattage of such lamps. The rated 
voltage shall be considered to be the mean value of a marked voltage 
range.
    (2) Dielectric strength. (i) A toy shall be capable of withstanding 
without breakdown for 1 minute a 60-cycle-per-second (60 Hertz) 
essentially sinusoidal potential of 1,000 volts applied between live 
parts and any dead metal parts.
    (ii) If a toy employs a low-voltage secondary winding (either in the 
form of a conventional transformer or as an insulated coil of a motor), 
the toy shall also be capable of withstanding without breakdown for 1 
minute a sinusoidal test potential applied between the high-voltage and 
low-voltage windings. The test potential shall be applied at the rated 
frequency of the toy and shall have a value of 1,000 volts plus twice 
the rated voltage of the high-voltage winding. The test potential shall 
be supplied from a suitable capacity-testing transformer, the output 
voltage of which can be regulated. The waveform of the test voltage 
shall approximate a sine wave as closely as possible.
    (iii) The applied test potential shall be increased rapidly and 
uniformly from zero until the required test value is reached and shall 
be held at that value for 1 minute. Unless otherwise specified, the toy 
shall be at the maximum operating temperature reached in normal use 
prior to conducting the tests.
    (iv) The dielectric strength requirements of this subparagraph may 
also be determined by subjecting the toy to a 60-cycle-per-second (60 
Hertz) essentially sinusoidal potential of 1,200 volts for 1 second. If 
the dielectric strength is determined by this method, the toy need not 
be in a heated condition.
    (3) Leakage current and repeated dielectric withstand tests. (i) 
Both before and after being conditioned, a toy intended to operate from 
a source exceeding 42.4 volts peak shall:
    (A) Not have a leakage current exceeding 0.5 milliampere, except 
that during the interval beginning 5 seconds and terminating 10 minutes 
after the toy is first energized, the leakage current of toys with 
heating elements other than lamps shall not exceed 2.5 milliamperes; and
    (B) Comply with the requirements of a repeated dielectric withstand 
test both with and without preheating.
    (ii) All accessible parts of a toy shall be tested for leakage 
current. If an insulating material is used for the enclosure or part of 
the enclosure, the leakage current shall be measured using a metal foil 
with an area not exceeding 10 by 20 centimeters in contact with 
accessible surfaces of such insulating material. Where the accessible 
surface of insulating material is less than 10 by 20 centimeters, the 
metal foil shall be the same size as the surface. The metal foil shall 
be so applied that it will not affect the temperature of the toy. The 
accessible parts shall be tested individually, collectively, and from 
one part to another.
    (iii) Following the initial leakage current test, the toy shall be 
cooled down or heated up to 32  deg.C. (90  deg.F.). The toy shall then 
be conditioned for 48 hours in air at a temperature of 32 deg. 
2  deg.C. (89.6 deg. 3.6  deg.F.) and with a 
relative humidity of 90-95 percent. The specified relative humidity 
shall be maintained inside a closed compartment in which a saturated 
solution of potassium sulphate is kept in a suitable container. Leakage 
current measurements shall be made, as specified in paragraph (e)(3)(ii) 
of this section and before the toy is energized, while the toy is in the 
humidity compartment.
    (iv) With the connections intended for the source of supply 
connected thereto and then connected to the ungrounded side of a power 
supply circuit having a voltage equal to 110 percent of the rated 
voltage of the toy, the leakage current through a noninductive 1,500-ohm 
resistor connected between the gounded side of the supply circuit and 
each dead metal part (accessible and inaccessible) shall, when stable, 
be measured in accordance with the test provisions established in ANSI 
Standard C 101.1-1971, ``American National Standard for Leakage Current 
for Appliances,'' approved November 17,

[[Page 529]]

1970, which is incorporated by reference. Copies of this document are 
available from American National Standards Institute, 1430 Broadway, New 
York, New York 10018. This document is also available for inspection at 
the Office of the Federal Register, 800 North Capitol Street, NW., suite 
700, Washington, DC. This incorporation by reference was approved by the 
Director of the Federal Register. These materials are incorporated as 
they exist in the edition which has been approved by the Director of the 
Federal Register and which has been filed with the Office of the Federal 
Register.
    (v) For a toy whose outer enclosure consists wholly or partly of 
insulating material, the term dead metal part means metal foil tightly 
wrapped around the exterior of the enclosure in a manner that covers, 
but does not enter into, any enclosure openings.
    (4) Motor operation. (i) A motor provided as part of a toy shall be 
capable of driving its maximum normal load in the toy without 
introducing any potentially hazardous condition. The performance of the 
toy shall be considered unacceptable if, during the test, temperatures 
in excess of those specified in Sec. 1505.7 for Type D surfaces are 
attained on any accessible surface. The performance of the toy shall 
also be considered unacceptable if the rise in temperature during the 
test causes melting, scorching, embrittlement, or other evidence of 
thermal damage to the insulating material used to prevent exposure of 
live metal parts.
    (ii) A motor-operated toy shall be tested with the motor stalled if 
the construction of the toy is such that any person can touch moving 
parts associated with the motor from outside the toy. The performance of 
the toy shall be considered unacceptable if, during the test, 
temperatures higher than those specified in Sec. 1505.8 are attained or 
if temperatures higher than those specified for Type C surfaces in 
Sec. 1505.7 are attained on any accessible surface of the motor. (See 
also Sec. 1505.50.)
    (5) Overload--(i) Motor. A motor-control switch that is a part of a 
toy shall be horsepower-rated to cover the load or shall be capable of 
performing acceptably when subjected to an overload test consisting of 
50 cycles of operation by making and breaking the stalled-rotor current 
of the toy at maximum rated voltage. There shall be no electrical or 
mechanical failure nor any visible burning or pitting of the switch 
contacts as a result of this test.
    (ii) Switch. To determine if a motor-control switch is capable of 
performing acceptably when subjected to overload conditions, the toy 
shall be connected to a grounded supply circuit of rated frequency and 
maximum rated voltage with the rotor of the motor locked into position. 
During the test, exposed dead metal parts of the toy shall be connected 
to ground through a 3-ampere plug fuse such that any single pole, 
current-rupturing device will be located in the ungrounded conductor of 
the supply circuit. If the toy is intended for use on direct current, or 
on direct current as well as alternating current, the exposed dead metal 
parts of the toy shall be so connected as to be positive with respect to 
a single pole, current-rupturing device. The switch shall be operated at 
a rate of not more than 10 cycles per minute. The performance of the toy 
shall be considered unacceptable if the fuse in the grounding connection 
is blown during the test.
    (f) Hydrokinetic--(1) General. Electrically operated toy steam 
engines shall be capable of performing acceptably when subjected to the 
tests described in this paragraph.
    (2) Preliminary test. The ultimate strength of the boiler assembly 
shall first be determined by applying a hydrostatic pressure to the 
boiler with all openings blocked (the pressure-relief valve, steam 
exhausts, and any whistle or other accessory shall be removed and the 
resulting openings sealed); however, a water or other type of gage shall 
be left in place. The hydrostatic pressure shall be applied slowly and 
the ultimate value which is attained shall be recorded.
    (3) Pressure-relief test. A pressure gage shall be connected to the 
boiler assembly which shall then be operated normally. The pressure at 
which the pressure-relief valve functions shall be noted while the 
engine is shut off (if a shutoff valve is provided) and with the 
whistle, if any, turned off. The test

[[Page 530]]

shall be discontinued and shall be considered a failure if the observed 
pressure exceeds one-fifth the value attained in the preliminary test 
described in paragraph (f)(2) of this section.
    (4) Operating pressure test. If the boiler is still intact and no 
failure has occurred, the pressure-relief valve shall then be rendered 
inoperable and all other valves (such as a whistle and exhaust from the 
assembly) shall be tightly closed. Operations shall be continued until 
the pressure becomes constant. This test shall be discontinued and shall 
be considered a failure if the observed pressure exceeds one-third the 
value attained in the preliminary test described in paragraph (f)(2) of 
this section. During this test, all valves, gaskets, joints, and similar 
components shall be sufficiently tightened to prevent leakage. Rupture 
of the boiler or of any other fittings supplied with the engine shall be 
considered a failure.
    (5) Hydrostatic test. If there has been no failure, two previous 
untested toys shall withstand for 1 minute a hydrostatic pressure of 5 
times the pressure at which the safety valve operated or 3 times the 
constant pressure observed with the pressure-relief valve inoperable, 
whichever is greater. During this test, all openings shall be blocked 
(the pressure-relief valve, steam exhaust from the assembly, and any 
whistle or other outlet); however, a water or other type of gage shall 
remain in place. Rupture of the boiler or of a gage shall be considered 
a failure.
    (g) Thermal--(1) General. The normal operation of a toy includes 
performance in normal use and after being subjected to reasonably 
foreseeable damage or abuse likely to produce the highest temperatures 
or, in the case of motor-operated toys, the load that most closely 
approximates the severest conditions of normal use or reasonably 
foreseeable damage or abuse.
    (2) Classification. Parts or surfaces of a toy are classified 
according to their use or function as follows (for the purposes of 
paragraph (g)(2) (v), (vi), and (vii) of this section, accessibility 
shall be defined as the ability to reach a heated surface with a \1/4\-
inch-diameter rod 3 inches long as described in Sec. 1505.51(a)):
    (i) Type A. A part or surface of a toy (such as a handle) likely to 
be grasped by the hand or fingers for the purpose of carrying the toy or 
lifting a separable lid.
    (ii) Type B. A part or surface of a toy that is (a) part of a 
handle, knob, or similar component, as in Type A (described in paragraph 
(g)(2)(i) of this section), but which is not normally grasped or 
contacted by the hand or fingers for carrying (including parts of a 
handle within \7/16\ inch of the surface to which the handle is attached 
and parts of a finger knob within \1/4\ inch of the surface to which the 
knob is attached, if the remainder of the knob is large enough to be 
grasped), or (b) a handle, knob, or part that may be touched but which 
need not be grasped for carrying the toy or lifting a lid, door, or 
cover (e.g., support part of a handle or knob).
    (iii) Type C. A part or surface of a toy that can be touched by 
casual contact or that can be touched without employing the aid of a 
common household tool (screwdriver, pliers, or other similar household 
tool) and that is either (a) a surface that performs an intended heating 
function (e.g., the soleplate of a flat-iron, a cooking surface, or a 
heating element surface), or (b) a material heated by the element and 
intended to be used as the product of the toy, excluding pans, dishes, 
or other containers used to hold the material to be cooked or baked if a 
common utensil or other device is supplied with the toy and specific 
instructions are established for using such a device to remove the 
container from the heated area. (See also Sec. 1505.51(b))
    (iv) Type C marked. A Type C surface which has been marked with a 
precautionary statement of thermal hazards in accordance with 
Sec. 1505.3(e)(2). (See also Sec. 1505.51(b))
    (v) Type D. An accessible part or surface of a toy other than Types 
A, B, C or E (see paragraph (g)(2) (i), (ii), (iii) and (vii) of this 
paragraph).
    (vi) Type D marked. A Type D surface which has been marked with a 
precautionary statement of thermal hazards in accordance with 
Sec. 1505.3(e)(2).

[[Page 531]]

    (vii) Type E. A heated surface in an oven or other article that is 
inaccessible or protected by an electrical-thermal safety interlock. 
Such interlocks shall prohibit the operation of a heating device 
whenever such surfaces are accessible and shall not allow accessibility 
to such surfaces until the temperatures of those surfaces have been 
reduced to levels below those established for Type D surfaces (paragraph 
(g)(2)(v) of this section).
    (3) Requirements. When tested under the conditions described in 
paragraph (g)(4) of this section, a toy shall not attain a temperature 
at any point sufficiently high to constitute a fire hazard or to 
adversely affect any materials employed and shall not show a maximum 
temperature higher than those established by Sec. Sec. 1505.7 and 
1505.8. These maximum surface temperature requirements are not 
applicable to educational-or hobby-type products such as lead-casting 
sets and wood-burning tools which are appropriately labeled on the shelf 
pack or package as being intended only for children over 12 years of age 
provided that the maximum surface temperature of any such toy does not 
exceed that reasonably required to accomplish the intended technical 
effect. Such toys shall be provided with specific instructions and the 
warning statements required by and in accordance with Sec. 1505.3 (d) 
and (e), and shall be appropriately identified as educational or hobby-
type products.
    (4) Test conditions--(i) General. Tests shall be conducted while the 
toy is connected to a circuit of 60-cycle-per-second (60 Hertz) current 
using the materials supplied with the toy or using materials otherwise 
intended to be used with the toy. Following such tests, the toy shall be 
energized for a 6-hour period to determine that no hazardous conditions 
would result from unattended use of the toy.
    (ii) Temperature. Normally, tests shall be performed at an ambient 
(room) temperature of 25  deg.C. (77  deg.F.); however, a test may be 
conducted at any ambient temperature within the range of 21 deg. to 30 
deg.C. (69.8 deg. to 86  deg.F.).
    (iii) Voltage. The toy shall be tested at the voltage indicated in 
the manufacturer's rating or at 120 volts, whichever is greater.
    (5) Temperature measurements--(i) General. Temperatures shall be 
measured by means of instruments utilizing thermocouples of No. 30 AWG 
(American Wire Gage) wire (either copper and constantan or iron and 
constantan) and potentiometer-type instruments that are accurate and are 
calibrated in accordance with current good laboratory practices. The 
thermocouple wire shall conform with the requirements for ``special'' 
thermocouples as listed in the table of limits of error of thermocouples 
(Table VIII) in ANSI Standard C 96.1-1964, ``American Standard for 
Temperature Measurement Thermocouples,'' approved June 9, 1964, which is 
incorporated by reference. Copies of this document are available from 
American National Standards Institute, 1430 Broadway, New York, New York 
10018. This standard is also available for inspection at the Office of 
the Federal Register, 800 North Capitol Street, NW., suite 700, 
Washington, DC. This incorporation by reference was approved by the 
Director of the Office of the Federal Register. These materials are 
incorporated as they exist in the edition which has been approved by the 
Director of the Federal Register and which has been filed with the 
Office of the Federal Register.
    (ii) Test procedures. The thermocouple junction and adjacent 
thermocouple lead wire shall be securely held in good thermal contact 
with the surface of the material whose temperature is being measured. In 
most cases, good thermal contact will result from securely taping or 
cementing the thermocouple in place. If a metal surface is involved, 
brazing or soldering the thermocouple to the metal may be necessary. The 
surface temperatures of a toy shall be measured with the toy operating 
in any unattended condition (e.g., with and without opening and closing 
doors or covers) for a sufficient period of time to allow temperatures 
to become constant, or, in the case of a toy with a thermostatically 
controlled heating element, for a sufficient period of time to determine 
the maximum surface temperature attained. A temperature shall be 
considered to be constant when three successive readings taken at 15-
minute intervals indicate no change.

[[Page 532]]

    (iii) Heating devices. Toy ovens, casting toys, popcorn and candy 
makers, and other toys requiring the insertion of any materials or 
substances shall be additionally tested by feeding crumpled strips of 
newspaper and tissue paper into or onto the toy in place of the intended 
materials or substances. The test strips shall be conditioned for at 
least 48 hours in air at a temperature of 25 deg. 4  deg.C. 
(77 deg. 7  deg.F.) and a relative humidity of 50 percent 
5 percent. The test strips shall be 2 inches wide by 8 
inches long before crumpling. The crumpled paper shall occupy not more 
than 25 percent of the accessible volume. The performance of the toy 
shall be considered unacceptable if flaming occurs within a 60-minute 
period following the attainment of normal operating temperatures. If a 
light bulb is used for heating purposes, the test shall be conducted 
using the largest wattage bulb that can be easily inserted into the 
socket.
    (h) Strain-relief test. (1) The strain-relief means provided on the 
flexible power cord of a toy shall be capable of withstanding a direct 
pull of 35 pounds applied to the cord for 2 minutes without displacement 
of the strain-relief unit or a deformation of the anchoring surface that 
would produce a stress which would result in a potentially hazardous 
condition. A 35-pound weight shall be attached to the cord and supported 
by the toy in such a manner that the strain-relief means is stressed 
from any angle that the construction of the toy permits. The test shall 
be conducted with the electrical connection within the toy disconnected.
    (2) The initial 2-minute test shall be conducted with the force 
vector parallel to the longitudinal axis of the cord and perpendicular 
to the anchoring surface of the strain-relief unit. Each test at other 
angles of stress shall be conducted for periods of 1 minute. The strain-
relief means is not acceptable if, at the point of disconnection of the 
cord, there is any movement of the cord to indicate that stress would 
have resulted on the conections.
    (3) Except for toys weighing more than 10 pounds, the strain-relief 
unit and its support base shall be designed and constructed in such a 
manner that no indication of stress would result which would produce a 
hazard when the cord is held firmly in place 3 feet from the strain-
relief unit and the toy is dropped the 3 feet at any angle.

[38 FR 27032, Sept. 27, 1973; 38 FR 30105, Nov. 1, 1973, as amended at 
43 FR 26428 June 20, 1978; 46 FR 63251, Dec. 31, 1981; 51 FR 34199, 
Sept. 26, 1986]



Sec. 1505.7  Maximum acceptable surface temperatures.

    The maximum acceptable surface temperatures for electrically 
operated toys shall be as follows:

------------------------------------------------------------------------
                                          Thermal       Temperatures
  Surface type (as described--in Sec.     inertia  ---------------------
             1505.6 (g)(2))               type \1\      C.         F.
------------------------------------------------------------------------
A......................................          1         50        122
A......................................          2         55        131
A......................................          3         60        140
B......................................          1         55        131
B......................................          2         65        149
B......................................          3         75        167
C (unmarked)...........................          1         65        149
C (unmarked)...........................          2         75        167
C (unmarked)...........................          3         85        185
C (unmarked)...........................          4         95        203
C marked...............................          1         70        158
C marked...............................          2         90        194
C marked...............................          3        110        230
C marked...............................          4        130        266
D (unmarked)...........................          1         55        131
D (unmarked)...........................          2         70        158
D (unmarked)...........................          3         80        176
D (unmarked)...........................          4         90        194
D marked...............................          1         60        140
D marked...............................          2         75        167
D marked...............................          3        100        212
D marked...............................          4        125        257
E......................................      (\2\)      (\3\)      (\3\)
------------------------------------------------------------------------
\1\ Thermal inertia types are defined in terms of lambda as follows:
Type 1: Greater than 0.0045 (e.g., most metals).
Type 2: More than 0.0005 but not more than 0.0045 (e.g., glass).
Type 3: More than 0.0001 but not more than 0.0005 (e.g., most plastics).
Type 4: 0.0001 or less (e.g., future polymeric materials).
The thermal inertia of a material can be obtained by multiplying the
  thermal conductivity (cal./cm./sec./degrees C.) by the density (gm./
  cm.\3\) by the specific heat (cal./gm./degrees C.).
\2\ All types.
\3\ No limit.



Sec. 1505.8  Maximum acceptable material temperatures.

    The maximum acceptable material temperatures for electrically 
operated toys shall be as follows (Classes 105, 130, A, and B are from 
``Motors and Generators,'' Standard MG-1-1967 \1\ published by the 
National Electrical Manufacturers Association):
---------------------------------------------------------------------------

    \1\ Copies may be obtained from: National Electrical Manufacturers 
Association, 155 East 44th Street, New York, NY 10017.

[[Page 533]]



------------------------------------------------------------------------
                   Material                      Degrees C.   Degrees F.
------------------------------------------------------------------------
Capacitors....................................        (\1\)        (\1\)
Class 105 insulation on windings or relays,
 solenoids, etc.:
  Thermocouple method \2\.....................           90          194
  Resistance method...........................          110          230
Class 130 insulation system...................          110          230
Insulation:
  Varnished-cloth insulation..................           85          185
  Fiber used as electrical insulation.........           90          194
------------------------------------------------------------------------


----------------------------------------------------------------------------------------------------------------
                                                                       Class A    Class B    Class A    Class B
----------------------------------------------------------------------------------------------------------------
Insulation on coil windings of a.c. motors (not including universal
 motors) and on vibrator coils:
  In open motors and on vibrator coils--thermocouple or resistance          100        120        212        248
   method \2\.......................................................
  In totally enclosed motors--thermocouple or resistance method \2\.        105        125        221        257
Insulation on coil windings of d.c. motors and of universal motors:
  In open motors:
    Thermocouple method \2\.........................................         90        110        194        230
    Resistance method...............................................        100        120        212        248
  In totally enclosed motors:
    Thermocouple method \2\.........................................         95        115        203        239
    Resistance method...............................................        105        125        221        257
Phenolic composition \3\............................................  .........        150        302  .........
Rubber- or thermoplastic-insulated wires and cords \3\..............  .........         60        140  .........
Sealing compound....................................................  .........      (\4\)      (\5\)  .........
Supporting surface while the toy is operating normally..............  .........         90        194  .........
Wood and other similar combustible material.........................  .........         90        194  .........
----------------------------------------------------------------------------------------------------------------
\1\ If the capacitor has no marked temperature limit, the maximum acceptable temperature will be assumed to be
  65 C. (149 F.) for an electrolytic type and 90 C. (194 F.) for other than an electrolytic type.
\2\ The temperature indicated refers to the hottest spot on the outside surface of the coil measured by the
  thermocouple method.
\3\ The limitations on rubber- and thermoplastic-insulated wires and cords and on phenolic composition do not
  apply if the insulation or the phenolic has been investigated and found to have special heat-resistant
  properties, or if the insulation meets the thermal requirements.
\4\ 40 less than melting point.
\5\ 104 less than melting point.



                 Subpart B--Policies and Interpretations



Sec. 1505.50  Stalled motor testing.

    (a) Sec. 1505.6(e)(4)(ii) requires that a motor-operated toy be 
tested with the motor stalled if the construction of the toy is such 
that any person can touch moving parts associated with the motor from 
outside the toy. The performance of the toy shall be considered 
unacceptable if, during the test, temperatures higher than those 
specified in Sec. 1505.8 are attained or if temperatures higher than 
those specified for Type C surfaces in Sec. 1505.7 are attained on any 
accessible surface of the motor.
    (b) To determine if a moving part associated with the motor can be 
touched from outside the toy, the Commission staff will use a \1/4\-inch 
diameter rod, as referenced in Sec. 1505.4(h)(1). If the rod, when 
inserted into openings in the toy, can touch any moving part associated 
with the motor, the toy will be tested with the motor stalled.
    (c) The requirement that temperatures higher than those specified in 
Sec. 1505.8 not be attained applies to those internal components which 
are described in Sec. 1505.8. Additionally, temperatures of accessible 
surfaces shall not exceed those specified for Type C surfaces in 
Sec. 1505.7.

(Secs. 2(q)(1)(A), 2(r), 3(e), 10(a), 74 Stat. 372, 378, 80 Stat. 1303-
1304, 83 Stat. 187-189 (15 U.S.C. 1261, 1262, 1269); sec. 30(a), 86 
Stat. 1231 (15 U.S.C. 2079(a)))

[43 FR 26428, June 20, 1978]



Sec. 1505.51  Hot surfaces.

    (a) Test probe. Section 1505.6(g)(2) defines accessibility, for 
certain paragraphs, as the ability to reach a heated surface with a \1/
4\-inch-diameter rod 3 inches long. To test for accessibility using this 
test probe, it shall be inserted no more than 3 inches into any opening 
in the toy. Unless the probe contacts a surface within 3 inches of the 
plane of the toy's opening, that surface is not accessible.

[[Page 534]]

    (b) Accessibility of Type C and C-marked surfaces. Under 
Sec. 1505.6(g)(2) (iii) and (iv), touching by casual contact or without 
employing the aid of a common household tool shall be determined by use 
of the accessibility test probe described in Sec. Sec. 1505.6(g)(2) and 
1505.51(a).

[51 FR 34199, Sept. 26, 1986]



PART 1507--FIREWORKS DEVICES--Table of Contents




Sec.
1507.1 Scope.
1507.2 Prohibited chemicals.
1507.3 Fuses.
1507.4 Bases.
1507.5 Pyrotechnic leakage.
1507.6 Burnout and blowout.
1507.7 Handles and spikes.
1507.8 Wheel devices.
1507.9 Toy smoke devices and flitter devices.
1507.10 Rockets with sticks.
1507.11 Party poppers.
1507.12 Multiple-tube fireworks devices.

    Authority: 15 U.S.C. 1261-1262, 2079(d); 21 U.S.C. 371(e).

    Source: 41 FR 22935, June 8, 1976, unless otherwise noted.

    Cross Reference: See also 1500.14(b)(7); 1500.17(a) (3), (8) and 
(9); 1500.83(a)(27) and 1500.85(a)(2).



Sec. 1507.1  Scope.

    This part 1507 prescribes requirements for those fireworks devices 
(other than firecrackers) not otherwise banned under the act. Any 
fireworks device (other than firecrackers) which fails to conform to 
applicable requirements is a banned hazardous substance and is 
prohibited from the channels of interstate commerce. Any fireworks 
device not otherwise banned under the act shall not be a banned 
hazardous substance by virtue of the fact that there are no applicable 
requirements prescribed herein.



Sec. 1507.2  Prohibited chemicals.

    Fireworks devices shall not contain any of the following chemicals:
    (a) Arsenic sulfide, arsenates, or arsenites.
    (b) Boron.
    (c) Chlorates, except:
    (1) In colored smoke mixtures in which an equal or greater amount of 
sodium bicarbonate is included.
    (2) In caps and party poppers.
    (3) In those small items (such as ground spinners) wherein the total 
powder content does not exceed 4 grams of which not greater than 15 
percent (or 600 milligrams) is potassium, sodium, or barium chlorate.
    (d) Gallates or gallic acid.
    (e) Magnesium (magnesium/aluminum alloys, called magnalium, are 
permitted).
    (f) Mercury salts.
    (g) Phosphorus (red or white). Except that red phosphorus is 
permissible in caps and party poppers.
    (h) Picrates or picric acid.
    (i) Thiocyanates.
    (j) Titanium, except in particle size greater than 100-mesh.
    (k) Zirconium.



Sec. 1507.3  Fuses.

    (a) Fireworks devices that require a fuse shall:
    (1) Utilize only a fuse that has been treated or coated in such 
manner as to reduce the possibility of side ignition. Devices such as 
ground spinners that require a restricted orifice for proper thrust and 
contain less than 6 grams of pyrotechnic composition are exempted from 
Sec. 1507.3(a)(1).
    (2) Utilize only a fuse which will burn at least 3 seconds but not 
more than 9 seconds before ignition of the device.
    (b) The fuse shall be securely attached so that it will support 
either the weight of the fireworks device plus 8 ounces of dead weight 
or double the weight of the device, whether is less, without separation 
from the fireworks device.

[41 FR 22935, June 8, 1976, as amended at 61 FR 67200, Dec. 20, 1996; 61 
FR 67200, Dec. 20, 1996]



Sec. 1507.4  Bases.

    The base or bottom of fireworks devices that are operated in a 
standing upright position shall have the minimum horizontal dimensions 
or the diameter of the base equal to at least one-third of the height of 
the device including any base or cap affixed thereto.

[[Page 535]]



Sec. 1507.5  Pyrotechnic leakage.

    The pyrotechnic chamber in fireworks devices shall be sealed in a 
manner that prevents leakage of the pyrotechnic composition during 
shipping, handling, and normal operation.



Sec. 1507.6  Burnout and blowout.

    The pyrotechnic chamber in fireworks devices shall be constructed in 
a manner to allow functioning in a normal manner without burnout or 
blowout.



Sec. 1507.7  Handles and spikes.

    (a) Fireworks devices which are intended to be hand-held and are so 
labeled shall incorporate a handle at least 4 inches in length (see 
Sec. 1500.14(b)(7)). Handles shall remain firmly attached during 
transportation, handling and full operation of the device, or shall 
consist of an integral section of the device at least four inches below 
the pyrotechnic chamber.
    (b) Spikes provided with fireworks devices shall protrude at least 2 
inches from the base of the device and shall have a blunt tip not less 
than \1/8\-inch in diameter of \1/8\-inch square.



Sec. 1507.8  Wheel devices.

    Drivers in fireworks devices commonly known as ``wheels'' shall be 
securely attached to the device so that they will not come loose in 
transportation, handling, and normal operation. Wheel devices intended 
to operate in a fixed location shall be designed in such a manner that 
the axle remains attached to the device during normal operation.



Sec. 1507.9  Toy smoke devices and flitter devices.

    (a) Toy smoke devices shall be so constructed that they will neither 
burst nor produce external flame (excluding the fuse and firstfire upon 
ignition) during normal operation.
    (b) Toy smoke devices and flitter devices shall not be of such color 
and configuration so as to be confused with banned fireworks such as M-
80 salutes, silver salutes, or cherry bombs.
    (c) Toy smoke devices shall not incorporate plastic as an exterior 
material if the pyrotechnic composition comes in direct contact with the 
plastic.



Sec. 1507.10  Rockets with sticks.

    Rockets with sticks (including skyrockets and bottle rockets) shall 
utilize a straight and rigid stick to provide a direct and stable 
flight. Such sticks shall remain straight and rigid and attached to the 
driver so as to prevent the stick from being damaged or detached during 
transportation, handling, and normal operation.



Sec. 1507.11  Party poppers.

    Party poppers (also known by other names such as ``Champagne Party 
Poppers,'' and ``Party Surprise Poppers,'') shall not contain more than 
0.25 grains of pyrotechnic composition. Such devices may contain soft 
paper or cloth inserts provided any such inserts do not ignite during 
normal operation.



Sec. 1507.12  Multiple-tube fireworks devices.

    (a) Application. Multiple-tube mine and shell fireworks devices with 
any tube measuring 1.5 inches (3.8 cm) or more in inside diameter and 
subject to Sec. 1500.17(a)(12) of this part shall not tip over when 
subjected to the tip-angle test described in this section.
    (b) Testing procedure. The device shall be placed on a smooth 
surface that can be inclined at 60 degrees from the horizontal, as shown 
in Figure 1 of this section. The height and width of the inclined plane 
(not including the portion of the plane below the mechanical stop) shall 
be at least 1 inch (2.54 cm) greater than the largest dimension of the 
base of the device to be tested. The test shall be conducted on a 
smooth, hard surface that is horizontal as measured by a spirit level or 
equivalent instrument. The mechanical stop on the inclined plane shall 
be 1/16 inches (1.6 mm) in height and perpendicular to the inclined 
plane. The stop shall be positioned parallel to the bottom edge of the 
inclined plane and so that no portion of the device to be tested or its 
base touches the horizontal surface. The device shall not tip over when 
the plane is inclined at 60-degrees from the horizontal. The procedure 
shall be repeated for each edge of the device.

[[Page 536]]

                        Figure 1 to Sec. 1507.12
[GRAPHIC] [TIFF OMITTED] TR26MR96.011


[61 FR 13096, Mar. 26, 1996]



PART 1508--REQUIREMENTS FOR FULL-SIZE BABY CRIBS--Table of Contents




Sec.
1508.1 Definitions.
1508.2 Scope of part.
1508.3 Dimensions.
1508.4 Spacing of crib components.
1508.5 Component spacing test method for Sec. 1508.4(b).
1508.6 Hardware.
1508.7 Construction and finishing.
1508.8 Assembly instructions.
1508.9 Identifying marks, warning statement, and compliance declaration.
1508.10 Recordkeeping.
1508.11 Requirements for cutouts.

Figures 1-3

    Authority: Secs. 2(f)(1)(D), (q)(1)(A), (s), 3(e)(1), 74 Stat. 372, 
374, 375, as amended, 80 Stat. 1304-05, 83 Stat. 187-89 (15 U.S.C. 1261, 
1262).

    Source: 38 FR 32129, Nov. 21, 1973, unless otherwise noted.



Sec. 1508.1  Definitions.

    For the purposes of this part:
    (a) Full-size baby crib means a bed (1) that is designed to provide 
sleeping accommodations for an infant, (2) that is intended for use in 
the home, and (3) that is within a range of 5.1 centimeters 
(2 inches) of the interior length or width dimensions 
specified for full-size baby cribs in Sec. 1508.3.



Sec. 1508.2  Scope of part.

    This part sets forth the requirements whereby full-size baby cribs 
(as defined in Sec. 1508.1(a)) are not banned articles under 
Sec. 1500.18(a)(13) of this chapter.



Sec. 1508.3  Dimensions.

    Full-size baby cribs shall have dimensions as follows:
    (a) Interior. The interior dimensions shall be 711.6 
centimeters (28\5/8\ inches) wide as measured between the 
innermost surfaces of the crib sides and 1331.6 centimeters 
(52\3/8\\5/8\ inches) long as measured between the innermost

[[Page 537]]

surfaces of the crib end panels, slats, rods, or spindles. Both 
measurements are to be made at the level of the mattress support spring 
in each of its adjustable positions and no more than 5 centimeters (2 
inches) from the crib corner posts or from the first spindle to the 
corresponding point of the first spindle at the other end of the crib. 
If a crib has contoured or decorative spindles, in either or both of the 
sides or ends, the measurement shall be determined from the largest 
diameter of the first turned spindle within a range of 10 centimeters (4 
inches) above the mattress support spring in each of its adjustable 
positions, to a corresponding point on the first spindle or innermost 
surface of the opposite side of the crib.
    (b) Rail height. The rail height dimensions shall be as follows:
    (1) The height of the rail and end panel as measured from the top of 
the rail or panel in its lowest position to the top of the mattress 
support in its highest position shall be at least 22.8 centimeters (9 
inches).
    (2) The height of the rail and end panel as measured from the top of 
the rail or panel in its highest position to the top of the mattress 
support in its lowest position shall be at least 66 centimeters (26 
inches).

[38 FR 32129, Nov. 21, 1973; 38 FR 33593 Dec. 6, 1973]



Sec. 1508.4  Spacing of crib components.

    (a) The distance between components (such as slats, spindles, crib 
rods, and corner posts) shall not be greater than 6 centimeters (2\3/8\ 
inches) at any point. Measurement of distance between contoured or 
irregular slats or spindles shall be done by a 6-centimeter wide by 10-
centimeter high by 10-centimeter long (2\3/8\-inch wide by 4-inch high 
by 4-inch long) rectangular block which shall not pass through the 
space.
    (b) The distance between such components shall not exceed 6.3 
centimeters (2\1/2\ inches) when a 9-kilogram (20-pound) direct force is 
applied in accordance with the test method in Sec. 1508.5. For contoured 
or irregular slats or spindles, the spacing shall not permit passage of 
a 6.3-centimeter wide by 8.2-centimeter high by 8.2-centimeter long 
(2\1/2\-inch wide by 3\1/4\-inch high by 3\1/4\-inch long) rectangular 
block above and below the loading wedge when a 9-kilogram (20-pound) 
direct force is applied in accordance with said test method.



Sec. 1508.5  Component spacing test method for Sec. 1508.4(b).

    (a) Construct a right triangular prism-shaped wedge from a rigid 
material (steel, wood, aluminum, or equivalent) as shown in figure 1.
    (b) Place the wedge midway between two vertical components and 
midway between the top and bottom horizontal rails. Attach a dial push-
pull gauge (Chatillon model DPP-50, or equivalent spring scale) to the 
eyebolt and exert a 9-kilogram (20-pound) direct pull on the wedge. The 
test may be performed by suspending a 9-kilogram (20-pound) weight from 
the eyebolt with the crib component placed in a horizontal position.



Sec. 1508.6  Hardware.

    (a) A crib shall be designed and constructed in a manner that 
eliminates from any hardware accessible to a child within the crib the 
possibility of the hardware's presenting a mechanical hazard through 
pinching, bruising, lacerating, crushing, breaking, amputating, or 
otherwise injuring portions of the human body when the crib is in normal 
use or when subjected to reasonably foreseeable damage or abuse.
    (b) Locking or latching devices used to secure dropside rails shall 
require a minimum force of 4.5 kilograms (10 pounds) to activate the 
release mechanism or shall consist of a double-action device requiring 
two distinct actions to release.
    (c) Wood screws shall not be used in the assembly of stationary 
sides, dropside rails, folding rails, or stabilizing bars to crib ends 
or other components that must be removed by the consumer in the normal 
disassembly of a crib.



Sec. 1508.7  Construction and finishing.

    (a) All wood surfaces shall be smooth and free from splinters.
    (b) All wood parts shall be free from splits, cracks, or other 
defects which might lead to structural failure.
    (c) Crib end panels and sides or any attachment thereto shall have 
no horizontal bar, ledge, projection, or other

[[Page 538]]

surface accessible to a child inside the crib capable of being used as a 
toehold located less than 51 centimeters (20 inches) above the mattress 
support in its lowest position when the side rail is in its highest 
position, except the lower horizontal bar of the crib rail may have a 
vertical dimension that extends no higher than 7.6 centimeters (3 
inches) above the mattress support in its lowest position. In no case 
will any gap between the top surface of the mattress support and the 
bottom of the lower horizontal rail be permitted. For the purposes of 
this paragraph, any ledge or projection with a depth dimension greater 
than 1 centimeter (\3/8\ inch) shall constitute a toehold.



Sec. 1508.8  Assembly instructions.

    (a) Cribs, when shipped other than completely assembled, shall be 
accompanied by detailed instructions that include an assembly drawing, a 
list and description of all parts and tools required for assembly, and a 
full-size diagram of the required bolts and other fasteners.
    (b) The instructions shall:
    (1) Be so written that an unskilled layman can correctly assemble 
the crib without making errors that would result in improper and unsafe 
assembly.
    (2) Include cautionary statements concerning the secure tightening 
and maintaining of bolts and other fasteners.
    (3) Contain a cautionary statement that when a child's height 
reaches 90 centimeters (35 inches), the child should be placed in a 
youth or regular bed.
    (c) The warning relative to mattress size for full-size cribs in 
Sec. 1508.9(c) shall be included in the instructions.



Sec. 1508.9  Identifying marks, warning statement, and compliance declaration.

    (a) All cribs and retail cartons thereof shall be suitably marked 
and labeled in accordance with this section.
    (b) A crib shall be clearly marked to indicate:
    (1) The name and place of business (city and State) of the 
manufacturer, importer, distributor, and/or seller; and
    (2) A model number, stock number, catalog number, item number, or 
other symbol expressed numerically, in code or otherwise, such that only 
articles of identical construction, composition, and dimensions shall 
bear identical markings.
    (c) The following warning shall appear on the retail carton and on 
the inside of the head end panel or on the top surface of the mattress 
support in a type size of at least one-fourth inch:
    ``CAUTION: Any mattress used in this crib must be at least 27\1/4\ 
inches by 51\5/8\ inches with a thickness not exceeding 6 inches,'' or 
``CAUTION: Any mattress used in this crib must be at least 69 
centimeters by 131 centimeters with a thickness not exceeding 15 
centimeters.''

The marking shall appear in block letters, shall contrast sharply with 
the background (by color, projection, and/or indentation), and shall be 
clearly visible and legible. The dimensions of the mattress shall be 
taken from seam to seam or edge to edge where appropriate.
    (d) Markings on a crib shall be of a permanent nature such as paint-
stenciled, die-stamped, molded, or indelibly stamped directly thereon or 
permanently affixed, fastened, or attached thereto by means of a tag, 
token, or other suitable medium. The markings shall not be readily 
removable or subject to obliteration during normal use of the article or 
when the article is subjected to reasonably foreseeable damage or abuse.
    (e) The retail carton of a crib shall clearly indicate:
    (1) The name and place of business (mailing address including ZIP 
code) of the manufacturer, importer, distributor, and/or seller; and
    (2) The model number, stock number, catalog number, item number, or 
other symbol described in paragraph (b)(2) of this section.
    (f) Each crib and its retail carton shall bear a conspicuous label 
stating that the crib conforms to applicable regulations promulgated by 
the Consumer Product Safety Commission. The label need not be 
permanently attached to the crib, nor is any particular wording required 
for the statement. The label on the crib must be conspicuous under 
normal conditions of retail display. Any full-size baby crib introduced 
into interstate commerce on or after February 1, 1974,

[[Page 539]]

through January 31, 1976, must bear this label.

[38 FR 32129, Nov. 21, 1973, as amended at 38 FR 35454, Dec. 28, 1973]



Sec. 1508.10  Recordkeeping.

    A manufacturer or importer of cribs shall keep and maintain for 3 
years after production or importation of each lot, or other suitable 
identifying unit, records of sale, distribution, and results of all 
inspections and tests conducted in accordance with this part 1508. These 
records shall be made available upon request, at reasonable times to any 
officer, employee, or agent action on behalf of the Consumer Product 
Safety Commission. The manufacturer or importer shall permit such 
officer, employee, or agent to inspect and copy such records, to make 
such inventories of stock as he deems necessary, and to otherwise verify 
the accuracy of such records.



Sec. 1508.11  Requirements for cutouts.

    Full-size baby cribs shall comply with the following test 
requirements:
    (a) Place the neck of the headform probe shown in Figure 2 into any 
cutout (partially-bounded opening) located along the upper edges of an 
end or side panel. The axis of the neck shall be horizontal and at right 
angles to the plane of the panel at the point of contact. The head 
portion of the probe shall be on the outer side of the panel. With the 
neck resting on the panel at any point within the cutout area (for 
compliance purposes, the Commission may test at all points that could 
result in a failure), and the front of the probe pointing downwards, 
draw the head of the probe towards the panel until surface ``A'' makes 
contact with the outer side of the panel (see Figure 3).
    (b)(1) Press down on the neck to cause the head to swing upwards 
through the cutout in the panel. The probe shall not be rotated about 
the major axis of the neck during this procedure. The arc through which 
the head is swung shall be in a vertical plane and shall terminate when 
the major axis of the neck attains an upright position or is prevented 
from attaining an upright position by an obstruction. During the test, 
contact shall be maintained between surface ``A'' (or at least one of 
edges ``AB''), the neck of the headform probe and the panel. If, during 
the swing to the upright position, an edge or surface other than surface 
``D'' is contacted, sideways motion of the headform shall not be 
restrained, but the arc through which the headform is swung shall remain 
vertical
    (2) If a cutout is V-shaped (the side boundaries or the tangents to 
the side boundaries are nowhere parallel), an additional test shall be 
performed on the cutout. Upon completion of the swing to the upright 
position, rock the headform sideways parallel to the plane of the panel 
while maintaining contact between surface ``A'' or an edge ``AB'' and 
the panel. This will result in the probe sliding toward the bottom of 
the cutout. The maximum angle through which the headform is rocked shall 
be determined by contact with the panel by a surface or edge other than 
``A'' or ``AB'' or until one of the surfaces ``B'' is in a vertical 
plane.
    (c) During the test described in paragraph (b) of this section, no 
portion of the panel shall contact:
    (1) Simultaneously, more than one of surfaces ``B'', ``C'' or edges 
``BC,'' ``CC,'' or ``CD,'' in any combination if they are on opposing 
sides of the headform.
    (2) Any of surfaces ``D''.

    Note: Edges are identified by the letter designations for surfaces 
that lie on either side of the edge.

[47 FR 47541, Oct. 27, 1982]

[[Page 540]]

                         Crib Slat Loading Wedge
      [GRAPHIC] [TIFF OMITTED] TC03OC91.061
      
(Secs. 2(f)(1)(D), (q)(1)(A), (s), 3(e)(1), 74 Stat. 372, 374, 375, as 
amended, 80 Stat. 1304-05, 83 Stat. 187-89 (15 U.S.C. 1261, 1262); Pub. 
L. 92-573, sec. 30(a), 86 Stat. 1231 (15 U.S.C. 2079(a)))
[38 FR 32129, Nov. 21, 1973, as amended at 45 FR 37419, June 3, 1980]

[[Page 541]]

[GRAPHIC] [TIFF OMITTED] TC03OC91.062


[47 FR 47544, Oct. 27, 1982]

[[Page 542]]

[GRAPHIC] [TIFF OMITTED] TC03OC91.063


[[Page 543]]



[47 FR 47544, Oct. 27, 1982]



PART 1509--REQUIREMENTS FOR NON-FULL-SIZE BABY CRIBS--Table of Contents




Sec.
1509.1 Scope of part 1509.
1509.2 Definitions.
1509.3 Crib-side height.
1509.4 Spacing of unit components.
1509.5 Component-spacing test apparatus.
1509.6 Component-spacing test method.
1509.7 Hardware.
1509.8 Construction and finishing.
1509.9 Mattresses.
1509.10 Assembly instructions.
1509.11 Identifying marks, caution statement, and compliance 
          declaration.
1509.12 Recordkeeping.
1509.13 Requirement for cutouts.

Figures 1-3

    Authority: Secs. 2 (f)(1)(D), (q)(1)(A), (s), 3(e)(1), 10(a), 74 
Stat. 372, 374, 375, 378, as amended, 80 Stat. 1304-05, 83 Stat. 187-89 
(15 U.S.C. 1261, 1262, 1269).

    Source: 41 FR 6240, Feb. 12, 1976, unless otherwise noted.



Sec. 1509.1  Scope of part 1509.

    This part 1509 sets forth the requirements whereby non-full-size 
baby cribs, as defined in Sec. 1509.2, are not banned articles under 
Sec. 1500.18(a)(14) of this chapter. For purposes of compliance with 
this part, the metric figures shall be used. The English approximations 
are provided in parentheses for convenience and information only, and do 
not specify complying dimensions.



Sec. 1509.2  Definitions.

    For the purposes of this part 1509:
    (a) Crib or baby crib means a bed designed to provide sleeping 
accommodations for an infant.
    (b)(1) Non-full-size baby crib means a crib that (i) is intended for 
use in or around the home, for travel and other purposes and (ii) has an 
interior length dimension either greater than 139.7 centimeters (55 
inches) or smaller than 126.3 centimeters (49\3/4\ inches), or, an 
interior width dimension either greater than 77.7 centimeters (30\5/8\ 
inches) or smaller than 64.3 centimeters (25\3/8\ inches), or both. 
Mesh/net/screen cribs, nonrigidly constructed baby cribs, cradles (both 
rocker and pendulum types), car beds, baby baskets and bassinets (also 
known as junior cribs) are not subject to the provisions of 
Sec. 1500.18(a)(14) of this chapter and this part 1509.
    (2) Non-full-size baby crib includes, but is not limited to, the 
following:
    (i) Portable crib. A non-full-size baby crib designed so that it may 
be folded or collapsed, without disassembly, to occupy a volume 
substantially less than the volume it occupies when it is used.
    (ii) Crib-pen. A non-full-size baby crib the legs of which may be 
removed or adjusted to provide a play pen or play yard for a child.
    (iii) Specialty crib. An unconventionally shaped (circular, 
hexagonal, etc.) non-full-size baby crib incorporating a special 
mattress or other unconventional components.
    (iv) Undersize crib. A non-full-size baby crib with an interior 
length dimension smaller than 126.3 centimeters (49\3/4\ inches), or an 
interior width dimension smaller than 64.3 centimeters (25\3/8\ inches), 
or both.
    (v) Oversize crib. A non-full-size baby crib with an interior length 
dimension greater than 139.7 centimeters (55 inches), or an interior 
width dimension greater than 77.7 centimeters (30\5/8\ inches), or both.



Sec. 1509.3  Crib-side height.

    (a) With the mattress support in its highest adjustable position and 
the crib side in its lowest adjustable position, the vertical distance 
from the upper surface of the mattress support to the upper surface of 
the crib side and/or end panel shall not be less than 12.7 centimeters 
(5 inches).
    (b) With the mattress support in its lowest adjustable position and 
the crib side in its highest adjustable position, the vertical distance 
from the upper surface of the mattress support to the upper surface of 
the crib side and/or end panel shall not be less than 55.9 centimeters 
(22 inches).



Sec. 1509.4  Spacing of unit components.

    (a) Uniformly spaced components. The distance between adjacent, 
uniformly spaced components (such as slats, spindles, and/or corner 
posts) shall not be greater than 6 centimeters (2\3/8\ inches). The 
distance between any such adjacent components shall not exceed 6.3

[[Page 544]]

centimeters (2\1/2\ inches) at any point when subjected to the test 
procedure specified in Sec. 1509.6.
    (b) Nonuniformly spaced components. (1) The distance between 
adjacent nonuniformly spaced components (such as slats, spindles, and/or 
corner posts) shall preclude passage of block A, specified in 
Sec. 1509.5(b), when inserted in any orientation (nonuniformly spaced 
components referes to irregularly shaped crib slats whether parallel to 
each other or not).
    (2) The spacing between any such adjacent components shall preclude 
passage of block B, specified in Sec. 1509.5(c), when inserted in any 
orientation immediately above and below the loading wedge specified in 
Sec. 1509.5(a) while the components are being subjected to the test 
procedure specified in Sec. 1509.6.



Sec. 1509.5  Component-spacing test apparatus.

    (a) Loading wedge. The loading wedge shall be a right triangular 
prism constructed of a smooth, rigid material conforming to measurements 
shown in Figure 1.
    (b) Block A. Block A shall be a rectangular block, constructed of a 
smooth, rigid material, measuring 6 centimeters wide by 10 centimeters 
high by 10 centimeters long (2\3/8\ inches wide by 4 inches high by 4 
inches long).
    (c) Block B. Block B shall be a rectangular block, constructed of a 
smooth, rigid material, measuring 6.3 centimeters wide by 8.2 
centimeters high by 8.2 centimeters long (2\1/2\ inches wide by 3\1/4\ 
inches high by 3\1/4\ inches long).



Sec. 1509.6  Component-spacing test method.

    The apex of the wedge (see Sec. 1509.5(a)) shall be placed midway 
between two vertical components and midway between the uppermost and 
lowermost horizontal surfaces of the crib side. A 9-kilogram (20-pound) 
tensile force shall be applied to the wedge perpendicular to the plane 
of the crib side.



Sec. 1509.7  Hardware.

    (a) The hardware in a non-full-size baby crib shall be designed and 
constructed to eliminate pinching, bruising, lacerating, crushing, 
amputating and/or other potentials for injury when the crib is in normal 
use or when subjected to reasonably foreseeable damage or abuse.
    (b) Non-full-size baby cribs shall incorporate locking or latching 
devices for dropsides or folding sides or end panels. These devices 
shall require either a minimum force of 4.5 kilograms (10 pounds) for 
activation or at least two distinct actions to release them.
    (c) Woodscrews shall not be used in the assembly of any components 
that must be removed by the consumer in the normal disassembly of a non-
full-size baby crib.



Sec. 1509.8  Construction and finishing.

    (a) All wood surfaces of non-full-size baby cribs shall be smooth 
and free from splinters.
    (b) All wood parts of non-full-size baby cribs shall be free from 
splits, cracks, or other defects that might lead to structural failure.
    (c) Ends and sides of non-full-size baby cribs shall have no 
horizontal bar, ledge, projections, or other surface accessible to the 
child inside the crib that could be used as a toehold (any ledge or 
projection with a depth dimension greater than 1 centimeter (\3/8\ inch) 
located less than 40.6 centimeters (16 inches) above the mattress 
support in its lowest adjustable position when the crib side is in its 
highest adjustable position).



Sec. 1509.9  Mattresses.

    (a) Mattress thickness. (1) A mattress supplied with a non-full-size 
crib shall, in a noncompressed state, have a thickness that will provide 
a minimum effective crib-side height dimension of at least 50.8 
centimeters (20 inches) as measured from the upper surface of the crib 
side and/or end panel. For this measurement, the crib side shall be in 
its highest adjustable position and the mattress support in its lowest 
adjustable position.
    (2) A mattress supplied with a non-full-size crib shall, in a 
noncompressed state, have a thickness that will provide a minimum 
effective crib-side height dimension of at least 7.6 centimeters (3 
inches) as measured from the upper surface of the mattress to the upper 
surface of the crib side and/or end panel. For this measurement, the

[[Page 545]]

crib side shall be in its lowest adjustable position and the mattress 
support in its highest adjustable position.
    (b) Mattress dimensions. The dimensions of a mattress supplied with 
a non-full-size baby crib shall be such that the mattress, when inserted 
in the center of the crib, in a noncompressed state at any of the 
adjustable positions of the mattress support, shall not leave a gap of 
more than 1.3 centimeters (\1/2\ inch) at any point between the 
perimeter of the mattress and the perimeter of the crib. When the 
mattress is placed against the perimeter of the crib the resulting gap 
shall not exceed 2.6 centimeters (1 inch).



Sec. 1509.10  Assembly instructions.

    Unassembled non-full-size baby cribs shall be accompanied by 
detailed instructions that shall:
    (a) Include an assembly drawing;
    (b) Include a list and description of all parts and tools required 
for assembly;
    (c) Include a full-size diagram of the required bolts and other 
fasteners;
    (d) Be so written that an unskilled person can assemble the crib 
without making errors that would result in improper and unsafe assembly;
    (e) Include cautionary statements concerning the secure tightening 
and maintaining of bolts and other fasteners;
    (f) Contain a cautionary statement that when a child's height 
reaches 35 inches, the child should be placed in a youth bed; and
    (g) Contain a warning relative to mattress size for the non-full-
size baby crib that specifies the dimensions of any mattress to be used 
with the crib as determined under Sec. 1509.9.



Sec. 1509.11  Identifying marks, caution statement, and compliance declaration.

    (a) Non-full-size baby cribs shall be clearly marked to indicate:
    (1) The name and place of business (city and state) of the 
manufacturer, importer, distributor, and/or seller; and
    (2) A model number, stock number, catalog number item number, or 
other symbol expressed numerically, in code or otherwise, such that only 
cribs of identical construction, composition, and dimensions shall bear 
identical markings.
    (b) The following caution statement shall appear on an inside 
surface of a non-full-size baby crib in a type size of at least \1/8\ 
inch:
    (1) For rectangular cribs:
    CAUTION: Any mattress used in this crib must be at least -- inches 
long by -- inches wide and not more than -- inches thick.

The blanks are to be filled with dimensions complying with 
Sec. 1509.9(a) and (b).
    (2) For nonrectangular cribs:
    CAUTION: Check proper fit of mattress. Should be not more than --
inches thick. The maximum gap between mattress and inside of crib border 
(or edge) should be no more than 1 inch.

The blank is to be filled in with a dimension complying with 
Sec. 1509.9(a).
    (3) The dimensions to be inserted in the blanks in the caution 
statements in paragraphs (b) (1) and (2) of this section shall be 
determined by the manufacturer according to the provisions of 
Sec. 1509.9. The markings shall appear in block letters, shall contrast 
sharply with the background (by color, projection, and/or indentation), 
and shall be clearly visible and legible.
    (c) Except for markings required under paragraphs (d) and (e) of 
this section, markings on non-full-size baby cribs shall be of a 
permanent nature such as paint-stenciled, die-stamped, molded, or 
indelibly stamped directly thereon or permanently affixed, fastened, or 
attached thereto by means of a tag, token, or other suitable medium. The 
markings shall not be readily removable or subject to obliteration 
during normal use of the article or when the article is subjected to 
reasonably foreseeable damage or abuse.
    (d) The retail cartons of non-full-size baby cribs shall clearly 
indicate:
    (1) The name and place of business (mailing address including ZIP 
code) of the manufacturer, importer, distributor, and/or seller; and
    (2) The model number, stock number, catalog number, item number, or 
other symbol described in paragraph (a)(2) of this section.
    (e) All non-full-size baby cribs and their retail cartons shall bear 
a conspicuous label stating that the article conforms to applicable 
regulations promulgated by the Consumer Product Safety Commission. The 
label need not

[[Page 546]]

be permanently attached to the article and carton nor is any particular 
wording required for the statement. The label on the article must be 
conspicuous under normal conditions of retail display. All non-full-size 
baby cribs and their retail cartons introduced into interstate commerce 
for a period of 2 years after the effective date of this part 1509 must 
bear such label.



Sec. 1509.12  Recordkeeping.

    The manufacturer or importer shall keep and maintain for 3 years 
after production or importation of each lot or other identifying unit of 
non-full-size baby cribs, records of sale and distribution. These 
records shall be made available upon request at reasonable times to any 
officer, employee, or agent acting on behalf of the Consumer Product 
Safety Commission. The manufacturer or importer shall permit such 
officer, employee, or agent to inspect and copy such records, to make 
such inventories of stock as he or she deems necessary, and to otherwise 
verify the accuracy of such records.



Sec. 1509.13  Requirements for cutouts.

    Non-full-size baby cribs shall comply with the following test 
requirements:
    (a) Place the neck of the headform probe shown in Figure 2 into any 
cutout (partially-bounded opening) located along the upper edges of an 
end or side panel. The axis of the neck shall be horizontal and at right 
angles to the plane of the panel at the point of contact. The head 
portion of the probe shall be on the outer side of the panel. With the 
neck resting on the panel at any point within the cutout area (for 
compliance purposes, the Commission may test at all points that could 
result in a failure), and the front of the probe pointing downwards, 
draw the head of the probe towards the panel until surface ``A'' makes 
contact with the outer side of the panel (see Figure 3).
    (b)(1) Press down on the neck to cause the head to swing upwards 
through the cutout in the panel. The probe shall not be rotated about 
the major axis of the neck during this procedure. The arc through which 
the head is swung shall be in a vertical plane and shall terminate when 
the major axis of the neck attains an upright position or is prevented 
from attaining an upright position by an obstruction. During the test, 
contact shall be maintained between surface ``A'' (or at least one of 
edges ``AB''), the neck of the headform probe and the panel. If, during 
the swing to the upright position, an edge or surface other than surface 
``D'' is contacted, sideways motion of the headform shall not be 
restrained, but the arc through which the headform is swung shall remain 
vertical
    (2) If a cutout is V-shaped (the side boundaries or the tangents to 
the side boundaries are nowhere parallel), an additional test shall be 
performed on the cutout. Upon completion of the swing to the upright 
position, rock the headform sideways parallel to the plane of the panel 
while maintaining contact between surface ``A'' or an edge ``AB'' and 
the panel. This will result in the probe sliding toward the bottom of 
the cutout. The maximum angle through which the headform is rocked shall 
be determined by contact with the panel by a surface or edge other than 
``A'' or ``AB'' or until one of the surfaces ``B'' is in a vertical 
plane.
    (c) During the test described in paragraph (b) of this section, no 
portion of the panel shall contact:
    (1) Simultaneously, more than one of surfaces ``B'', ``C'' or edges 
``BC,'' ``CC,'' or ``CD,'' in any combination if they are on opposing 
sides of the headform.
    (2) Any of surfaces ``D''.

    Note: Edges are identified by the letter designations for surfaces 
that lie on either side of the edge.

[[Page 547]]

[GRAPHIC] [TIFF OMITTED] TC03OC91.064


[47 FR 47541, Oct. 27, 1982]

[[Page 548]]

[GRAPHIC] [TIFF OMITTED] TC03OC91.065


[47 FR 47544, Oct. 27, 1982]

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[GRAPHIC] [TIFF OMITTED] TC03OC91.066


[[Page 550]]



[47 FR 47544, Oct. 27, 1982]



PART 1510--REQUIREMENTS FOR RATTLES--Table of Contents




Sec.
1510.1 Scope and purpose of part 1510.
1510.2 Definition.
1510.3 Requirements.
1510.4 Test procedure.

    Authority: Secs. 2(f)(1)(D), (q)(1)(A), (s), 3(e)(1), 64 Stat. 372, 
374, 375, as amended 80 Stat. 1304-05, 83 Stat. 187-89 (15 U.S.C. 1261, 
1262); sec. 30(a), 86 Stat. 1231 (15 U.S.C. 2079(a)).

    Source: 43 FR 22002, May 23, 1978, unless otherwise noted.



Sec. 1510.1  Scope and purpose of part 1510.

    This part 1510 sets forth the requirement whereby rattles (as 
defined in Sec. 1510.2) are not banned articles under 
Sec. 1500.18(a)(15) of this chapter. The purpose of these requirements 
is to ensure that certain infant rattles which may cause choking and/or 
suffocation because their design or construction permits them to enter 
into an infant's mouth and become lodged in the throat are eliminated 
from interstate commerce.



Sec. 1510.2  Definition.

    For the purposes of this part 1510, a rattle is an infant's toy, 
intended to be hand held, usually containing pellets or other small 
objects and which produces sounds when shaken. Examples of products 
which may have similar noisemaking characteristics but which are 
excluded from the scope of this definition are: dolls, stuffed animals, 
crib exercisers, crib mobiles, pull toys, shoe lace holders, bells which 
are not part of the noisemaking component of a rattle, plastic keys or 
other figures on loops or chains which produce sound by striking 
together, games, puzzles and musical instruments such as tambourines, 
castanets, and maracas.



Sec. 1510.3  Requirements.

    No portion of a rattle, when tested in accordance with the procedure 
of Sec. 1510.4 below, shall be capable of entering and penetrating to 
the full depth of a cavity in a test fixture with dimensions shown in 
figure 1. (In determining these dimensions for compliance purposes, the 
English measurements shall be used. Metric equivalents are included for 
convenience.) Rattles shall meet this requirement both before and after 
performing the use and abuse tests of Sec. 1500.51 of this chapter 
(excluding the bite and flexure tests of paragraphs (c) and (d)).



Sec. 1510.4  Test procedure.

    Place the test fixture shown in Figure 1 on a horizontal plane 
surface. Under its own weight and in a non-compressed state apply any 
portion of the test sample in the most adverse orientation to the 
opening in the test fixture. Repeat this procedure after performing the 
use and abuse tests of Sec. 1500.51 (excluding the bite and flexure 
tests of paragraphs (c) and (d) of this section). In testing to ensure 
compliance with this regulation, the measurements of the opening of the 
Commission's test fixture will be no greater than those shown in Figure 
1 and the depth of the fixture used will be no less than that shown in 
Figure 1.

[[Page 551]]

[GRAPHIC] [TIFF OMITTED] TC03OC91.067



PART 1511--REQUIREMENTS FOR PACIFIERS--Table of Contents




Sec.
1511.1 Scope of part 1511.
1511.2 Definitions.
1511.3 Guard or shield requirements.
1511.4 Protrusions.
1511.5 Structural integrity tests.
1511.6 Ribbons, strings, cords, or other attachments.
1511.7 Labeling.
1511.8 Metric references.

Figures 1-2

    Authority: Secs. 2(f)(1)(D), (q)(1)(A), (s), 3(e)(1), 74 Stat. 372, 
374, 375, as amended 80 Stat. 1304-05, 83 Stat. 187-89; 15 U.S.C. 1261, 
1262.

    Source: 42 FR 33279, June 30, 1977, unless otherwise noted.



Sec. 1511.1  Scope of part 1511.

    This part 1511 sets forth the requirements whereby pacifiers (as 
defined in Sec. 1511.2(a)) are not banned articles under 
Sec. 1500.18(a)(8) of this chapter.



Sec. 1511.2  Definitions.

    (a) A pacifier is an article consisting of a nipple that is intended 
for a young child to suck upon, but is not designed to facilitate a 
baby's obtaining fluid, and usually includes a guard or shield and a 
handle or ring.
    (b) Guard or shield means the structure located at the base of the 
nipple used to prevent the pacifier from being completely drawn into the 
child's mouth.
    (c) Handle or ring means the structure usually located adjacent to 
the guard or shield used for holding or grasping the pacifier. A hinged 
handle or ring is one that is free to pivot about an axis parallel to 
the plane of the guard or shield.



Sec. 1511.3  Guard or shield requirements.

    (a) Performance requirements. Place the pacifier in the opening of 
the fixture illustrated in Figure 1(a) of this part so that the nipple 
of the pacifier is centered in the opening and protrudes through the 
back of the fixture as shown in Figure 1(b). For pacifiers with

[[Page 552]]

non-circular guards or shields, align the major axis of the guard or 
shield with the major axis of the opening in the fixture. Apply a 
tensile force to the pacifier nipple in the direction shown. The force 
shall be applied gradually attaining but not exceeding 2.0 pounds (8.9 
newtons) within a period of 5 seconds and maintained at 2.0 pounds for 
an additional 10 seconds. Any pacifier which can be completely drawn 
through an opening with dimensions no greater than those of Figure 1(a) 
by such a force shall fail the test in this part.
    (b) Ventilation holes. The pacifier guard or shield shall contain at 
least two holes symmetrically located and each being at least 0.20 
inches (5 millimeters) in minor dimension. The edge of any hole shall be 
no closer than 0.20 inches (5 millimeters) to the perimeter of the 
pacifier guard or shield.



Sec. 1511.4  Protrusions.

    (a) Protrusions limitation. No protrusion from the face of the guard 
or shield opposite from the nipple shall exceed 0.63 inches (16mm) when 
measured in accordance with the procedure specified in paragraph (b) of 
this section.
    (b) Protrusion test. Secure the pacifier by clamping the nipple with 
its axis horizontal. For pacifiers with hinged handles or rings the 
orientation of the hinge axis shall be horizontal. A plane surface shall 
be applied to any protrusion from the guard or shield with a force 
gradually attaining but not exceeding 2.0 pounds (8.9 newtons) applied 
in a direction along the axis of the nipple. The normal of the plane 
surface shall be maintained parallel to the axis of the nipple. Any 
protrusion shall be allowed to flex or rotate about its hinge as the 
plane surfact is applied to it. Measure the distance from the plane 
surface to the guard or shield at the base of the nipple.



Sec. 1511.5  Structural integrity tests.

    (a) Nipple. Hold the pacifier by the shield or guard, grasp the 
nipple end of the pacifier and gradually apply a tensile force to the 
pacifier nipple in any possible direction. The force shall be applied 
gradually, attaining but not exceeding 10.0 pounds (44.5 newtons) within 
a period of 5 seconds and maintained at 10.0 pounds for an additional 10 
seconds.
    (b) Handle or ring. Hold the pacifier by the shield or guard or base 
of the nipple, and push or pull on the handle or ring in any possible 
direction. The force shall be applied gradually attaining but not 
exceeding 10.0 pounds (44.5 newtons) within a period of 5 seconds and 
maintained at 10.0 pounds for an additional 10 seconds.
    (c) Heat cycle deterioration. After the testing prescribed in 
paragraphs (a) and (b) of this section, all pacifiers shall be subject 
to the following: submerge the pacifier in boiling water for 5 minutes 
and then remove the pacifier and allow it to cool for 5 minutes in room 
temperature air, 60 deg. to 80  deg.F. (16 deg. to 27  deg.C). After the 
cooling period, resubmerge the pacifier in the boiling water for 5 
minutes. The process shall be repeated for a total of 6 boiling/cooling 
cycles. After the sixth cycle, the pacifier shall again be subjected to 
the structural tests in paragraphs (a) and (b) of this section and 
section 1511.3.
    (d) Small parts. Any components or fragments which are released as a 
result of the tests specified in paragraphs (a), (b) and (c) of this 
section shall be placed in the truncated cylinder shown in Figure 2, 
such that the component or fragment is in the lowest position in the 
cylinder. If the uppermost edge of the component or fragment is below 
the plane of the top of the cylinder, the pacifier shall fail the test 
in this section.



Sec. 1511.6  Ribbons, strings, cords, or other attachments.

    A pacifier shall not be sold or distributed with any ribbon, string, 
cord, chain, twine, leather, yarn or similar attachments.



Sec. 1511.7  Labeling.

    (a) As required by paragraphs (b) and (c) of this section, pacifiers 
shall be labeled with the statement: ``Warning--Do Not Tie Pacifier 
Around Child's Neck as it Presents a Strangulation Danger.''
    (b) The labeling statement required by paragraph (a) of this section 
shall appear legibly and conspicuously on

[[Page 553]]

any retail display carton containing two or more pacifiers.
    (c) Each individually packaged pacifier shall bear the labeling 
statement required in paragraph (a) of this section on the package 
legibly and conspicuously.



Sec. 1511.8  Metric references.

    For purposes of compliance with the test procedure prescribed by 
this Sec. 500.46, the English figures shall be used. The metric 
approximations are provided in parentheses for convenience and 
information only.

[[Page 554]]

[GRAPHIC] [TIFF OMITTED] TC03OC91.068


[[Page 555]]


[GRAPHIC] [TIFF OMITTED] TC03OC91.069



PART 1512--REQUIREMENTS FOR BICYCLES--Table of Contents




                         Subpart A--Regulations

Sec.
1512.1 Scope.
1512.2 Definitions.
1512.3 Requirements in general.
1512.4 Mechanical requirements.
1512.5 Requirements for braking system.
1512.6 Requirements for steering system.
1512.7 Requirements for pedals.
1512.8 Requirements for drive chain.
1512.9 Requirements for protective guards.
1512.10 Requirements for tires.
1512.11 Requirements for wheels.
1512.12 Requirements for wheel hubs.
1512.13 Requirements for front fork.
1512.14 Requirements for fork and frame assembly.
1512.15 Requirements for seat.
1512.16 Requirements for reflectors.
1512.17 Other requirements.
1512.18 Tests and test procedures.
1512.19 Instructions and labeling.
1512.20 Separability.

Subpart B--Policies and Interpretations [Reserved]

Figures 1-8
Tables 1-4


[[Page 556]]


    Authority: Secs. 2(f)(1)(D), (q)(1)(A), (s), 3(e)(1), 74 Stat. 372, 
374, 375, as amended, 80 Stat. 1304-05, 83 Stat. 187-89 (15 U.S.C. 1261, 
1262).

    Source: 43 FR 60034, Dec. 22, 1978, unless otherwise noted.



                         Subpart A--Regulations



Sec. 1512.1  Scope.

    This part sets forth the requirements for a bicycle as defined in 
Sec. 1512.2(a) (except a bicycle that is a ``track bicycle'' or a ``one-
of-a-kind bicycle'' as defined in Sec. 1512.2 (d) and (e)) which is not 
a banned article under Sec. 1500.18(a)(12) of this chapter.



Sec. 1512.2  Definitions.

    For the purposes of this part:
    (a) Bicycle means a two-wheeled vehicle having a rear drive wheel 
that is solely human-powered.
    (b) Sidewalk bicycle means a bicycle with a seat height of no more 
than 635 mm (25.0 in); the seat height is measured with the seat 
adjusted to its highest position.
    (c) Seat height means the dimension from the point on the seat 
surface intersected by the seat post center line (or the center of the 
seating area if no seat post exists) and the ground plane, as measured 
with the wheels aligned and in a plane normal to the ground plane.
    (d) Track bicycle means a bicycle designed and intended for sale as 
a competitive machine having tubular tires, single crank-to-wheel ratio, 
and no free-wheeling feature between the rear wheel and the crank.
    (e) One-of-a-kind bicycle means a bicycle that is uniquely 
constructed to the order of an individual consumer other than by 
assembly of stock or production parts.
    (f) Normal riding position means that the rider is seated on the 
bicycle with both feet on the pedals and both hands on the handlegrips 
(and in a position that allows operation of handbrake levers if so 
equipped); the seat and handlebars may be adjusted to positions judged 
by the rider to be comfortable.



Sec. 1512.3  Requirements in general.

    Any bicycle subject to the regulations in this part shall meet the 
requirements of this part in the condition to which it is offered for 
sale to consumers; any bicycle offered for sale to consumers in 
disassembled or partially assembled condition shall meet these 
requirements after assembly according to the manufacturer's 
instructions. For the purpose of compliance with this part, where the 
metric and English units are not equal due to the conversion process the 
less stringent requirement will prevail.



Sec. 1512.4  Mechanical requirements.

    (a) Assembly. Bicycles shall be manufactured such that mechanical 
skills required of the consumer for assembly shall not exceed those 
possessed by an adult of normal intelligence and ability.
    (b) Sharp edges. There shall be no unfinished sheared metal edges or 
other sharp parts on bicycles that are, or may be, exposed to hands or 
legs; sheared metal edges that are not rolled shall be finished so as to 
remove any feathering of edges, or any burrs of spurs caused during the 
shearing process.
    (c) Integrity. There shall be no visible fracture of the frame or of 
any steering, wheel, pedal, crank, or brake system component resulting 
from testing in accordance with: The handbrake loading and performance 
test, Sec. 1512.18(d); the foot brake force and performance test, 
Sec. 1512.18(e); and the road test, Sec. 1512.18(p) (or the sidewalk 
bicycle proof test, Sec. 1512.18(q)).
    (d) Attachment hardware. All screws, bolts, or nuts used to attach 
or secure components shall not fracture, loosen, or otherwise fail their 
intended function during the tests required in this part. All threaded 
hardware shall be of sufficient quality to allow adjustments and 
maintenance. Recommended quality thread form is specified in Handbook 
H28, ``Screw Thread Standards for Federal Service,'' \1\ issued by the 
National Bureau of Standards, Department of Commerce; recommended 
mechanical properties are specified in ISO Recommendation R898, 
``Mechanical Properties of Fasteners,'' and in ISO

[[Page 557]]

Recommendations 68, 262, and 263, ``General Purpose Screw Threads.'' \2\
---------------------------------------------------------------------------

    \1\ Copies may be obtained from: Superintendent of Documents, U.S. 
Government Printing Office, Washington, D.C. 20402.
    \2\ Copies may be obtained from: American National Standards 
Institute, 1430 Broadway, New York, New York 10018.
---------------------------------------------------------------------------

    (e)-(f) [Reserved]
    (g) Excluded area. There shall be no protrusions located within the 
area bounded by (1) a line 89 mm (3\1/2\ in) to the rear of and parallel 
to the handlebar stem; (2) a line tangent to the front tip of the seat 
and intersecting the seat mast at the top rear stay; (3) the top surface 
of the top tube; and (4) a line connecting the front of the seat (when 
adjusted to its highest position) to the junction where the handlebar is 
attached to the handlebar stem. The top tube on a female bicycle model 
shall be the seat mast and the down tube or tubes that are nearest the 
rider in the normal riding position. Control cables no greater than 6.4 
mm (\1/4\ in) in diameter and cable clamps made from material not 
thicker than 4.8 mm (\3/16\ in) may be attached to the top tube.
    (h) [Reserved]
    (i) Control cable ends. Ends of all control cables shall be provided 
with protective caps or otherwise treated to prevent unraveling. 
Protective caps shall be tested in accordance with the protective cap 
and end-mounted devices test, Sec. 1512.18(c), and shall withstand a 
pull of 8.9 N (2.0 lbf).
    (j) Control cable abrasion. Control cables shall not abrade over 
fixed parts and shall enter and exit cable sheaths in a direction in 
line with the sheath entrance and exit so as to prevent abrading.



Sec. 1512.5  Requirements for braking system.

    (a) Braking system. Bicycles shall be equipped with front- and rear-
wheel brakes or rear-wheel brakes only.
    (b) Handbrakes. Handbrakes shall be tested at least ten times by 
applying a force sufficient to cause the handlever to contact the 
handlebar, or a maximum of 445 N (100 lbf), in accordance with the 
loading test, Sec. 1512.18(d)(2), and shall be rocked back and forth 
with the weight of a 68.1 kg (150 lb) rider on the seat with the same 
handbrake force applied in accordance with the rocking test, 
Sec. 1512.18(d)(2)(iii); there shall be no visible fractures, failures, 
movement of clamps, or misalignment of brake components.
    (1) Stopping distance. A bicycle equipped with only handbrakes shall 
be tested for stopping distance by a rider of at least 68.1 kg (150 lb) 
weight in accordance with the performance test, Sec. 1512.18(d)(2) (v) 
and (vi), and shall have a stopping distance of no greater than 4.57 m 
(15 ft) from the actual test speed as determined by the equivalent 
ground speed specified in Sec. 1512.18(d)(2)(vi).
    (2) Hand lever access. Hand lever mechanisms shall be located on the 
handlebars in a position that is readily accessible to the rider when in 
a normal riding position.
    (3) Grip dimension. The grip dimension (maximum outside dimension 
between the brake hand lever and the handlebars in the plane containing 
the centerlines of the handgrip and the hand brake lever) shall not 
exceed 89 mm (3\1/2\ in) at any point between the pivot point of the 
lever and lever midpoint; the grip dimension for sidewalk bicycles shall 
not exceed 76 mm (3 in). The grip dimension may increase toward the open 
end of the lever but shall not increase by more than 12.7 mm (\1/2\ in) 
except for the last 12.7 mm (\1/2\ in) of the lever. (See figure 5 of 
this part 1512.)
    (4) Attachment. Brake assemblies shall be securely attached to the 
frame by means of fasteners with locking devices such as a lock washer, 
locknut, or equivalent and shall not loosen during the rocking test, 
Sec. 1512.18(d)- (2)(iii). The cable anchor bolt shall not cut any of 
the cable strands.
    (5) Operating force. A force of less than 44.5 N (10 lbf) shall 
cause the brake pads to contact the braking surface of the wheel when 
applied to the handlever at a point 25 mm (1.0 in) from the open end of 
the handlever.
    (6) Pad and pad holders. Caliper brake pad shall be replaceable and 
adjustable to engage the braking surface without contacting the tire or 
spokes and the pad holders shall be securely attached to the caliper 
assembly. The brake pad material shall be retained in its holder without 
movement when the bicycle is loaded with a rider of at least 68.1 kg 
(150 lb) weight and is rocked forward

[[Page 558]]

and backward as specified in the rocking test, Sec. 1512.18(d)(2)(iii).
    (7) [Reserved]
    (8) Hand lever location. The rear brake shall be actuated by a 
control located on the right handlebar and the front brake shall be 
actuated by a control located on the left handlebar. The left-hand/
right-hand locations may be reversed in accordance with an individual 
customer order. If a single hand lever is used to actuate both front and 
rear brakes, it shall meet all applicable requirements for hand levers 
and shall be located on either the right or left handlebar in accordance 
with the customer's preference.
    (9) Hand lever extensions. Bicycles equipped with hand lever 
extensions shall be tested with the extension levers in place and the 
hand lever extensions shall also be considered to be hand levers.
    (c) Footbrakes. All footbrakes shall be tested in accordance with 
the force test, Sec. 1512.18(e)(2), and the measured braking force shall 
not be less than 178 N (40 lbf) for an applied pedal force of 310 N (70 
lbf).
    (1) Stopping distance. Bicycles equipped with footbrakes (except 
sidewalk bicycles) shall be tested in accordance with the performance 
test, Sec. 1512.18(e)(3), by a rider of at least 68.1 kg (150 lb) weight 
and shall have a stopping distance of no greater than 4.57 m (15 ft) 
from an actual test speed of at least 16 km/h (10 mph). If the bicycle 
has a footbrake only and the equivalent groundspeed of the bicycle is in 
excess of 24 km/h (15 mph) (in its highest gear ratio at a pedal crank 
rate of 60 revolutions per minute), \3\ the stopping distance shall be 
4.57 m (15 ft) from an actual test speed of 24 km/h (15 mph) or greater.
---------------------------------------------------------------------------

    \3\ This is proportional to a gear development greater than 6.67 m 
(21.9 ft) in the bicycle's highest gear ratio. Gear development is the 
distance the bicycle travels in meters, in one crank revolution.
---------------------------------------------------------------------------

    (2) Operating force. Footbrakes shall be actuated by a force applied 
to the pedal in a direction opposite to that of the drive force, except 
where brakes are separate from the drive pedals and the applied force is 
in the same direction as the drive force.
    (3) Crank differential. The differential between the drive and brake 
positions of the crank shall be not more than 60 deg. with the crank 
held against each position under a torque of no less than 13.6 N-m (10 
ft-lb).
    (4) Independent operation. The brake mechanism shall function 
independently of any drive-gear positions or adjustments.
    (d) Footbrakes and handbrakes in combination. Bicycles equipped with 
footbrakes and handbrakes shall meet all the requirements for footbrakes 
in Sec. 1512.5(c), including the tests specified. In addition, if the 
equivalent ground speed of the bicycle is 24 km/h (15 mph) or greater 
(in its highest gear ratio at a pedal crank rate of 60 revolutions per 
minute), \3\ the actual test speed specified in Sec. 1512.18(e)(3) shall 
be increased to 24 km/h (15 mph) and both braking systems may be 
actuated to achieve the required stopping distance of 4.57 m (15 ft).
    (e) Sidewalk bicycles. (1) Sidewalk bicycles shall not have 
handbrakes only.
    (2) Sidewalk bicycles with a seat height of 560 mm (22 in) or 
greater (with seat height adjusted to its lowest position) shall be 
equipped with a footbrake meeting all the footbrake requirements of 
Sec. 1512.5(c), including the specified tests except that the braking 
force transmitted to the rear wheel shall be in accordance with the 
sidewalk bicycle footbrake force tests, Sec. 1512.18(f).
    (3) Sidewalk bicycles with a seat height less than 560 mm (22 in) 
(with seat height adjusted to its lowest position) and not equipped with 
a brake shall not have a freewheel feature. Such sidewalk bicycles 
equipped with a footbrake shall be tested for brake force in accordance 
with the sidewalk bicycle footbrake force test, Sec. 1512.18(f). Such 
sidewalk bicycles not equipped with brakes shall be identified with a 
permanent label clearly visible from a distance of 3.1 m (10 ft) in 
daylight conditions and promotional display material and shipping 
cartons shall prominently display the words ``No Brakes.''

[[Page 559]]



Sec. 1512.6  Requirements for steering system.

    (a) Handlebar stem insertion mark. The handlebar stem shall contain 
a permanent ring or mark which clearly indicates the minimum insertion 
depth of the handlebar stem into the fork assembly. The insertion mark 
shall not affect the structural integrity of the stem and shall not be 
less than 2\1/2\ times the stem diameter from the lowest point of the 
stem. The stem strength shall be maintained for at least a length of one 
shaft diameter below the mark.
    (b) Handlebar stem strength. The handlebar stem shall be tested for 
strength in accordance with the handlebar stem test, Sec. 1512.18(g), 
and shall withstand a force of 2000 N (450 lbf) for bicycles and 1000 N 
(225 lbf) for sidewalk bicycles.
    (c) Handlebar. Handlebars shall allow comfortable and safe control 
of the bicycle. Handlebar ends shall be symmetrically located with 
respect to the longitudinal axis of the bicycle and no more than 406 mm 
(16 in) above the seat surface when the seat is in its lowest position 
and the handlebar ends are in their highest position.
    (d) Handlebar ends. The ends of the handlebars shall be capped or 
otherwise covered. Handgrips, end plugs, control shifters, or other end-
mounted devices shall be secure against a removal force of no less than 
66.8 N (15 lbf) in accordance with the protective cap and end-mounted 
devices test, Sec. 1512.18(c).
    (e) Handlebar and clamps. The handlebar and clamps shall be tested 
in accordance with the handlebar test, Sec. 1512.18(h). Directions for 
assembly of the bicycle required in the instruction manual by 
Sec. 1512.19(a)(2) shall include an explicit warning about the danger of 
damaging the stem-to-fork assembly and the risk of injury to the rider 
that can result from overtightening the stem bolt or other clamping 
device. The directions for assembly shall also contain a simple, clear, 
and precise statement of the procedure to be followed to avoid damaging 
the stem-to-fork assembly when tightening the stem bolt or other 
clamping device.



Sec. 1512.7  Requirements for pedals.

    (a) Construction. Pedals shall have right-hand/left-hand symmetry. 
The tread surface shall be present on both top and bottom surfaces of 
the pedal except that if the pedal has a definite preferred position, 
the tread surface need only be on the surface presented to the rider's 
foot.
    (b) Toe clips. Pedals intended to be used only with toe clips shall 
have toe clips securely attached to them and need not have tread 
surfaces. Pedals designed for optional use of toe clips shall have tread 
surfaces.
    (c) Pedal reflectors. Pedals for bicycles other than sidewalk 
bicycles shall have reflectors in accordance with Sec. 1512.16(e). 
Pedals for sidewalk bicycles are not required to have reflectors.



Sec. 1512.8  Requirements for drive chain.

    The drive chain shall operate over the sprockets without catching or 
binding. The tensile stength of the drive chain shall be no less than 
8010 N (1,800 lbf) or 6230 N (1,400 lbf) for sidewalk bicycles.



Sec. 1512.9  Requirements for protective guards.

    (a) Chain guard. Bicycles having a single front sprocket and a 
single rear sprocket shall have a chain guard that shall cover the top 
strand of the chain and at least 90 deg. of the perimeter where the 
drive chain contacts the drive sprocket as shown in figure 7. The chain 
guard shall extend rearward to a point at least 8 cm (3.2 in.) forward 
of the centerline of the rear axle. The minimum width of the top area of 
the chain guard shall be twice the width of the chain in that portion 
forward of the rear wheel rim. The rear part of the top area may be 
tapered. The minimum width at the rear of the guard shall be one-half 
the chain width. Such chain guard shall prevent a rod of 9.4 mm (\3/8\ 
in.) diameter and 76 mm (3.0 in.) length from entrapment between the 
upper junction of the chain and the sprocket when introduced from the 
chain side of the bicycle in any direction within 45 deg. from a line 
normal to the sprocket.
    (b) Derailleur guard. Derailleurs shall be guarded to prevent the 
drive chain from interfering with or stopping the rotation of the wheel 
through improper adjustments or damage.

[[Page 560]]



Sec. 1512.10  Requirements for tires.

    The manufacturer's recommended inflation pressure shall be molded 
into or onto the sidewall of the tire in lettering no less than 3.2 mm 
(\1/8\ in.) in height. The statement of recommended inflation pressure 
shall be in the English language utilizing Arabic numerals. (The 
following language is suggested to indicate recommended inflation 
pressure: ``Inflate to -- PSI.'') After inflation to 110 percent of the 
recommended inflation pressure, the tire shall remain intact on the rim, 
including while being tested under a load of 2,000 N (450 lbf) in 
accordance with the rim test, Sec. 1512.18(j). Tubular sew-up tires, 
nonpneumatic tires, and nonmolded wired-on tires are exempt from this 
section.



Sec. 1512.11  Requirements for wheels.

    (a) Spokes. There shall be no missing spokes.
    (b) Alignment. The wheel assembly shall be aligned such that no less 
than 1.6 mm (\1/16\ in.) clearance exists between the tire and fork or 
any frame member when the wheel is rotated to any position.
    (c) Rims. Rims shall retain the spokes and tire when side-loaded 
with 2000 N (450 lbf) and tested in accordance with the rim test, 
Sec. 1512.18(j). Sidewalk bicycles need not meet this requirement.



Sec. 1512.12  Requirements for wheel hubs.

    All bicycles (other than sidewalk bicycles) shall meet the following 
requirements:
    (a) Locking devices. Wheels shall be secured to the bicycle frame 
with a positive lock device. Locking devices on threaded axles shall be 
tightened to the manufacturer's specifications.
    (1) Rear wheels. There shall be no relative motion between the axle 
and the frame when a force of 1,780 N (400 lbf) is applied symmetrically 
to the axle for a period of 30 seconds in the direction of wheel 
removal.
    (2) Front wheels. Locking devices, except quick-release devices, 
shall withstand application of a torque in the direction of removal of 
17 N-m (12.5 ft-lb).
    (b) Quick-release devices. Lever-operated quick-release devices 
shall be adjustable to allow setting the lever position for tightness. 
Quick-release levers shall be clearly visible to the rider and shall 
indicate whether the levers are in a locked or unlocked position. Quick-
release clamp action shall emboss the frame or fork when locked.
    (c) Front hubs. Front hubs not equipped with lever-operated quick-
release devices shall have a positive retention feature that shall be 
tested in accordance with the front hub retention test, 
Sec. 1512.18(j)(3), to assure that when the locking devices are released 
the wheel will not separate from the fork.



Sec. 1512.13  Requirements for front fork.

    The front fork shall be tested for strength by application of at 
least 39.5 J (350 in-lb) of energy in accordance with the fork test, 
Sec. 1512.18(k)(1), without visible evidence of fracture. Sidewalk 
bicycles need not meet this requirement.



Sec. 1512.14  Requirements for fork and frame assembly.

    The fork and frame assembly shall be tested for strength by 
application of a load of 890 N (200 lbf) or at least 39.5 J (350 in-lb) 
of energy, whichever results in the greater force, in accordance with 
the frame test, Sec. 1512.18(k)(2), without visible evidence of fracture 
or frame deformation that significantly limits the steering angle over 
which the wheel can be turned. Sidewalk bicycles are exempt from this 
section.



Sec. 1512.15  Requirements for seat.

    (a) Seat limitation. No part of the seat, seat supports, or 
accessories attached to the seat shall be more than 125 mm (5.0 in.) 
above the top of the seat surface at the point where the seat surface is 
intersected by the seat post axis.
    (b) Seat post. The seat post shall contain a permanent mark or ring 
that clearly indicates the minimum insertion depth (maximum seat-height 
adjustment); the mark shall not affect the structural integrity of the 
seat post. This mark shall be located no less than two seat-post 
diameters from the lowest point on the post shaft, and the post strength 
shall be maintained for at least a length of one shaft diameter below 
the mark.

[[Page 561]]

    (c) Adjustment clamps. The seat adjustment clamps shall be capable 
of securing the seat in any position to which it can be adjusted and 
preventing movement of the seat in any direction under normal conditions 
of use. Following the road test, Sec. 1512.18(p) (or the sidewalk 
bicycle proof test, Sec. 1512.18(q), as applicable), the seat clamps 
shall be tested in accordance with the seat adjustment clamps and load 
test, Sec. 1512.18(l).



Sec. 1512.16  Requirements for reflectors.

    Bicycles shall be equipped with reflective devices to permit 
recognition and identification under illumination from motor vehicle 
headlamps. The use of reflector combinations off the center plane of the 
bicycle (defined in Sec. 1512.18(m)(2)) is acceptable if each reflector 
meets the requirements of this section and of Sec. 1512.18 (m) and (n) 
and the combination of reflectors has a clear field of view of 
10 deg. vertically and 50 deg. horizontally. 
Sidewalk bicycles are not required to have reflectors.
    (a) Front, rear, and pedal reflectors. There shall be an essentially 
colorless front-facing reflector, essentially colorless or amber pedal 
reflectors, and a red rear-facing reflector.
    (b) Side reflectors. There shall be retroreflective tire sidewalls 
or, alternatively, reflectors mounted on the spokes of each wheel, or, 
for non-caliper rim brake bicycles, retroreflective wheel rims. The 
center of spoke-mounted reflectors shall be within 76 mm (3.0 in.) of 
the inside of the rim. Side reflective devices shall be visible on each 
side of the wheel.
    (c) Front reflector. The reflector or mount shall not contact the 
ground plane when the bicycle is resting on that plane in any 
orientation. The optical axis of the reflector shall be directed forward 
within 5 deg. of the horizontal-vertical alignment of the bicycle when 
the wheels are tracking in a straight line, as defined in 
Sec. 1512.18(m)(2). The reflectors and/or mounts shall incorporate a 
distinct, preferred assembly method that shall insure that the reflector 
meets the optical requirements of this paragraph (c) when the reflector 
is attached to the bicycle. The front reflector shall be tested in 
accordance with the reflector mount and alignment test, Sec. 1512.18(m).
    (d) Rear reflector. The reflector or mount shall not contact the 
ground plane when the bicycle is resting on that plane in any 
orientation. The reflector shall be mounted such that it is to the rear 
of the seat mast with the top of the reflector at least 76 mm (3.0 in) 
below the point on the seat surface that is intersected by the line of 
the seat post. The optical axis of the reflector shall be directed 
rearward within 5 deg. of the horizontal-vertical alignment of the 
bicycle when the wheels are traveling in a straight line, as defined in 
Sec. 1512.18(m)(2). The reflectors and/or mounts shall incorporate a 
distinct, preferred assembly method that shall insure that the reflector 
meets the optical requirements of this paragraph (d) when the reflector 
is attached to the bicycle. The rear reflector shall be tested in 
accordance with the reflector mount and alignment test, Sec. 1512.18(m).
    (e) Pedal reflectors. Each pedal shall have reflectors located on 
the front and rear surfaces of the pedal. The reflector elements may be 
either integral with the construction of the pedal or mechanically 
attached, but shall be sufficiently recessed from the edge of the pedal, 
or of the reflector housing, to prevent contact of the reflector element 
with a flat surface placed in contact with the edge of the pedal.
    (f) Side reflectors. Reflectors affixed to the wheel spokes shall be 
mounted either flat on the spokes or within the spoke cage such that the 
angle between the optical axis and the normal to the plane of the wheel 
shall not exceed the angle of the spokes with the plane of the wheel. 
The reflectors shall not interfere with any wheel adjustments. The side-
mounted reflector devices shall be essentially colorless or amber on the 
front wheel and essentially colorless or red on the rear wheel.
    (g) Reflector tests. The pedal, front-mount, rear-mount, and side-
mount reflectors shall be tested in accordance with the reflector test, 
Sec. 1512.18(n), to assure the reflectance values over the angles given 
in tables 1 and 2.
    (h) Retroreflective tire sidewalls. When retroreflective tire 
sidewalls are used in lieu of spoke-mounted reflectors, the

[[Page 562]]

reflecting material shall meet the following requirements:
    (1) The retroreflective material shall form a continuous circle on 
the sidewall.
    (2) The retroreflective material shall adhere to the tire such that 
after the tire has been subjected to a temperature of 50 deg. 
3  deg.C (122 deg. 5.4  deg.F) for 30 minutes, 
the retroreflective material cannot be peeled or scraped away without 
removal of tire material.
    (3) The retroreflective material shall be as resistant to abrasion 
as is the adjacent sidewall material so that when retroreflective 
material is removed from the inflated tire by abrasion with a wet, steel 
bristle brush, tire material will be removed along with the 
retroreflective material.
    (4) The retroreflective material shall be tested for performance in 
accordance with the retroreflective tire test, Sec. 1512.18(o), to 
assure the reflectance properties over the angles given in table 3. When 
a portion of the retroreflective material is selected (and the remainder 
is masked as specified in Sec. 1512.18(o)(2)(i)), the selected portion 
shall not contact the ground plane when the assembled bicycle is resting 
on that plane in any orientation.
    (i) Retroreflective rims. When retroreflective rims are used in lieu 
of spoke-mounted reflectors or retroreflective tire sidewalls, the 
reflecting material shall meet the following requirements:
    (1) The retroreflective material shall form a continuous circle on 
the rim.
    (2) If the retroreflective material is applied to the rim in the 
form of a self-adhesive tape, the following requirement must be met: Use 
a sharp knife, razor blade, or similar instrument to carefully release 
an end of the tape material sufficient to be grasped between the thumb 
and finger. Grasp the freed tape end and gradually pull in a direction 
90 deg. to the plane of the rim. The tape material must break before 
additional separation (peeling) from the rim is observed.
    (3) After the retroreflective material is abraded in accordance with 
the abrasion test for retroreflective rims at Sec. 1512.18(r), the rim 
must then be tested for performance in accordance with the 
retroreflective tire and rim test at Sec. 1512.18(o), to assure the 
reflectance properties over the angles given in table 3.

[43 FR 60034, Dec. 22, 1978, as amended at 45 FR 82627, 82628, Dec. 16, 
1980]



Sec. 1512.17  Other requirements.

    (a) Road test. Bicycles, other than sidewalk bicycles, shall be 
ridden at least 6.4 km (4.0 mi.) by a rider weighing at least 68.1kg 
(150 lb.) and travel five times over a 30.5 m (100 ft.) cleated course 
in accordance with the road test, Sec. 1512.18(p), and shall exhibit 
stable handling, turning, and steering characteristics without 
difficulty of operation. There shall be no system or component failure 
of the structure, brakes, or tires, and there shall be no loosening or 
misalignment of the seat, handlebars, controls, or reflectors during or 
resulting from this test.
    (b) Sidewalk bicycle proof test. Sidewalk bicycles shall be dropped 
a distance of at least 300 mm (1.0 ft.) three times onto a paved surface 
with weights attached in accordance with the sidewalk bicycle proof 
test, Sec. 1512.18(q). There shall be no fracture of wheels, frame, 
seat, handlebars, or fork during or resulting from this test.
    (c) Ground clearance. With the pedal horizontal and the pedal crank 
in its lowest position and any training wheels removed, it shall be 
possible to tilt the bicycle at least 25 deg. from the vertical without 
the pedal or any other part (other than tires) contacting the ground 
plane.
    (d) Toe clearance. Bicycles not equipped with positive foot-
retaining devices (such as toe clips) shall have at least 89 mm (3\1/2\ 
in) clearance between the pedal and the front tire or fender (when 
turned to any position). The clearance shall be measured forward and 
parallel to the longitudinal axis of the bicycle from the center of 
either pedal to the arc swept by the tire or fender, whichever results 
in the least clearance. (See figure 6 of this part 1512.)



Sec. 1512.18  Tests and test procedures.

    (a) Sharp edge test. [Reserved]
    (b) [Reserved]
    (c) Protective cap and end-mounted devices test. (Ref. 
Sec. 1512.4(i), Sec. 1512.6(d).)

[[Page 563]]

Any device suitable for exerting a removal force of at least 67 N (15 
lbf) for protective caps and 8.9 N (2.0 lbf) for end caps at any point 
and in any direction may be used. All protective caps and end-mounted 
handlebar devices shall be tested to determine that they cannot be 
removed by application of the specified forces.
    (d) Handbrake loading and performance test: (Ref. Sec. 1512.5(b)).
    (1) Apparatus. A spring scale or other suitable device for measuring 
the specified forces on the handbrake levers and a dry, clean, level, 
paved surface of adequate length.
    (2) Procedure. The loading test, Sec. 1512.18(d)(2)(i), and the 
rocking test, Sec. 1512.18(d)(2)(iii), shall be performed before the 
performance test, Sec. 1512.18(d)(2)(v), is performed and no adjustments 
shall be made between these tests.
    (i) Loading test procedure. The hand levers shall be actuated with a 
force applied at a point no more than 25 mm (1.0 in) from the open end 
of the lever. If the hand lever contacts the handlebar (bottoms) before 
a force of 445 N (100 lbf) is reached, the loading may be stopped at 
that point, otherwise the loading shall be increased to at least 445 N 
(100 lbf). \4\ Application of the loading force shall be repeated for a 
total of 10 times and all brake components shall be inspected.
---------------------------------------------------------------------------

    \4\ For hand lever extensions, the loading shall be continued until 
a force of 445 N (100 lbf) is reached or the hand lever extension is in 
the same plane as the upper surface of the handlebars or the extension 
lever contacts the handlebars.
---------------------------------------------------------------------------

    (ii) Loading test criteria. There shall be no visible fractures, 
failures, misalignments, and clearances not in compliance with 
applicable parts of Sec. 1512.5.
    (iii) Rocking test procedure. A weight of at least 68.1 kg (150 lb) 
shall be placed on the seat; the force required for the hand levers to 
contact the handlebars or 445 N (100 lbf), as determined in 
Sec. 1512.18(d)(2), shall be applied to the hand levers; \4\ and the 
bicycle shall be rocked forward and backward over a dry, clean, level, 
paved surface at least six times and for a distance of at least 76 mm (3 
in) in each direction.
    (iv) Rocking test criteria. There shall be no loosening of the brake 
pads, pad holders, or cable and hand-lever securing devices or any other 
functional brake component.
    (v) Performance test procedure. The following test conditions, 
unless otherwise specified in this part 1512, shall be followed:
    (A) The bicycle shall be ridden over a dry, clean, smooth paved test 
course free from protruding aggregate. The test course shall provide a 
coefficient of friction of less then 1.0 and shall have a slope of less 
than 1 percent.
    (B) The wind velocity shall be less than 11 km/h (7 mph).
    (C) Only the brake system under test shall be actuated.
    (D) The bicycle shall attain the specified ground speed while the 
rider is in the normal riding position.
    (E) The rider shall remain in the normal riding position throughout 
the test.
    (F) The bicycle must be moving in a straight line at the start of 
brake application.
    (G) Corrections for velocity at the initiation of braking may be 
made. The corrected braking distance shall be computed as follow:

Sc = (Vs / Vm)\2\Sm

where:
Sc = Corrected braking distance,
Vs = Specified test velocity.
Vm = Measured test velocity,
Sm = Measured braking distance.


The test run is invalid if at the commencement of the test, the measured 
test speed of the bicycle is not less than nor greater than the test 
speed required by this part 1512 by 1.5 km/h (0.9 mph).
    (H) Four test runs are required. The stopping distance shall be 
determined by averaging the results of the four test runs.
    (I) The stopping distances specified are based on a rider weight of 
at least 68.1 kg (150 lb) and a maximum rider and weight combination of 
91 kg (200 lb). Greater stopping distances are allowable for heavier 
riders and test equipment weights at the rate of 0.30 m per 4.5 kg (1.0 
ft per 10 lb).
    (J) A test run is invalid if front-wheel lockup occurs.
    (vi) Performance test criteria. The stopping force applied to the 
hand lever at

[[Page 564]]

a point no closer than 25 mm (1.0 in) from the open end shall not exceed 
178 N (40 lbf). Bicycles with an equivalent ground speed in excess of 24 
km/h (15 mph) (in its highest gear ratio at a pedal crank rate of 60 
revolutions per minute) \3\ shall stop from an actual test speed of 24 
km/h (15 mph) or greater within a distance of 4.57 m (15 ft); when the 
equivalent ground speed is less than 24 km/h (15 mph) under the same 
conditions, the bicycle shall stop from an actual test speed of 16 km/h 
(10 mph) or greater within a distance of 4.57 m (15 ft).
---------------------------------------------------------------------------

    \3\ See footnote 3 to Sec. 1512.5.
---------------------------------------------------------------------------

    (e) Footbrake force and performance test. (Ref. Sec. 1512.5(c) (1) 
and (2)):
    (1) Apparatus. Suitable devices for exerting and measuring the 
required forces and a dry, clean, level, paved surface of adequate 
length.
    (2) Force test. The braking force shall be measured as the wheel is 
rotated in a direction of forward motion, and the braking force is 
measured in a direction tangential to the tire during a steady pull 
after the wheel completes one-half revolution but before the wheel 
completes one revolution. The brake shall be capable of producing a 
linearly proportional brake force for a gradually applied pedal force 
from 89 N to 310 N (20 to 70 lbf) and shall not be less than 178 N (40 
lbf) for an applied pedal force of 310 N (70 lbf). All data points must 
fall within plus or minus 20 percent of the brake force, based on the 
measured brake load using the least square method of obtaining the best 
straight line curve.
    (3) Performance test. The procedure of Sec. 1512.18(d)(2)(v) shall 
be followed to test the footbrake performance. The stopping distance 
shall be less than 4.57 m (15 ft) from an actual test speed of 16 km/h 
(10 mph). In addition, if the equivalent ground speed of the bicycle is 
in excess of 24 km/h (15 mph) (in its highest gear ratio at a pedal 
crank rate of 60 revolutions per minute), \3\ the stopping distance 
shall be 4.57 m (15 ft) from an actual test speed of 24 km/h (15 mph) or 
greater.

    Note: No allowance shall be made for rider weight. See 
Sec. 1512.5(d) for additional requirements for bicycles with both 
handbrakes and footbrakes.

    (f) Sidewalk bicycle footbrake force test. For sidewalk bicycles, 
the footbrake force test is the same as for bicycles except; the brake 
force transmitted to the rear wheel shall continually increase as the 
pedal force is increased from 44.5 N to 225 N (10 to 50 lbf). The ratio 
of applied pedal force to braking force shall not be greater than two-
to-one.
    (g) Handlebar stem test. (Ref. Sec. 1512.6(b)):
    (1) Procedure. The handlebar stem shall be tested for strength by 
applying a force of 2000 N (450 lbf), in a forward direction, for 
bicycles, or 1000 N (225 lbf) for sidewalk bicycles, at a point in line 
with the handlbar attachment point and at an angle of 45 deg. from the 
stem centerline (See fig. 2).
    (2) Criteria. No visible fractures shall result from this test.
    (h) Handlebar test. (Ref. Sec. 1512.6(e)):
    (1) Stem-to-fork clamp test--(i) Procedure. The handlebar and 
handlebar stem shall be assembled to the bicycle in accordance with the 
manufacturer's instructions. The handlebar-fork assembly shall be 
subjected to a torque applied about the axis of the stem, and shall then 
be disassembled and examined for signs of structural damage including 
cracking, splitting, stripping of threads, bearing damage, and bulging 
of the stem and fork structures. The handlebar and handlebar stem 
components shall be inspected for visible signs of galling, gouging, and 
scoring not due to normal assembly and disassembly operations.
    (ii) Criteria. There shall be no visible movement between the stem 
and fork when a torque of 47+3, -0 N-m (35+2, -0 ft=lb) for bicycles and 
20+3, -0 N-m (15+2, -0 ft=lb) for sidewalk bicycles is applied to the 
handlebar about the stem-to-fork axis. There shall be no visible signs 
of damage to the stem-to-fork assembly or any component part thereof.
    (2) Handlebar strength and clamp test--(i) Procedure. The stem shall 
be in place on the bicycle or in an equivalent test fixture and secured 
according to manufacturer's instructions. A load shall be applied 
equally to each handlebar end in a direction to cause the greatest 
torque about the handlebar-to-stem

[[Page 565]]

clamp; deflection shall be measured along the line of applied force.
    (ii) Criteria. The handlebars shall support a force of no less than 
445 N (100 lbf) or absorb no less than 22.6 J (200 in-lb) of energy 
through a maximum deflection of no more than 76 mm (3.0 in.); the 
handlebar clamp shall prevent rotational movement of the handlebars 
relative to the clamp, and there shall be no visible fractures.
    (i) Pedal slip test. [Reserved]
    (j) Rim test. (Ref. Sec. Sec. 1512.10 and 1512.11(c)):
    (1) Procedure. Only one wheel need be tested if the front and rear 
wheel are of identical construction. The wheel to be tested shall be 
removed from the bicycle and be supported circumferentially around the 
tire sidewall. A load of 2000 N (450 lbf) shall be applied to the axle 
and normal to the plane of the wheel for at least 30 seconds. If the 
wheel hub is offset, the load shall be applied in the direction of the 
offset.
    (2) Criteria. The wheel and tire assembly shall be inspected for 
compliance with the requirements of Sec. 1512.11(a) and shall be 
remounted on the bicycle according to the manufacturer's instructions 
and shall turn freely without roughness and shall comply with the 
requirement of Sec. 1512.11(b).
    (3) Front hub retention test. (Ref. Sec. 1512.12(c)).
    (i) Procedures. Front hub locking devices shall be released. When 
threaded nuts and axles are used, the nuts shall be open at least 
360 deg. from a finger tight condition. A separation force of at least 
111 N (25 lb) shall be applied to the hub on a line along the slots in 
the fork ends.
    (ii) Criteria. The front hub shall not separate from the fork; 
fenders, mudguards, struts, and brakes shall not be allowed to restrain 
the separation.
    (k) Fork and frame test. (Ref. Sec. Sec. 1512.13 and 1512.14):
    (1) Fork test--(i) Procedure. With the fork stem supported in a 76 
mm (3.0 in) vee block and secured by the method illustrated in figure 1 
of this part 1512, a load shall be applied at the axle attachment in a 
direction perpendicular to the centerline of the stem and against the 
direction of the rake. Load and deflection readings shall be recorded 
and plotted at the point of loading. The load shall be increased until a 
deflection of 64 mm (2\1/2\ in) is reached.
    (ii) Criteria. Energy of at least 39.5 J (350 in-lb) shall be 
absorbed with a deflection in the direction of the force of no more than 
64 mm (2\1/2\ in.).
    (2) Fork and frame assembly test--(i) Procedure. The fork, or one 
identical to that tested in accordance with the fork test, 
Sec. 1512.18(k)(1), shall be replaced on the bicycle in accordance with 
the manufacturer's instructions; and a load of 890 N (200 lbf), or an 
energy of at least 39.5 J (350 in-lb), whichever results in the greater 
force, shall be applied to the fork at the axle attachment point against 
the direction of the rake in line with the rear wheel axle. The test 
load shall be counteracted by a force applied at the location of the 
rear axle during this test.
    (ii) Criteria. There shall be no visible evidence of fracture and no 
deformation of frame that significantly limits the steering angle over 
which the front wheel can be turned.
    (l) Seat adjustment clamps and load test. (Ref. Sec. 1512.15(c)).
    (1) Procedure. A force of at least 668 N (150 lbf) shall be applied 
vertically downward (334 N (75 lbf) for sidewalk bicycles) to a point 
within 25 mm (1.0 in.) from either the front or rear of the seat, 
whichever produces the greatest torque on the seat clamp. After removal 
of this force, a force of 222 N (50 lbf) shall then be applied 
horizontally (111 N (25 lbf) for sidewalk bicycles) to a point within 25 
mm (1.0 in.) from either the front or rear of the seat, whichever 
produces the greatest torque on the clamp.
    (2) Criteria. No movement of the seat with respect to the seat post, 
or of the seat post with respect to the bicycle frame, shall have 
resulted from application of the forces specified.
    (m) Reflector mount and alignment test. (Ref. Sec. 1512.16 (c) and 
(d)):
    (1) Procedure. A force of 89 N (20 lbf) shall be applied to the 
reflector mount in at least three directions selected as most likely to 
affect its alignment. At least one of those directions shall be selected 
to represent a force that would be expected in lifting the bicycle by 
grasping the reflector.

[[Page 566]]

    (2) Criteria. (i) During test: The optical axis of the reflector 
shall remain parallel within 15 deg. to the line or intersection of the 
ground plane and the center plane of the bicycle defined as a plane 
containing both wheels and the centerlines of the down tube and seat 
mast.
    (ii) Post test: The optical axis of the reflector shall remain 
parallel within 5 deg. to the line or intersection of the ground plane 
and the center plane of the bicycle defined as a plane containing both 
wheels and the centerlines of the down tube and seat mast.
    (n) Reflector test. (Ref. Sec. 1512.16(g)):
    (1) Conditioning. The following conditioning in the order given 
shall be performed prior to testing for performance.
    (i) Warpage conditioning. The reflector shall be held in a preheated 
oven for at least one hour at 50 deg. 5  deg.C 
(1225.4  deg.F). A pedal reflector may be conditioned 
integrally with its pedal.
    (ii) Mechanical impact conditioning. The reflector shall be mounted 
faceup in a manner similar to the way in which it is mounted on the 
bicycle. A 13 mm (\1/2\ in.) diameter polished steel ball shall be 
dropped normal to the center of the face of the reflector from a height 
of 0.76 m (30 in.). The ball may be guided by a tube with holes, but not 
restricted in free fall. Pedal reflectors are exempt from this impact 
conditioning.
    (iii) Moisture conditioning. The reflector shall be submerged in tap 
water in a suitable container. The container shall be pressurized in 
17.2 kN/m2 (2.5 psi) (equivalent to 1.7 m (5\3/4\ ft.)) of 
water for 15 minutes and then released.
    (2) Reflector performance test. (i) Arrangements for the reflector 
performance test shall be as shown in figure 3 and the distance D 
between the light source and the reflector shall be 30.5 m (100 ft.). 
The source of illumination shall be a lamp with a 51 mm (2.0 in.) 
effective diameter and a filament operating at 2,85610 
percent color temperature. The observation point shall be colocated (as 
close as practicable) with the source of illumination. The reflector 
shall be mounted with the center of the reflector at the center of 
rotation and at the same horizontal level as the source of illumination. 
Photometric measurements shall be made at the observation angles and 
entrance angles given in tables 1 and 2.
    (ii) The observation angle is the angle formed by a line from the 
point of observation to the center of the reflector with a second line 
from the center of the reflector to the source of illumination. The 
entrance angle is the angle between the optical axis of the reflector 
and a line from the center of the reflector to the source of 
illumination. The entrance angle shall be designated left, right, up, 
and down in accordance with the position of the source of illumination 
with respect to the axis of the reflector as viewed from behind the 
reflector when the plane of the observation angle is vertical and the 
receiver is above the source.
    (iii) Photometric measurements shall be made either visually or 
photoelectrically. With either method, the light reflected to the 
observation point shall be determined. Also, the illumination on the 
reflector from the source shall be measured.
    (iv) For visual measurements a comparison lamp, emitting light 
similar in spectral quality to the reflector, shall be located adjacent 
to the reflector (at an angle not to exceed \1/2\ deg.) and arranged so 
that the candlepower can be varied from 0.01 to 0.25 to make the 
intensity duplicate that of the reflector under test. The candlepower of 
the source of the illumination of the reflector under test shall be 
known or determined for this test. Means shall be provided to change the 
intensity of the source of illumination without changing the filament 
color temperature. The comparison lamp shall be designed to avoid 
reflection from the source of illumination back in the direction of the 
observer. It shall be of such size and so diffused that when viewed by 
the observer (through a 2\1/2\x reducing monocular), the candlepower can 
be readily compared and adjusted to that of the reflector. The observer 
shall have at least 10 minutes of dark adaption before making 
observations. For photoelectric measurements, the opening to the 
photocell shall not be more than \1/2\ inch vertical by 1 inch 
horizontal.
    (v) Reflectors that mount on the bicycle in a fixed rotational 
position

[[Page 567]]

with respect to the bicycle, or the bicycle component on which they are 
mounted (such as pedals or spokes), shall be tested with a single 
orientation. Reflectors that do not mount on the bicycle in a fixed 
rotational position with respect to the bicycle shall be rotated about 
their axis through 360 deg. to find the minimum candlepower per 
footcandle for each test point. If the measurement falls below the 
minimum requirement at any test point, the reflector shall be rotated 
5 deg. about its axis from the angle where the minimum 
occurs, and the maximum candlepower per footcandle within this angle 
shall be the measured value.
    (vi) Should uncolored reflections from the front surface interfere 
with photometric readings at any test point the lowest reading and 
location within 1 deg. above, below, right, and left of the test point 
shall meet the minimum requirement for the test point.
    (vii) A recommended coordinate system for definition of color is the 
``Internationale de l'Eclairage (CIE 1931)'' system in the IES Lighting 
Handbook, \5\ fifth edition, 1972. In the coordinate system and when 
illuminated by the source defined in table 4 of this part 1512, a 
reflector will be considered to be red if its color falls within the 
region bounded by the red spectrum locus and the lines y0.980--x and 
y0.335; a reflector will be considered to be amber if its color falls 
within the region bounded by the yellow spectrum locus and the lines 
y0.382, y0.790-0.667x, and y x--0.120.
---------------------------------------------------------------------------

    \5\ Copies may be obtained from Illuminating Engineering Society, 35 
East 47th Street, New York, N.Y. 10017.
---------------------------------------------------------------------------

    (o) Reflective tire and rim test (Ref. Sec. 1512.16(h) and (i)):
    (1) Apparatus. Arrangements for the reflective intensity measurement 
shall be as shown in figure 3 of this part 1512. A light projector 
(having a maximum effective lens diameter of D/500, where D is the 
distance from the source to the retroreflective surface being measured) 
capable of projecting light of uniform intensity shall be used to 
illuminate the sample. The light falling on the sample shall have a 
color temperature of 2856 deg.K+10% (equivalent to a tungsten filament 
lamp operated at a color temperature of 2856 deg.K+10% having 
approximately the relative energy distribution given in table 4 of this 
part 1512). The light reflected from the test surface shall be measured 
with a photoelectric receiver, the response of which has been corrected 
for the spectral sensitivity of the average photopic human eye. The 
dimensions of the active area of the receiver shall be such that no 
point on the perimeter of the receiver is more than D/100 from its 
center (where d is the distance from the receiver to the retroreflective 
surface). Wheels used for the measurement of retroreflective tires or 
rims shall have all exposed metallic surfaces, including spokes, masked 
in flat black so that when measured these surfaces indicate no 
appreciable reflectance. The tire shall be mounted and fully inflated. 
Distances shall be measured from the plane of the wheel and the center 
of the hub. For the tests, the distance D between the projector and the 
center of the wheel and distance d between the center of the wheel and 
the receiver shall each be at least 15 m (50 ft.).
    (2) Procedure--(i) Masking. The reflecting strip to be tested shall 
be within two concentric circles, the larger of which is no more than 
0.02 m (0.79 in.) greater in radius than the smaller. While additional 
reflecting material is permitted outside such boundaries, such 
additional material shall not be counted in determining the average 
width of the reflecting strip and shall be masked off with opaque, matte 
black tape in testing the reflecting material.
    (ii) Orientation. Every position of the reflecting strip on the rim 
or the mounted and fully inflated tire to be tested shall be oriented so 
that the normal to this portion is within 40 deg. of parallel to the 
axis of rotation of the wheel.
    (iii) Measurement. Measure the distance d from the receiver to the 
center of the wheel and the minimum distance r from the axis of rotation 
of the wheel to the unmasked portion of the reflective strip. Measure 
the illumination incident on the reflective strip at uniform intervals 
of no more than 45 deg. around the wheel, with the receiver

[[Page 568]]

oriented in the direction of the incident radiation. The average of such 
readings will be the mean illumination of the sample E. If any one of 
such readings differs by more than 10 percent from the mean 
illumination, then a more uniform source must be obtained. Measure the 
illumination of the receiver due to reflection from the retroreflective 
surface for each entrance angle and each observation angle given in 
table 3 of this part 1512. The entrance angle and the observation angle 
shall be in the same plane. A negative entrance angle (figure 3 of this 
part 1512) is specified when the entrance angle is small because the 
location of the receiver with respect to the direction of illumination 
becomes important for distinguishing between ordinary mirror-like 
reflection and retroreflection. The illumination incident on the test 
surface and the receiver shall be measured in the same units on a linear 
scale. Compute the ratio A for each combination of entrance angle and 
observation angle listed in table 3 as follows:

A = [(Er / Es)(d\2\ / r)]
Where:
A = Ratio in meters,
Er = Illumination incident upon the receiver,
Es = Illumination incident upon a plane perpendicular to the 
incident ray at the specimen position (see instructions above in this 
paragraph (o)(2)(iii) for averaging), measured in the same units as 
Er,
d = The distance in meters from the receiver to the center of the wheel,
r = The minimum radius in meters of the boundary circles of the 
retroreflective strip.


The minimum value of A shall be that listed in table 3 of this part 1512 
for each combination of entrance angle and observation angle. The plane 
containing the entrance angle and the plane containing the observation 
angle shall coincide. In table 3, a positive entrance angle corresponds 
to the case in which the line of sight to the receiver lies between the 
line of incidence and the optic axis of the reflector, and a negative 
entrance angle corresponds to the case in which the line of incidence 
lies between the line of sight of the receiver and optic axis of the 
reflector.
    (iv) Criteria. The ratio A as defined in Sec. 1511.18(o)(2)(iii) 
shall not be less than:

A = [4(cos\2\ / 1 + (o / 0.225)3/2]


where A is ratio in meters, is the entrance angle, and o is the 
observation angle in degrees. The criterion applies only for entrance 
angles from 0 deg. to 40 deg. and observation angles from 0.2 deg. to 
1.5 deg., and performance is not specified beyond this range. The values 
of A in table 3 are obtained from the above formula by rounding up to 
two significant figures. Except in cases in which the performance of the 
reflector is seriously questionable, a reflector with A at least the 
value given in table 3 at each of the six combinations of entrance and 
observation angles will be considered to satisfy this criteria.

    (p) Road test. (Ref. Sec. Sec. 1512.15(c) and 1512.17(a)):
    (1) Procedure. The bicycle shall be ridden at least 6.4 km (4.0 mi.) 
by a rider weighing at least 68.1 kg (150 lb.) with the tires inflated 
to maximum recommended pressure. Travel shall include riding the bicycle 
five times over a 30 m (100 ft.) course of wooden cleats fastened to a 
paved surface. The cleats shall be a full 25 mm (1.0 in.) high by 51 mm 
(2.0 in.) wide lumber with a 12 mm by 12 mm (\1/2\ in. by \1/2\ in.) 
chamfer of 45 deg. on the corners contacting the tires. The cleats shall 
be spaced every 1.8 m (6.0 ft.) over the 30 m (100 ft.) course. The 
bicycle shall be ridden over the cleated course at a speed of at least 
24 km/hr (15 mph) with the rider firmly seated.
    (2) Criteria. The bicycle shall exhibit stable handling, turning, 
and steering characteristics without difficulty of operation. There 
shall be no system or component failure of the structure, brakes, or 
tires and there shall be no loosening or misalignment of the seat, 
handlebars, controls, or reflectors.
    (q) Sidewalk bicycle proof test. (Ref. Sec. Sec. 1512.15(c) and 
1512.17(b)):
    (1) Procedure. The bicycle shall be loaded with weights of 13.6 kg 
(30 lb.) on the seat surface and 4.5 kg (10 lb.) attached to the end of 
each handle grip for a total load of 22.7 kg (50 lb.). The bicycle shall 
be lifted a distance of 0.3 m (1.0 ft.) and dropped (while maintaining 
an upright position) three times onto a paved surface. Following this 
and with weight removed, it shall be allowed to fall in any 
configuration

[[Page 569]]

and attitude from an upright position to the paved surface three times 
on each side.
    (r) Abrasion test for retroreflective rims. (Ref. Sec. 1512.16(i)):
    (1) This test consists of a steel wire cup brush rotating at a 
constant velocity of 60 rpm that is applied at a force of 2 N (0.45 lbf) 
to the retroreflective material on one side of a bicycle wheel rim. The 
rim is rotated about the axle at a linear velocity of 0.23 m/sec (9 in./
sec). The test is complete when the wheel has completed 1000 
revolutions.
    (2) Apparatus. Figure 8 of this part 1512 illustrates the following 
test fixture arrangement that is suitable to perform this abrasion test:
    (i) Test fixture. The test fixture contains a clamp to hold the axle 
of a bicycle wheel so that the wheel can rotate freely about the axle. 
The axis of rotation is capable of being inclined from the vertical to 
bring that portion of the side of the wheel rim containing the 
retroreflective material into a horizontal plane as it passes beneath 
the abrading brush. A drive mechanism to rotate the bicycle wheel 
contains a means to adjust the rotational velocity to obtain the 
specified linear velocity measured at a point on the wheel rim on the 
axis of the abrading brush.
    (ii) Abrader. The abrader is a cup brush meeting the specification 
in paragraph (r)(3)(v) of this section. It is mounted in a chuck 
attached to a motor that rotates about a vertical axis at the specified 
rotational velocity. A means is provided to apply the rotating cup brush 
at the specified force against the retroreflective material on the 
bicycle wheel rim. The axis of the abrading brush is positioned on the 
mid point in the width of the retroreflective material. The force is 
produced by deadweights applied to a pan on the axis of the 
counterbalanced motor/brush assembly.
    (3) Specifications. (i) The linear velocity of the reflective band 
on wheel rim shall be 0.23 m/sec (9 in./sec) measured at a point on the 
axis of the abrading brush.
    (ii) The rotational velocity of the abrading brush shall be 60 rpm.
    (iii) The force normal to the plane of the retroreflective material 
at which the abrading brush is to be applied shall be 2 N (0.45 lbf).
    (iv) The bicycle wheel shall make 1000 complete revolutions per 
test.
    (v) The abrader shall be a cup brush having bristles that are 0.005 
in. (approx. 0.13mm) diameter low carbon steel wire; an outside diameter 
of 0.5 inch (aprox. .13mm); a wire bristle length of 0.25 inch (approx. 
6.4mm); and a cup diameter of 0.405 inch (approx. 10.29mm). \6\
---------------------------------------------------------------------------

    \6\ For compliance testing the Commission will use a brush meeting 
this description distributed by Dremel Manufacturing Company, Racine, 
Wisconsin as Dremel Part No. 442. This brush is manufactured by Weiler 
Brush Company as No. 26074, MC-10 Wire.
---------------------------------------------------------------------------

    (vi) The abrasion test shall be conducted at an ambient temperature 
of between 16  deg.C (60  deg.F) and 27  deg.C (80  deg.F).
    (4) Procedure. (i) The retroreflective bicycle rim to be tested 
shall be an unused sample free from grit, grime and grease. Prior to 
beginning the test, remove, according to instructions supplied with the 
bicycle, any protective coating or material used to prevent damage in 
shipping.
    (ii) Test the wheel in a suitable test fixture, according to the 
specifications in paragraph (r)(3) of this section.
    (iii) Clamp the wheel by its axle in the test fixture and align the 
axis of rotation so that the portion of the reflective material below 
the axis of the abrading brush is horizontal.
    (iv) Shape the cup brush by hand to the specified 0.5 (approx. 13mm) 
diameter. Any stray wire bristles projecting more than 1/32 in. (approx. 
1 mm) beyond the tip of the bulk of the bristles should be clipped off. 
Adjust the position of the brush so that its axis is centered over the 
mid-point in the width of the retroreflective material.
    (v) Adjust the rotational velocity of the bicycle wheel to obtain a 
linear velocity of 0.23 m/sec (9 in./sec) measured at the mid-point in 
the width of the retroreflective material. Adjust the force to obtain a 
force normal to the surface under the brush of 2 N (0.45 lbf).
    (vi) Apply the abrading brush to the retroreflective material on the 
wheel

[[Page 570]]

rim, and continue the test for 1000 complete revolutions of the bicycle 
wheel.

[43 FR 60034, Dec. 22, 1978, as amended at 45 FR 82628, Dec. 16, 1980; 
46 FR 3204, Jan. 14, 1981]



Sec. 1512.19  Instructions and labeling.

    A bicycle shall have an instruction manual attached to its frame or 
included with the packaged unit.
    (a) The instruction manual shall include at least the following:
    (1) Operations and safety instructions describing operation of the 
brakes and gears, cautions concerning wet weather and night-time 
operation, and a guide for safe on-and-off road operation.
    (2) Assembly instructions for accomplishing complete and proper 
assembly.
    (3) Maintenance instructions for proper maintenance of brakes, 
control cables, bearing adjustments, wheel adjustments, lubrication, 
reflectors, tires and handlebar and seat adjustments; should the 
manufacturer determine that such maintenance is beyond the capability of 
the consumer, specifics regarding locations where such maintenance 
service can be obtained shall be included.
    (b) A bicycle less than fully assembled and fully adjusted shall 
have clearly displayed on any promotional display material and on the 
outside surface of the shipping carton the following: (1) A list of 
tools necessary to properly accomplish assembly and adjustment, (2) a 
drawing illustrating the minimum leg-length dimension of a rider and a 
method of measurement of this dimension.
    (c) The minimum leg-length dimension shall be readily understandable 
and shall be based on allowing no less than one inch of clearance 
between (1) the top tube of the bicycle and the ground plane and (2) the 
crotch measurement of the rider. A girl's style frame shall be specified 
in the same way using a corresponding boys' model as a basis.
    (d) [Reserved]
    (e) Every bicycle subject to the requirements of this part 1512 
shall bear a marking or label that is securely affixed on or to the 
frame of the bicycle in such a manner that the marking or label cannot 
be removed without being defaced or destroyed. The marking or label 
shall identify the name of the manufacturer or private labeler and shall 
also bear some form of marking from which the manufacturer can identify 
the month and year of manufacture or from which the private labeler can 
identify the manufacturer and the month and year of manufacture. For 
purposes of this paragraph, the term manufacture means the completion by 
the manufacturer of a bicycle of those construction or assembly 
operations that are performed by the manufacturer before the bicycle is 
shipped from the manufacturer's place of production for sale to 
distributors, retailers, or consumers.

[43 FR 60034, Dec. 22, 1978, as amended at 60 FR 62990, Dec. 8, 1995]



Sec. 1512.20  Separability.

    If any section or portion thereof of this part 1512 or its 
application to any person or circumstance is held invalid, the remainder 
of the section(s) and its (their) application to other persons or 
circumstances is not thereby affected.

Subpart B--Policies and Interpretations [Reserved]

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     Table 1--Minimum Candlepower per Incident Foot-Candle for Clear
                              Reflector \1\
------------------------------------------------------------------------
                                    Front, rear, and   Pedal reflectors;
                                    side reflectors;   entrance angle in
                                   entrance angle in        degrees
                                        degrees       ------------------
        Observation angle        ---------------------
                                                  20          10     20
                                    0    10 up/ left/    0    up/  left/
                                          down  right        down  right
------------------------------------------------------------------------
0.2.............................  27.0   18.0    9.0   7.5   6.0    3.0
0.3.............................  .....  .....  .....  6.0   4.8    2.4
1.5.............................    .28    .20    .12   .28   .20    .12
------------------------------------------------------------------------
\1\ Amber values shall be \5/8\ x clear values. Red values shall be \1/
  4\ clear values.


     Table 2--Minimum Candlepower per Incident Foot-Candle for Clear
                              Reflector \1\
------------------------------------------------------------------------
                                                   Front, rear, and side
                                                   reflectors; entrance
                                                     angle in degrees
                Observation angle                -----------------------
                                                    30      40      50
                                                   left/   left/   left/
                                                   right   right   right
------------------------------------------------------------------------
0.2.............................................   8.0     7.0     6.0
1.5.............................................    .12     .12     .12
------------------------------------------------------------------------
\1\ Amber values shall be \5/8\ x clear values. Red values shall be \1/
  4\ x clear values.


  Table 3--Minimum Acceptable Values for the Quantity A Defined in the
               Retroreflective Tire and Rim Test Procedure
------------------------------------------------------------------------
                                             Minimum acceptable value of
                                  Entrance                A
  Observation angle (degrees)      angle   -----------------------------
                                 (degrees)      Meters          Feet
------------------------------------------------------------------------
0.2............................         -4          2.2            7.25
 .2............................         20          1.9            6.27
 .2............................         40          1.3            4.29
1.5............................         -4           .22            .73
1.5............................         20           .19            .63
1.5............................         40           .13            .43
------------------------------------------------------------------------


[43 FR 60034, Dec. 22, 1978, as amended at 45 FR 82631, Dec. 16, 1980; 
46 FR 3204, Jan. 14, 1981]

            Table 4--Relative Energy Distribution of Sources
------------------------------------------------------------------------
                                                                Relative
                   Wave length (nanometers)                      energy
------------------------------------------------------------------------
380..........................................................       9.79
390..........................................................      12.09
400..........................................................      14.71
410..........................................................      17.68
420..........................................................      21.00
430..........................................................      24.67
440..........................................................      28.70
450..........................................................      33.09
460..........................................................      37.82
470..........................................................      42.87
480..........................................................      48.25
490..........................................................      53.91
500..........................................................      59.86
510..........................................................      66.06
520..........................................................      72.50
530..........................................................      79.13
540..........................................................      85.95
550..........................................................      92.91
560..........................................................     100.00
570..........................................................     107.18
580..........................................................     114.44
590..........................................................     121.73
600..........................................................     129.04
610..........................................................     136.34
620..........................................................     143.62
630..........................................................     150.83
640..........................................................     157.98
650..........................................................     165.03
660..........................................................     171.96
670..........................................................     178.77
680..........................................................     185.43
690..........................................................     191.93
700..........................................................     198.26
710..........................................................     204.41
720..........................................................     210.36
730..........................................................     216.12
740..........................................................     221.66
750..........................................................     227.00
760..........................................................     232.11
------------------------------------------------------------------------



PART 1513--REQUIREMENTS FOR BUNK BEDS--Table of Contents




Sec.
1513.1 Scope, application, and effective date.
1513.2 Definitions.
1513.3 Requirements.
1513.4 Test methods.
1513.5 Marking and labeling.
1513.6 Instructions.

Figures 1-4
Appendix to Part 1513--Findings Under the Federal Hazardous 
          Substances Act

    Authority: 15 U.S.C. 1261(f)(1)(D), 1261(s), 1262(e)(1), 1262(f)-
(i).

    Source: 64 FR 71907, Dec. 22, 1999, unless otherwise noted.



Sec. 1513.1  Scope, application, and effective date.

    (a) Scope, basis, and purpose. This part 1513 prescribes 
requirements for bunk beds to reduce or eliminate the risk that children 
will die or be injured from being trapped between the upper bunk and the 
wall or in openings below guardrails or in other structures in the bed. 
Bunk beds meeting these requirements are exempted from 16 CFR 
1500.18(a)(18).
    (b) Application and effective date. This part applies to all bunk 
beds, except those manufactured only for institutional use, that are 
manufactured in

[[Page 577]]

the United States, or imported, on or after June 19, 2000. (Facilities 
intended for use by children under age 6 are not considered to be 
institutions.) Bunk beds, as described in this section, that are not 
intended for use by children are subject to the requirements in 16 CFR 
part 1213, and not to 16 CFR 1500.18(a)(18). However, the provisions of 
16 CFR 1213 are substantively identical to the requirements in this part 
1513.



Sec. 1513.2  Definitions.

    As used in this part 1513:
     Bed. See Bunk bed.
     Bed end structure means an upright unit at the head and foot of the 
bed to which the side rails attach.
     Bunk bed means a bed in which the underside of any foundation is 
over 30 inches (760 mm) from the floor.
     Foundation means the base or support on which a mattress rests.
     Guardrail means a rail or guard on a side of the upper bunk to 
prevent a sleeping occupant from falling or rolling out.



Sec. 1513.3  Requirements.

    (a) Guardrails. (1) Any bunk bed shall provide at least two 
guardrails, at least one on each side of the bed, for each bed having 
the underside of its foundation more than 30 inches (760 mm) from the 
floor.
    (2) One guardrail shall be continuous between each of the bed's end 
structures. ``Continuous'' means that any gap between the guardrail and 
end structure shall not exceed 0.22 inches (5.6 mm) (so as to not cause 
a finger entrapment hazard for a child).
    (3) The other guardrail may terminate before reaching the bed's end 
structures, providing there is no more than 15 inches (380 mm) between 
either end of the guardrail and the nearest bed end structure.
    (4) For bunk beds designed to have a ladder attached to one side of 
the bed, the continuous guardrail shall be on the other side of the bed.
    (5) Guardrails shall be attached so that they cannot be removed 
without either intentionally releasing a fastening device or applying 
forces sequentially in different directions.
    (6) The upper edge of the guardrails shall be no less than 5 inches 
(130 mm) above the top surface of the mattress when a mattress of the 
maximum thickness specified by the manufacturer's instructions is on the 
bed. This requirement does not prohibit a wall-side guardrail that 
terminates in a quarter-circle bend and attaches to the side rail of the 
upper bunk foundation.
    (7) With no mattress on the bed, there shall be no openings in the 
structure between the lower edge of the uppermost member of the 
guardrail and the underside of the upper bunk's foundation that would 
permit passage of the wedge block shown in Figure 1 of this part when 
tested in accordance with the procedure at Sec. 1513.4(a).
    (b) Bed end structures. (1) The upper edge of the upper bunk end 
structures shall be at least 5 inches (130 mm) above the top surface of 
the mattress for at least 50 percent of the distance between the two 
posts at the head and foot of the upper bunk when a mattress and 
foundation of the maximum thickness specified by the manufacturer's 
instructions is on the bed.
    (2) With no mattress on the bed, there shall be no openings in the 
rigid end structures above the foundation of the upper bunk that will 
permit the free passage of the wedge block shown in Figure 1 when tested 
in accordance with the procedure at Sec. 1513.4(b).
    (3) When tested in accordance with Sec. 1513.4(c), there shall be no 
openings in the end structures between the underside of the foundation 
of the upper bunk and upper side of the foundation of the lower bunk 
that will permit the free passage of the wedge block shown in Figure 1, 
unless the openings are also large enough to permit the free passage of 
a 9-inch (230-mm) diameter rigid sphere.
    (4) All portions of the boundary of any opening required by 
Sec. Sec. 1513.4(c)(1) and (2) to be probed by the wedge block of Figure 
1, and that permits free passage of a 9-inch diameter sphere, must 
conform to the neck entrapment requirements of Sec. 1513.4(c)(3).



Sec. 1513.4  Test methods.

    (a) Guardrails (see Sec. 1513.3(a)(6)). With no mattress on the bed, 
place the wedge block shown in Figure 1, tapered

[[Page 578]]

side first, into each opening in the rigid bed structure below the lower 
edge of the uppermost member of the guardrail and above the underside of 
the upper bunk's foundation. Orient the block so that it is most likely 
to pass through the opening (e.g., the major axis of the block parallel 
to the major axis of the opening) (``most adverse orientation''). Then, 
gradually apply a 33-lbf (147-N) force in a direction perpendicular to 
the plane of the large end of the block. Sustain the force for 1 minute.
    (b) Upper bunk end structure (see Sec. 1513.3(b)(2)). Without a 
mattress or foundation on the upper bunk, place the wedge block shown in 
Figure 1 into any opening, tapered side first, and in the most adverse 
orientation. Determine if the wedge block can pass freely through the 
opening.
    (c) Lower bunk end structure (see Sec. 1513.3(b)(3)). (1) Without a 
mattress or foundation on the lower bunk, place the wedge block shown in 
Figure 1, tapered side first, into each opening in the lower bunk end 
structure in the most adverse orientation. Determine whether the wedge 
block can pass freely through the opening. If the wedge block passes 
freely through the opening, determine whether a 9-inch (230-mm) diameter 
rigid sphere can pass freely through the opening.
    (2) With the manufacturer's recommended maximum thickness mattress 
and foundation in place, repeat the test in paragraph (c)(1) of this 
section.
    (3) All portions of the boundary of any opening that is required to 
be probed by the wedge block of Figure 1 by paragraphs (c)(1) and (c)(2) 
of this section, and that permits free passage of a 9-inch diameter 
sphere, must satisfy the requirements of paragraphs (c)(3)(i) and 
(c)(3)(ii) of this section addressing neck entrapment:
    (i) Insert the ``A'' section of the test template shown in Figure 2 
of this part into the portion of the boundary to be tested, with the 
plane of the template in the plane of the opening and with the 
centerline of the top of the template (as shown in Figure 2) aligned 
parallel to the centerline of the opening, until motion is stopped by 
contact between the test template and the boundaries of the opening (see 
Figure 3 of this part). By visual inspection, determine if there is 
simultaneous contact between the boundary of the opening and both sides 
of the ``A'' section of the template. If simultaneous contact occurs, 
mark the contact points on the boundary of the opening and conduct the 
additional test described in paragraph (c)(3)(ii) of this section.
    (ii) To check the potential for neck entrapment, place the neck 
portion of the ``B'' section of the template into the opening, with its 
plane perpendicular to both the plane of the opening and the centerline 
of the opening (see Figure 4 of this part). If the neck portion of the 
``B'' section of the template can completely enter the opening (passes 
0.75 inch or more beyond the points previously contacted by the ``A'' 
section of the template), the opening is considered to present a neck 
entrapment hazard and fails the test, unless its lower boundary slopes 
downward at 45'' or more for the whole distance from the narrowest part 
of the opening the neck can reach to the part of the opening that will 
freely pass a 9-inch diameter sphere.



Sec. 1513.5  Marking and labeling.

    (a) There shall be a permanent label or marking on each bed stating 
the name and address (city, state, and zip code) of the manufacturer, 
distributor, or retailer; the model number; and the month and year of 
manufacture.
    (b) The following warning label shall be permanently attached to the 
inside of an upper bunk bed end structure in a location that cannot be 
covered by the bedding but that may be covered by the placement of a 
pillow.

[[Page 579]]

[GRAPHIC] [TIFF OMITTED] TR22DE99.006



Sec. 1513.6  Instructions

    Instructions shall accompany each bunk bed set, and shall include 
the following information.
    (a) Size of mattress and foundation. The length and width of the 
intended mattress and foundation shall be clearly stated, either 
numerically or in conventional terms such as twin size, twin extra-long, 
etc. In addition, the maximum thickness of the mattress and foundation 
required for compliance with Sec. 1513.3 (a)(5) and (b)(1) of this part 
shall be stated.
    (b) Safety warnings. The instructions shall provide the following 
safety warnings:
    (1) Do not allow children under 6 years of age to use the upper 
bunk.
    (2) Use guardrails on both sides of the upper bunk.
    (3) Prohibit horseplay on or under beds.
    (4) Prohibit more than one person on upper bunk.
    (5) Use ladder for entering or leaving upper bunk.
    (6) If the bunk bed will be placed next to a wall, the guardrail 
that runs the full length of the bed should be placed against the wall 
to prevent entrapment between the bed and the wall. (This applies only 
to bunk beds without two full-length guardrails.)

[[Page 580]]

[GRAPHIC] [TIFF OMITTED] TR22DE99.002


[[Page 581]]


[GRAPHIC] [TIFF OMITTED] TR22DE99.008


[[Page 582]]


[GRAPHIC] [TIFF OMITTED] TR22DE99.009


[[Page 583]]


[GRAPHIC] [TIFF OMITTED] TR22DE99.010

 Appendix to Part 1513--Findings Under the Federal Hazardous Substances 
                                   Act

    The Federal Hazardous Substances Act (FHSA) requires that the 
Commission, in order to issue part 1513, make the following findings and 
include them in the rule. 15 U.S.C. 1261(s), 1262(i). Because of this, 
the facts and determinations in these findings apply as of the date the 
rule was issued, December 22, 1999.
    A. Bunk beds present a mechanical hazard. Section 2(s) of the FHSA 
states that an ``article may be determined to present a mechanical 
hazard if, in normal use or when subjected to reasonably foreseeable 
damage or abuse, its design or manufacture presents an unreasonable risk 
of personal injury or illness * * * (3 from * * * surfaces, edges, 
openings, or closures * * * , or (9) because of any other aspect of the 
articles design or manufacture.'' 15 U.S.C. 1261(s).
    2. For a recent 9.6-year period, the CPSC received reports of 57 
deaths of children under age 15 who died when they were trapped between 
the upper bunk of a bunk bed and the wall or when they were trapped in 
openings in the bed's structure. Over 96% of those who died in 
entrapment incidents were age 3 or younger. On average, averting these 
deaths is expected to produce a benefit to society with a present value 
of about $175 to $350 for each bed that otherwise would not have 
complied with one or more of the rule's requirements.
    3. This increased safety will be achieved in three main ways. First, 
all bunk beds will be required to have a guardrail on both sides of the 
bed. If the bed is placed against a wall, the guardrail on that side is 
expected to prevent a child from being entrapped between the bed and the 
wall. The guardrail on the wall side of the bed must extend continuously 
from one end to the other. Second, the end structures of the bed must be 
constructed so that, if an opening in the end structure is large enough 
so a child can slip his or her body through it, it must be large enough 
that the child's head also can pass

[[Page 584]]

through. Third, this area must also be constructed so that a child 
cannot insert his or her head into an opening and move to another part 
of the opening where the head cannot be pulled out and the neck can 
become entrapped.
    4. For the reasons discussed in paragraph C of this Appendix, the 
benefits of the changes to bunk beds caused by this rule will have a 
reasonable relationship to the changes' costs. The rule addresses a risk 
of death, and applies primarily to a vulnerable population, children 
under age 3. The life-saving features required by the rule are cost-
effective and can be implemented without adversely affecting the 
performance and availability of the product. The effective date provides 
enough time so that production of bunk beds that do not already comply 
with the standard can easily be changed so that the beds comply. 
Accordingly, the Commission finds that there is an unreasonable risk of 
entrapment injury associated with bunk beds that do not comply with part 
1513.
    B. Where a voluntary standard has been adopted and implemented by 
the affected industry, that compliance with such voluntary standard is 
not likely to result in the elimination or adequate reduction of the 
risk of injury, or it is unlikely that there will be substantial 
compliance with such voluntary standard.
    1. Adequacy of the voluntary standard. In this instance, there is a 
voluntary standard addressing the risk of entrapment in bunk beds. 
However, the rule goes beyond the provisions of the voluntary standard. 
First, it eliminates the voluntary standard's option to have an opening 
of up to 15 inches at each end of the wall-side guardrail. Second, it 
requires more of the lower bunk end structures to have entrapment 
protection. The voluntary standard protects against entrapment only 
within the 9-inch space immediately above the upper surface of the lower 
bunk's mattress. The mandatory standard extends this area of protection 
upward to the level of the underside of the upper bunk foundation. Both 
of these provisions, which are in the rule but not in the voluntary 
standard, address fatalities and, as noted in this paragraph (a)(18), 
have benefits that bear a reasonable relationship to their costs.
    Therefore, the Commission finds that compliance with the voluntary 
standard is not likely to result in the elimination or adequate 
reduction of the risk of entrapment injury or death.
    2. Substantial compliance. i. The FHSA does not define ``substantial 
compliance.'' The March 3, 1999 Notice of Proposed Rulemaking summarized 
an interpretation of ``substantial compliance'' that the Office of 
General Counsel provided to the Commission. 64 FR 10245, 10248-49 (March 
3, 1999). The Commission specifically invited public comment on that 
interpretation from ``all persons who would be affected by such an 
interpretation.'' Id. at 10249. The Commission received more than 20 
comments on the interpretation.
    ii. Having now considered all the evidence that the staff has 
presented, the comments from the public, and the legal advice from the 
Office of General Counsel, the Commission concludes that there is not 
``substantial compliance'' with the ASTM voluntary standard for bunk 
beds within the meaning of the Consumer Product Safety Act and the 
Federal Hazardous Substances Act. See, e.g., 15 U.S.C. 
2058(f)(3)(D)(ii); 15 U.S.C. 1262(i)(2)(A)(ii). However, the Commission 
does not adopt a general interpretation of ``substantial compliance'' 
focusing on whether the level of compliance with a voluntary standard 
could be improved under a mandatory standard. Rather, the grounds for 
the Commission's decision focus on the specific facts of this rulemaking 
and are stated below.
    iii. The legislative history regarding the meaning of ``substantial 
compliance'' indicates that the Commission should consider whether 
compliance is sufficient to eliminate or adequately reduce the risk of 
injury in a timely fashion and that, generally, compliance should be 
measured in terms of the number of complying products, rather than the 
number of manufacturers who are in compliance. E.g., Senate Report No. 
97-102, p. 14 (May 15, 1981); House Report No. 97-158, p. 11 (June 19, 
1981); H. Conf. Rep. No. 97-208, 97th Cong., 1st Sess. 871, reprinted in 
1981 U.S. Code Cong. & Admin. News 1010, 1233.
    iv. Given this Congressional guidance, the Commission believes it 
appropriate to examine the number of conforming products as the starting 
point for analysis. However, the Commission does not believe that there 
is any single percentage of conforming products that can be used in all 
cases to define ``substantial compliance.'' Instead, the percentage must 
be viewed in the context of the hazard the product presents. Thus, the 
Commission must examine what constitutes substantial compliance with a 
voluntary standard in light of its obligation to safeguard the American 
consumer.
    v. There are certain factors the agency considers before it 
initiates regulatory action, such as the severity of the potential 
injury, whether there is a vulnerable population at risk, and the risk 
of injury. See 16 CFR 1009.8. These and other factors also appropriately 
inform the Commission's decision regarding whether a certain level of 
conformance with a voluntary standard is substantial. In the light of 
these factors, industry's compliance rate with the voluntary standard 
for bunk beds is not substantial.
    vi. In this case, the Commission deals with the most severe risk--
death--to one of the most vulnerable segments of our population--infants 
and young children. While

[[Page 585]]

the risk of death is not high, it exists whenever a young child is in a 
residence with a nonconforming bunk bed.
    vii. Additionally, some products, such as hairdryers without shock 
protection devices, require some intervening action (dropping the hair 
dryer into water) to create the hazard. By contrast, deaths in bunk beds 
occur during the intended use of the product--a child rolling over in 
bed or climbing in or out of it--without any intervening action.
    viii. The Commission must also consider that bunk beds have a very 
long product life, frequently being passed on to several families before 
being discarded. Thus, a number of children may be exposed to a bed 
during its useful life. Every noncomplying bed that poses an entrapment 
hazard presents the potential risk of death to any young child in the 
house. It is a risk that is hard for a parent to protect against, as 
children find their way onto these beds even if they are not put to 
sleep in them.
    ix. Bunk beds are products that can be made relatively easily by 
very small companies, or even by a single individual. The Office of 
Compliance believes smaller entities will always present a compliance 
problem, because new manufacturers can enter the marketplace relatively 
easily and need little expertise to make a wooden bunk bed. The evidence 
seems to support the view that there will always be an irreducible 
number of new, smaller bunk bed manufacturers who will not follow the 
voluntary standard.
    x. What constitutes substantial compliance is also a function of 
what point in time the issue is examined. In 1989, the Commission denied 
a petition for a mandatory bunk bed rule. At that time, industry was 
predicting that by April of 1989, 90% of all beds being manufactured 
would comply with the voluntary guidelines. But that was in the context 
of years of steadily increasing conformance and the hope that 
conformance would continue to grow and that deaths and near-misses would 
begin to decline. But the conformance level never grew beyond the 
projection for 1989 and deaths and near-misses have not dropped.
    xi. Even with the existing compliance rate, the Commission is 
contemplating the prospect of perhaps 50,000 nonconforming beds a year 
(or more) entering the marketplace, with many beds remaining in use for 
perhaps 20 years or longer. Under these circumstances, a 10% rate of 
noncompliance is too high.
    xii. It is now clear that the bunk bed voluntary standard has not 
achieved an adequate reduction of the unreasonable risk of death to 
infants and children in a timely fashion, and it is unlikely to do so. 
Accordingly, the Commission finds that substantial compliance with the 
voluntary standard for bunk beds is unlikely.

    xiii. Products that present some or all of the following factors 
might not be held to as strict a substantial compliance analysis. Those 
which:
--Rarely or never cause death;
--Cause only less severe injuries;
--Do not cause deaths or injuries principally to a vulnerable segment of 
the population;
--Are not intended for children and which have no special attraction for 
children;
--Have a relatively short life span;
--Are made by a few stable manufacturers or which can only be made by 
specialized manufacturers needing a significant manufacturing investment 
to produce the product;
--Are covered by a voluntary standard which continues to capture an 
increasing amount of noncomplying products; or
--Require some additional intervening action to be hazardous.

    xiv. And, in analyzing some other product, there could be other 
factors that would have to be taken into consideration in determining 
what level of compliance is adequate to protect the public. The 
tolerance for nonconformance levels has to bear some relationship to the 
magnitude and manageability of the hazard addressed.
    xv. The Commission emphasizes that its decision is not based on the 
argument that a mandatory rule provides more powerful enforcement tools. 
If this were sufficient rationale, mandatory rules could always displace 
voluntary standards, and this clearly was not Congress's intent. But, 
with a mandatory standard, the necessity of complying with a mandatory 
federal regulation will be understandable to small manufacturers. State 
and local governments will have no doubt about their ability to help us 
in our efforts to locate these manufacturers.
    C. The benefits expected from the rule bear a reasonable 
relationship to its costs.
    1. Bunk beds that do not comply with ASTM's requirements for 
guardrails. The cost of providing a second guardrail for bunk beds that 
do not have one is expected to be from $15-40 per otherwise noncomplying 
bed. If, as expected, the standard prevents virtually all of the deaths 
it addresses, the present value of the benefits of this modification are 
estimated to be from $175-350 per otherwise noncomplying bed. Thus, the 
benefit of this provision is about 4-23 times its cost.
    2. Bunk beds that comply with ASTM's requirements for guardrails. 
The voluntary standard allows up to a 15-inch gap in the coverage of the 
guardrail on the wall side of the upper bunk. Additional entrapment 
deaths are addressed by requiring that the wall-side guardrail be 
continuous from one end of the bed to the other. The estimated present 
value of the benefits of this requirement will be $2.40 to $3.50 per 
otherwise noncomplying bed. The Commission estimates

[[Page 586]]

that the materials cost to extend one guardrail an additional 30 inches 
(760 mm) will be less than the present value of the benefits of making 
the change. Further, the costs of any design changes can be amortized 
over the number of bunk beds produced after the design change is made. 
Thus, any design costs are nominal.
    3. Lower bunk end structures. The Commission is aware of a death, 
involving entrapment in the end structures of the lower bunk, occurring 
in a scenario not currently addressed by the voluntary standard. This 
death is addressed by extending the upper limit of the voluntary 
standard's lower bunk end structures entrapment provisions from 9 inches 
above the lower bunk's sleeping surface to the bottom of the upper bunk 
and by also including a test for neck entrapment in this area. The 
Commission expects the costs of this requirement to be design-related 
only, and small. Indeed, for some bunk beds, material costs may decrease 
since less material may be required to comply with these requirements 
than are currently being used. Again, the design costs for these 
modifications to the end structures can be amortized over the subsequent 
production run of the bed.
    4. Effect on market. The small additional costs from any wall-side 
guardrail and end-structure modifications are not expected to affect the 
market for bunk beds, either alone or added to the costs of compliance 
to ASTM's provisions.
    5. Conclusion. The Commission has no reason to conclude that any of 
the standard's requirements have costs that exceed the requirement's 
expected benefits. Further, the total effect of the rule is that the 
benefits of the rule will exceed its costs by about 4-23 times. 
Accordingly, the Commission concludes that the benefits expected from 
the rule will bear a reasonable relationship to its costs.
    D. The rule imposes the least burdensome requirement that prevents 
or adequately reduces the risk of injury for which the rule is being 
promulgated. 1. The Commission considered relying on the voluntary 
standard, either alone or combined with a third-party certification 
program. However, the Commission concludes that a mandatory program will 
be more effective in reducing these deaths, each of which is caused by 
an unreasonable risk of entrapment. Accordingly, these alternatives 
would not prevent or adequately reduce the risk of injury for which the 
rule is being promulgated.
    2. The Commission also considered a suggestion that bunk beds that 
conformed to the voluntary standard be so labeled. Consumers could then 
compare conforming and nonconforming beds at the point of purchase and 
make their purchase decisions with this safety information in mind. 
This, however, would not necessarily reduce injuries, because consumers 
likely would not know there is a voluntary standard and thus would not 
see any risk in purchasing a bed that was not labeled as conforming to 
the standard.

[[Page 587]]